WattMaster WCC II User Manual

Operator’s Guide
www.wattmaster.com
www.wattmaster.com
Operator’s Guide
WCC II
Form: WM-WCCII-OGD-01A Copyright 2006 WattMaster Controls, Inc. WattMaster Controls, Inc. assumes no responsibility for errors, or omissions. This document is subject to change without notice.
WCC II Operator’s Guide
Table of Contents
INTRODUCTION: SYSTEM OVERVIEW ......... I-1
Diagram of WCCII System ................................... I-1
Operator Control Console Components .............. I-2
Satellite Controller .............................................. I-2
SAT II .............................................................................I-3
SAT II-A ..........................................................................I-3
TUC Input/Output Features .........................................I-3
SAT II-B ..........................................................................I-3
System Features .................................................. I-4
Standard Software ........................................................I-4
Optional Enhanced Color Graphics ............................I-4
Optional Tenant Override ............................................I-4
System Size ..................................................................I-4
Modular Construction ..................................................I-4
SECTION 1: GENERAL INSTRUCTIONS ...... 1-1
“Where To Find” Features ................................... 1-1
ECC/WCC II Routine Maintenance ...................... 1-1
ECC/WCC II Software Version List ..................... 1-2
Recommended Data Entry Procedure ................ 1-3
Analog Inputs ...................................................... 1-3
Binary Inputs....................................................... 1-4
Analog Outputs ................................................... 1-5
Binary Outputs .................................................... 1-6
Point Addresses .................................................. 1-7
Data Registers .................................................... 1-8
Time Clock ...................................................................1-8
EA Driver ......................................................................1-9
Dual Limit .....................................................................1-9
Alarm Print-Out and Call-Out ............................ 1-10
Run Time Alarm .........................................................1-12
Satellite Fail Alarm ....................................................1-13
Operator Sign On/Off ........................................ 1-13
Manual Overrides .............................................. 1-13
System Re-Boot ................................................ 1-13
Hardware Requirements ................................... 1-13
SECTION 2: INITIATING THE SYSTEM......... 2-1
Dual Disk Drive Systems ..................................... 2-1
Hard Disk Drive Systems .................................... 2-2
Copying Disks ..................................................... 2-2
Formatting Disks................................................. 2-2
Copying Data - Dual Floppy Systems .................. 2-4
Copying Data - Hard Disk Drive Systems ........... 2-4
Returning to the ECC/WCC II Program ............... 2-6
Dual Disk Drive Systems ............................................2-6
Hard Disk Drive Systems ............................................2-6
Assign Operator Access Codes .......................... 2-6
Password Entry ................................................... 2-7
SECTION 3: SCREEN DESCRIPTIONS ......... 3-1
HELP SCREEN ..................................................... 3-1
MAIN MENU SCREEN .......................................... 3-5
ANALOG INPUT SUMMARY SCREEN .................. 3-7
ANALOG INPUT SCREEN .................................... 3-9
CONTROL OUTPUT SCREENS .......................... 3-12
CONTROL OUTPUT SUMMARY SCREEN ...............3-13
EA DRIVER SCREEN .................................................3-15
DUAL LIMIT SCREEN ................................................3-17
TIMECLOCK SCREEN ...............................................3-20
ANALOG OUTPUTS ........................................... 3-22
ANALOG OUTPUT SUMMARY SCREEN ..................3-22
ANALOG OUTPUT SCREEN .....................................3-24
TREND LOGGING .............................................. 3-25
TREND LOGGING SUMMARY SCREEN ...................3-26
ANALOG PEAK TREND LOG SCREEN ....................3-27
ANALOG TREND TREND LOG SCREEN .................3-28
CHANGE OF STATE TREND LOG SCREEN ............3-31
RUN TIME TREND LOG SCREEN .............................3-32
LOGIC SWITCH .................................................. 3-34
LOGIC SWITCH SUMMARY SCREEN ......................3-34
LOGIC SWITCH SCREEN ..........................................3-35
ALARM SUMMARY SCREEN .............................. 3-36
SATELLITE SUMMARY SCREEN ....................... 3-38
OVERRIDE SCREEN ........................................... 3-40
Operator Interfaces
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WCC II Operator’s Guide
Table of Contents
HOLIDAY SCHEDULE SCREEN .......................... 3-41
SYSTEM PARAMETERS SCREEN ...................... 3-43
OPERATOR CODES SCREEN ..................................3-45
ON/OFF UNITS OF MEASURE
MESSAGE SCREEN ............................................ 3-46
ALARM MESSAGE SCREEN ............................... 3-47
SATELLITE SAVE/RESTORE .............................. 3-48
SATELLITE COPY SCREEN ............................... 3-51
SECURE SCREEN .............................................. 3-52
ENERGY CONSUMPTION SCREEN .................... 3-53
WEEK SCHEDULES ........................................... 3-55
WEEK SCHEDULE SUMMARY SCREEN .................3-55
WEEK SCHEDULE SCREEN .....................................3-56
OPTIMAL START SCREEN ................................. 3-57
ANALOG GLOBALS ............................................ 3-60
ANALOG GLOBAL SUMMARY SCREEN .................3-61
ANALOG GLOBAL SCREEN .....................................3-62
ANALOG GLOBAL - AVERAGED LIST ...................3-64
ANALOG GLOBAL - SORTED LIST ........................3-65
ANALOG GLOBAL - INTEGRAL MODE .................3-66
SLIDING WINDOW .....................................................3-66
SLIDING WINDOW MODE SCREEN .........................3-67
AVERAGE MODE .......................................................3-69
AVERAGE MODE SCREEN .......................................3-70
ACCUMULATION MODE ...........................................3-71
ACCUMULATION MODE SCREEN ...........................3-73
MATH FUNCTION SCREEN .......................................3-75
LOOK UP TABLE MODE ...........................................3-77
LOOK UP TABLE SCREEN .......................................3-78
BINARY GLOBALS ............................................. 3-80
Binary Global Summary Screen...............................3-80
COMBINATORIAL MODE ..........................................3-82
COMPARE MODE ......................................................3-84
ALARM MODE ............................................................3-86
EXTERNAL MODE .....................................................3-87
ALARM-BY-CLASS MODE ........................................3-88
SHED/RESTORE SCREEN .................................. 3-89
DUTY CYCLE SCREEN....................................... 3-91
PROPORTIONAL RESET SCREEN ..................... 3-93
SPECIAL KEYS PROGRAM ................................ 3-96
UTILITY SCREEN .............................................. 3-98
SYSTEM PARAMETER II SCREEN ...........................3-99
REBUILD SATELLITE TABLE SCREEN .................3-101
SEARCH AND OVERRIDE SCREEN .......................3-102
POINT DESCRIPTION SEARCH SCREEN ..............3-104
LOGICAL ADDRESS SEARCH SCREEN ................3-106
ENHANCED GRAPHICS SCREEN ..........................3-108
CUSTOM SCREEN ................................................... 3-111
SET MONITOR COLOR SCREEN ...........................3-114
TENANT OVERRIDE SCREEN ................................3-115
TENANT OVERRIDE REPORT ................................3-115
Binary Global Screen - Combinatorial Mode ........3-118
Tenant Override Report ..........................................3-118
MESSAGE SCREEN ................................................3-120
WCC/SCC FILE MANAGEMENT SCREEN .............3-121
EXIT WCC II SYSTEM ..............................................3-124
TUC.................................................................. 3-125
GENERAL INFORMATION .......................................3-125
TUC - ANALOG INPUT SCREEN ............................3-127
TUC - CONTROL OUTPUT SUMMARY SCREEN .3-128
TUC - EA DRIVER SCREEN ..................................3-129
TUC SUMMARY SCREEN ........................................3-131
TUC SETUP SCREEN ..............................................3-134
PNEUMATIC OUTPUT SCREEN .............................3-140
STEPPER MOTOR ACTUATOR SCREEN ..............3-142
TUC-VR ........................................................... 3-144
GENERAL INFORMATION .......................................3-144
ANALOG INPUT SCREEN .......................................3-146
CONTROL OUTPUT SUMMARY SCREEN .............3-148
EA DRIVER SCREEN ...............................................3-149
TUC-VR EA DRIVER SCREEN ................................3-150
TUC-VR SETUP SCREEN ........................................3-152
TOC-2
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WCC II Operator’s Guide
Table of Contents
SECTION 4: REMOTE
COMMUNICATIONS ..................................... 4-1
GENERAL INSTRUCTIONS .................................. 4-1
SYSTEM REQUIREMENTS ................................... 4-2
INITIALIZING THE DISK ..................................... 4-2
