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WattMaster WCC III User Manual part 15

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Page 1
14. SAT III Controller Installation Guide
WCC III
14. SAT III Controller Installation Guide
Page 2
14. SAT III Controller Installation Guide
Table of Contents
SECTION 14: SA T III CONTROLLER INST ALLA TION GUIDE
SAT III Introduction ...................................14-1
SAT III - SAT II Comparison .......................14-2
SAT III I/O Terminology ..............................14-3
SAT III I/O Layout Sheet ............................14-4
WCCIII System Overview ...........................14-6
SAT III Analog Input Wiring .......................14-8
SAT III Control Output Wiring ..................14-16
SAT III Analog Output Wiring ...................14-17
SAT III Binary Input Wiring ......................14-22
Input/Output Terminology ........................14-26
SAT III General Installation Information .14-27
WCC III Technical Guide
Page 3
+V SENSORS
12
3456
R1
R2
R3R4R5
123456
1 23456
V16 V15 V14 V13
K16
R6
K15
K14
78
R7
R8
7 8
78
K13
THE USA
14. SAT III Controller Installation Guide
SAT III Introduction
AT
ON OFF
BATTON/ OFF PULSE INPUT OPTION 3
ON OFF
ON OFF
ON OFF
OPTION 2 OPTION 1 LOCAL SET DISABLE LOCAL SET TEST
L16 L15 L14
BINARY
L13 L12
INPUTS
L11 L10 L9
L8 L7 L6
BINARY
L5 L4
INPUTS
L3 L2 L1
128 64 32 16 8 4 2
SATADDRESS
1
R
GND
VOUT
H
C
C
MADE IN
STATUS
SATREC
SATXMIT
HSS REC
HSS XMIT
LOCAL SET
STATUS 1
STATUS 2
STATUS 3
1 2 3 4 5 6 7 8
CH
SAT III
PROGRAMMABLE CONTROLLER
ANALOG INPUT
JUMPER SELECTION
THERM
0 TO 1V
0 - 10V 0 - 5V
INPUT
0 - 1V
THERM
0 TO 5V
0 - 10V 0 - 5V
INPUT
0 - 1V
THERM
0 TO 10V
0 - 10V
INPUT
0 - 5V 0 - 1V
THERM 0 - 10V
THERMISTOR
0 - 5V
INPUT
0 - 1V
THERM 0 - 10V
CURRENT
0 - 5V
INPUT
0 - 1V
A4 TO 20 mA SENSOR WILL REQUIREA 50 OHM LOAD RESISTORWHEN SET FOR A1 VOLT INPUT, ORA 250 OHM LOAD RESISTORWHEN SET FOR A 5 VOLTINPUT.
A2 WIRE ROOM SENSOR WILL REQUIRE A300 OHM LOAD RESISTOR WHEN SET FORA 1 VOLTINPUT.
A3 WIRE ROOM SENSOR WILL NOT REQUIREA LOAD RESISTOR WHEN SET FORA 1 VOLTINPUT.
WattMaster Controls Inc.
SAT III CONTROLLER - OE421-01
INSTALLATION GUIDE (SS5003)
SAT III General Specifications:
The SAT III controller is a drop-in replacement for the older SAT II line of controllers that WattMaster Controls manufactured from 1983 to 2006. The SAT III is an advanced product improvement over the SAT II controller.
The SAT III features the following:
8 Analog Inputs with 12 bit resolution (The SAT II originally had an 8 Bit A to D converter later upgraded to 10 Bit.) 8 Analog Outputs with 8 bit resolution (The SAT II also had an 8 Bit D to A converter.) 16 Relay Outputs that are Normally Open Relays with varistors for electrical noise suppression. (The SAT II used
expensive "chipswitches" that were low current output, and would only pass AC voltage and they did not have varistors on the output for electrical noise suppression.)
16 Binary Inputs that are isolated from the microprocessor bus . These Binary Inputs are for use with an external
Binary input board (The older SAT II required an Isolation board. The new SAT III does not require a separate isolation board.)
For further details on the SAT III inputs and outputs - See the "SAT III - I/O Specifications" on page 3.
The SAT III communications: It is a proprietary RS-485 based protocol, and it is based on packetized data in pre-defined parameter blocks. Troubleshooting of the SAT III RS-485 communications loop is possible with a Digital Volt Meter. (The SAT II was based on Manchester encoded data and was very reliable but was hard to troubleshoot.)
.
For the WCC III system, WattMaster Controls has developed a new isolated 485 communication bus that can support 239 SAT III's on four separate communications channels. A single channel can support up to 60 SAT IIIs on one communications loop. This is for redundant operation. If for some unknown reason a WCC III communications channel loop goes down, it does not cause other SAT III controllers on the other loops to lose communications.
14-1
WCC III Technical Guide
Page 4
14. SAT III Controller Installation Guide
SAT III - SAT II Comparison
14-2
WCC III Technical Guide
Page 5
14. SAT III Controller Installation Guide
SAT III I/O Terminology
WCC III Technical Guide
14-3
Page 6
14. SAT III Controller Installation Guide
SAT III I/O Layout Sheet
14-4
WCC III Technical Guide
Page 7
14. SAT III Controller Installation Guide
Notes
WCC III Technical Guide
14-5
Page 8
14. SAT III Controller Installation Guide
WCCIII System Overview
Optional B-OUT Board
( 8 RELAYOUTS)
(2 PER SATIII)
HSS PORT
OE210 TYPICAL SPACE SENSOR (X8 MAX)
ON/OFF RELAY PUMPS, LIGHTS, ETC.
16 OUTPUTS PER SATIII
CONNECTION TO OLD WCC II MANCHESTER COMM LOOP
WCC II TO WCC III GLOBAL BRIDGE
WATTMASTER CONTROLS INC
SATII
UP TO 60 TOTAL SATIII OR SAT3C/D/F/P PER LOOP. THERE ARE 4 POSSIBLE SATIII RS485 COMMUNICATIONS LOOPS (UP TO 239 SAT III MAXIMUM)
BUILDING # 2
BB
PL102335 RS-485 TO FIBER OPTIC ADAPTOR
USUALLYONE OR TWO PER FLOOR
SATCOMM LOOP
Optional B-INPUT Board
( 8 BINARY INPUTS)
(2 PER SATIII)
HSS PORT
+V
ATI
ON OFF
BATTON/ OFF
STATUS
PULSE INPUT
L
OPTION 3
SATREC
OPTION 2
O
OPTION 1
A
SATXMIT
LOCALSETDISABLE
D
LOCALSET TEST
HSS REC
GND
HSS XMIT
ON OFF
LOCALSET
L16
V
L15 L14
STATUS 1
OUT
BINARY
L13 L12
INPUTS
STATUS 2
L11 L10
2134
5678
L9
STATUS 3
CHANNEL
ON OFF
L8 L7
2134
567
8
L6
BINARY
L5 L4
INPUTS
L3 L2
H
L1
ON OFF
COM
128 64 32 16 8
C
4 2
SATADDRESS
1
PROGRAM SOCKET
ADDRESS
PCF8583
24C128
LT1785
SATIII
FIBER OPTIC LINES MAXIMUM OF 2.5 MILES (USES "ST" CONNECTORS)
SATCOMM LOOP
PL102224 POWER AND SWITCHABLE COMM
CH 1 2 3 4 5 6 7 8 WattMaster Controls Inc.
SATIII
PROGRAMMABLE CONTROLLER
ANALOG INPUT JUMPER SELECTION
0TO 1V INPUT
0TO 5V INPUT
0TO 10V INPUT
THERMISTOR INPUT
CURRENT INPUT
SINGLE PULSE INPUT FROM POWER METER
MULTIPLE PULSE INPUTS FROM POWER METERS
2134
5678
CHANNEL
2134
567
SATCOMM LOOP
SATCOMM LOOP
OE421- SATIII CONTROLLER
+V
ATI
L O
A
D
GND
V OUT
2134
5678
CHANNEL
2134
5678
H
COM
C
OE455-P SAT3P CONTROLLER
PULSE INPUTS
TOTALWIRING FOR EACH INPUTNOT TO EXCEED 100 FEET. USE 18 GAUGETWISTED PAIR WITH SHIELD FOR EACH PULSE METER CONNECTION. CONNECTTHE SHIELD WIRETO GND.
“P”MODEADDRESSING NOTES
SATIIIADDRESSING STARTSAT ADDRESS NUMBER 8. EACH "P" MODE SATIIITAKES UP (8) SATIII LOGICALADDRESSES. THEREARE ONLY(8) USEDACTIVE INPUTS PER SAT3P.
OPTIONS
ANALOG INPUT#1 (PULSE INPUT#1) ON EACH SATIIIADDRESS ISACTIVE.
TEST
ALLOTHER INPUTSAND OUTPUTS ON
LOCAL
THE SAT3PARE NOTFUNCTIONAL.
LDIS OPT1 OPT2 OPT3
24 VAC
GND
OE421- SATIII CONTROLLER
+V
ATI
ON OFF
BATTON/ OFF
STATUS
PULSE INPUT
L
OPTION 3
SATREC
SATIII
OPTION 2
O
PROGRAMMABLE CONTROLLER
OPTION 1
A
SATXMIT
LOCALSETDISABLE
D
LOCALSET TEST
HSS REC
ANALOG INPUT
GND
JUMPER SELECTION
HSS XMIT
ON OFF
0TO 1V
LOCALSET
L16
INPUT
V
L15 L14
STATUS 1
OUT
BINARY
L13 L12
0TO 5V
INPUTS
STATUS 2
L11
INPUT L10 L9
STATUS 3
0TO 10V
INPUT
ON OFF
L8
CH
L7
8
L6
THERMISTOR
1
BINARY
L5
INPUT L4
INPUTS
L3
2
L2
H
CURRENT
L1
3
INPUT
4
ON OFF
COM
128
5
64 32
6
16 8
C
4
7
2
SATADDRESS
1
8 WattMaster Controls Inc.
USUALLYONE OR TWO PER FLOOR
TO THE ISP (INTERNET SERVICE PROVIDER) CONNECTION TO THE INTERNET (BY OTHERS)
PL102335 RS-485 TO FIBER OPTIC ADAPTOR
USED IN MULTIPLES OF TWO
ON OFF
BATTON/ OFF
STATUS
PULSE INPUT OPTION 3
SATREC
SATIII
OPTION 2
PROGRAMMABLE CONTROLLER
OPTION 1
SATXMIT
LOCALSETDISABLE LOCALSET TEST
HSS REC
ANALOG INPUT JUMPER SELECTION
HSS XMIT
ON OFF
0TO 1V
LOCALSET
L16
INPUT L15 L14
STATUS 1
BINARY
L13 L12
0TO 5V
INPUTS
STATUS 2
L11
INPUT L10 L9
STATUS 3
0TO 10V
INPUT
ON OFF
L8
CH
L7
THERMISTOR
L6
1
BINARY
L5
INPUT L4
INPUTS
L3
2
L2 L1
CURRENT
3
INPUT
4
ON OFF
128
5
64 32
6
16 8 4
7
2
SATADDRESS
1
8 WattMaster Controls Inc.
SATIII-P
ADDRESS
1 2 4 8 16 32 64 128
R
T
OE454/O 455/OE456E
SAT3C/D/F
CONTROLLER
OE421- SATIII CONTROLLER
2134
5678
CHANNEL
2134
5678
OE213 TYPICAL SPACE SENSOR
SATREC
SATIIICD
SATXMIT
Communications Interface
TUC REC
TUC XMIT
ON OFF
BATTON/ OFF OPTION 4 OPTION 3 OPTION 2 OPTION 1 LOCALSETDISABLE LOCALSET TEST
ON OFF
128
"C" MODEADDRESSING NOTES
64
"C" MODE SATIIIADDRESSING STARTS
32
ATADDRESS 8.
