Watlow F4T User's Guide
ISO 9001
F4T Controller
Setup and Operations
User’s Guide
TOTAL
CUSTOMER
SATISFACTION
3 Year Warranty
Registered Company
Winona, Minneso ta USA
1241 Bundy Boulevard., Winona, Minnesota USA 55987
Phone: +1 (507) 454-5300, Fax: +1 (507) 452-4507
http://www.watlow.com/F4T.cfm
1680-2414 Rev. C Made in the U.S.A.
January 2020
Safety Information
We use note, caution and warning symbols throughout this document to draw your attention to
important operational and safety information.
A “NOTE” marks a short message to alert you to an important detail.
A “CAUTION” safety alert appears with information that is important for protecting your
equipment and performance. Be especially careful to read and follow all cautions that
apply to your application.
A “WARNING” safety alert appears with information that is important for protecting you,
others and equipment from damage. Pay very close attention to all warnings that apply to
your application.
The safety alert symbol, (an exclamation point in a triangle ç) precedes a general
CAUTION or WARNING statement.
The electrical hazard symbol, (a lightning bolt in a triangleÓ) precedes an electric shock
hazard CAUTION or WARNING safety statement. Further explanations follow:
Symbol Explanation
CAUTION: Warning or Electrical Hazard that needs further explanation than label on unit can provide. Consult QSG for further infor-
ç
Ó
mation.
CAUTION
WARNING
Electrical
or
Shock Hazard
AVERTISSEMENT: mise en garde ou danger qui demande plus de
précisions que l’information sur l’étiquette de l’unité. Consultez le
manuel de l’utilisateur pour plus d’informations.
Unit can be powered with either alternating current (ac) voltage or
direct current (dc) voltage.
ESD Sensitive product, use proper grounding and handling techniques when installing or servicing product.
Do not throw in trash, use proper recycling techniques or consult
manufacturer for proper disposal.
Enclosure made of Polycarbonate material. Use proper recycling
techniques or consult manufacturer for proper disposal.
Unit is a Listed device per Underwriters Laboratories®. It has been
evaluated to United States and Canadian requirements for Process
Control Equipment. CSA 22.2#14, File 158031, UL 61010, File
E185611 QUYX, QUYX7. See: www.ul.com
Unit is compliant with European Union directives. See Declaration
of Conformity for further details on Directives and Standards used
for Compliance.
Unit has been reviewed and approved by Factory Mutual as a
Temperature Limit Device per FM Class 3545 standard. See: www.
fmglobal.com
Symbol Explanation
Unit has been reviewed and approved by CSA International for use
as Temperature Indicating-Regulating Equipment per CSA C22.2 No.
24. See: www.csa-international.org
This F4T User’s Guide is copyrighted by Watlow Electric Manufacturing Company, © 2016 - 2020
with all rights reserved.
• © 2008 -2014, Crank Software Inc. All rights reserved.
• © 1996 -2020, Curl and libcurl. All rights reserved.
• Watlow®, Composer® and TRU-TUNE® are registered trademarks of Watlow Electric
Manufacturing Company.
• UL® is a registered trademark of Underwriter's Laboratories Incorporated.
• Modbus® is a registered trademark of Schneider Automation Incorporated.
• Vaisala® is a registered trademark of Vaisala OY Corporation.
• Microsoft® and Windows® are registered trademarks of the Microsoft Corporation.
Quencharc® is a registered trademark of ITW Paktron.