OPERATION INSTRUCTIONS .............................. 4-4
FCC/SCC II MAIN MENU ...................................... 4-5
SEARCH ROUTINES ............................................ 4-6
SATELLITE SAVE/RESTORE PROGRAM .............. 4-7
AUTOMATIC CALL OUT ON ALARM .................... 4-8
MODEM SWITCH SETTINGS ................................ 4-9
Hayes Smartmodem 1200 ...........................................4-9
ADC Modem Switch Settings ...................................4-10
Capetronics Modem Switch Settings ......................4-10
Okidata Modem Switch Settings ..............................4-12
SOFTWARE KEY ................................................ 4-13
SECTION 5: INSTALLATION GUIDE ............. 5-1
SAT II-A/TUC ...................................................... 5-26
The SAT II-A ...............................................................5-27
Addressing the SAT II-A ............................................5-28
Addressing (Numbering) TUC’s ...............................5-29
SAT II-A Wiring Diagram ...........................................5-30
SAT II-B ............................................................. 5-31
System Architecture .................................................5-31
SAT II-B - General Information .................................5-32
Addressing (Numbering) the SAT II-B .....................5-33
SAT II-B Wiring Diagram ...........................................5-34
CPU to SAT II-B Wiring .............................................5-35
TUC-VR .............................................................. 5-36
TUC-VR Communication Wires ................................5-40
SAT II-B to TUC-VR Wiring .......................................5-41
INDEX .......................................................... Index-1
OPERATOR CONTROL CONSOLE ........................ 5-1
Uninterruptable Power Supply ...................................5-1
MODEM SWITCH SETTINGS ................................ 5-2
Hayes Smartmodem 1200 ...........................................5-2
ADC Modem .................................................................5-3
Capetronics Modem ....................................................5-3
Okidata Okitel 1200 .....................................................5-5
SOFTWARE KEY .................................................. 5-6
SATELLITE CONTROLLER .................................. 5-7
Mounting in an Enclosure ..........................................5-7
System Wiring ...........................................................5-10
Addressing (Numbering) SAT II Controllers ...........5-13
SAT II Chip Switches .................................................5-15
SAT II V-Out (DAC) Modules .....................................5-16
Binary Input Board ....................................................5-17
V-Out Binary Interface Board ...................................5-18
Proportional-Integral (PI) Output Board ..................5-21
Temperature Sensors ................................................5-24
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WCC II Operator’s Guide
Table of Contents
TOC-4
Operator Interfaces
WCC II Operator’s Guide
System Overview
INTRODUCTION: SYSTEM OVERVIEW
____________________________________________________
The ECC/WCC II is a microprocessor based energy management and temperature control system designed to minimize the energy usage of a building and maximize the occupant comfort.The ECC/ WCC II system provides the building owner with a means of monitoring and controlling building mechanical systems from one central location. The ECC/WCC II system provides computerized control of building mechanical systems, but requires no computer experience to operate or program the system.
Diagram of WCCII System
The “front end” of the ECC/WCC II system consists of a personal computer with custom communication boards. See Diagram that follows. The computer is referred to as the Central Processing Unit (CPU), and the computer, keyboard, monitor (screen), printer (optional), and modem (optional) together are referred to as the Operator Control Console. The CPU communicates with the remote satellite controllers using a two-wire communication loop.
Operator Interfaces
I-1
WCC II Operator’s Guide
System Overview
Operator Control Console Components
The building operator monitors and controls the building mechanical systems from one central location called the Operator Control Console. The Operator Control Console consists of the following components:
1. Central Processing Unit (CPU)
2. Keyboard
3. Monitor (CRT)
4. Printer (optional)
5. Modem (optional)
Central Processing Unit
A personal computer with custom communication boards acts as the Central Processing Unit (CPU) which communicates with the remote mounted satellite controllers via a two wire communication loop.
The personal computer is dedicated to the ECC/WCC II system and cannot be used for other functions. The use of hardware accessories with the ECC/WCC II CPU that is not specifi cally approved in writing by WattMaster Controls Group will void the warranty on the ECC/WCC II system. The use of software other than that furnished with the ECC/WCC II system may result in system malfunction. WattMaster Controls Group is not responsible for a system failure so generated.
Monitor
Note: We highly recommend that you only use the number
keys along the top of the keyboard while entering numeric
values and use the keypad ONLY for cursor control on the
ECC/WCC II system.
Printer
The on-site printer allows the operator to print status or schedule summaries, a permanent record of entered programs, and trend logging reports. The printer will automatically print alarms as they occur, print operator ID as the user signs on and off the system, and print any overrides that are entered.
Satellite Controller
The satellite controllers are fi eld mounted, microprocessor based units which provide direct digital control of building mechanical systems. The satellite controllers receive operating instructions from the CPU, but once they are programmed, they have the “brains” to monitor and control building mechanical systems independently of the CPU. If communication from the CPU to the satellite controllers is broken, the satellite controllers will continue to control at programmable setpoints. In the event of a primary power failure, the satellites will retain both their operating instructions and accumulated data in battery backed memory.
The three versions of the satellite controller that will communicate with the ECC/WCC II system are the SAT II, SAT II-A, and SAT II-B.
The monitor resembles a television and displays computer data in text on its cathode ray tube (CRT), or screen.
Keyboard
The keyboard is arranged like a typewriter to allow manual entry of data and programs. We suggest that you fi rst become familiar with the keyboard before attempting to operate the system. Refer to the owner’s manual supplied with your computer for additional keyboard information.
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Operator Interfaces
WCC II Operator’s Guide
System Overview
SAT II
Sensors and relays etc. are wired to the SAT II controller to allow it to monitor and control loads directly. Each SAT II controller can handle the following number of inputs and outputs:
8 analog or binary inputs
16 additional binary inputs
- 1 binary input board receives 8 binary inputs
- 2 binary input boards may be used with one SAT II
8 analog outputs (0-15 VDC maximum range)
- 1 DAC module enables 4 analog outputs
- 2 DAC modules may be installed in SAT II
- Any or all of the 8 analog outputs may be converted to binary outputs using 1 V-Out to Binary board
- 1 chip switch is required for each binary output
16 binary outputs
- 1 chip switch is required for each binary output
SAT II-A
The SAT II-A is a version of the satellite controller that allows the ECC/WCC II front end computer to communicate with remote mounted Terminal Unit Controllers.
The Terminal Unit Controller (TUC) is a microprocessor based device which can be used to control terminal units such as pressure dependent variable air volume (VAV) boxes, pressure dependent fan power boxes, fan coil units, heat pumps etc. The TUC can be used as a stand-alone controller, or the TUC can be used with the ECC/WCC II system.
The TUC accepts an input from a room temperature sensor to allow it to monitor the space temperature and when used with the SA (Stepper Actuator) actuator, provides pressure dependent control of the primary air damper on terminal units such as variable air volume boxes, constant fan power induction units, and intermittent fan power induction units. The SA Actuator is not an integral part of the TUC and must be ordered and purchased separately. The TUC can also have three relay outputs to provide control of the fan and fi rst and second stages of heat on fan terminal units, or to control the fan, compressor, and reversing valve on a heat pump. The TUC can also provide an output to control two 24 VDC solenoid air valves to obtain “feed” and “bleed” type control of pneumatic controlled devices. The TUC is generally mounted at the terminal unit (i.e. VAV box, heat pump, etc.).
When the TUC’s are to be used with the ECC/WCC II system, a type SAT II-A satellite controller is required as the interface between the Central Processing Unit (CPU) and the Terminal Unit Controller (TUC). The SAT II-A is a special version of the satellite controller, and its only purpose is to interface with the TUC’s. Up to 32 TUC’s can be connected to one SAT II-A using a 3-wire, shielded cable. The TUC’s are wired to the SAT II-A in a “daisy chain” arrangement. That is to say, the 3-wire cable does not have to be run from each TUC back to the SAT II-A. The 3-wire cable is run from the SAT II-1 to the nearest TUC and the 3-wire cable is extended from that TUC to the next.