16
EACH "C" MODE SATIIITAKES UP
8
8 SATIII LOGICALADDRESSES.
4
A"C" MODE SATIII CAN COMMUNICATE
2
WITH 8 DEVICESTOTAL.
SATADDRESS
1
"D" MODEADDRESSING NOTES
"D" MODE SATIIIADDRESSING STARTS
ATADDRESS 4. EACH "D" MODE SATIIITAKES UP4
LOCALSET
SATIII LOGICALADDRESSES. A"D" MODE SATIII CAN COMMUNICATE
STATUS
WITH 32 DEVICESTOTAL.
"C" MODE
"D" MODE
+V
ATI
ON OFF
BATTON/ OFF PULSE INPUT
L
OPTION 3
O
OPTION 2 OPTION 1
A
LOCALSETDISABLE
D
LOCALSET TEST
GND
ON OFF
L16
V
L15 L14
OUT
BINARY
L13 L12
INPUTS
L11 L10 L9
ON OFF
L8 L7 L6
BINARY
L5 L4
INPUTS
L3 L2
H
L1
ON OFF
COM
128 64 32 16 8
C
4 2
SATADDRESS
1
OE320
TUC-2R
W A R M E R
C O O L
OVR
E R
VAV B O X
PL102224 POWER AND SWITCHABLE COMM
HIGH SPEED CABLE MODEM / ROUTER
SATCOMM LOOP
STATUS
SATREC
SATIII
PROGRAMMABLE CONTROLLER
SATXMIT
HSS REC
ANALOG INPUT
JUMPER SELECTION
HSS XMIT
0TO 1V
LOCALSET
INPUT
STATUS 1
0TO 5V
STATUS 2
INPUT
STATUS 3
0TO 10V INPUT
CH
THERMISTOR
1
INPUT
2
CURRENT
3
INPUT
4 5 6 7 8 WattMaster Controls Inc.
OE213 TYPICAL SPACE SENSOR
TUC COMM LOOP
SATCOMM LOOP
ETHERNET CABLE
OE213 TYPICAL SPACE SENSOR
OE455
SAT3D
CONTROLLER
SATREC
SATIIICD
SATXMIT
Communications Interface
TUC REC
TUC XMIT
ON OFF
BATTON/ OFF OPTION 4 OPTION 3 OPTION 2 OPTION 1 LOCALSETDISABLE LOCALSET TEST
ON OFF
128
"C" MODEADDRESSING NOTES
64
"C" MODE SATIIIADDRESSING STARTS
32
ATADDRESS 8.
16
EACH "C" MODE SATIIITAKES UP
8
8 SATIII LOGICALADDRESSES.
4
A"C" MODE SATIII CAN COMMUNICATE
2
WITH 8 DEVICESTOTAL.
SATADDRESS
1
"D" MODEADDRESSING NOTES
"D" MODE SATIIIADDRESSING STARTS ATADDRESS 4.
EACH "D" MODE SATIIITAKES UP4
LOCALSET
SATIII LOGICALADDRESSES.
A"D" MODE SATIII CAN COMMUNICATE
STATUS
WITH 32 DEVICESTOTAL.
"C" MODE
"D" MODE
OE331
TUC-5R+
W A R M E R
C O O L
OVR
E R
HEATPUMP
UP TO 32 TOTAL FAN COIL, HEAT PUMP PD VAV TERMINALUNITS PI VAV TERMINALUNITS PARALLELFAN BOX, ETC.
WCC III-MCD
OE320
TUC-2R
W A R M E R
C O O L
OVR
E R
VAV B O X
TUC COMM LOOP
UP TO 32 TOTAL FAN COIL, HEAT PUMP PD VAV TERMINALUNITS PI VAV TERMINALUNITS PARALLELFAN BOX, ETC.
14-6
WCC III Technical Guide
Page 9
14. SAT III Controller Installation Guide
WCCIII System Overview
Optional B-OUT Board
( 8 RELAY OUTS)
(2 PER SAT III)
OE210 TYPICAL SENSOR
(X8)
ON/OFF RELAY PUMPS, LIGHTS, ETC.
16 OUTPUTS PER SAT III
WCC II TO WCC III GLOBAL BRIDGE
CONNECTION TO OLD WCC II MANCHESTER COMM LOOP
WATTMASTER CONTROLS INC
SATII
UP TO 60 TOTAL SAT III OR SAT 3C/D/F/P PER LOOP. THERE ARE 4 POSSIBLE SAT III RS485 COMMUNICATIONS LOOPS (UP TO 239 SAT III MAXIMUM)
BUILDING # 2
BB
PL102335 RS-485 TO FIBER OPTIC ADAPTOR
USUALLYONE OR TWO PER FLOOR
SAT COMM LOOP
PL102224 POWER AND SWITCHABLE COMM
Optional B-INPUT Board
( 8 BINARY INPUTS)
(2 PER SAT III)
HSS PORT
+V
ATI
ON OFF
BATTON/ OFF PULSE INPUT
L
OPTION 3
O
OPTION 2 OPTION 1
A
LOCALSETDISABLE
D
LOCALSET TEST
GND
ON OFF
L16
V
L15
0-15VDC OUTPUT
L14
OUT
MIN LOAD
L13
IS 1K OHM
L12
RESISTIVE
L11
VDC ONLY
L10
2134
5678
L9
CHANNEL
ON OFF
L8 L7
2134
5678
L6 L5 L4 L3 L2
H
L1
ON OFF
COM
128 64 32 16 8
C
4
EACH CONTACT
2
IS RATED FOR 24VAC ORVDC
1
@ .5AMPMAX
GLOBALBRIDGE
PROGRAM SOCKET
YS102210 REV 1
MADE IN USA
ADDRESS
R/T
C
24VAC
GND
SHLD
PCF8583
COMMT
EEPROM
24C128
POWER
SATII STAT
485
COMM R
DRIVER
LT1785
SATIII
VBAT
COMM
CHASSIS GND
FIBER OPTIC LINES
MAXIMUM OF 2.5 MILES
(USES "ST" CONNECTORS)
SAT COMM LOOP
HSS PORT
STATUS
SATIII
SATREC
PROGRAMMABLE CONTROLLER
SATXMIT
HSS REC
HSS XMIT
LOCALSET
STATUS 1 BINARY INPUTS
STATUS 2
STATUS 3
CH
1
BINARY INPUTS
2 3 4
A4TO 20 mASENSORWILLREQUIREA 50 OHM LOAD RESISTORWHEN SETFOR A1VOLTINPUT, ORA250 OHM LOAD
5
RESISTORWHEN SETFORA5VOLTINPUT.
A2WIRE ROOM SENSORWILLREQUIRE
6
A300 OHM LOAD RESISTORWHEN SET FORA1VOLTINPUT.
A3WIRE ROOM SENSORWILLNOT
7
REQUIREALOAD RESISTORWHEN SET FORA1VOLTINPUT.
SATADDRESS
8
MULTIPLE PULSE INPUTS FROM POWER METERS
SINGLE PULSE INPUT FROM POWER METER
ANALOG INPUT
JUMPER SELECTION
THERM
0TO 1V
0 - 10V
0 - 5V
INPUT
0 - 1V
THERM
0 - 10V
0TO 5V
0 - 5V
INPUT
0 - 1V
THERM
0TO 10V
0 - 10V
INPUT
0 - 5V
0 - 1V
THERM
0 - 10V
THERMISTOR
0 - 5V
INPUT
0 - 1V
THERM
0 - 10V
CURRENT
0 - 5V
INPUT
0 - 1V
WattMaster Controls Inc.
OE421- SAT III CONTROLLER
+V
ATI
GND
0-15VDC OUTPUT
OUT
MIN LOAD IS 1K OHM RESISTIVE VDC ONLY
2134
5678
CHANNEL
2134
5678
COM
EACH CONTACT IS RATED FOR 24VAC ORVDC @ .5AMPMAX
OE455-P
CONTROLLER
PULSE INPUTS
P1
P2
P3
P4
P5
P6
P7
P8
GND
GND
OPTIONS
SEL
TEST LOCAL LDIS OPT1 OPT2 OPT3
POWER
24 VAC
GND
OE421- SAT III CONTROLLER
+V
ATI
ON OFF
STATUS
BATTON/ OFF PULSE INPUT
L
OPTION 3
SATIII
SATREC
O
OPTION 2
PROGRAMMABLE CONTROLLER
OPTION 1
A
SATXMIT
LOCALSETDISABLE
D
LOCALSET TEST
HSS REC
GND
V
0-15VDC OUTPUT
OUT
MIN LOAD IS 1K OHM RESISTIVE VDC ONLY
2134
5678
CHANNEL
2134
5678
COM
EACH CONTACT IS RATED FOR 24VAC ORVDC @ .5AMPMAX
TO THE ISP (INTERNET SERVICE PROVIDER) CONNECTION TO THE INTERNET (BY OTHERS)
PL102335 RS-485 TO FIBER OPTIC ADAPTOR
USED IN MULTIPLES OF TWO
ON OFF
STATUS
BATTON/ OFF PULSE INPUT
L
OPTION 3
SATIII
SATREC
O
OPTION 2
PROGRAMMABLE CONTROLLER
OPTION 1
A
SATXMIT
LOCALSETDISABLE
D
LOCALSET TEST
HSS REC
ANALOG INPUT JUMPER SELECTION
HSS XMIT
ON OFF
THERM
0 - 10V
LOCALSET
L16
V
H
C
0 - 5V
L15
0 - 1V
L14
STATUS 1
BINARY
L13
THERM
L12
0 - 10V
INPUTS
STATUS 2
L11
0 - 5V
L10
0 - 1V
L9
STATUS 3
THERM
0 - 10V
0 - 5V
ON OFF
0 - 1V
L8
CH
THERM
L7
0 - 10V
L6
1
BINARY
0 - 5V
L5
0 - 1V
L4
INPUTS
L3
2
THERM
L2
0 - 10V
L1
3
0 - 5V
0 - 1V
4
ON OFF
A4TO 20 mASENSORWILLREQUIREA 50 OHM LOAD RESISTORWHEN SETFOR A1VOLTINPUT, ORA250 OHM LOAD
128
5
RESISTORWHEN SETFORA5VOLTINPUT.
