Watts Hydro-Safe Cold Bev Max-S3L, Hydro-Safe Cold Bev Max-S2, Hydro-Safe Cold Bev Max-S2BBL, Hydro-Safe Cold Bev Max-S3BBL, Hydro-Safe Cold Bev Max-S2L Installation, Operation And Maintenance Manual

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IOM-HS-Cold Bev Max
Installation, Operation and Maintenance Manual
Models: Cold Bev Max-S2, Cold Bev Max-S2L, Cold Bev Max-S3L Cold Bev Max-S1BBL, Cold Bev Max-S2BBL, Cold Bev Max-S3BBL
Important
Please read the entire manual before proceeding with the installation and startup. Your failure to follow any attached instructions or operating parameters may lead to the product’s failure.
Save manual for future reference
Tested and certified by WQA against NSF/ANSI Standard 42 for the reduction of claims specified on the performance data sheet & NSF/ANSI 372 for "lead free" compliance.
Cold Bev Max-2BBL
Table of Contents
System Specifications .................................2
Replacement Filters ...................................2
Notice to Installers ....................................2
Installation Precautions ................................2
Operation ..........................................3
Installation ..........................................3
Maintenance ........................................3
Filter Cartridge Replacement Procedure ...................3
Replacement Parts List ................................3
System Drawings ....................................4
Limited Warranty .....................................6
Note: Do not use with water that is microbiologically unsafe or
of unknown quality without adequate disinfection before or after the system.
System Specifications
Maximum Pressure: Slimline Systems - 125 psi (8.6 bar), Cold Bev Max Models S2, S2L,
S3L Big Blue Systems - 90 psi (6.2 bar), Cold Bev Max Models S1BBL,
S2BBL, and S3BBL Maximum Temperature: 100°F (38°C) Inlet/Outlet Connections: 3/8" (10mm) NPT for Slimline Models,
3/4" (20mm) NPT for Big Blue Models. pH 6.5 to 8.5 Chlorine < 2ppm Iron (maximum) 0.3 mg/l Manganese (maximum) 0.05 mg/l Oil & H2S- None allowed For all other feed water quality requirements abide by the current
USEPA Safe Drinking Water Act standards. Maximum Flow Rate:
System Flow Rate
System Model Flow Rate
Cold Bev Max-S2 1 GPM Cold Bev Max-S2L 2 GPM Cold Bev Max-S3L 2 GPM Cold Bev Max-S1BBL 6 GPM Cold Bev Max-S2BBL 6 GPM Cold Bev Max-S3BBL 6 GPM
Cold Bev Max line is available in different configurations depending upon filtration and flow requirements.
Slimline models use 2¾" (70mm) in diameter filters and are available in either 10" (250mm) or 20" (500mm) length options. The slimline models are equipped with 3/8" (10mm) NPT fittings.
Big Blue models use 4½" diameter filters and are available in either 10" (250mm) or 20" (500mm) length options. The Big Blue models are equipped with 3/4" (20mm) NPT fittings.
Replacement Filters
System Replacement Filters
System Model Filter Ordering Code Frequency Description
Cold Bev Max-S2
Cold Bev Max-S2L
Cold Bev Max-S3L
Cold Bev Max-S1BBL
Cold Bev Max-S2BBL
Cold Bev Max-S3BBL
Filter Cartridge Life Span Filter cartridges should be changed at end of filter life, due to lack of filtering performance, or whenever a 15 psi pressure drop or greater is experienced during normal operation, whichever comes first.
Filter Placement Reference
When replacing filters in a Cold Bev Max system note that all car­bon block filter cartridges for that system are the same and can be installed in any order. If a GAC radial flow cartridge is part of the replacement filter cartridge kit it should be placed in the first housing on the left.
Please note: Cartridge capacities are estimates and may be less depending on incoming water quality.
CLDBMX-S2S-PM 6 Months All Filters for System Maintenance
CLDBMAXR-S-CB 6 Months 10" Slimline Coconut Shell Carbon Block (2)
CLDBMX-S2L-PM 6 Months All Filters for System Maintenance
CLDBMAXR-L-CB 6 Months 20" Slimline Coconut Shell Carbon Block (2)
CLDBMX-S3L-PM 6 Months All Filters for System Maintenance
CLDBMAXR-L-CB 6 Months 20" Slimline Coconut Shell Carbon Block (3)
CLDBMX-S1B-PM 6 Months All Filters for System Maintenance
CLDBMAXR-BL-CB 6 Months 20" Big Blue Coconut Shell Carbon Block (1)
CLDBMX-S2B-PM 6 Months All Filters for System Maintenance
CLDBMAXR-BL-CB 6 Months 20" Big Blue Coconut Shell Carbon Block (2)
CLDBMX-S3B-PM 6 Months All Filters for System Maintenance
HSR-BL-ACRAF 6 Months 20" Big Blue GAC Filter (1)
CLDBMAXR-BL-CB 6 Months 20" Big Blue Coconut Shell Carbon Block (2)
Notice to Installer
• Do not discard this manual after installation. This manual contains
important operation, maintenance and precautionary information. Please present this manual to the user/owner/operator after instal­lation.
• It is strongly suggested that you read this manual before installing
system to ensure the best possible installation.
• Installation must comply with all local and state plumbing codes
and regulations.
• Connect the system to cold water supply only. Water Temperature
cannot exceed 100°F (37°C).
• System must be installed in a vertical, upright and level position.
• Do not use with water that is microbiologically unsafe or of un-
known water quality.
• Notice to user/owner/operator: Please retain this manual for future
reference for parts, maintenance, or troubleshooting.
• It is recommended that all personnel responsible for operation and
maintenance of this product read the precautions, maintenance, and operation sections of this manual.