10-31815 Rev. C
TC
Table of Contents
Table of Contents .........................................1
Chapter 1: Overview .......................................4
Available F4T Literature and Resources ............................4
Your Comments are Appreciated .........................................4
Technical Assistance ..................................................4
Warranty ...........................................................4
Return Material Authorization (RMA) .....................................5
Document Overview and Purpose ........................................5
A Conceptual View of the F4T System .............................6
Inputs ............................................................7
Functions .........................................................7
Outputs ..........................................................8
What is a Prole .............................................8
Data Logging ......................................................8
Chapter 2: Composer® Software ..............................9
Installing Composer® Software ..........................................9
Using Composer® Software ...........................................10
Overview Screen ...................................................12
Device Details ......................................................17
Configuring Pluggable Flex Modules .....................................18
Configuring the Application using the Function Block Diagram ................20
Personalizing the User Interface (UI) Using Composer
Setting Up Data Log Files Using Composer
Creating and Editing Profiles Using Composer
® ................................. 27
® ..................................35
® ....................... 27
Chapter 3: Using the F4T Front Panel ...........................43
Navigating and Understanding the User Interface (UI) .......................43
Front Panel Navigational Buttons ......................................43
Understanding F4T Menus ...........................................44
Multiple Languages ................................................45
Event Driven Menus ................................................46
Home Screen Described ............................................47
Configuring Ethernet Communications ...................................48
Default Ethernet Parameters and Settings ...............................48
Personalizing the Home Screen Using the UI ..............................49
Front Panel Usage From the Home Screen ................................51
Creating a Profile ..................................................51
Profile Actions From the Home Screen .................................52
Watlow F4T Controller • 1 • Table of Contents
TC
Table of Contents (cont.)
Starting a Profile Using the Calendar ...................................53
Changing Loop Operational Parameters ................................54
Using the Output Widget ............................................54
Data Logging .......................................................55
Batch Processing Programming - Batch Menu .............................57
Export Data Log Report via USB Stick ..................................61
Adding a Part Profile List using a PC ...................................62
F4T with the USB Mouse Feature .......................................64
Transferring Data Log Files via the UI ....................................65
Flashing the Controller Firmware ........................................65
Email and Text Alerts .................................................67
Step 1: Email Server Settings .......................................68
Step 2: Send an Alert Test Message ...................................69
Step 3: Defining Contacts ..........................................70
Step 4: Configuring Alerts ..........................................71
Chapter 4: Application Examples ..............................76
Applications .................................................76
Single Loop Control .........................................76
Heat and Cool Control Loop ..................................77
Process Alarm .............................................79
Deviation Alarm ............................................80
Safety Limit ...............................................82
Sensor Backup .............................................83
Prole Ramp and Soak ......................................84
Cascade Control ...........................................85
Compressor Control .........................................87
Chapter 5: Function Block Reference ...........................89
F4T Functions Described ..............................................92
Alarm ............................................................93
Analog Outputs ....................................................100
Cascade ..........................................................102
Compare .........................................................117
Control Loop ......................................................122
Counter ..........................................................135
Current Input ......................................................138
Digital Input .......................................................140
Digital Inputs/Outputs (I/O) ...........................................141
Digital Outputs .....................................................144
Watlow F4T Controller • 2 • Table of Contents
TC
Table of Contents (cont.)
Key .............................................................147
Limit ............................................................148
Limit Output ......................................................150
Linearization ......................................................150
Logic ............................................................157
Math ............................................................165
Signals .......................................................167
Profile ...........................................................179
Process Value .....................................................185
Special Output .....................................................197
Temperature Input ..................................................202
Thermistor Input ...................................................205
Timer ............................................................207
Universal Input ...................................................214
Variable ..........................................................226
Chapter 6: Appendix .....................................229
Communications ............................................229
Introduction to Standard Commands for Programmable Instruments (SCPI) ...229
Introduction to the Modbus Protocol ..................................232
Modbus Table Orientation ..........................................234
F4 Modbus Registers Migrated to F4T (Map 2) ..........................320
F4T Base Specications ......................................322
F4T Base Ordering Information ...............................325
Flex Modules and Limit I/O Specications ........................326
Flex Module - Mixed I/O Ordering Information ....................330
Flex Module - Limit Ordering Information .......................331
Flex Modules - High Density I/O Specications ....................332
Flex Module - High Density Ordering Information .................335
How to Reach Us ...................................................339
Watlow F4T Controller • 3 • Table of Contents
1
Chapter 1: Overview
Available F4T Literature and Resources
Document Title and Part Number Description
F4T Installation and Troubleshooting
User Guide, part number:
0600-0092-0000
F4T Specification Sheet, part
number: WIN-F4T-0419
Watlow Application Guide
Watlow Support Tools DVD, part
number: 0601-0001-0000
To acquire one or more of these documents navigate to the Watlow website where you will
have a choice to download free copies or purchase printed versions. Click on the link below to
find your document of choice: http://ww w.watlow.com/liter ature/index.cfm
Provides detailed specifications and information
regarding mounting the F4T base, flex module wiring and troubleshooting.