64
A2WIRE ROOM SENSORWILLREQUIRE
32
6
A300 OHM LOAD RESISTORWHEN SET
16
FORA1VOLTINPUT.
8
A3WIRE ROOM SENSORWILLNOT
4
7
REQUIREALOAD RESISTORWHEN SET
2
FORA1VOLTINPUT.
SATADDRESS
1
8
WattMaster Controls Inc.
ANALOG INPUT JUMPER SELECTION
HSS XMIT
ON OFF
THERM
0TO 1V
0 - 10V
LOCALSET
L16
0 - 5V
INPUT
L15
0 - 1V
L14
STATUS 1
BINARY
L13
THERM
L12
0 - 10V
0TO 5V
INPUTS
STATUS 2
L11
0 - 5V
INPUT
L10
0 - 1V
L9
STATUS 3
THERM
0TO 10V
0 - 10V
INPUT
0 - 5V
ON OFF
0 - 1V
L8
CH
THERM
L7
0 - 10V
L6
THERMISTOR
1
BINARY
0 - 5V
L5
INPUT
0 - 1V
L4
INPUTS
L3
2
THERM
L2
H
C
0 - 10V
L1
CURRENT
3
0 - 5V
INPUT
0 - 1V
4
ON OFF
A4TO 20 mASENSORWILLREQUIREA 50 OHM LOAD RESISTORWHEN SETFOR A1VOLTINPUT, ORA250 OHM LOAD
128
5
RESISTORWHEN SETFORA5VOLTINPUT.
64
A2WIRE ROOM SENSORWILLREQUIRE
32
6
A300 OHM LOAD RESISTORWHEN SET
16
FORA1VOLTINPUT.
8
A3WIRE ROOM SENSORWILLNOT
4
7
REQUIREALOAD RESISTORWHEN SET
2
FORA1VOLTINPUT.
SATADDRESS
1
8
WattMaster Controls Inc.
0TO 1V INPUT
0TO 5V INPUT
0TO 10V INPUT
THERMISTOR INPUT
CURRENT INPUT
0-15VDC OUTPUT MIN LOAD IS 1K OHM RESISTIVE VDC ONLY
EACH CONTACT IS RATED FOR 24VAC ORVDC @ .5AMPMAX
SAT 3P
SATIII-P
PULSE METER BOARD
ATTMASTER CONTROLS YS102268 REV0
MADE IN USA
PULSE 1
PULSE 2
TOTALWIRING FOR EACH INPUTNOT
PULSE 3
TO EXCEED 100 FEET.
PULSE 4
USE 18 GAUGETWISTED PAIR WITH SHIELD FOR EACH PULSE METER
PULSE 5
CONNECTION.
PULSE 6
CONNECTTHE SHIELD WIRETO GND.
PULSE 7
PULSE 8
STATREC
“P”MODEADDRESSING NOTES
STATXMIT
SATIIIADDRESSING STARTSAT ADDRESS NUMBER 8.
LOCALSET
EACH "P" MODE SATIIITAKES UP
STATUS
(8) SATIII LOGICALADDRESSES. THEREARE ONLY(8) USEDACTIVE INPUTS PER SAT3P. ANALOG INPUT#1 (PULSE INPUT#1) ON EACH SATIIIADDRESS ISACTIVE. ALLOTHER INPUTSAND OUTPUTS ON THE SAT3PARE NOTFUNCTIONAL.
HIGH SPEED CABLE MODEM / ROUTER
OE213
ADDRESS
ADD
1 2 4 8
16
32 64
128
TYPICAL
COMM
R
SH
T
SENSOR
OE454 / O 455 / OE456E
SAT 3C/D/F
CONTROLLER
ON OFF
ON OFF
SATREC
SATXMIT
TUC REC
TUC XMIT
BATTON/ OFF OPTION 4 OPTION 3 OPTION 2 OPTION 1 LOCALSETDISABLE LOCALSET TEST
128 64 32 16 8 4 2
SATADDRESS
1
LOCALSET
STATUS
"C" MODE
"D" MODE
SAT COMM LOOP
OE421- SAT III CONTROLLER
+V
ATI
ON OFF
STATUS
BATTON/ OFF PULSE INPUT
L
OPTION 3
SATIII
SATREC
O
OPTION 2
PROGRAMMABLE CONTROLLER
OPTION 1
A
SATXMIT
LOCALSETDISABLE
D
LOCALSET
TEST
HSS REC
GND
OUT
2134
5678
CHANNEL
2134
5678
COM
ANALOG INPUT JUMPER SELECTION
HSS XMIT
ON OFF
THERM
0 - 10V
LOCALSET
L16
0 - 5V
V
L15
0 - 1V
L14
STATUS 1
BINARY
L13
THERM
L12
0 - 10V
INPUTS
STATUS 2
L11
0 - 5V
L10
0 - 1V
L9
STATUS 3
THERM
0 - 10V
0 - 5V
ON OFF
0 - 1V
L8
CH
THERM
L7
0 - 10V
L6
1
BINARY
0 - 5V
L5
0 - 1V
L4
INPUTS
L3
2
THERM
L2
H
0 - 10V
L1
3
0 - 5V
0 - 1V
4
ON OFF
A4TO 20 mASENSORWILLREQUIREA 50 OHM LOAD RESISTORWHEN SETFOR A1VOLTINPUT, ORA250 OHM LOAD
128
5
RESISTORWHEN SETFORA5VOLTINPUT.
64
A2WIRE ROOM SENSORWILLREQUIRE
32
6
A300 OHM LOAD RESISTORWHEN SET
16
FORA1VOLTINPUT.
8
C
A3WIRE ROOM SENSORWILLNOT
4
7
REQUIREALOAD RESISTORWHEN SET
2
FORA1VOLTINPUT.
SATADDRESS
1
8
WattMaster Controls Inc.
SATIIICD
Communcations Interface
"C" MODEADDRESSING NOTES
"C" MODE SATIIIADDRESSING STARTS ATADDRESS 8.
EACH "C" MODE SATIIITAKES UP 8 SATIII LOGICALADDRESSES. A"C" MODE SATIII CAN COMMUNICATE
WITH 8 DEVICESTOTAL.
"D" MODEADDRESSING NOTES
"D" MODE SATIIIADDRESSING STARTS
ATADDRESS 4.
EACH "D" MODE SATIIITAKES UP4
SATIII LOGICALADDRESSES.
A"D" MODE SATIII CAN COMMUNICATE
WITH 32 DEVICESTOTAL.
ETHERNET CABLE
0TO 1V INPUT
0TO 5V INPUT
0TO 10V INPUT
THERMISTOR INPUT
CURRENT INPUT
W A R M E R
C O O L
OVR
E R
OE320
TUC-2R
VAV B O X
WCC III-MCD
OE213 TYPICAL SPACE SENSOR
OE455
SAT 3D
CONTROLLER
SATREC
SATIIICD
SATXMIT
Communcations Interface
TUC REC
TUC XMIT
ON OFF
BATTON/ OFF OPTION 4 OPTION 3 OPTION 2 OPTION 1 LOCALSETDISABLE LOCALSET TEST
ON OFF
128
"C" MODEADDRESSING NOTES
64
"C" MODE SATIIIADDRESSING STARTS
32
ATADDRESS 8.
16
EACH "C" MODE SATIIITAKES UP
8
8 SATIII LOGICALADDRESSES.
4
A"C" MODE SATIII CAN COMMUNICATE
2
WITH 8 DEVICESTOTAL.
SATADDRESS
1
"D" MODEADDRESSING NOTES
"D" MODE SATIIIADDRESSING STARTS ATADDRESS 4. EACH "D" MODE SATIIITAKES UP4
LOCALSET
SATIII LOGICALADDRESSES. A"D" MODE SATIII CAN COMMUNICATE
STATUS
WITH 32 DEVICESTOTAL.
"C" MODE
"D" MODE
OE213 TYPICAL SENSOR
OVR
W A R M E R
C O O L
OVR
E R
OE320
TUC-2R
W A R M E R
C O O L E R
VAV B O X
TUC COMM LOOP
UP TO 32 TOTAL FAN COIL, HEAT PUMP PD VAV TERMINALUNITS PI VAV TERMINALUNITS PARALLEL FAN BOX, ETC.
OE331
TUC-5R+
G5LE-14P 24VDC CONTACT: UL/ CSA10A250VAC
G5LE-14P 24VDC CONTACT: UL/ CSA10A250VAC
G5LE-14P 24VDC CONTACT: UL/ CSA10A250VAC
G5LE-14P 24VDC CONTACT: UL/ CSA10A250VAC
G5LE-14P 24VDC CONTACT: UL/ CSA10A250VAC
HEAT PUMP
UP TO 32 TOTAL FAN COIL, HEAT PUMP PD VAV TERMINALUNITS PI VAV TERMINALUNITS PARALLEL FAN BOX, ETC.
