Watts OF210-1 User Manual [en, es, fr]

Installation, Operation and Maintenance Manual
Model OF210-1 Chemical-Free, Salt-Free Scale Prevention
Introduction
The OneFlow® System will filter and condition the tap water providing optimum water characteristics for their specified applications. The result is reduced equipment maintenance requirements, longer equipment life and improved quality & consistency of your products.
The OneFlow advanced materials and each system is quality inspected and pressure tested prior to shipment. With proper instal­lation and routine maintenance, you will have years of trouble-free operation.
Please refer to this manual when performing routine filter changes. The instructions make periodic maintenance quick and easy, and ensure you will receive maximum ben­efit from your system.
®
System is built with the finest and most
IOM-OF210-1
System Specifications
Maximum Pressure: 125psi/8.6 bar Maximum Temperature: 100°F/38°C Min.: 35°F/2°C
Inlet/Outlet Connections: Service Flow Rate: 0–1 gpm
Gallon Rating: OF210-1: 15,000 gals. for the OF110RC, 1 year
for the OF110RM Capacity: OF110RC - change the cartridge at gallon rating or
every 6 months, whichever comes first. Capacity: OF110RM cartridge does not have a grain removal
capacity, however, other contaminants present in the water will gradually degrade the effectiveness of this cartridge. Change the OF110RM cartridge at least once a year.
1
/2" FNPT
Notice to Installer
i
• Do not discard this manual after installation. This manual contains important operation, maintenance and precaution­ary information. Please present this manual to user/operator/ owner after installation.
• It is strongly encouraged that you read this manual before installing the system to ensure the best possible installation.
• Installation must conform to all local and state plumbing codes and regulations.
• Connect system to cold water supply only. Water temperature cannot exceed 100°F/28°C.
• System must be installed in a vertical, upright and level
!
position.
• OneFlow
®
systems must not be used in conjunction with
polyphosphate or any other scale inhibitor.
• Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system.
• Notice to user/operator/owner: Please retain this manual for future reference for parts, maintenance or troubleshooting.
• It is recommended that all personnel responsible for operation and maintenance of this product read the precautions, opera­tion and maintenance sections of this manual.
!
Installation Precautions!
• Do NOT install system on line pressure above 125psi.
• Do NOT install system on HOT water line. Failure to limit line temperature to 100°F may result in housing failure and damage.
• Do NOT install the system backwards with the feed water line connected to the outlet.
• Do NOT use liquid pipe compounds for fitting connections. USE two to three wraps of Teflon
®
tape.
• Do NOT solder plumbing connections attached to filter hous­ing or inlet valve. Inlet valve and filter housing will be damaged by high temperature.
• Do NOT allow system to freeze. Turn off water supply to hous­ing and drain housing if temperature falls below 32°F.
• Do NOT install system in direct sunlight or where system is exposed to harsh chemicals or may be subjected to being struck by moving equipment, carts, mops or any other item that may cause damage.
ALLOW a minimum of 3" under the housing to allow for filter replacement.
IF water hammer is evident, install water hammer arrestors before the OneFlow
®
unit.
• Do NOT overtighten fitting connections into inlet valve or housing outlet.
• Always back-up valves and fittings with a wrench when installing a fitting to avoid turning the valve.
• Do NOT install the unit behind equipment where it may be difficult to access the system for filter replacement.
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Position the OneFlow flow through the OneFlow mind when determining installation location. Do NOT mount the OneFlow
®
system near any source of heat. Also, do not mount
unit in a suitable location. The direction of
®
unit is always left to right; keep this in
the system above any device or area that would be adversely effected by water.
Installation
1. Turn off all equipment to be fed by the OneFlow® System, locate water supply shutoff valve and turn OFF
2. Determine if the water line has an existing water treatment system. If so, examine system for use of polyphosphate or other scale inhibitors. OneFlow in conjunction with other scale inhibitors. Remove the scale inhibitors from the water line or discontinue installation.
3. Install a
1
/2" full-flow ball valve on the water supply side that will
feed the water system.
4. Anchor the OneFlow
®
system on a wall stud or suitable mounting material spanning wall studs. System must be vertical, upright and level.
5. Run a suitable line from the water source to the inlet ball valve on the left side of the OneFlow
®
system. Use 2-3 wraps of Teflon® tape and brace
the inlet ball valve on the system with a wrench when con­necting the feed water line. NOTE: DO NOT OVERTIGHTEN CONNECTION FITTING INTO BALL VALVE.