Installation Precautions
• Do not install system on line pressure above the rated pressure as
noted in System Specifications above.
• Do not install the system on a hot water line. Failure to limit the
water temperature to 100°F (38°C) can result in housing failure and property damage.
• Do not connect the system backwards with the feed water line
connected to the outlet.
• Do not use liquid pipe thread compounds for threaded connec­tions. Use Teflon
• Do not solder plumbing connections that are attached to the hous­ings or inlet/outlet fittings. System damage may occur due to high temperature.
• Do not allow the system to freeze. Turn off water supply and drain
the system if temperature falls below 32°F (0°C).
• Do not install system in direct sunlight or where the system will be
exposed to harsh chemicals or may be subjected to being hit by moving equipment, carts, mops, or any other item that may cause damage.
• Allow 3" (76mm) minimum clearance under the housings for lter
replacement.
• If water hammer is evident, install water hammer arrestors before
the system.
• Do not over tighten tting connections.
• Always back up valves and ttings with a wrench when installing
fittings to avoid over tightening or loosening existing fittings.
• Do not install the unit behind equipment where it may be difcult to
access the system for future filter replacements.
Position the system in a suitable location. The direction of flow through the system is left to right. Keep this in mind when determin­ing installation locations. Do not mount the system near any source of heat. Also do not mount this system over anything that may be adversely affected by water.
Teflon® is a registered trademark of E.I. DuPont de Nemours & Company.
2
®
tape only.
Operation
With sufficient pressure, operation of this system is completely auto­matic. Dependable operation involves only monitoring system pres­sure differential, periodic filter changes, and service documentation.
Maintenance
Routine maintenance of this system involves periodic filter changes. Filter cartridges should be changed at end of filter life, due to lack of filtering performance, or whenever a 15 psi pressure drop or greater is experienced during normal operation, whichever comes first.
Installation
* Please note: All cartridge filters are preinstalled, in the
housings, at the factory.
1. Turn off all equipment to be fed by the system, locate the water supply shutoff valve and turn it off.
2. Apply Teflon tape to the threads of the inlet and outlet valve and pressure gauge assemblies. Thread the inlet and outlet valve and pressure gauge assemblies into the inlet and outlet of the system. The valve and pressure gauge assembly with the 1/4" (8mm) Quick-Connect flush valve fitting is to be installed on the outlet of the system. See the drawings on page 4 and 5 of this manual for proper valve and pressure gauge assembly placement.
NOTE: DO NOT OVER TIGHTEN THESE FITTINGS INTO THE FILTER HEADS.
3. Anchor the system on a wall stud or suitable mounting material
spanning wall studs. System must be vertical, upright and level.
4. Run a suitable line from the tap water source to the inlet ball valve on the left side of the system. Slimline models require 3/8" (10mm) NPT fittings, Big Blue models require 3/4" (20mm) NPT fittings. Brace the inlet ball valve on the system with a wrench when connecting the feed water line. NOTE: DO NOT OVER- TIGHTEN CONNECTION FITTING INTO BALL VALVE.
5. Select the appropriate size tubing for the equipment being fed,
and connect it to the outlet ball valve of the system. NOTE: DO NOT OVERTIGHTEN CONNECTION FITTING INTO BALL VALVE.
6. Install the ¼" (8mm) tubing into the Quick-Connect fitting on the outlet of the system and hold it over a drain. Open the drain valve.
7. Once all inlet and outlet piping has been completed, check and make sure all filter housing are tight, slowly open the inlet valve and allow all air to purge from the system. Slowly close the (8mm) drain valve, allow the system to reach operating pressure, and check for leaks.
1
8. If no leaks are present, open the allow it to run to drain for 5 minutes to flush the system then close the valve.
9. Open the outlet water valve and check for leaks.
10. Record the start up date and pressure gauge values in system
maintenance log.
Note: Overtightening components can damage the system causing water damage and/or system failure.
4" (8mm) drain line again and
1
4" (8mm)
1
4"
Filter Cartridge Replacement Procedure
IMPORTANT: Determine whether all equipment connected to the system must be turned off prior to shutting off water supply from filters.
1. If required, turn off downstream equipment.
2. Turn OFF water to the system by closing the inlet and outlet ball valves.
3. Open the ¼" (8mm) drain valve on the outlet of the system to relieve pressure in the housings.
4. Remove housings by unscrewing them. They have a standard right hand thread.
5. Clean inside of housing sump with warm water. If desired, disin­fect housing using a teaspoon of household bleach. Add to filter bowl and fill with water. Let stand 5 minutes and then discard and rinse.
6. Insert new cartridges into filter housings.
7. Make certain the O-ring is properly positioned and reinstall filter housings. Tighten housings hand tight. Check O-ring for damage and replace if damaged or distorted.
Do not overtighten filter housing, overtightening may damage O-ring(s), cause water leaks, or affect system performance.
8. Slightly open the inlet ball valve and fully open the ¼" (8mm) drain valve. Once full flow of water flows from the drain port, slowly open the inlet valve to the full open position. Allow water to flush to drain for 5 minutes.
9. Slowly close the drain valve and check the system for leaks.
10. Slowly open the outlet valve to restore water flow to downstream equipment.
Replacement Parts
Description Ordering Code
Ball Valve 3/8 NPT HSR-BV3/8
Ball Valve 3/4 NPT HSR-BV3/4
Pressure Gauge HSR-GAUGE
10" Slimline Housing HSR-10HS
20" Slimline Housing HSR-20HS
10" Big Blue Housing HSR-10BHS
20" Big Blue Housing HSR-20BHS
Slimline O-Ring HSR-RING-S
Big Blue O-Ring HSR-RING-B
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