WCC III Technical Guide
14-7
Page 10
14. SAT III Controller Installation Guide
SAT III Analog Input Wiring
14-8
WCC III Technical Guide
Page 11
14. SAT III Controller Installation Guide
SAT III Analog Input Wiring
WCC III Technical Guide
14-9
Page 12
14. SAT III Controller Installation Guide
SAT III Analog Input Wiring
14-10
WCC III Technical Guide
Page 13
14. SAT III Controller Installation Guide
SAT III Analog Input Wiring
WCC III Technical Guide
14-11
Page 14
14. SAT III Controller Installation Guide
SAT III Analog Input Wiring
14-12
WCC III Technical Guide
Page 15
14. SAT III Controller Installation Guide
SAT III Analog Input Wiring
WCC III Technical Guide
14-13
Page 16
14. SAT III Controller Installation Guide
Analog Input Screen
FOR 0-10 VOLT INPUTS
14-14
WCC III Technical Guide
Page 17
14. SAT III Controller Installation Guide
SAT III Analog Input Wiring
WCC III Technical Guide
14-15
Page 18
14. SAT III Controller Installation Guide
SAT III Control Output Wiring
14-16
WCC III Technical Guide
Page 19
14. SAT III Controller Installation Guide
SAT III Analog Output Wiring
WCC III Technical Guide
14-17
Page 20
14. SAT III Controller Installation Guide
p
SAT III Analog Output Wiring
INSTALLATION GUIDE
WCC III V-OUT RELAY BOARD - WITH N/O RELAY CONTACTS
WATTMASTER PART # OE430-01 (SS5008)
WCC3 V-Out Relay Board Sequence
There are two modes of operation for the WCC3 V-Out RELAY board. One is the V-Out mode and the other is the Binary Output mode. The WCC3 V-Out RELAY board has eight relays each with N.O. (Normally Open) contacts. These relay contacts are rated for 1 Amp at 24VAC/VDC operation only. This WCC3 V-Out RELAY board connects to the HSS expansion port on the side of the SAT III controller. The WCC3 V-Out RELAY board is an expansion board that Allows for another 8 binary outputs (Relay Contacts) to be used with the SAT III controller. Up to three of these WCC3 V-Out RELAY boards may be connected to the
SAT III HSS expansion port. Two boards in the Binary Output mode are supported, and one board in the V-Out mode is supported. One HSS expansion board will add 10 VA load to the SAT III power requirement. These eight Analog Input connections must be connected to the eight Analog Outputs of the SAT III controller in the V-Out mode of operation. These analog values are
not digitally transmitted via the HSS port on the SAT III to the WCC3 V-Out RELAY board in the V-Out mode.
There is a load protection device called a varistor across each of the 8 relay output connections of the WCC3 V-Out RELAY board that limit the allowable voltage to no
More than 32 volts AC/DC maximum at 1 amp current draw for each relay output contact. Attempting to switch any voltage greater than 32 Volts or current draws of
more than 1 amp per contact could and will result in damage to the WCC3 V-Out RELAY board and/or to the SAT III controller.
The connecting HSS cable is available in 1 ft., 1 ft., 3 ft., 25 ft., 40 ft., 80 ft., And 120 ft. lengths. No more than 150 ft. of total wire can be used to power a SAT III½
HSS loop.
The Dipswitch on the WCC3 V-Out RELAY board
Dipswitch SW1-7 (MODE 2 - V-Out Mode) and SW1-8 (MODE 1 - Binary Output Mode) selects the MODE of operation for the WCC3 V-Out RELAY board.
If both MODE (SW1-7 and SW1-8) switches are OFF then the WCC3 V-Out RELAY board is in Binary Output mode. Binary Output 1 to 8 is selected. If MODE 1
Switch (SW1-8) is "ON" then Binary Output 9 to 16 is selected. If MODE 2 Switch (SW1-7) is "ON" then the V-Out mode is selected. You must cycle power to the
WCC3 V-Out RELAY circuit board after setting dip switch SW1-8. You may select any other switch settings without cycling power to the board.
SW1-1 (1) (V-OUT MODE - ADDS 1 VOLT TO DEAD BAND) SW1-2 (2) (V-OUT MODE - ADDS 2 VOLTS TO DEAD BAND) (V-OUT MODE DEFAULT SETTING ON) SW1-3 (4) (V-OUT MODE - ADDS 4 VOLTS TO DEAD BAND) SW1-4 (8) SW1-5 (16) SW1-6 INVERT (V-OUT MODE) (FLIPS CONDITION OF THE RELAY OUTPUTS) SW1-7 MODE 2 (V-OUT MODE) (V-OUT MODE DEFAULT SETTING ON) SW1-8 MODE 1 (When changing this switch, you must cycle power to the circuit board)
Binary Output Mode of operation
When the WCC V-Out RELAY board is set for the Binary Output mode (SW1- switch # 8 is either "ON" or "OFF" and SW1 - switch #7 is "OFF"), the eight relays of
The WCC V-Out RELAY board are controlled by the WCC III program setup of the SAT Binary Output screens for each satellite controller. SW1- switch # 8 "OFF" is
Binary Output board address relays 1 to 8, and SW1- switch # 8 "ON" is Binary Output board address relays 9 to 16. This assumes that SW1 - switch #7 is "OFF".
V-Out Mode of operation (Hysteresis is added to the Setpoint via setting of the SW1 Dipswitch)
When the WCC V-Out RELAY board is set for the V-Out mode (SW1- switch # 7 "ON"), the relay output will turn "ON" when the input voltage rises above 7.5 VDC
(+/- .25V) plus the dead band setting that is determined by SW1 settings. When the WCC3 V-Out RELAY board is set for the V-Out mode, the relay output will turn
"OFF" when the input voltage drops below 7.5 VDC
for all eight inputs and outputs.
When SW1-1 is selected, 1 volt is added to the dead band. (Dead Band = +/- 1 volts)
When SW1-2 is selected, 2 volts are added to the dead band. (Dead Band = +/- 2 volts) (DEFAULT)
When SW1-1 and SW1-2 is selected, 3 volts are added to the dead band. (Dead Band = +/- 3 volts)
When SW1-3 is selected, 4 volts are added to the dead band. (Dead Band = +/- 4 volts)
When SW1-3 and SW1-1is selected, 5 volts are added to the dead band. (Dead Band = +/- 5 volts)
The eight analog inputs on the WCC3 V-Out RELAY board must be wired to the eight analog outputs on the SAT III or SAT II controller in order for the V-Out mode to
function. Also, the HSS connector must be connected to the SAT III HSS expansion port for power and ground connections to the SAT III controller or a special two
wire power and ground pigtail must be provided for connection to 24VAC and GND to power the WCC3 V-Out RELAY board.
sets the various modes of operation and dead band in the V-Out mode.
(+/- .25V) minus the dead band setting that is determined by SW1 dipswitch settings. These dipswitch settings ap
14-18
WCC III Technical Guide
Page 21
SATIII CONTROLLER CONNECTION FOR A
BINARY OUTPUTTYPE CONNECTION.
WCC3 V-OUTRELAY N.O. ONLYCONTACTS (OE430-01)
14. SAT III Controller Installation Guide
SAT III CONTROLLER
+VSENSORS
3456
78
AT
R1
R212R3R4R5
123456
123456
V16 V15 V14 V13
K16
K15
R6
R7
R8
7 8
78
K14
K13
THEUSA
DAISY CHAIN OUT TO OTHER WCC3 V-OUTRELAY BOARD OR TO OTHER WCC3 BINARY INPUTW/TIME DELAYBOARDS THAT ARE TO BE CONNECTED TO THE SATIII HSS COMMUNICATIONS PORT.
ON OFF
BATTON/ OFF PULSE INPUT OPTION 3
ON OFF
ON OFF
ON OFF
OPTION 2 OPTION 1 LOCALSET DISABLE LOCALSET TEST
L16 L15 L14
BINARY
L13 L12
INPUTS
L11 L10 L9
L8 L7 L6
BINARY
L5 L4
INPUTS
L3 L2 L1
128 64 32 16 8 4 2
SATADDRESS
1
R
GND
VOUT
H
C
C
MADE IN
GND
SAT III Analog Output Wiring
STATUS
SATREC
SAT III
SATXMIT
LOCALSET
24VAC
PROGRAMMABLE CONTROLLER
HSS REC
HSS XMIT
STATUS 1
STATUS 2
STATUS 3
ANALOG INPUT
JUMPER SELECTION
THERM
0TO 1V
0 - 10V 0 - 5V
INPUT
0 - 1V
THERM
0TO 5V
0 - 10V 0 - 5V
INPUT
0 - 1V
THERM
0TO 10V
0 - 10V
INPUT
0 - 5V 0 - 1V
CH
THERM 0 - 10V
1 2 3 4 5 6 7 8
WARNING: OBSERVE POLARITY
BETWEEN THE SATIII AND THE WCC3 V-OUT RELAY BOARD - GROUND CONNECTIONS MUST BE THE SAME. USING THIS METHOD CAN NOT DAMAGE EITHER DEVICE.
THERMISTOR
0 - 5V
INPUT
0 - 1V
THERM 0 - 10V
CURRENT
0 - 5V
INPUT
0 - 1V
A4TO 20 mA SENSOR WILL REQUIRE A 50 OHM LOAD RESISTORWHEN SETFOR A1VOLT INPUT, ORA 250 OHM LOAD RESISTORWHEN SETFOR A 5 VOLTINPUT.
A2WIRE ROOM SENSOR WILL REQUIRE A300 OHM LOAD RESISTORWHEN SET FORA1 VOLT INPUT.
A3WIRE ROOM SENSOR WILL NOT REQUIREALOAD RESISTOR WHEN SET FORA1 VOLT INPUT.
WattMaster Controls Inc.
24VAC
24VAC 120VAC
GROUND
TO HSS EXPANSION BOARDS. UP TO TWO WCC3 BINARY INPUT W/TIME DELAY BOARDS AND UP TOTHREE V-OUT RELAYBOARDS MAYBE CONNECTED TO A SATIII CONTROLLER HSS COMMUNICATIONS PORT.
TO OTHER SAT III OR TO WCC III - MCD
TO OTHER SAT III OR TO WCC III - MCD WIRE "T" TO "T" "R" TO "R" "SHD" TO "SHD"
CONNECTION FROM A SAT III CONTROLLER TO WCC3 VOUT RELAYBOARD USING THE "NEW" HSS CABLE CONNECTION METHOD
DUPLICATINGTHE ORIGINAL SAT II V-OUTTYPE CONNECTION. CONNECT ALL EIGHTOF THE SAT III ANALOG OUTPUTS V-OUT #1 THRU V-OUT # 8TO THE "OLD" SAT II TYPE V-OUT BOARD INPUTS # 1THRU # 8. CONNECT ONE OF THE SAT III GND CONNECTIONS TO THE "OLD" SAT II TYPE V-OUTBOARD GND CONNECTION IF POSSIBLE.