6. Select the appropriate size tubing for the equipment being fed and connect it to the outlet of the OneFlow NOTE: DO NOT connect the tubing to the equipment at this time. Prior to making connection to the equipment, this line will be used to facilitate flushing the system. As an option, a drain valve in a tee on the outlet side of the OneFlow
®
will not be effective if used
1
/2" full-flow ball valve at the tap
®
System.
®
sys-
tem could be provided in the line to facilitate flushing when changing filters.
7. With OneFlow
®
inlet valve closed, slowly open the 1/2" full-flow
ball valve at the tap water source. Check for leaks.
8. If a drain valve was not installed on the outlet side of the system, hold the tubing that will connect to equipment in a clean bucket or over sink or drain. Open the system inlet feed valve and allow water to flush through system for 2 minutes at the specified system flow rate to allow air bubbles to escape. NOTE: NO ACTIVATION IS REQUIRED FOR THE OneFlow
®
SYSTEM TO PERFORM PROPERLY. FLUSHING IS RECOMMENDED TO ALLOW AIR TO ESCAPE THE SYSTEM AND REMOVE ANY CARBON FINES PRIOR TO CONNECTING TO EQUIPMENT.
9. Make certain that the end of the tubing to be connected to the equipment is clean and sanitary.
10. Connect tubing to equipment. Open all water supply valves and check for leaks.
11. If no leaks, turn on equipment and check for normal operation.
12. Attach the Service Log to the installed OneFlow
®
System and fill
in install date.
Teflon® is a registered trademark of the E.I. Dupont de Nemours & Company.
2
2
Operation
With sufficient pressure, operation of the OneFlow® System is completely automatic. Dependable operation involves only moni­toring of outlet pressure, periodic filter changes and service docu­mentation.
Installation Drawings & Dimensions
3”
3”
Direction of Flow
3”
3
Maintenance
Routine maintenance of your OneFlow® System involves periodic filter cartridge changes and/or replacement of sump O-rings. If the system sizing recommendations have been followed, the OneFlow System will provide a six (6) month filter replacement interval on most tap water for the OF110RC cartridge. The OneFlow Cartridge OF110RM should last one (1) year.
Filter Change Frequency
OF110RC • 6 months since installation or last filter change.
• Reduced water flow. OF110RM • 12 months since installation or last filter change. If filter change frequency is less than 6 months due to pressure
drop, it may be necessary to add additional prefiltration or evalu­ate system sizing recommendations.
Replacement Filter Cartridges
OneFlow® Systems are designed, tested, and certified with OneFlow® filter cartridges with proven performance, size and operating capacities. Use of replacement cartridges other than those specified will void war­ranties, certifications and may compromise equipment protection, water quality and cartridge life.
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®
Filter Cartridge Replacement Procedure
IMPORTANT: Determine whether all equipment connected to the OneFlow water supply from filters.
1. If required, turn off equipment.
2. Turn OFF water to OneFlow
3. Press the red button to release pressure.
4. Remove housing(s) - use filter wrench if necessary.
5. Clean inside of housing sumps with warm water. If desired, disinfect housings using a teaspoon of household bleach. Add to filter bowl and fill with water. Let stand 5 minutes and discard.
6. Insert new cartridges into filter housings. Match cartridge model numbers to model numbers on bracket.
7. Make certain the O-ring is properly positioned and reinstall filter housings (hand tighten only). Check O-ring for damage and replace if damaged or distorted.
8. Slightly open the inlet ball valve; push the red pressure relief button to release trapped air until a small amount of water comes out - release the red button and fully open the ball valve.
9. Open the flush valve downline from the filter housing (if equipped) and flush the new cartridges to drain or to bucket for two (2) minutes or until water runs clear. If no flush valve is present, disconnect line from equipment to flush to drain.
10. VERY IMPORTANT: With water supply inlet valve OPEN and water flow confirmed, turn on connected equipment. Failure to supply water to equipment may cause serious damage.
11. Record filter change on the service log.
®
system must be turned off prior to shutting off
®
system by closing Inlet Ball Valve.
2.
3.
4.
8.
6.
7.