Describes F4T hardware options, features, benefits
and technical specifications.
Comprehensive guide to understanding thermal
principles, electrical noise, best practises for wiring industrial controls and much more.
Contains all product related user documents and
software (Composer™), video tutorials, application notes and more.
Your Comments are Appreciated
In an effort to continually improve our technical literature and ensuring that we are providing
information that is useful to you, we would very much appreciate your comments and suggestions. Please send any comments you may have to the following email address:
TechlitComments@watlow.com
Technical Assistance
If you encounter a problem with your Watlow controller, review your configuration information
to verify that your selections are consistent with your application: inputs, outputs, alarms, limits, etc. If the problem persists, you can get technical assistance from your local Watlow representative (see the Appendix in this User's Guide), by e-mailing your questions to wintechsup-
port@watlow.com or by dialing +1 (507) 494-5656 between 7 a.m. and 5 p.m., Central Standard
Time (CST). Ask for for an Applications Engineer. Please have the following information available
when calling:
• Complete model number • User’s Guide • All configuration information
Warranty
This product is warranted by Watlow for a period of 36 months in accordance with the
terms and conditions set forth on Watlow's website which can be accessed at
ww w.watlow.co m/terms.
Watlow F4T • 4 • Chapter 1 Overview
Return Material Authorization (RMA)
1. Call Watlow Customer Service, (507) 454-5300, for a Return Material Authorization (RMA)
number before returning any item for repair. If you do not know why the product failed,
contact an Application Engineer or Product Manager. All RMA’s require:
• Ship-to address
• Bill-to address
• Contact name
• Phone number
• Method of return shipment
• Your P.O. number
• Detailed description of the problem
• Any special instructions
• Name and phone number of person returning the product.
2. Prior approval and an RMA number from the Customer Service Department is required
when returning any product. Make sure the RMA number is on the outside of the carton
and on all paperwork returned. Ship on a Freight Prepaid basis.
3. After we receive your return, we will examine it to verify the reason for the product failure. Unless otherwise agreed to in writing, Watlow's standard warranty provisions, which
can be located at www.watlow.com/terms, will apply to any failed product.
4. In the event that the product is not subject to an applicable warranty, we will quote
repair costs to you and request a purchase order from you prior to proceeding with the
repair work.
5. Watlow reserves the right to charge for no trouble found (NTF) returns.
Document Overview and Purpose
This document looks deeper at the system configuration using Composer™ software and the
F4T function blocks and their associated connections. Common product usage is described and
illustrated through application examples.
Watlow F4T • 5 • Chapter 1 Overview
A Conceptual View of the F4T System
The flexibility of the F4T controller hardware and software (Composer™) allows for a large
range of configurations. Composer software is a graphically based tool used to program the
F4T controller in its entirety. To learn more about installing and using Composer software see
Chapter 2 of this document in the section titled "Installing Composer Software".
Acquiring a better understanding of the controller’s overall functionality and capabilities while
at the same time planning out how the controller can be used will deliver maximum effec-
tiveness in your application.
Outputs
Inputs
It is useful to think of the controller in three parts: inputs, functions and outputs. For the
control itself, information flows from an input to a function to an output when the controller
is properly configured. The F4T system can carry out several functions at the same time; such
as, monitoring and acting upon various inputs (temperature sensing devices, pressure transducers and digital inputs), PID control, monitoring for several different alarm situations and
then driving output devices such as heaters, audible alarms, and lights. Each process needs
to be thought out carefully and the controller’s inputs, functions and outputs set up properly.
As an example, the graphic below illustrates the Function Block Diagram as seen when using
Composer software. The application requirements in this example are simple and defined below:
• Need two thermocouple inputs.
Functions
PID
Heat
Power
Silence
Alarms
Process
Alarm
High
Sequencing
Outputs
• Monitor both thermocouple inputs for high process alarms.