"SAT 2 TYPE" V-OUT BOARD
INPUTS
GND
+V
CR1
CR2
IN
OUT
ADJ
LM317T
M
C20
R28
R27
C22
AB1AB2AB3AB4AB5AB6AB7AB
E1
DELTABSET3
DELTABSET2
DELTABSET1
E8
CR3
R17
R20 R10
R19 R9
CBA CBA
R18
C8
C6
LTC1041
LTC1041
LTC1041
C9
C7
U6
U5
U4
Q2
Q1
C21
R1
123456
123456
WATTMASTER Vout INTERFACE BD. YS-100778 REV. B MADE IN USA
87654321
E4
E3
E2
DELTABSET5
DELTABSET4
E11
E10
E9
R23 R13
R22 R12
R21 R11
CBA CBA
CBA CBA
C14
C12
C10
LTC1041
LTC1041
C15
C13
C11
U8
U7
Q5
Q4
Q3
N.O. OUTPUTS
SAT III CONTROLLER
+VSENSORS
3456
78
R212R3R4R5
V16 V15 V14 V13
K16
K15
CD4049CN
C1
U1
E5
DELTABSET7
DELTABSET6
E12
R24 R14
CBA CBA
CBA CBA
C18
LTC1041
LTC1041
C19
U9
U10
Q6
AT
R6
R7
R8
R
GND
7 8
VOUT
H
C
78
C
K14
K13
MADEIN
THE USA
E7
E6
DELTABSET8
E14
E13
R26 R16
R25 R15
CBA CBA
C18
C16
LTC1041
C19
C17
U10
Q8
Q78
8
ON OFF
BATTON/ OFF PULSE INPUT OPTION 3 OPTION 2 OPTION 1 LOCALSET DISABLE LOCALSET TEST
ON OFF
L16 L15 L14
BINARY
L13 L12
INPUTS
L11 L10 L9
ON OFF
L8 L7 L6
BINARY
L5 L4
INPUTS
L3 L2 L1
ON OFF
128
64 32
16
8 4 2
SATADDRESS
1
CBA CBA
A CHIPSWITCH MUST BE PRESENT FOR EACH OUTPUT TO FUNCTION
GND
STATUS
SATREC
SAT III
SATXMIT
HSS XMIT
LOCALSET
24VAC
PROGRAMMABLE CONTROLLER
HSS REC
STATUS 1
STATUS 2
STATUS 3
SATII TYPE V-OUT BOARD. THE GROUND CONNECTIONS MUST BE THE SAME. DAMAGE TO THE SAT III CONTROLLER OR TO THE "OLD" SAT II TYPE V-OUTBOARD CAN RESULT IN
ANALOG INPUT
JUMPER SELECTION
THERM
0TO 1V
0 - 10V 0 - 5V
INPUT
0 - 1V
THERM
0TO 5V
0 - 10V 0 - 5V
INPUT
0 - 1V
THERM
0TO 10V
0 - 10V
INPUT
0 - 5V 0 - 1V
CH
THERM 0 - 10V
1 2 3 4 5 6 7 8
WARNING: OBSERVE POLARITY
BETWEEN THE SATIII AND THE "OLD"
THERMISTOR
0 - 5V
INPUT
0 - 1V
THERM 0 - 10V
CURRENT
0 - 5V
INPUT
0 - 1V
A4TO 20 mA SENSOR WILL REQUIRE A 50 OHM LOAD RESISTORWHEN SETFOR A1VOLT INPUT, ORA 250 OHM LOAD RESISTORWHEN SETFOR A 5 VOLTINPUT.
A2WIRE ROOM SENSOR WILL REQUIRE A300 OHM LOAD RESISTORWHEN SET FORA1 VOLT INPUT.
A3WIRE ROOM SENSOR WILL NOT REQUIREALOAD RESISTOR WHEN SET FORA1 VOLT INPUT.
WattMaster Controls Inc.
VOIDING WARRANTY.
24VAC
24VAC 120VAC
GROUND
TO HSS EXPANSION BOARDS. UP TO TWOWCC3 BINARY INPUT W/TIME DELAY BOARDS AND UP TOTHREE V-OUT RELAYBOARDS MAYBE CONNECTED TO A SATIII CONTROLLER HSS COMMUNICATIONS PORT.
TO OTHER SAT III OR TO WCC III - MCD
TO OTHER SAT III OR TO WCC III - MCD WIRE "T" TO "T" "R" TO "R" "SHD" TO "SHD"
CONNECTIONS # 1 THRU # 8 TO THE OLD SAT II TYPE V-OUT BOARD INPUTS VIN 1 THRU VIN 8 CONNECTION METHOD.
WCC III Technical Guide
14-19
Page 22
14. SAT III Controller Installation Guide
SAT III Analog Output Wiring
14-20
WCC III Technical Guide
Page 23
14. SAT III Controller Installation Guide
SAT III Analog Output Wiring
WCC III Technical Guide
14-21
Page 24
14. SAT III Controller Installation Guide
SAT III Binary Input Wiring
INSTALLATION GUIDE
WCC3 HSS BINARY INPUT WITH TIME DELAY BOARD
WATTMASTER PART # OE431-01 (SS5006)
WCC3 BINARY IN W/ TIME DELAY
WATTMASTER CONTROLS, INC
R
C US
YS102072 REV 2
The new WCC3 Binary Input w/ time delay board provides a terminal point for landing wire for an external input switch / relay contact. It can interface to the SAT II or SAT III controller via a 16 pin ribbon cable with “DIP” connectors on both sides. Connect “J1 - “SAT II Connect” on the WCC3 Binary Input w/ Time Delay Board to one of the two removable DIP SWITCHES on the cover of the SAT II or SAT III controller. These two switches are labeled Binary Inputs on the cover of the SAT II or SAT III controller. Or an alternative method of connection to only the SAT III controller is provided by the 6 pin HSS communications port on the side of the SAT III controller. This HSS communications port does not exist on the SAT II controller.
The eight Binary Inputs on the new WCC3 Binary Input w/ Time Delay Board are dry contact closures to ground only. There is an 8 position time delay switch on the new WCC3 Binary Input w/ time delay board. This time delay switch determines how long the input will Stay on after a momentary switch contact is applied to the input of the new WCC3 Binary Input w/ time delay Board. With the time delay dipswitch (1 to 4) all OFF, there is no delay ON for all eight inputs.
Time Delay dipswitch # 1 - (15 MIN) ON there is a 15 minute delay ON for all eight inputs.
Time Delay dipswitch # 2 - (30 MIN) ON there is an Time Delay dipswitch # 3 - (1 HOUR) ON there is a 1 hour delay ON for all eight inputs. Time Delay dipswitch # 4 - (2 HOUR) ON there is a 2 hour delay ON for all eight inputs. Time Delay dipswitch # 5 - (3 HOUR) ON there is a 3 hour delay ON for all eight inputs. Time Delay dipswitch # 6 - (4 HOUR) ON there is a 4 hour delay ON for all eight inputs. These Dipswitch settings are additive. With ON for all eight inputs. The eight LEDs marked BIN1 to BIN8 follow the Time Delay set by the Time Delay dipswitch #1 to # 6.
Time Delay dipswitch #7 - (L1-8) Selects Binary Inputs 1 to 8. Is used only when the SAT III HSS port is connected to the WCC# Binary Input w/
time delay board Time Delay dipswitch #8 - (L9-16) Selects Binary Inputs 9 to 16. Is used only when the SAT III HSS port is connected to the WCC# Binary Input w/ time delay board via a PCC cable. You should never have both Time Delay dipswitch # 7
Note: These Time Delay dipswitches #1 to #6 are ignored when the Binary Input w/time delay board is connected via the HSS port with an HSS cable (WM Part # PCC-XX, with XX 01, 1.5, 03, 25, 40, 80, 120 ). This cable provides both Power andmeaning how long the cable is in feet, available options are feet Communications to the to be daisy chained with each HSS expansion board having two HSS connectors on it. There are 16 independent time delays on the Binary Input screen of the WCC III front-end software, one for each of the 16 binary inputs. The eight input status LEDs on the Connected to the SAT III via the HSS port.
This Binary Input board power requirements are 24 VAC and it draws 5 VA.
The 24VAC power connection is through P1 or P2 and you must observe polarity when connecting the special supplied power cable (WM part # PC-01)
To the SAT III controller. When ordering the WCC3 Binary Input w/ Time Delay Board, you must specify the length of the HSS cable at the time of the order. PCC-01 (Power and Communications Cable - 1 foot long)
PCC-1.5 (Power and Communications Cable - 1½ PCC-03 (Power and Communications Cable - 3 feet long) PCC-25 (Power and Communications Cable - 25 feet long) PCC-40 (Power and Communications Cable - 40 feet long) PCC-80 (Power and Communications Cable - 80 feet long) PCC-120 (Power and Communications Cable - 120 feet long) PC-01 (Power Only Cable - 1 foot long)
via a PCC cable.
WCC3 Binary Input w/ Time Delay Board
1
Time Delay dipswitch (1 - 15 MIN, 2 - 30 MIN, and 3 - 1 HOUR) ON there is a 1 hour and 45 minute delay
new WCC3 Binary Input w ime elay oard/ T D B will not stay lit during a time delay when it is
hour delay ON for all eight inputs.
& # 8 ON at the same time. One or the other but not both.
Via the SAT III Controller's HSS communications port. The HSS connectors are meant
Foot long)
14-22
WCC III Technical Guide
Page 25
14. SAT III Controller Installation Guide
SAT III Binary Input Wiring
SAT III CONTROLLER
+VSENSORS
3456
UP TO TWO WCC3 BINARY INPUT W/TIME DELAY BOARDS MAY BE WIRED TO THE SAT III CONTROLLER USING THIS METHOD. CONNECT THE FIRST WCC3 BINARY INPUT W/TIME DELAY BOARD HSS PORT TO THE SAT III CONTROLLER HSS COMMUNICATIONS PORT AND THEN CONNECT THE FIRST WCC3 BINARY INPUT W/TIME DELAY BOARD TO THE SECOND WCC3 BINARY INPUT W/TIME DELAY BOARD VIATHE SECOND HSS PORT ON THE FIRST WCC3 BINARY INPUT W/TIME DELAY BOARD. ADDITIONALLY, UP TO TWO BINARY OUTPUT / V-OUT BOARDS MAYALSO BE CONNECTED TO THE SAT III CONTROLLER HSS PORT.