TUC Input/Output Features
The fi ve versions of the pressure dependent TUC are shown in the table that follows:
Model TUC Description
TUC-R 3 Relays with 2 amp, 24 Volt SPDT Contacts
TUC-A Stepper Motor Actuator Output
TUC-AR Stepper Motor Actuator Output & 3-24 Volt
SPDT Relays
TUC-P Pneumatic Output
TUC-PR Pneumatic Output & 3-24 Volt SPDT Relays
Note: The SA actuator and solenoid air valves must be
ordered and purchased separately.
SAT II-B
The SAT II-B is similar to the SAT II-A, only the SAT II-B communicates with up to 32 TUC-VR’s.
The TUC-VR is a velocity resetting (pressure independent) controller for use with variable air volume (VAV) terminal units. The TUC-VR mounts on the VAV box and communicates with the front end ECC/WCC II through a SAT II-B. The TUC-VR provides precise direct digital control of the following types of VAV terminal units:
1-Cooling Only
2-Cooling/Staged Electric Reheat
3-Cooling/Time Proportioning Electric Reheat
4-Cooling Proportional Reheat Valve
5-Parallel Fan Powered/No Reheat
6-Parallel Fan Powered/Staged Electric Reheat
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WCC II Operator’s Guide
System Overview
7-Parallel Fan Powered/Time Proportioning Electric Reheat
8-Parallel Fan Powered/Proportional Reheat Valve
9-Series Fan Powered/No reheat
10-Series Fan Powered/Staged Electric Reheat
11-Series Fan Powered/Time Proportioning Electric Reheat
12-Series Fan Powered/Proportional Reheat Valve
System Features
Standard Software
The following features are part of the standard ECC/WCC II software package:
User Designed Screens
Schedule Override by Room Number (or name)
Point Involvement Summary
Data Copy Routine
Message Screen
Math Operators/Enthalpy Logic
User Confi gurable Look Up Tables
Sliding Window Averaging of Values
Accumulation of Values
Trend Logging features which include:
Analog Trend (with graph) Analog Peak Change of State Run Time
Proportional Reset (with graph)
Auto-Scan and Print Routines
Multiple Energy Consumption Tables
Remote monitoring
Local or remote override capability
Remote read and reset
Automatic print-out and call-out on alarm
16 operator codes with 4 levels of access
365 day timeclock with automatic daylight savings
time changeover 32 week schedules and 18 holiday schedules
8 alarm levels
Temperature control with automatic temperature
setback Adaptive optimized start and optimized stop
Duty cycling
Timed overrides
Demand limiting
Dead band spreading
Lighting control
Optional Enhanced Color Graphics
The Enhanced Color Graphics option allows the ECC/WCC II system to display up to 60 color graphic pictures in the same front end computer that acts as the ECC/WCC II CPU. The color graphic pictures can be drawn using nearly any color graphics package, and once the picture is displayed on the screen, a “snap-shot” of the picture is captured and used as the background picture on the Enhanced Color Graphics Screen. Dynamic analog and binary values are then placed on the screen to allow the user to see actual temperatures, status, etc. in the proper place on the picture.
When ordering the Enhanced Color Graphics option, a WCC II with a 20MB hard disk, an EGA card, and color monitor is required as the front end computer along with the additional Enhanced Color Graphics software and a graphics package such as PC Paintbrush.
Optional Tenant Override
The Tenant Override Feature allows the occupants in the building to call the ECC/WCC II system on the telephone and cause the lights and/or heating and/or cooling equipment to control according to their occupied (daytime) control scheme. The system has the capability of overriding the control for 500 zones.
The ECC/WCC II system will “talk” to the tenant using an artifi cial voice, and the user instructs the ECC/WCC II system by pressing the numbers on the telephone.
A summary report of which tenants used the telephone override system is available for billing purposes. A separate telephone line is required for the Tenant Override Feature.
System Size
The central processing unit is capable of communicating with up to 240 SAT II controllers. The front end ECC/WCC II considers each SAT II-A or SAT II-B as 4 SAT II controllers. The equivalent number of satellite controllers must be under 240.
A system with 240 satellite controllers is capable of handling up to 11520 points, a point being a hard wired input or output.
Modular Construction
Equipment cost is reduced because the system, including the satellite controllers, is modular. Only the number of satellite controllers required for the job are purchased, and only the required number of outputs are purchased for the satellites. Installation cost is reduced because “global” information gathered at one satellite can be shared with other satellites, eliminating costly intermediate controls.
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Operator Interfaces
WCC II Operator’s Guide
Section 1: General Instructions
SECTION 1: GENERAL INSTRUCTIONS
____________________________________________________
“Where To Find” Features
The following is a list of commonly used ECC/WCC II features and the screens you should access to use them.
FEATURES SCREEN
Alarms
“Call-Out-On-Alarm”
Call “Both” or “Either” Phone Number Input Telephone Numbers Select Remote Printer
Clear (Acknowledge) Alarms Alarm Summary
Disable Local Printer Utility-Sys Par II
Set Alarm Limits
Analog Inputs Run Time Global Analog Values Global Binary Values
View Alarms
All Alarms (Except Globals) Global Alarms
Daylight Savings Time Adjustment System Parameters
Demand Limiting Shed/Restore
Delete Back-Up Files Utility-File Mgmnt
Monitor Analog Inputs (Temperature/Pressure etc.)
Find Highest or Lowest Building Tem p Find Average Building Temp Present Value Trend Logs
Monitor Binary Inputs (air fl ow switch etc.)
Present Value Trend Log.
Password Entry
Assign Operator Access Codes “Sign-On” “Sign-Off”.
Print Screens Automatically Special Keys
Rebuild Satellite Tables Utility-Rbld Sat
Schedules
Change Schedules Permanently. Holiday Schedules
Utility-Sys Par II System Parameters System Parameters
Analog Input Screen Trend Logs Global Analog Global Binary
Alarm Summary Global Summary
Global Analog-Sort Global Analog-Avg Analog Input Summary Analog Trend
Logic Switches Change of State
Sys Par/Oper Codes System Parameters Secure Screen
Week Schedules Holiday & Week Sch
FEATURES SCREEN
Setpoints
Change Setpoints - Satellite Change Setpoints - TUC
Sequence Satellites After a Power Outage Satellite Summary
Time and Date Modifi cations System Parameters
Control Outputs EA Driver & TUC
ECC/WCC II Routine Maintenance
The following maintenance items should be performed on a regular basis:
Service Item As
Req’d
Blow out keyboard
Blow out CPU assy
Check all external cable connections
Test/Verify U.P.S. operation
Clean display screen
Dim display screen
Clean fl oppy drives
Tes t fl oppy drives
Test CPU memory
Test display monitor
Test printer
Test modem (system’s ability to answer incoming calls)
Test modem (system’s ability to call­out-on-alarm)
Every WkEvery MoEvery
XX
XX
XX
XX
*X
XX
3 Mo
Every
6 Mo
X
X
X
X
X
Every
12 Mo
X
X
Operator Interfaces
1-1
WCC II Operator’s Guide
Section 1: General Instructions
Service Item As
Req’d
Delete“back­up” (*.bak) fi les
Make “back­up” copies of disks
Check disks for available space to prevent overfi lling the disk
Check loop connection on rear of CPU
Save satellite data to disk
Rebuild all satellite and global tables
Test satellites’ local-set capability
Test satellites’ battery (or capacitor)
Check/Clear satellite communica­tion errors
on
Satellite
Every WkEvery MoEvery
3 Mo
XX
XX
XX
XX
X
XX
Summary Screen
Run loop test X
Check/Reset trend logs
View/Clear all alarms
Cycle power to CPU to verify correct system re-start after a power outage
XX
XX
Every
6 Mo
Every
12 Mo
ECC/WCC II Software Version List
The ECC/WCC II software is updated periodically to include more features. The two fi les that change as the ECC/WCC II system is upgraded are the WCC2 fi le and the BACKTASK fi le. When a WCC II fi le is installed in a system, the BACKTASK fi le may need to be changed also. The following list shows the WCC2 version numbers and the BACKTASK fi le that must be used with it.