• Drive an output (alarm) device if either input is higher than expected.
• Use one thermocouple input to drive the PID loop (Heat output) with a switched DC
output.
In the graphic below the following is true:
• Universal Input 1 is connected to the Process Value (PV) input of the control loop.
• When the control loop sees that the
PV is less than the user defined set
point it will drive the output to the
load through its heat (HT) output.
• Two unique high process alarms are
configured to monitor Universal Inputs
1 and 2.
• The logic function block (FB) is con-
figured as an OR where its output
will come on if either input comes on
driving the real-world digital output
(alarm) it's connected to.
Watlow F4T • 6 • Chapter 1 Overview
Note:
In this configuration, the heat output of the control function would be uninterrupted if an
alarm were to occur.
You will find more detailed information regarding the function blocks and how they work further on in this document.
Inputs
The inputs provide the information that any given programmed function can act upon. In a
simple form, this information may come from an operator pushing a button, or as part of
a more complex function it may represent a remote set point being received from another
zone.
Each universal input can be configured for thermistors, thermocouples, or RTDs to read the
process variable. They can also read mV/volts, current or resistance, enabling usage of various
devices to read humidity, air pressure, operator inputs and other values. The settings associated to each analog input must be configured to match the device connected to that input.
Each digital input reads whether a device is on or off (voltage or resistance) and each system
can be equipped with multiple digital I/O modules. Each I/O point must be configured to function as either an input or output.
Functions
Functions use input signals to calculate a value and or performs an action. A function may be
as simple as reading a digital input as on or off, or reading an analog value (temperature) to
set an alarm state to on or off. As an example, a user could use sensor backup to avoid an unwanted shutdown if a failure with the primary sensing device should occur.
Keep in mind that a FB can be a purely internal function (i.e., control loop, alarm, logic,
etc...), while they can also serve as a connection point between real-world devices (i.e., thermocouple, heater etc...) and internal functions like a Universal Input connected to the Control
Loop PV input. To have an effect outside of the controller, an output FB must be configured
to respond to some other function. Functions and all associated dependencies would be configured using Composer software. To learn more about setting up function blocks see Chapter
2 of this document in the section titled "Configuring the Application with the Function Block
Diagram View".
Watlow F4T • 7 • Chapter 1 Overview
Outputs
Outputs respond to information provided by a function such as, heat power from the output
of the control loop, driving a digital output based on a profile event, turn a light on or off,
unlocking a furnace door or turning on a buzzer.
More than one output can be assigned to respond to any given function, i.e., more than one
output device could be connected to the heat output of the control block. Another example
(not shown), could use the (internal) output of the alarm function and connect it to any available real-world output to trigger a flashing light and another real-world output that might be
connected to a siren.
What is a Profile
A profile is a set of instructions consisting of a sequence of steps. When a profile runs, the
controller automatically executes its steps in sequence. The step type determines what action the controller performs. Steps can change temperatures and other process values gradually over time, maintain the temperatures and process values for specific periods, or repeat a
sequence of steps numerous times. At each step the profile can activate or deactivate outputs
that control other equipment. Also a step can have the controller wait for specific conditions
before proceeding such as, waiting for a switch closure and/or a specific process value to be
detected by a sensor.
Data Logging
Controllers equipped with this feature will have the letter [J, K, L or M] in the fifth character
of its part number (see: F4T Ordering Information). Logging can be enabled at any time and is
intended to capture real-time data for a user selectable list of data points. With firmware revision 3.0 and above, several new features are available.
1. User can determine if logged files will be moved automatically and or manually.
2. Destination of the saved file can be directed to internal memory, USB thumb drive, TFTP
server or a Samba shared drive.
3. Based on user choice, files can now be encrypted (filename.enc) for security purposes and
or saved as comma separated values (filename.csv). Creating both file types allows viewing
of the csv file while maintaining the integrity of the encrypted file.
To learn more about configuring these options see the section in this user's guide entitled Set-
ting Up Data Log Files Using Composer.