DRY INPUT CONTACTS ONLY. CONTACT CLOSURE TO GROUND ONLY. NO 24VAC/VDC INPUTS.
R1
123456
123456
V16 V15 V14 V13
R1
1001
TB1
R2
1001
BIN1
R3
BIN2
1001
R12
BIN3
1001
BIN4
R13
1001
BIN5
R14
1001
BIN6
R15
1001
BIN7
R16
1001
BIN8
GND
R36
GND
1000
1000
R34
HSS P2
HSS P3
R212R3R4R5
K16
U1
R4
R5
R50
R6
R51
R7
U3
R8
R52
R9
R10
R11
R53
U4
R54
R55
U6
PS2505
R56
R57
485 DRV
R48
4701
C11
3831
R46
1211
R45
V1
U12
D11
3300
R41
R40
78
AT
R
GND
VOUT
H
C
C
MADEIN
J1
WCC3 BINARYIN W/ TIME DELAY
WATTMASTER CONTROLS, INC
YS102072 REV 2
U9U7
R20
R19
R30
1001
1001
1001
C10
93C46
C8
74HC541
EEPROM
R28
R27
R26
R25
R24
R21
1002
1002
1002
1002
1002
1002
PROGRAM SOCKET
ON OFF
ON OFF
ON OFF
ON OFF
BATTON/ OFF PULSE INPUT OPTION 3 OPTION 2 OPTION 1 LOCALSET DISABLE LOCALSET TEST
L16 L15 L14
BINARY
L13 L12
INPUTS
L11 L10 L9
L8 L7 L6
BINARY
L5 L4
INPUTS
L3 L2 L1
128 64 32 16 8 4 2
SATADDRESS
1
STATUS
SATREC
SAT III
PROGRAMMABLE CONTROLLER
SATXMIT
HSS REC
HSS XMIT
LOCALSET
STATUS 1
STATUS 2
STATUS 3
GND
24VAC
ANALOG INPUT
JUMPER SELECTION
THERM
0TO 1V
0 - 10V
0 - 5V
INPUT
0 - 1V
THERM
0TO 5V
0 - 10V
0 - 5V
INPUT
0 - 1V
THERM
0TO 10V
0 - 10V
INPUT
0 - 5V
0 - 1V
CH
THERM
0 - 10V
1 2 3 4 5 6 7
8
WARNING: OBSERVE POLARITY
BETWEEN THE SATIII AND THE BINARYINPUT BOARD - GROUND CONNECTIONS MUST BE THE SAME.
THERMISTOR
0 - 5V
INPUT
0 - 1V
THERM
0 - 10V
CURRENT
0 - 5V
INPUT
0 - 1V
A4TO 20 mA SENSOR WILL REQUIRE A 50 OHM LOAD RESISTORWHEN SETFOR A1VOLT INPUT, ORA 250 OHM LOAD RESISTORWHEN SETFOR A 5 VOLTINPUT.
A2WIRE ROOM SENSOR WILL REQUIRE A300 OHM LOAD RESISTORWHEN SET FORA1 VOLT INPUT.
A3WIRE ROOM SENSOR WILL NOT REQUIREALOAD RESISTOR WHEN SET FORA1 VOLT INPUT.
WattMaster Controls Inc.
24VAC 120VAC
U11
U13
R47
R44
R43
R38
R33
1001
1001
1001
1001
1001
MADE IN USA
U5
3650
BIN1
R22
3650
R29
BIN2
3650
R31
BIN3
3650
R32
R23
3650
R35
3650
R37
1002
3650
R39
3650
R42
C17
.01uF
P1
CHASSIS GND
120VAC WIRING IS BY OTHERS
BIN4
BIN5
THE VA RATING FOR THE SAT III CONTROLLER IS 15VA.
BIN6
BIN7
BIN8
THE VA RATING FOR THE WCC3 BINARY INPUT BOARD IS 5 VA.
SERIAL#
P4
R6
R7
R8
7 8
78
K15
K14
K13
THEUSA
TIME DELAY
15 MIN
30 MIN 1 HR
2 HRS
3 HRS
POWER
4 HRS L1-8
D13
L9-16
R49
3650
SW1
C6 C5
22pF 22pF
C4
X1
U8
C3
10uF
C7
U2
10uF
10uF
C2
C1
COMM
STAT
D2D1
C16
3650
3650
R18
R17
C14
C15
10uF
100pF
C9
-3.3 LP2950
D12
U14
BINARY INPUT BOARD GETS POWERAND COMMUNICATIONS TO AND FROM THE SAT III FROM THIS HSS CABLE
HSS CABLE - ORDER STANDARD LENGTHS OF 1 FOOT, 1.5 FOOT, 3 FEET, 25 FEET, 40 FEET, 80 FEET
CONNECTION FROM A SAT III CONTROLLER TO WCC3 BINARY INPUT W/TIME DELAY BOARD USING THE "NEW" HSS CABLE CONNECTION METHOD
SAT III HSS PORT
TO OTHER SAT III OR TO WCC III - MCD
TO OTHER SAT III OR TO WCC III - MCD WIRE "T" TO "T" "R" TO "R" "SHD" TO "SHD"
AND 120 FEET MAX
SAT III CONTROLLER
R1
R212R3R4R5
123456
123456
V16 V15 V14 V13
K16
U1
R1
1001
TB1
R2
1001
BIN1
R3
U3
BIN2
1001
R12
BIN3
1001
BIN4
R13
U4
1001
BIN5
R14
1001
BIN6
R15
U6
PS2505
1001
BIN7
R16
1001
BIN8
GND
485 DRV
R36
GND
1000
1000
R34
HSS P2
HSS
V1
P3
D11
R40
+VSENSORS
3456
K15
VDE
VDE
SA
SA
5A30VDC
10A250VAC~
N
CHINA
G5Q-1A4
OMRON
DC24V
PIN #1
TIME DELAY
R4
R5
R50
R6
R51
R7
R8
R52
R9
R10
R11
R53
SW1
R54
R55
R56
R57
C3
10uF
C7
U2
R48
4701
C11
C14
3831
R46
1211
R45
100pF
U12
D12
3300
R41
78
AT
R
GND
VOUT
H
C
C
IN
J1
WCC3 BINARYIN W/ TIME DELAY
WATTMASTER CONTROLS, INC
YS102072 REV 2
U9U7
R20
R19
R30
1001
1001
1001
C10
93C46
C8
74HC541
EEPROM
R28
R27
R26
R25
R24
R21
1002
1002
1002
1002
1002
1002
PROGRAM SOCKET
ON OFF
ON OFF
ON OFF
ON OFF
BATTON/ OFF PULSE INPUT OPTION 3 OPTION 2 OPTION 1 LOCALSET DISABLE LOCALSET TEST
L16 L15 L14
BINARY
L13 L12
INPUTS
L11 L10 L9
L8 L7 L6
BINARY
L5 L4
INPUTS
L3 L2 L1
128 64 32 16 8 4 2
SATADDRESS
1
STATUS
SATREC
SAT III
PROGRAMMABLE CONTROLLER
SATXMIT
HSS REC
HSS XMIT
LOCALSET
STATUS 1
STATUS 2
STATUS 3
GND
24VAC
ANALOG INPUT
JUMPER SELECTION
THERM
0TO 1V
0 - 10V
0 - 5V
INPUT
0 - 1V
THERM
0TO 5V
0 - 10V
0 - 5V
INPUT
0 - 1V
THERM
0TO 10V
0 - 10V
INPUT
0 - 5V
0 - 1V
CH
THERM
0 - 10V
1 2 3 4 5 6 7 8
WARNING: OBSERVE POLARITY
BETWEEN THE SATIII AND THE BINARYINPUT BOARD - GROUND CONNECTIONS MUST BE THE SAME.
THERMISTOR
0 - 5V
INPUT
0 - 1V
THERM
0 - 10V
CURRENT
0 - 5V
INPUT
0 - 1V
A4TO 20 mA SENSOR WILL REQUIRE A 50 OHM LOAD RESISTORWHEN SETFOR A1VOLT INPUT, ORA 250 OHM LOAD RESISTORWHEN SETFOR A 5 VOLTINPUT.
A2WIRE ROOM SENSOR WILL REQUIRE A300 OHM LOAD RESISTORWHEN SET FORA1 VOLT INPUT.
A3WIRE ROOM SENSOR WILL NOT REQUIREALOAD RESISTOR WHEN SET FORA1 VOLT INPUT.
WattMaster Controls Inc.
24VAC 120VAC
U11
U13
R47
R44
R43
R38
R33
1001
1001
1001
1001
1001
MADE IN USA
U5
3650
BIN1
R22
3650
R29
BIN2
3650
R31
BIN3
120VAC WIRING IS BY OTHERS
3650
R32
BIN4
R23
3650
BIN5
R35
THE VA RATING FOR THE SAT III CONTROLLER IS 15VA.
3650
R37
1002
BIN6
3650
R39
BIN7
3650
R42
BIN8
THE VA RATING FOR THE WCC3 BINARY INPUT BOARD IS 5 VA.
C17
.01uF
P1
SERIAL#
P4
CHASSIS GND
R6
R7
R8
7 8
78
K14
SA
C~
DC
CHI
STRI
PE I
SPI
N#1
15 MIN
30 MIN 1 HR
2 HRS
3 HRS
POWER
4 HRS L1-8
D13
L9-16
R49
3650
C6 C5
22pF 22pF
C4
X1
U8
10uF
10uF
C2
C1
COMM
STAT
D2D1
C16
3650
3650
R18
R17
C15
10uF
C9
-3.3 LP2950
U14
SAT III HSS PORT
TO OTHER SAT III OR TO WCC III - MCD
TO OTHER SAT III OR TO WCC III - MCD WIRE "T" TO "T" "R" TO "R" "SHD" TO "SHD"
UP TO TWO WCC3 BINARY INPUT W/TIME DELAY BOARDS MAY BE WIRED TO THE SAT III CONTROLLER USING THIS METHOD. CONNECT THE FIRST WCC3 BINARY INPUT W/TIME DELAY BOARD TO THE SAT III CONTROLLER COVER MOUNTED L1 TO L8 DIP SWITCH BINARY INPUTS, AND THE SECOND WCC3 BINARY INPUT W/TIME DELAY BOARD TO THE SAT III CONTROLLERS COVER MOUNTED L9 TO L16 DIP SWITCH BINARY INPUTS.