Note: You can see the present WCC2 and BACKTASK
version used by the system by looking at the lower left hand
corner of the Main Menu Screen.
X
WCC2 Version Minimum BACKTASK Version
1.47* 1.1B
1.48* 1.1B
1.49* 1.1B
1.52 1.22
1.54 1.24
X
X
1.6A 1.24
1.6B 1.24
1.63 1.24
1.64 X.2B**
1.65 X.2BB**
1.67 1.2E
1.68 1.2E
1.69 1.4A
1.70 1.4A
1.71 1.4B
1.72 1.4B
1.74 1.4D
* These versions of software require the front end computer to have 448K of RAM memory; later versions require 640K.
X
**X = 1 to 3 1 = IBM PC or XT 2 = IBM XT 286 3 = 3 satellite system
* Set the screen’s intensity to the lowest setting when the system is not being used.
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Operator Interfaces
WCC II Operator’s Guide
Section 1: General Instructions
Recommended Data Entry Procedure
When setting up an ECC/WCC II system, the screens can be programmed in any order. However, you may fi nd it easier to follow this sequence:
Make back-up copies of the disks
1.
System Parameter Screen
2.
Utility Screen - Rebuild Satellite Tables
3.
Satellite Summary Screen
4.
On/Off Units Messages Screen / Alarm Message
5. Screen —Enter the On/Off messages, units of measure messages, and alarm messages, and then print the messages using <Print Screen>. Keep a copy of these messages handy while entering data on the remaining screens
Week Schedule Screens
6.
Holiday Screen
7.
Analog Input Screens
8.
Logic Switch Screens
9.
Control Output Screens
10.
Analog Inputs
An analog input is a numerical value (signal) sent to the SAT II controller to allow monitoring of space temperatures, duct pressures etc. The SAT II controller can accept 8 analog inputs which are named, A1-A8. (Note: A1-8 may be either analog or binary inputs.) On certain screens (such as Global Analog Screens), you must indicate the satellite controller number along with the channel on the satellite controller. For example, 12A2 means analog input number 2 on satellite controller #12.
The analog inputs are usually wired to the “+V” and “ATI” (Actual Temperature In) terminals on the SAT II controller (three wire sensors are wired to the “GND” terminal also.) The “+V” terminal on channels 1-7 are a 12 VDC power source. The “+V” terminal on channel 8 provides either 12 VDC or 18 VDC depending on the position of the jumper under the cover near channel 8. To get 12 VDC from the “+V” terminal on channel 8, the jumper must connect the A and B terminals. To get 18 VDC, the jumper must connect the B and C terminals.
A 20 mA sensor can be used on up to 5 channels on the SAT II controller. The total current for all 8 analog inputs must be kept under 115 mA.
TUC Screens
11.
Analog Output Screens
12.
Analog Global Screens
13.
Binary Global Screens
14.
Optimal Start Screens
15.
Shed/Restore Screens
16.
Duty Cycle Screens
17.
Proportional Reset Screens
18.
Energy Consumption Screens
19.
Trend Log Screens
20.
Custom Screens/Enhanced Graphic Screens
21.
Special Keys Programs
22.
Save Satellite Data to Disk
23.
Make Back-Up Copies of the Disks
24.
Operator Interfaces
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WCC II Operator’s Guide
Section 1: General Instructions
Binary Inputs
A binary input is an On/Off (dry contact closure) signal sent to the SAT II controller to allow monitoring of air fl ow switches, switch settings, etc. The SAT II controller comes standard with 16 small toggle switches on its front panel labeled, L1-L16 which are in effect manually controlled binary inputs. The ECC/WCC II monitors the On/Off status of these switches and can control and/or alarm based on the position of these switches. The binary input board(s) allow the manual toggle switches to be replaced with a terminal strip which accepts wiring from remote mounted binary input devices.
The SAT II controller has two sets of 8 small toggle switches on its front cover labeled L1-L16. Switches L1-L8 are housed together in one module, and switches L9-L16 are housed together in another module. One module of switches is removed for each binary input board and replaced with a ribbon cable which connects the binary input board to the SAT II controller. The binary devices to be monitored are then wired to the terminal strip of the binary input board. The binary input board requires a 24 VAC power supply.
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Operator Interfaces
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Section 1: General Instructions
Analog Outputs
An analog output is a variable DC voltage signal sent from the satellite controller used for proportional control of devices with modulating actuators. The analog outputs are wired to the “V-Out” and “Gnd” terminals on the SAT II controller and are named P1­P8. The P stands for Proportional Output.
The SAT II controller has the capability of providing 8 analog output signals which have a maximum range of 0-15 VDC. If the analog outputs are to be used, V-Out modules must be purchased and are fi eld installed. One V-Out module is required for 4 analog outputs, and two V-Out modules can be installed in one satellite controller to allow one satellite controller to provide up to eight analog outputs.
Each analog output has a limit of 15 mA. The total current output of all 8 analog outputs must be kept under 115 mA.
Note: Later versions of the satellite controllers require two
modules for each set of four analog outputs. On these models,
sockets U-9 and U-10 activate outputs 1-4, and sockets U-11
and U-14 activate outputs 5-8.
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Section 1: General Instructions
Binary Outputs
A binary output on the SAT II controller is the electronic equivalent of a relay contact which is used to complete a 24 VAC circuit to activate on/off devices such as relays, 2-position valves, etc. The binary output contacts cannot be used to complete a DC voltage circuit; they will work with AC circuits only. The binary output terminals are labeled H, COM, and C.
The SAT II controller is capable of providing 16 binary (on/ off) outputs. Each binary output requires 1 chip switch which is purchased separately and is fi eld installed.
The terminals for the binary outputs are found at the lower left hand corner of the SAT II controller. The “COM” to “H” contacts are referred to as K1h-K8h. The “COM” to “C” contacts are referred to as K1c-K8c.
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Section 1: General Instructions
Point Addresses
A Point Address uniquely identifi es a point within the ECC/WCC II system. All point addresses have an associated “analog” or “binary” value. The term “analog” simply means a value which is represented by a number (such as room temperature, duct static pressure, etc.). The term “binary” means the value is represented by one of two conditions, ON or OFF. An input is a signal sent to the ECC/WCC II system, and an output is sent from the ECC/WCC II system. Therefore, room temperature is an analog input, fan status is a binary input, and controlling a fan relay is a binary output.
In addition to the inputs and outputs that are wired to the SAT II controllers, there are several software point addresses within the system. For example, the ECC/WCC II system has 32 week schedules. This means that a separate day/night schedule can be assigned to 32 different areas of the building.
For example, assume that you have three different areas in a building that have different schedules as shown in the following table.
Area Occupied Time
Week Schedule #1 1st Floor West 8:00 am - 5:00 pm, M-F
Week Schedule #2 1st Floor East 7:00 am - 7:00 pm, M-F
Week Schedule #3 2nd Floor 9:00 am - 4:00 pm, M-Th
Week Schedule #1 is named W1, and the value of W1 will be On between 8:00 am and 5:00 pm, Monday through Friday, etc.
The Name column in the table that follows is the name that you should use when specifying a point address to the system. The “n” is where a “point number” for the point address is to be entered.
Name Description Value
TnC Trend Logging Change of State None
TnA Trend Logging Analog Trend None
TnP Trend Logging Analog Peak None
Ln Logical Input On/Off
Wn Week Schedules On/Off
Sn Optimal Starts On/Off
GBn Binary Globals On/Off
GAn Analog Globals Analog
Constant Point Addresses
The following list shows several point addresses within the system that are always available for use on many of the data input screens.
Name Description Associated Data Type
0 Logical Zero Always Off
1 Logical One Always On
//// Logical Null Ignored
. . . . Logical Off Always Off/Not Used
Note: When a point option is not required, replace the default
value (/ / / /) with either a zero (0) or dot (. . . .) to force the
system to realize that the option is always OFF. If the slashes
are not replaced, the system will ignore that input and the
system can, in rare cases, see the slashes as being ON.