Watlow F4T • 8 • Chapter 1 Overview
2
Chapter 2: Composer® Software
Controller Configuration and Setup
Installing Composer® Software
Locating the Software and System Requirements
Composer software is included on the "Watlow Support Tools" DVD which ships with the product. As an alternative, the software can also be downloaded at: http:// f4t.watlow.com or
http://www.watlow.com/downloads/en/software/composer.cfm
In order to install and run this software successfully there are some baseline requirements for
PC hardware and operating systems that must be observed. These requirements are listed be-
low:
• 250 Megabytes or more of available hard disk drive space
• 300 Megabytes of available RAM
• Supported operating systems include: Windows® 7 / 8 / 8.1 / 10 (32 or 64 bit)
• Requires Microsoft® .NET Framework 4.0 (this installs automatically if not already on
target machine)
Installing the Software
To install the software:
1. Double-click the Setup.exe.
2. Select the language of choice and click the OK to proceed.
3. Click the Next button to proceed.
4. After reading the Composer® software license agreement click the I accept the terms in
the License Agreement radio button and then click on the Next button to proceed.
5. The next dialog box that will appear shows the default directory in which the software
will be installed. The install location can be changed by clicking the Browse button and
then point to the preferred location.
6. Click Next and then Install.
7. Clicking the Finish button will conclude the installation.
Note:
If experiencing difficulties installing or using Composer software, prior to contacting
Watlow technical support, be prepared to send the user log file to the tech support team.
This text file can be found here: C:\Users\username\AppData\Roaming\Watlow\Composer\
Logs
The red text above will change to the user's Windows login name.
Watlow F4T Controller • 9 • Chapter 2 Configuration Using Composer
Using Composer® Software
Connecting the PC to the Controller (System) - Physical Connections
Physical connections (hardware and cabling) will vary depending on the controller in use.
1. To find instructions connecting an F4T controller to a PC see: Chapter 3 of the F4T Installation and Troubleshooting User's Guide.
2. To find instructions connecting a Rail Mount (RM) control to a PC see: Chapter 2 Install
and Wire, of the RMC Module User's Guide
Starting Composer Software:
1. Click the Start button and then type composer.exe in the search box.
Composer Welcome Screen Orientation
The graphic below illustrates and defines some points of interest as seen on the Composer
Dashboard screen and describes the functionality, numbered correspondingly.
① Dashboard (Systems)
• Displays options for online connections between PC
and a controller or opening a
previously saved system image.
② Data Logs Menu
• Decrypt Log File: allows for decryption of an encrypted data log
file.
• View: displays the contents of a data logged file
(enc or csv). Depending on files size this may take several minutes to open.
To decrypt an encrypted file follow the steps below:
1. If data logging has not yet been stopped do so now by pushing: Main Menu -> Data Logging -> Stop buttons.
Note:
When data logging is stopped, allow at a minimum, six minutes for closure of all
files and movement of those files to the selected destination before attempting decryption.
2. Open up Composer software and click on Data Logs and then Decrypt Log Files.
3. Locate the encrypted files and open them one-by-one (click on one *.enc file and click
Open), or by selecting more than one and click the Open button.
Note:
If logged file is sent to USB, the *.csv and the *.enc file are written directly to USB
constantly. If the File Size Limit is set to 10MB or larger, the csv will continue to be
written continuously while the encrypted portion (*.enc) is chunked into 7.5MB files,
buffered internally and then written out as 7.5MB chunks. If the maximum file size
is set to 10MB, there will be two *.enc files for each csv (7.5MB and 2.5MB). If File
Size Limit is set to 15MB, there would be two 7.5MB *.enc files for each *.csv file.
Watlow F4T Controller • 10 • Chapter 2 Configuration Using Composer
Note:
As noted above, if a csv file is greater than 10MB there will be more than one encrypted file for the associated csv file. When decrypting these files, it is recommended that all encrypted files be selected in the decryption process. Each of the
encrypted files will be concatenated into one csv file.
4. After selecting the desired encrypted files and then clicking Open, the window below
will appear. Notice the filename of the original csv and the one suggested in the dialog
box highlighted yellow below. The one within parentheses (1) is inserted to avoid overwriting the original csv file. You may name the file to your liking.