4
Replacement Parts for: OneFlow® OF210-1
Drawing ID # Description
1
1 Housing,
1a O-Ring
1b Sump only
2 Housing,
3 Valve,
4 Nipple
5 Bracket, Double Housing White
6 Screw, SS #10 x
7 OF110RC Replacement Cartridge
8 OF110RM Replacement Cartridge
/2" #10 w/o PR
1
/2" #10 w/o PR
1
/2" MXF Ball
3
/4
1a
1b
1a
1b
5
Limited Warranty
• The OneFlow® tank system is warranted to be free of defects in materials and workmanship for 5 years from the date of original shipment.
• The OneFlow ated in accordance with the instructions in the corresponding Installation and Operation Manual.
Watts Regulator Company warrants its OneFlow
• The OneFlow shipment.
• OneFlow operated in accordance with the instructions in the corresponding Installation and Operation Manual.
• Carbon replacement filter cartridges are not warranted to perform for any period of time because the service life of replacement carbon filter cartridges varies significantly with local water conditions and volume.
Conditions
1. The OneFlow® system must be installed in applications with municipally supplied water adhering to EPA guidelines.
2. Any component failure must not result from abuse, fire, freezing or other acts of nature, violence, or improper installation.
3. Equipment must be installed and operated in compliance with the local plumbing codes and on an approved water supply.
4. Equipment is limited to use at water pressures and temperatures that do not exceed our published specifications.
5. Water supply must not exceed 2.0 PPM chlorine. For water supply exceeding 2.0 PPM chlorine, pretreatment is required. (Please contact your water treatment specialist.)
6. Information, including model number, serial number, and date of installation, must be provided for any claims pertaining to equipment in warranty.
7. Defective parts are subject to inspection by either Watts Regulator Company or any authorized representative before final commitment of warranty adjustment is made.
8. Watts Regulator Company reserves the right to make changes or substitutions in parts or equipment with material of equal quality or value and of then current production.
®
media is warranted for performance for a period of 2 years from the date of the original installation when installed and oper-
®
cartridge systems as follows:
®
cartridge system is warranted to be free of defects in materials and workmanship for 1 year from the date of original
®
cartridges are warranted for performance for a period of one year from the date of original installation when installed and
Limitations
Our obligation under this warranty with respect to the tank or valve is limited to furnishing a replacement for, or at our option, repairing any part or parts to our satisfaction that prove defective within the warranty period stated above. Such replacement parts will be delivered to the owner F.O.B. nearest factory, at no cost, excluding freight and local labor charges, if any.
Our obligation under this warranty with respect to the OneFlow years from date of original installation. Such replacement media will be delivered to the owner F.O.B. nearest factory, at no cost, excluding freight and local labor charges, if any. Damage to the media due to chlorine, other oxidizers or fouling caused by local water conditions or any other operation outside of the limits shown under Specifications, is not covered by this warranty.
THE WARRANTY SET FORTH HEREIN IS GIVEN EXPRESSLY AND IS THE ONLY WARRANTY GIVEN BY WATTS REGULATOR COMPANY WITH RESPECT TO THE PRODUCT. WATTS REGULATOR COMPANY MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED. WATTS REGULATOR COMPANY HEREBY SPECIFICALLY DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
The remedy described under this warranty shall constitute the sole and exclusive remedy for breach of warranty, and Watts Regulator Company shall not be responsible for any incidental, special or consequential damages, including without limitation, freight, handling, lost profits or the cost of repairing or replacing other property which is damaged if this product does not work properly, other costs resulting from labor charges, delays, vandalism, negligence, fouling caused by foreign material, damage from adverse water conditions, chemical, or any other circumstances over which Watts Regulator Company has no control. This warranty shall be invalidated by any abuse, misuse, misap­plication or improper installation of the product.
Some states do not allow limitations on how long an implied warranty lasts, and some states do not allow the exclusion or limitation of inci­dental or consequential damages. Therefore the above limitations may not apply to you. This warranty gives you specific legal rights, and you may have other rights that vary from state to state. You should consult applicable state laws to determine your rights. SO FAR AS IS CONSISTENT WITH APPLICABLE STATE LAW, ANY IMPLIED WARRANTIES THAT MAY NOT BE DISCLAIMED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE APPLICABLE WARRANTY PERIODS STATED ABOVE.
®
media will be limited to furnishing a replacement for the media within two
A Watt s Water Technolog ies C ompany
Canada: 5435 North Service Rd., Burlington, ONT. L7L 5H7; www.wattscanada.ca
IOM-OF210-1 1017 EDP#2915001 © 2010 Watts
USA: 815 Chestnut St., No. Andover, MA 01845-6098; www.watts.com
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