Table of Point Addresses
Name Description Value
Cn Comparator (See analog input
screen binary setpoint)
An Analog Inputs Analog
Pn Analog Inputs Analog
KnH Control Outputs
(H Contacts)
KnC Control Outputs
(C Contacts)
RnA Data Registers (a) Analog
RnB Data Registers (b) Analog
TnR Trend Logging Run Time Analog
Operator Interfaces
On/Off
On/Off
On/Off
Name Description
Analog 0 Initiates a 0 (zero) value
TIME Current Time (in HH:MM format)
TIMEB Current Time (in minutes-since-midnight format)
NEWSEC New Second
NEWMIN New Minute
NEWHR New Hour
NEWDAY New Day
NEWMON New Month
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Section 1: General Instructions
Time & TimeB
These logical addresses are the actual time on HH:MM (TIME) and minutes-since-midnight (TIMEB) formats. They are considered analog values and have value ranges of 0000 to 2359 (TIME), and 0000 to 1439 (TIMEB).
Typical application of these logical addresses includes use in the Dual Limit mode, allowing such modes of control as “On­Between-Times” and “Off-Between-Times.”
NEWSET, NEWMIN, NEWHR, NEWDAY, & NEWMON
These logical addresses are considered binary values and are based on real-time. They have a pulse-type nature in that each of these addresses has a value of one (or ON) for one second after the occurrence of the specifi ed event. After the one second ON period has elapsed, the value returns to zero (or OFF).
These addresses have several uses throughout the system. One example would be the generation of a variable duty cycle output. When used in conjunction with the separate “Minimum ON/OFF” timers, these addresses can achieve cycles of from one second to several days with a wide range of cycles.
Examples of “point addresses” within the system:
Data Registers
The ECC/WCC II system has some capabilities built into the software that are very helpful, and you should be aware of them. There is a Data Register associated with each of the Control Output Screens. A Control Output Screen allows the user to tell the satellite controller when to open and close the binary output contacts. A Control Output Screen can be a Time Clock, EA Driver, or Dual Limit Mode Screen.
Time Clock
When the binary output contact on the satellite controller is controlled by a Time Clock Screen, the contact opens and closes based on time only. For example, a Time Clock Screen can be used to run a water circulating pump from 8:00 am to 5:00 pm, Monday through Friday. Each Time Clock Screen has a Data Register associated with it.
The Data Register is an analog value which is the time in seconds since the satellite controller binary output contact closed. Assume the water circulating pump is controlled by satellite controller contact K1h. That is to say, the “COM” to “H” contact on channel 1 of the satellite controller closes to complete a 24 VAC signal to run the pump.
Name Description
GA12 Global Analog #12
135A5 Satellite #135, Analog Input #5
A5 Analog Input #5, Current Satellite
W12 Week Schedule #12
S27 Optimal Start #27
C1 Setpoint Comparator on Analog Input #1
K1h
14P3
When K1h is ON, the chip switch within the satellite controller which connects the electrical path between the “H” and “COM” terminals on
channel 1 of the satellite controller is closed.
When K1h is OFF, the circuit is open.
Satellite #14, Analog Output #3.
The Data Register for a Time Clock Screen is named RnA or RnB. R stands for data register, n refers to channel 1-8 of the satellite controller, A means the “COM” to “H” contact, and B means the “COM” to “C” contact. Therefore, the Data Register for contact K1h is R1A. As contact K1h closes, the Data Register for contact Klh (R1A) starts recording time in seconds. That is to say, the value of R1A is the time in seconds since contact K1h closed.
RnA = Time in seconds since COM to H contact closed RnB = Time in seconds since COM to C contact closed
The Data Register for a Time Clock Screen might be used to start one piece of equipment after another has been started. For example, assume we want to start an air handler two minutes after the water circulating pump starts. The pump would be controlled by a Time Clock Screen as mentioned above. The air handler would be controlled using a Dual Limit Screen. The analog input value for the Dual Limit Screen would be R1A, which is time in seconds since the pump started. The Dual Limit Screen is set up to close the contact for the air handler when the value of R1A is between 120 seconds and infi nity.
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Section 1: General Instructions
EA Driver
The EA Driver Mode is “3-point fl oating” control. For example, assume that the control outputs on channel 2 of the satellite controller are used to control a Tempmaster VAV box using the EA Driver Mode. When the space needs heat, the “COM” to “H” contacts on the satellite controller will close to drive the damper in the VAV box to the closed position. When the space needs cooling, the “COM” to “C” contact on the satellite controller will close to open the damper in the VAV box.
There are two Data Registers associated with an EA Driver Screen. The value of the fi rst Data Register is equal to the setpoint entered on the EA Driver Screen and is referred to as “RnA.” The value of the second Data Register is equal to the difference between the setpoint and the actual temperature and is referred to as “RnB.” “R” stands for data register, and “n” refers to channel 1-8 of the satellite controller.
RnA = Setpoint RnB = Difference between Setpoint and Measured Value (error)
For example, assume that the setpoint for the room in question is 72 °F, and the actual temperature is 70 °F. The value of Data Register R2A (setpoint) is 72 °F, and the value of Data Register R2B (error) is -2 °F, since the actual space temperature is 2 °F below the setpoint.
The Data Register could be used to turn on a second stage of heat whenever the space temperature falls 2 °F below setpoint. Assume that the second stage of heat is a heating coil which is energized when satellite controller contact K3h is closed. A Dual Limit Screen is used to control contact K3h. Data Register R2B is entered as the analog input value for the Dual Limit Screen. When the value of R2B is -2 or less (the space temperature is at least 2 °F below setpoint), contact K3h closes to turn on the second stage of heat.
The Data Register for a Dual Limit Screen is named “RnA” or RnB.” “R” stands for data register, “n” refers to channel 1-8 of the satellite controller, “A” means the “COM” to “H” contact, and “C” means the “COM” to “C” contact. Therefore, the Data Register for contact Klh is R1A.
RnA = Difference between Setpoint and Measured Value (COM to H)
RnB = Difference between Setpoint and Measured Value (COM to C)
The Dual Limit Screen has two setpoints, the high limit and the low limit. Since the Data Register is the difference between the setpoint and the actual temperature, you have to “tell” the system what you are considering the setpoint to be. Therefore, the Data Register is measured from either the “Midpoint” or “Nearest Limit” of the setpoints, depending on how the Dual Limit Screen is set up.
For example, assume that a Dual Limit Screen is used to control a heat pump compressor to have the compressor off if the space is between 70 and 74 °F. If the space temperature is below 70 °F, the compressor will be on for heating, and if the space temperature is above 74 °F, the compressor will be on for cooling. Assume the actual space temperature is 76 °F.
The Data Register can be measured from either the “Midpoint” or the “Nearest Limit.” If the Data Register is measured from the “Midpoint,” the value of the Data is 4 °F.
Low Limit High Limit 70 72 74 76 4 Deg Midpoint Actual Temperature
Data Register
Dual Limit
When the binary output contact on the satellite controller is controlled by a Dual Limit Screen, the contact opens and closes based on how the analog input value compares to a pair of setpoints. There is one Data Register for each contact on the satellite controller which is controlled by a Dual Limit Screen. The value of the Data Register is the difference between the setpoint and the actual temperature.
Operator Interfaces
Difference between actual temperature and the “Midpoint” of the setpoints = 4 °F, and therefore, the value of the Data Register is 4 °F.
If the Data Register is measured from the nearest limit, the value of the Data Register is 2 °F.
Low Limit High Limit 70 74 76 2 Deg Nearest Actual Limit Temperature Data Register
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Section 1: General Instructions
Alarm Print-Out and Call-Out
The ECC/WCC II will automatically print alarms as they occur on a local printer or will call out over standard telephone lines and report the alarms to a remote printer. There are eight different alarm types or alarm priorities. The fi rst fi ve alarm types can “call­out”; each of these fi ve alarm types can call a primary and alternate number.