REPLACE THE DIP SWITCH IN THE SAT III CONTROLLERS COVER WITH THE RIBBON CABLE. OBSERVE POLARITY OF PIN # 1 CONNECT PIN 1 TO PIN 1 AS SHOWN
DRY INPUT CONTACTS ONLY. CONTACT CLOSURE TO GROUND ONLY. NO 24VAC/VDC INPUTS.
BINARY INPUT BOARD GETS POWER ONLY FROM THIS HSS CABLE. COMMUNICATIONS ARE IGNORED
HSS CABLE - ORDER STANDARD LENGTHS OF 1 FOOT, 1.5 FOOT, 3 FEET, 25 FEET, 40 FEET, 80 FEET, 120 FEET MAX
CONNECTION FROM A SAT III CONTROLLER TO WCC3 BINARY INPUT W/TIME DELAY BOARD USING THE "NEW" HSS CABLE CONNECTION METHOD, BUT USING THE HSS CABLE ASA POWER ONLY CONNECTION TO THE WCC3 BINARY INPUT W/TIME DELAY BOARD AND IGNORING THE HSS
WCC III Technical Guide
14-23
Page 26
14. SAT III Controller Installation Guide
SAT III Binary Input Wiring
SAT III CONTROLLER
+VSENSORS
3456
78
UP TO TWO WCC3 BINARY INPUT W/TIME DELAY BOARDS MAY BE WIRED TO THE SAT III CONTROLLER USING THIS METHOD. CONNECT THE FIRST WCC3 BINARY INPUT W/TIME DELAY BOARD TO THE SAT III CONTROLLER’S COVER MOUNTED L1 TO L8 DIP SWITCH BINARY INPUTS, AND THE SECOND WCC3 BINARY INPUT W/TIME DELAY BOARD TO THE SAT III CONTROLLER’S COVER MOUNTED L9 TO L16 DIP SWITCH BINARY INPUTS.
REPLACE THE DIP SWITCH IN THE SAT III CONTROLLER’S COVER WITH THE RIBBON CABLE. OBSERVE POLARITY OF PIN # 1 CONNECT PIN 1 TO PIN 1 AS SHOWN.
DRY INPUT CONTACTS ONLY. CONTACT CLOSURE TO GROUND ONLY. NO 24VAC/VDC INPUTS.
CONTACT CLOSURE TO GND ONLY
CABLE IS WM PART # PC-01
BROWN WIRE - GND
RED WIRE - 24VAC
BUTT SPLICE POWER OBSERVE POLARITY
R1
R212R3R4R5
123456
123456
V16 V15 V14 V13
K16
U1
R1
1001
TB1
R2
1001
BIN1
R3
U3
BIN2
1001
R12
BIN3
1001
BIN4
R13
U4
1001
BIN5
R14
1001
BIN6
R15
U6
PS2505
1001
BIN7
R16
1001
BIN8
GND
485 DRV
R36
GND
1000
1000
R34
C11
HSS P2
R46 R45
HSS
V1
U12
P3
D11
R40
CONNECTION FROM A SAT III CONTROLLER TO A WCC3 BINARY INPUT W/TIME DELAY BOARD.
USING THE "OLD" RIBBON CABLE CONNECTION METHOD AND USING THE SUPPLIED PC-01 CABLE.
AT
R6
R7
R8
R
GND
7 8
VOUT
H
C
78
C
K15
K14
K13
VDE
SA
5A30VDC
A250VAC~
24V
G5Q-1A4
OMRON
S
TRIPE IS
PI
N#1
PIN #1
TIME DELAY
R4
15 MIN
R5
30 MIN
R50
R6
R51
R7
R8
R52
R9
R10 R11
R53
R54
R55
R56
R57
C3
10uF
C7
R48
4701
3831
1211
D12
3300
R41
J1
1 HR
2 HRS
WCC3 BINARYIN W/ TIME DELAY
3 HRS
POWER
WATTMASTER CONTROLS, INC
4 HRS
YS102072 REV 2
L1-8
D13
L9-16
R49
3650
SW1
C6 C5
U9U7
22pF
22pF
R19
R30
R20
1001
1001
1001
C4
C10
X1
U8
93C46
C8
74HC541
EEPROM
U2
10uF
10uF
C2
C1
R28
R27
R26
R25
R24
R21
STAT
COMM
D2D1
1002
1002
1002
1002
1002
1002
C16
3650
3650
R18
R17
C14
C15
10uF
100pF
C9
-3.3 LP2950
U14
PROGRAM SOCKET
ON OFF
BATTON/ OFF PULSE INPUT OPTION 3 OPTION 2 OPTION 1 LOCALSET DISABLE LOCALSET TEST
ON OFF
L16 L15 L14
BINARY
L13 L12
INPUTS
L11 L10 L9
ON OFF
L8 L7 L6
BINARY
L5 L4
INPUTS
L3 L2 L1
PIN #1
ON OFF
128 64 32 16
8
4
2
SATADDRESS
1
U11
U13
R47
R44
R43
R38
R33
1001
1001
1001
1001
1001
MADE IN USA
U5
3650
BIN1
R22
3650
BIN2
R29
3650
BIN3
R31
3650
BIN4
R32
R23
3650
BIN5
R35
3650
BIN6
R37
1002
3650
BIN7
R39
3650
R42
BIN8
C17
.01uF
P1
SERIAL#
P4
CHASSIS GND
STATUS
SATREC
SAT III
PROGRAMMABLE CONTROLLER
SATXMIT
HSS REC
HSS XMIT
LOCALSET
STATUS 1
STATUS 2
STATUS 3
GND
24VAC
WARNING: OBSERVE POLARITY
BETWEEN THE SATIII AND THE BINARYINPUT BOARD - GROUND CONNECTIONS MUST BE THE SAME.
ANALOG INPUT
JUMPER SELECTION
THERM
0TO 1V
0 - 10V
0 - 5V
INPUT
0 - 1V
THERM
0TO 5V
0 - 10V
0 - 5V
INPUT
0 - 1V
THERM
0TO 10V
0 - 10V
INPUT
0 - 5V 0 - 1V
CH
THERM
0 - 10V
1 2 3 4 5 6 7 8
THERMISTOR
0 - 5V
INPUT
0 - 1V
THERM
0 - 10V
CURRENT
0 - 5V
INPUT
0 - 1V
A4TO 20 mA SENSOR WILL REQUIREA 50 OHM LOAD RESISTORWHEN SETFOR A1VOLT INPUT, ORA 250 OHM LOAD RESISTORWHEN SETFOR A 5 VOLTINPUT.
A2WIRE ROOM SENSOR WILL REQUIRE A300 OHM LOAD RESISTORWHEN SET FORA1 VOLT INPUT.
A3WIRE ROOM SENSOR WILL NOT REQUIREALOAD RESISTOR WHEN SET FORA1 VOLT INPUT.
WattMaster Controls Inc.
24VAC 120VAC
120VAC WIRING IS BY OTHERS THE VA RATING FORTHE SAT III CONTROLLER IS 15VA. THE VA RATING FORTHE WCC3 BINARY INPUT BOARD IS 5 VA.
TO OTHER SAT III OR TO WCC III - MCD
TO OTHER SAT III OR TO WCC III - MCD WIRE "T" TO "T" "R" TO "R" "SHD" TO "SHD"
UP TO TWO WCC3 BINARY INPUT W/TIME DELAY BOARDS MAY BE WIRED TO THE SAT II CONTROLLER USING THIS METHOD. CONNECT THE FIRST WCC3 BINARY INPUT W/TIME DELAY BOARD TO THE SAT II CONTROLLER’S COVER MOUNTED L1 TO L8 DIP SWITCH BINARY INPUTS, AND THE SECOND WCC3 BINARY INPUT W/TIME DELAY BOARD TO THE SAT II CONTROLLER’S COVER MOUNTED L9 TO L16 DIP SWITCH BINARY INPUTS.
REPLACE THE DIP SWITCH IN THE SAT II CONTROLLER’S COVER WITH THE RIBBON CABLE. OBSERVE POLARITY OF PIN # 1 CONNECT PIN 1 TO PIN 1 AS SHOWN
DRY INPUT CONTACTS ONLY. CONTACT CLOSURE TO GROUND ONLY. NO 24VAC/VDC INPUTS.
CONTACT CLOSURE TO GND ONLY
CABLE IS WM PART # PC-01
BROWN WIRE - GND
RED WIRE - 24VAC
BUTT SPLICE POWER OBSERVE POLARITY
SAT II CONTROLLER
+VSENSORS
123456
123456
0-15VDC
OUTPUT MIN LOAD IS 1K OHM RESISTIVE VDC ONLY
2134
CHANNEL
2134
123456
EACH CONTACT IS RATED FOR 24VAC OR VDC @ .5AMPMAX
CHIPSWITCH CHIPSWIT
U1
R1
1001
R4
TB1
R2
R5
R50
1001
R6
BIN1
R51
R7
R3
U3
R8
BIN2
1001
R52
R9
R12
BIN3
1001
R10 R11
R53
BIN4
R13
U4
1001
R54
BIN5
R14
1001
BIN6
R55
R15
U6
PS2505
1001
BIN7
R56
R16
1001
R57
BIN8
GND
485 DRV
R36
GND
1000
1000
R48
R34
4701
C11
HSS P2
3831
R46
1211
R45
HSS
V1
U12
P3
D11
3300
R41
R40
CONNECTION FROM A SAT II CONTROLLER TO WCC3 BINARY INPUT W/TIME DELAY BOARD. USING THE "OLD" RIBBON CABLE CONNECTION METHOD AND USING THE SUPPLIED PC-01 CABLE.