The following is a sample of the ECC/WCC II print-outs:
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ECC/WCC II SYSTEM ID: *** TEMPERATURE INDUSTRIES, INC. *** 14:36 10/08
ALARM: ANALOG LIMITS SAT #: 1 [SCIENCE RM] Input: 1 went into alarm at 14:36 on 10/08. High: 80.6 Deg F low: ****** Deg F Class: 4
OPERATOR LOG-ON Operator 33333 logged-on locally at 14:37 on 10/08 [Pswd Level: 3]
ALARM: RUN-TIME SAT #: 1 [GYM FAN] Point: 5 went into alarm at 14:39 on 10/08. [OIL BEARINGS] Value: 501 Hours Class: 3
OPERATOR LOG-OFF Operator 33333 logged-off locally at 14:39 on 10/08 [Pswd Level reset to 0]. (Logon time: 0 hours 2 minutes)
OPERATOR LOG-ON Operator JOHN logged-on locally at 14:40 on 10/08 [Pswd Level: 3]
OVERRIDE Override for W1 entered at 14:40 on 10/08. Start: 14:40 on 10/08 End: 18:40 on 10/08 Override value: OFF
OPERATOR TIME-OUT Operator JOHN timed-out locally at 14:43 on 10/08 [Pswd Level reset to 01]. (Logon time: 0 hours 3 minutes)
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Section 1: General Instructions
Analog Alarm Limit
Each analog input can have a low and high limit assigned to it on the Analog Input Screen. If the value of the analog input falls below the low limit or rises above the high limit, the system automatically generates an alarm. For example, assume that the analog input in question is a room temperature sensor located in an offi ce space. If the space temperature falls below 68 °F or rises above 80 °F during the occupied period, we want an alarm to print on the printer. To set up the alarm limits, fi rst sign on by accessing the System Parameter Screen and entering your password. An access level of 1 or greater is required to enter or change alarm limits. After you are signed on, return to the Main Menu and place the cursor over “ANALOG INPUT” and press <RETURN>. An Analog Input Screen similar to what is shown below should come into view:
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Satellite #1 ANALOG INPUT #1
Description: RM 101 Type: Analog Pattern for values associated with this input: xxx.x Units @ 0% scale: 0.0 Deg F Units of Measure Message #: 1 @ full scale: 100.0 Deg F Filter Time Constant: 8 seconds
The alarm limits along with the alarm type and alarm message numbers are assigned on this screen (see the Analog Input Screen section of this guide on page 3-9 for more information). If the space temperature drifts out of the entered alarm limits, the system will automatically generate an alarm. For example, assume that the space temperature rises above the high limit value of 80 °F. Alarm message #1 (High Temperature) along with the time and date of the alarm and the high peak value of the room temperature will appear on Analog Input Summary Screen and the Alarm Summary Screen. Within one minute from the time the alarm appears on the screen, it will automatically be printed on the local printer. (To acknowledge alarms, use the <Control-A> function described in the Help Screen (page 3-1), Analog Input Summary Screen (page 3-7), and Alarm Summary Screen (page 3-36) sections of this guide.)
-------------------ALARMS--------------------
Controlled by: W1 Limits Low High Alarm Type: 1 On 68.0 80.0 Deg F Alarm Message #’s: Low 2 High 1 Off 50.0 90.0 Deg F
Alternate Limits selected by:.... On (alt) 0.0 0.0 Deg F
Off (alt) 0.0 0.0 Deg F
Limit overlap time after control change: 20 Minutes Local set 55.0 90.0 Deg F
--------------------BINARY SETPOINT----------------------­ OFF Above 0.0 Deg F On Message #: 0 OFF Below 0.0 Deg F Off Message #: 0
Home for menu
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Section 1: General Instructions
Run Time Alarm
The ECC/WCC II system also has the capability of alarming if the total ON time of a binary (on/off) value has exceeded the run time alarm limit. To assign a run time alarm limit, fi rst sign on by accessing the System Parameter Screen and entering your password. An access level of 2 or greater is required to enter or change alarm limits. After you are signed on, return to the Main Menu and place the cursor over “TREND LOGS” and press
<RETURN>. The Trend Log Summary Screen should come into
view. To access a Run Time Trend Logging Screen, use the arrow keys to place the cursor (>) by the desired run time point, and press
<RETURN>. The following screen should come into view:
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Satellite # 1 TREND LOGGING # 1 of Type: RUN TIME
Records total ON time Starting at : *:* on */* for K1c Fan # 1 Reset by: L16 being ON
Alarm Type: 6 Alarm Message #: 7
In this example screen, we are recording the total “ON” time of contact Klc (COM to C contact closure) on satellite controller #1. When contact Klc is closed, or “ON”, Fan #1 runs. Run time recorder #1 records total accumulated run time of the fan. Alarm message #7 (Grease Bearings) will automatically appear on the Alarm Summary Screen when the total accumulated run time of the fan exceeds 500 hours. Within one minute after the alarm appears on the screen, it will automatically print out on the local printer. (See the Alarm Summary Screen section, page 3-36, for information about how to acknowledge a run time alarm, and see the Run Time Trend Logging Screen section, page 3-32, of this manual for information about how to reset the accumulated run time to zero.)
-
Current run time: 250 Hours Alarm Limit: 500 Hours
Home for Menu
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Section 1: General Instructions
Satellite Fail Alarm
If the Central Processing Unit loses communications with a satellite controller, a Satellite Alarm will print on the printer showing which satellite is out of service and the time and date of the alarm.
Operator Sign On/Off
The ECC/WCC II system will automatically print the operator ID, time, and date when an operator signs on or off the system. The message will also indicate the password level of the operator and if he or she signed on/off locally or remotely. When the operator signs off, the total amount of time the operator has been signed on the system will also be printed.
Manual Overrides
When the operator uses the Override Screen to force a point to another value, a message will be printed indicating what was overridden along with the time and date of the override.
To utilize the “call-out” on alarm feature, a 1200 baud Hayes compatible modem is required at the on-site ECC/WCC II computer, and a 1200 baud Hayes compatible modem and an IBM graphics compatible printer, custom confi gured with a high speed serial adapter is required at the remote site.
System Re-Boot
When the system is re-booted or restarted by either shutting the computer off and then turning it back on or using <Ctrl> <Alt> and <Del>, a message is shown on the printer showing the time and date of the re-boot.
Hardware Requirements
The ECC/WCC II print routine is a standard software feature, and the standard CPU has all of the hardware items required to support a local printer. If local print-out is desired, an Okidata 182A, IBM compatible, parallel printer with a standard IBM compatible cable is recommended. We cannot offer trouble-shooting support if other printers are used.
The local printer must be a parallel printer as opposed to a serial printer. The ECC/WCC II CPU has a parallel and a serial port for data output. The difference between a parallel and serial port is the way in which data is transmitted. The only purpose a parallel port serves is to send data to a printer on-site, and therefore the local printer must be a parallel printer.
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WCC II Operator’s Guide
Section 2: Initiating the System
SECTION 2: INITIATING THE SYSTEM
__________________________________________
The programs and data which are necessary to cause the personal computer to act as the ECC/WCC II Central Processing Unit are saved on a diskette(s) similar to the way music is stored on a cassette tape.
Note: The personal computer also has special integrated
circuit boards, manufactured at WattMaster, which allow it to
act as the CPU.
After the satellite controllers have been installed and powered up, the Central Processing Unit (personal computer) set up, and the 2­wire communication line between the satellite controllers and the CPU hooked up (see the Installation and Trouble Shooting Guide for satellite controller start-up and check-out information), the software needs to be loaded into the system. Loading the software is a term which means that data on the diskettes is transferred into the memory of the personal computer and/or into the memory of the satellite controllers.
The personal computer used with the ECC/WCC II system may have either two fl oppy disk drives or one fl oppy disk drive and one hard disk drive. If the front end computer is an IBM system 2, the fl oppy disks are 3.5 inch; otherwise, they are 5.25 inch disks. The
3.5 inch disks are sometimes referred to as micro fl oppy disks or micros. The disk drive on the left hand side of the computer (Drive A) always accepts a fl oppy disk. The right hand disk drive uses either a fl oppy disk or a hard disk. If it is a fl oppy disk, then it is referred to as drive B; if it is a hard disk then it is referred to as drive C. Hard disks hold much more data than a fl oppy. A hard disk is recommended on systems which have over 20 satellite controllers and is required on systems which utilize Enhanced Color Graphics or the Telephone Override Feature.
You should receive the following disks with an ECC/WCC II system:
Dual Floppy Systems
“DOS Disk - Version 3.3” “Drive A Operating Disk” “Drive B Operating Disk” “Drive A Back Up Disk” “Drive B Back Up Disk”
Hard Disk Drive Systems
“DOS Disk - Version 3.3” “Back Up Disk #1” “Back Up Disk #2”
The DOS (Disk Operating System) Manual is shipped in the box with the ECC/WCC II CPU (personal computer). You should fi nd two disks in the back of the DOS manual; you need the disk labeled “DOS”. The ECC/WCC II system will operate with DOS
2.1 or greater.
CAUTION: DOS 2.1 must be used on dual fl oppy systems
which have 5.25 inch disk drives. The DOS 3.3 fi le is too large
and will not allow enough room for the other ECC/WCC II
fi les.
If you have a dual disk system, “Disk A” will stay in Drive A of the ECC/WCC II CPU (personal computer) and “Disk B” will remain in drive B. If you have a “Hard Disk” system, the “Disk A” and “Disk B” will be copies onto the hard disk (Drive C).
It is very important to make back-up copies of the disks after the system has been “programmed” to control your building.
You can tell if your system has a hard disk by looking at the disk drives on the personal computer. A disk drive that uses a fl oppy disk has a door with a slot which allows you to insert and remove the disk. The hard disk is permanently in the drive, and therefore there is no door on the front of the drive. If your system has two fl oppy disk drives, then it is referred to as a “ Dual Floppy” or a “ Dual Disk Drive” system. If the disk on the right does not have a disk drive door, then the disk in the right hand drive is a hard disk, and the system is referred to as a “Hard Disk” or “Fixed Disk” system.
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Dual Disk Drive Systems
If the ECC/WCC II CPU (personal computer) has two “fl oppy” disk drives, then the following procedure should be followed to load the software into the computer. Before you can load the ECC/ WCC II software, you need to have the following items:
1) “Drive A Operating Disk”
2) “Drive B Operating Disk”
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Section 2: Initiating the System
Insert the ECC/WCC II “Drive A Operating Disk” into drive A (left hand drive), the “Drive B Operating Disk” into drive B (right hand drive) and “boot-up” the system.
If your computer is off: Turn the power on. Then close the disk drive doors.
If your computer is on: Press and hold <Ctrl> and <Alt>. Then press and hold <Del>.
After a few seconds the computer should read the data from the disks, and it will automatically bring up the ECC/WCC II Main
Menu.
Note: As you program a system to control a building,
information is written on the disks. It is very important to
make back-up copies of the “Working” disks after the system
has been programmed to control the building.
Hard Disk Drive Systems
If the ECC/WCC II CPU (personal computer) is a “Hard-Disk” system, the ECC/WCC II program is stored on the hard disk so “booting-up” the system will cause the ECC/WCC II Main Menu to appear on the screen.
If your computer is off: Open the drive A door and then turn the power on.
If your computer is on: Press and hold <Ctrl> and <Alt>. Then press and hold <Del>.
After a few seconds the computer should read the date from the hard disk (drive C) and the ECC/WCC II Main Menu system should eventually appear on the screen.
The hard disk can hold a vast amount of data which can accidentally be erased or lost due to system malfunction, operator error, etc. Therefore it is extremely important to make a back-up copy of the data on the hard disk. As you program a system to control a building, information is written on the disks. Therefore, back-up copies of the hard disk should be made after the system has been programmed to control the building.
Copying Disks
“ Backing-up” a disk means to make a copy of the disk’s data on another disk. Back-up copies of all of the disks should be made in case the primary disk is destroyed, lost or stolen. The information on a hard disk can be transferred to several fl oppy disks, a cassette tape or another hard disk.
To make a back-up copy of a disk, you must have the following items:
1 - The “Source Disk” (the disk you want to back up)
2 - The “Target Disk” (the disk that will receive the data)
3 - DOS (version 2.1 or higher)
Formatting Disks
The fi rst step in copying disks is to format the disk which will serve as the “Target Disk.” After the disk has been formatted, the system can direct the fi les to be stored in certain places.
The following procedure should be followed to format disks:
WARNING: Make sure that the disk that you format does not
contain any programs that you want to save. The formatting
process will erase everything presently on the disk.
Before you start the disk formatting procedure, the “A>“ should appear on the screen. If you are using the ECC/WCC II system to format the disks, you should “exit” from the ECC/WCC II system.
To exit from the ECC/WCC II program, you must have level 3 access. Access the Utility Screen and then move the cursor down to “WCC/SCC File Management” and then press the right arrow key. The cursor should move to “Exit WCC II System.” Then press
<Enter>. The system should exit to DOS and either an A>, B> or
C> will appear on the screen. If the B> or C> appears, the A> will appear if you enter the following command:
B>A: <Enter>
2-2
Formatting the Target Disk Using a Dual Floppy System
Insert the DOS version 2.1 or higher diskette into the
1. left disk drive (drive A) and close the door.
Operator Interfaces
Insert the “Target Disk” (new, blank disk) into the right
2. disk drive (drive B) and close the door.
WARNING: Make sure that the disk that you format does not
contain any programs that you want to save. The formatting
process will erase everything presently on the disk.
If the disk you are formatting is to be a back-up for
3. drive A, at the DOS prompt (A>), type in the following command to format the blank diskette in drive B with the system fi les:
A>FORMAT B:/S <Enter>
If the disk you are formatting is to be a back-up for drive B, at the DOS prompt (A>), type in the following command to format the blank diskette in drive B without the system fi les:
A>FORMAT B: <Enter>
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Section 2: Initiating the System
The diskette in drive B has now been formatted.
5. Remove this diskette and lay it to one side in its protective envelope. If you need to format another diskette, insert another new, blank diskette into drive B and close the door. The computer will now ask you if you wish to format another diskette. Press <Y> to format the additional diskette.
Format another (Y/N)? Y <Enter>
If you do not wish to format any additional diskettes, simply press <N> in response to this question. You will then return to the DOS operating system.
Format another (Y/N)? <N>
A>
Formatting the Target Disk Using a Hard Disk Drive System
Insert the DOS version 2.1 or higher diskette into the
1. left disk drive (drive A) and close the door.
The computer will instruct you to insert the new diskette
4. in drive B and press <Enter> when ready. Since you have already put the blank diskette in drive B, press
<Enter>. Messages similar to that shown below will be
displayed on the screen:
Formatting... Formatting...format complete
System Transferred
362496 bytes total disk space
40960 bytes used by system
321536 bytes available on disk
If the system states that “Bad Sectors” appear (displayed on the screen):
1. Remove the diskette from the drive.
2. Put the diskette back into the drive.
3. Format the diskette again.
If the “Bad Sectors” message reappears, discard the diskette and acquire another diskette for formatting.
If the “Bad Sectors” message does not reappear, format the diskette once again to verify results. (This is a “best-two­out-of-three formats” technique. Oftentimes the diskette is not “seated” properly in the disk drive when fi rst inserted, and as such, the format process may fail.)
Type in the following command:
2.
A>FORMAT A: <Enter>
The computer will instruct you to insert the new diskette in drive A and press <Enter> when ready.
WARNING: Make sure that the disk that you format does not
contain any programs that you want to save. The formatting
process will erase everything presently on the disk.
Remove the DOS disk from drive A and insert the
3. “Target Disk” (new, blank disk) into drive A, close the disk drive door, and press <Enter>.
Messages similar to those shown below will appear on the screen:
Formatting...
Formatting...Format complete
362496 bytes total disk space
362496 bytes available on disk
If the system states that “Bad Sectors” appear (displayed on the screen):
Operator Interfaces
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WCC II Operator’s Guide
Section 2: Initiating the System
1. Remote the diskette from the drive.
2. Put the diskette back into the drive.
3. Format the diskette again.
If the “Bad Sectors” message reappears, discard the diskette and acquire another diskette for formatting.
If the “Bad Sectors” message does not reappear, format the diskette once again to verify results. (This is a “best-two-out-of-three formats” technique. Oftentimes the diskette is not “seated” properly in the disk drive when fi rst inserted, and as such, the format process may fail.)
The diskette in drive A has now been formatted.