5678
567
ST
R
IPE IS PIN # 1
PIN #1
TIME DELAY
2 HRS
3 HRS
4 HRS L1-8 L9-16
SW1
C3
10uF
C7
U2
10uF
10uF
C2
C1
C16
C14
100pF
D12
+V
78
7 8
8
78
CHIPS
15 MIN
30 MIN 1 HR
POWER
D13 R49
3650
C6 C5
22pF 22pF
C4
X1
U8
STAT
COMM
D2D1
3650
3650
R18
R17
C15
10uF
C9
-3.3 LP2950
U14
AT
ATI
L
R
O A D
GND
GND
VOUT
V
OUT
H
H
C
COM
C
C
J1
WCC3 BINARYIN W/ TIME DELAY
WATTMASTER CONTROLS, INC
U9U7
R20
R19
1001
1001
1001
C10
93C46
C8
EEPROM
R28
R27
R26
R25
R21
1002
1002
1002
1002
1002
PROGRAM SOCKET
YS102072 REV 2
R33
R30
1001
74HC541
R24
R23
1002
1002
U11
P1
ON OFF
ON OFF
ON OFF
ON OFF
R38
1001
U5
R22
R29
R31
R32
R35
R37
R39
R42
C17
.01uF
CHASSIS GND
SAT II
U13
R44
R43
1001
1001
MADE IN USA
3650
3650
3650
3650
3650
3650
3650
3650
SERIAL#
P4
BATTON/ OFF PULSE INPUT LOCALSET DISABLE
LOCALSET TEST
L16 L15 L14 L13 L12 L11 L10 L9
L8 L7 L6 L5 L4 L3 L2 L1
128 64 32 16 8 4 2
SAT
1
NUMBER
R47
1001
BIN1
BIN2
BIN3
BIN4
BIN5
BIN6
BIN7
BIN8
BINARY INPUTS
BINARY INPUTS
24 VAC ONLY
POWER CONSUMPTION
15VA / 625mA
GND
24VAC
WATTMASTER
CONTROLS GROUP
POWER ---
WARNING: OBSERVE POLARITY
BETWEEN THE SATII AND THE BINARYINPUT BOARD - GROUND CONNECTIONS MUST BE THE SAME.
24VAC 120VAC
120VAC WIRING IS BY OTHERS THE VA RATING FORTHE SAT II CONTROLLER IS 15VA. THE VA RATING FORTHE WCC3 BINARY INPUT BOARD IS 5 VA.
TO OTHER SAT II OR TO THE WCC II COMPUTER
TO OTHER SAT II OR TO THE WCC II COMPUTER
WIRE NUT
14-24
WCC III Technical Guide
Page 27
14. SAT III Controller Installation Guide
SAT III Binary Input Wiring
WCC III Technical Guide
14-25
Page 28
14. SAT III Controller Installation Guide
Input/Output Terminology
+V CONNECTIONS
These eight +V connections supply a DC voltage for the powering of external analog sensors. The first seven +V connections are bussed together and provide +12 VDC @ up To 200mA total. The last +V connection (+V #8) has a jumper (located next to +V #8) that selects either +12 VDC, or +24 VDC. +24 VDC is generally used for 4 to 20 mA sensors which require a higher voltage other than +12 VDC to operate correctly.
ATI CONNECTIONS
These eight ATI connections are for analog inputs. ATI stands for Analog Temperature Inputs. Each one of these inputs are jumper selectable for different types of analog
Inputs. These ATI inputs can be either thermistor (10K type 3), 0 to 10 Volts DC, 0 to 5 Volts DC, or 0 to 1 Volts DC and the jumpers are individually labeled THERM, 0-10V
0-5V, 0-1V. In addition to the jumper being set, the SAT III controller must also be programmed as to what type of analog device is connected to each analog input.
GND CONNECTIONS
These eight GND connections are provided for a common ground point for the analog inputs or analog output so that wiring connections to a good ground point is available.
V-OUT CONNECTIONS
These eight V-OUT connections are for analog outputs. These V-OUT connections can provide an independent programmable adjustable DC voltage output anywhere from 0 to 15 VDC @ up to 10mA.
H CONTACTS CONNECTIONS
These are the eight Normally Open relay contacts of the SAT III controller. These relay outputs are to be used only for powering of pilot duty relays. No more than 24 VAC or 24 VDC is to be switched by these "H" relays. There is a load protection device called a varistor across each of the 8 relay output connections of the SAT III controller which limits the allowable voltage to no more than 32 volts AC\DC maximum at 1 amp current draw for each relay output contact. Attempting to switch any voltage greater than 32 Volts or current draws of more than 1 amp per contact could and will result in damage to the SAT III controller.
C CONTACTS CONNECTIONS
These are the eight Normally Open relay contacts of the SAT III controller. These relay outputs are to be used only for powering of pilot duty relays. No more than 24 VAC or 24 VDC is to be switched by these "C" relays. There is a load protection device called a varistor across each of the 8 relay output connections of the SAT III controller which limits The allowable voltage to no more than 32 volts AC\DC maximum at 1 amp current draw for each relay output contact. Attempting to switch any voltage greater than 32Volts or current draws of more than 1 amp per contact could and will result in damage to the SAT III controller.
COM (FOR "H" and "C" CONNECTIONS)
Each of the eight individual COM connections connect to a single pair of "H" and "C" common relay connections. Common relay connection COM # 1 connects to both " H" contact #1 and "C" contact #1, and common relay connection COM # 2 connects to both " H" contact #2 and "C" contact #2, and so on. A pre-made control output common
jumper cable (WM Part # PL100867) can be used to connect all eight of the relay common connections of the SAT III controller together.
24VAC & GND (POWER CONNECTIONS)
The SAT III Controller power requirements are 24VAC and draws 20 VA. Please note: You must observe polarity when connecting the power connections to the SAT III controller or else damage to the SAT III controller could result
R & T & SHIELD (SAT COMMUNICATIONS CONNECTIONS)
This RS-485 communications loop can be daisy chained from one satellite controller to the next, or the communications loop can be "home runned" to a power and switchable comm board WM part # PL102224. The use of a shield twisted pair wire is required, such as WM part # WR-NL-WR-18. When connecting the communication wiring from satellite controllers to other satellite controllers you must wire "R" to "R" and "T" to "T", and "SHIELD" to SHIELD".
HSS EXP COMM
This is a 6 pin Mini-fit connector, and this connector provides power and communications from the SAT III controller to WCC III / SAT III expansion boards. It is generally called an HSS port. Currently there are two types of WCC III /SAT III expansion boards. The WCC3 V-Out RELAY board, and the WCC3 Binary Input with Delay board. The WCC3 V-Out RELAY board requires 24 VAC and ground connections which is connected into these 6 pin Mini-fit connector terminals. The WCC3 V-Out RELAY board and the WCC3 Binary Input with Delay board is also powered by the same 24 VAC transformer that powers the SAT III satellite controller. Communications from the SAT III controller is also in this cable, along with a shield wire. The 6 pin HSS cable connections can also be daisy chained to other WCC3 V-Out RELAY boards and WCC3 Binary input with Delay boards. Up to two WCC3 V-Out RELAY boards in the BINARY OUTPUT mode, and one WCC3 V-Out RELAY board in the V-Out mode may be connected to the SAT III controller's HSS EXP COMM port. Up to two WCC3 Binary Input with Delay boards may be connected to the SAT III controller's HSS EXP COMM port and these WCC3 V-Out RELAY boards and WCC Binary Input with Delay boards may be mounted remotely up to 120 feet away from the SAT III controller.
SAT ADDRESS DIPSWITCH
This dipswitch sets the address setting for the SAT III controller. The SAT III controller’s valid address range is from 1 to 239. The following explains how to set the SAT III Controller s address: Switch # 1 ON sets the SAT III controller's address to #1 . Switch #2 ON sets the SAT III controller's address to #2. Switch # 3 ON sets the SAT III' Controller's address to #4. Switch # 4 ON sets the SAT III controller's address to #8. Switch # 5 ON sets the SAT III controller's address to # 16. Switch # 6 ON sets the SAT III Controller's address to # 32. Switch # 7 ON sets the SAT III controller's address to # 64. Switch # 8 ON sets the SAT III controller's address to # 128. These eight switches are
Additive, so setting switch # 1 and switch # 2 ON, sets the SAT III controller's address to # 3, setting switch # 1 and switch # 4 ON, sets the SAT III controller's address to # 9.
Whenever setting the address dipswitch you must cycle power to the SAT III controller.
BINARY INPUT SWITCH 1 to 8 and BINARY INPUT SWITCH 9 to 16
The onboard removable Dipswitch on the front cover of the SAT III controller can be programmed to override the outputs, select alternative setpoint control and force occupied conditions. There are two separate banks of dipswitches labeled Binary Inputs 1 to 8 and Binary Inputs 9 to 16. These switches can be removed, and with the addition of a WCC Binary Input with Time Delay Board, now these binary inputs can be used as dry contact inputs, to do the following: Check / Log runtimes, verify flow switches, safety
Interlocks, timed overrides, etc. These conditions must be programmed on the Binary Input screen as "On Board" to use this dipswitch on the front of the SAT III controller. When the "Off Board" is programmed on the Binary Input screen, then the HSS expansion cabling method must be used. As an alternative to having to remove the dipswitch(es) To connect the WCC Binary Input with Time Delay Board, you can connect an HSS cable directly from the WCC Binary Input with Time Delay Board(s) to the SAT III controller's HSS EXP COMM port. Up to two WCC Binary Input with Time Delay Boards may be connected by this method, and these WCC Binary Input with Time Delay Boards may be mounted
remotely up to 120 feet away from the SAT III controller.
14-26
TOP DIPSWITCH
BAT ON/OFF switch does nothing, it was suppose to blank out the memory on the CPU's RAM chip, it was a carry over from the old SAT II controller. PULSE INPUT switch is used if the SAT III controller input #1 is to be used to measure pulses from a pulse meter. OPTION 3 switch is not used at this time. OPTION 3 switch is not used at this time. OPTION 3 switch is used to determine what type of A to D chip is being used on the SAT III controller. LOCAL SET DISABLE switch is used to disable the SAT III controller's LOCSET (LOCAL SET) mode. LOCAL SET switch is used to enable the SAT III controller's LOCSET mode, and is used when the SAT III controller is still communicating to the WCC III - MCD. TEST switch is used for testing purposes.
WCC III Technical Guide
Page 29
14. SAT III Controller Installation Guide
SAT III General Installation Information
WCC III Technical Guide
14-27
Page 30
Form: WCCIII-OE421-01-TGD-01A Printed in the USA January 2011 All rights reserved. Copyright 2011
WattMaster Controls Inc. 8500 NW River Park Drive  Parkville, Mo. 64152
Phone (816) 505-1100 www.orioncontrols.com Fax (816) 505-1101
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