4. Remove this diskette and lay it to one side in its protective envelope. If you need to format another diskette, insert another new, blank diskette into drive B and close the door. The computer will now ask you if you wish to format another diskette. Press <Y> to format the additional diskette.
Format another (Y/N)? Y <Enter>
If you do not wish to format any additional diskettes, simply press <N> in response to this question. You will then return to the DOS operating system.
Format another (Y/N)? <N>
A>
AUTOEXEC.BAT
-
-
-
-
n File(s) copied
The diskette in drive B now contains the same data as the disk in drive A. Remove this diskette and label it using a SOFT FELT TIP PEN.
We recommend using the newly made disk in the system and keeping the original in a safe place to be used as back-up in case of an emergency.
Copying Data - Hard Disk Drive Systems
The data that is stored on the hard disk can be accidentally erased or the hard disk can malfunction resulting in all the data being destroyed. Since a hard disk can hold such a huge amount of data, it is extremely important to have a back-up copy of the information on the hard disk.
There are several ways to obtain a back-up copy of the hard disk, which include:
Floppy Disk Back-Up
Cassette Tape Back-Up
Selected Program Back-Up
Copying Data - Dual Floppy Systems
The information from the “Source Disk” is copied onto the “Target Disk” using the following procedure:
1) Insert the “Source Disk” into drive A (left drive) and
1. close the door. Insert a newly formatted diskette into drive B and close the door. With the A> prompt showing on the screen, type the following command:
A>COPY *.* B:/V <Enter>
The screen will now display the copy process:
A>COPY *.* B:<Enter>
COMMAND.COM
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The information from the hard disk can be copied onto fl oppy disks using the disk copy procedure outlined in the DOS manual. The problem with this method is that it is very time consuming and it requires many fl oppy disks. Therefore, we recommend using either a cassette tape or a selected program to back up the data on the hard disk. If you need help in selecting a tape or selected program for your system, feel free to contact WattMaster for assistance.
If your system has a 5.25 inch fl oppy drive, it will take several disks to back up the hard disk, and therefore, a back-up program should be used. If your system has a 3.5 inch fl oppy drive, you can generally copy all of the system fi les and help fi les onto one disk, all of the data fi les onto another disk, and the custom screen fi les onto a third disk. If the color graphics option is used, a back-up program is recommended.
Operator Interfaces
WCC II Operator’s Guide
Section 2: Initiating the System
Generally, the ECC/WCC II systems with less than 20 satellite controllers which do not use the optional telephone override feature or the color graphics feature require three 3.5 inch fl oppy drives to back up the hard disk.
Floppy Disk #1 System Files Help Files
AUTOEXEC.BAT HELP*.*
MCOMM33.COM
BACK###.EXE
GO2.COM
WCC2###.EXE
Floppy Disk #2 Data Files
*.DAT
Floppy Disk #3 Custom Screen Files
*.TXT
Files can be copied from the hard disk to the fl oppy disk without exiting from the ECC/WCC II program by using the WCC/SCC File Management Screen. Complete the following steps to make a back-up copy of the hard disk:
Label three 3.5 inch formatted, blank disks as follows
1.
-------------------------------------------­ File name: *.COM
New fi lename: A:*.COM
Direction: WCC
Action: Copy
---------------------------------------------
Leave Disk #1 in drive A and fi ll out the WCC/SCC File
5.
Management Screen as shown below to copy WCC###. EXE and BACK###.EXE from drive C to drive A:
---------------------------------------------
File name:
New fi lename: A:*.EXE
Direction: WCC
Action: Copy
---------------------------------------------
Leave Disk #1 in drive A and fi ll out the WCC/SCC File
6.
*.EXE
Management Screen as shown below to copy the help fi les from drive C to drive A:
---------------------------------------------
Disk #1 - ECC/WCC II Back-up Disk #1 - System and Help fi les
Disk #2 - ECC/WCC II Back-up Disk #2 - Data fi les
Disk #3 - ECC/WCC II Back-up Disk #3 - Custom Screen fi les
Access the Utility Screen, then move the cursor down to
2. “WCC/SCC File Management” and press <Enter>.
Insert Disk #1 in drive A and fi ll out the WCC/SCC
3. File Management Screen as shown below to copy the AUTOEXEC.BAT fi le from drive C to drive A:
---------------------------------------------
File name: New fi lename: A:AUTOEXEC.BAT Direction: WCC Action: Copy
---------------------------------------------
Leave Disk #1 in drive A and fi ll out the WCC/SCC
4.
AUTOEXEC.BAT
File Management Screen as shown below to copy MCOMM33.COM and GO2.COM from drive C to drive A:
File name:
New fi lename: A:HELP*.*
Direction: WCC
Action: Copy
---------------------------------------------
Insert Disk #2 in drive A and fi ll out the WCC/SCC File
7.
HELP*.*
Management Screen as shown below to copy the data fi les from drive C to drive A:
---------------------------------------------
File name:
New fi lename: A:*.DAT
Direction: WCC
Action: Copy
---------------------------------------------
*.DAT
Operator Interfaces
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WCC II Operator’s Guide
Section 2: Initiating the System
Insert Disk #3 in drive A and fi ll out the WCC/SCC
8.
File Management Screen as shown below to copy the custom screen fi les from drive C to drive A:
---------------------------------------------
File name:
New fi lename: A:*.TXT
Direction: WCC
Action: Copy
---------------------------------------------
After the copy process is completed, store the fl oppy
9. disks in a safe place.
*.TXT
Returning to the ECC/WCC II Program
Dual Disk Drive Systems
If you are using the ECC/WCC II personal computer to copy the disks, the need to replace the ECC/WCC II disks in the proper drives and “re-boot” the system by fi rst pressing <Ctrl> and <Alt>, and then pressing <Del>. After a couple of minutes, the Main Menu should appear on the screen.
Assign Operator Access Codes
Access codes can be assigned for up to 16 operators with 4 levels of access. The systems are sent from the factory with an operator number of 33333 and an access number of 3333. To assign other codes, follow the steps in this section.
STEP #1: With the Main Menu showing on the screen, place
the cursor above “System Parameters” and press <Enter> to access the System Parameter Screen. The System Parameter Screen should come into view with the computer awaiting the operator ID.
STEP #2: Input the factory set identifi cation number of
33333 and press <Enter>. The numbers at the top of the
keyboard must be used. The cursor will automatically move to the right and await the code ID.
STEP #3: Input the factory set code number of 3333 and
press <Enter>. The message to the right of the cursor should change from “View Screen Only” to “View All
.”
Codes
STEP #4: Use the right arrow key to move the cursor to the
right of the “View All Codes” message.
STEP #5: Press <Enter>, and the screen will appear which
will allow codes for 16 operators with 4 levels of access. The descriptions of the access levels are listed at the bottom of this screen.
Hard Disk Drive Systems
Open the door on drive A and “re-boot” the system by pressing
<Ctrl> and <Alt> and then pressing <Del>. After a couple of
minutes, the Main Menu should appear on the screen.
CAUTION: The CPU will not communicate with the satellite
controllers while it is going through the “re-boot” process. If
the satellite controllers do not communicate with the CPU for
approximately two minutes, they will go into local set. The
time it takes for the system to “re-boot” will usually cause the
satellite controllers to go into local set.
STEP #6: Access codes can be assigned for the operators
who will be using the system. The operator ID is 5 characters using any letters, numbers, or symbols (it is important to input all 5 characters when inputting an operator code; a space may be entered as a character if desired). The code ID is 4 characters using any letters, numbers, or symbols (it is important to enter all 4 characters for the code ID; a space may be used as a character if desired). The system will distinguish between small and capital letters. To assign an operator ID, type the desired characters and press <Enter>. The cursor will automatically move to the right and await the code ID. Type the desired code ID and press <Enter>. The cursor will now automatically move to the right and await the Level access number. Type in this Level number (1 through 3, 1 being the lowest and 3 being the highest) and press <Enter>.
STEP #7: After the codes have been entered, make sure
you know what the codes are before leaving this screen. We recommend leaving the 33333, 3333 access code until the other codes are tested. To leave this screen, press <HOME> twice to return to the System Parameter Screen. Press
<HOME> once more to return to the Main Menu.
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Operator Interfaces
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