Note:
The largest file size allowed is 1GB. If decrypting a file of this size it could take up
to 10 minutes to complete.
③ Connect to a System
• Opens a window showing all available communications ports.
④ Online Systems
• Displays all connected systems.
⑤ Open a System Image
• Opens a dialog box showing the default folder structure.
To import a system image follow the steps below:
1. Connect to the desired online system described above
2. Click Open to search storage device and find the desired system image
4. Double-click on the desired system image
5. Once the system image is opened click on the button below:
6. Select the system to be configured and click continue
Note:
Use caution when considering this option, once initiated, controller memory will be overwritten in its entirety and replaced with the new system image.
⑥ System Images
• Displays all opened system images.
Watlow F4T Controller • 11 • Chapter 2 Configuration Using Composer
⑦ Question Mark (?)
• Allows a user to do the following:
- Update Settings, Change automatic software update settings
- Check For Updates, Initiate an immediate check for software updates (internet connection is required)
- Dashboard Help, Provides description and information pertaining to the Dashboard
- About, Displays technical support contact information as well as the current versions
of the installed software and installed modules.
Overview Screen
Topics discussed in this section follow:
Connecting to an Online System: from the Dashboard connect to an online system.
Overview Screen Orientation: visually identifies all devices connected to the system.
System Menu: when clicked, a drop down submenu will appear.
Device Menus: when clicked, a unique drop down submenu will appear for each device or con-
troller on the system. The menus provide access to device specific screens.
Global Settings: set temperature units and AC line frequency for the system (all controllers).
Security: allows for multiple levels of password protection.
Saving a System Image: save a system image to a storage device.
Import System Image: restore a system image from a storage device to the controller.
The graphic below, shows the first displayed screen (System Overview) after connecting to a
system.
Connecting to an Online System
To connect to a system:
1. On the Dashboard screen click Connect.
2. Select the communications port that the system is connected to and then click Continue.
3. Double-click on the desired online system.
To view the system overview:
1. On the Dashboard under Online Systems, double-click the desired system.
Overview Screen Orientation
The graphic below illustrates and defines some points of interest as seen in the system overview with each identified by a corresponding circled number. Further information for each can
be found just below the orientation.
This screen can be accessed from within any Composer® view always rendering a visual display
of all devices connected on the system while also providing navigation to and from each device.
Watlow F4T Controller • 12 • Chapter 2 Configuration Using Composer
① System Menu
• Overview: displays the
screen shown at the right.
• Save Image: saves a previously saved system image using the same name and the
same destination folder.
• Save Image As: saves system
image with a new name to
the user specified folder.
• Import Image: select a previously saved system image to
download to the device.
• Print: active when viewing the function block diagram. What's printed will be exactly
what can be seen on the canvas. If all FBs are not visible, scale the canvas using the
Navigator plus and minus buttons and then click the System tab and then Print.
• Global Settings: for use throughout the controller changes settings for Temperature
units, AC Line Frequency, and Date and Time.
• Security: allows the administrator to determine and set security privileges to avoid unwanted changes.
② Device Menus
• When clicked, a drop down submenu will appear allowing navigation to device level
menus. Each device will have one of three flags displayed immediately to its left.
Those flags are described in the following table.
Symbol Menu Item Description
Pluggable
Modules
Function Block
Diagram
Pluggable
Modules
Function Block
Diagram
Profile Editor
Pluggable
Modules
All expected modules and no unexpected modules are present
(F4T only).
No signals have errors.
A module has been detected in a slot the controller expects
to be empty (F4T only).
At least one unexpected module has been detected, however,
all expected modules are present.
One or more of the profiles were created for a different configuration and cannot be run (F4T only).
At least one expected module is missing (F4T only).
③ Security
• When enabled, displays current level of access with the ability to logout.
④ Question Mark (?)
• Provides help for each of the options mentioned above.
⑤ Inset Picture of Rail Mount (RM) modules connected as a system.
Watlow F4T Controller • 13 • Chapter 2 Configuration Using Composer
Global Settings
Each of the settings below will be used and applied throughout the controller.
• Temperature Units: will determine how the temperature is displayed (Fahrenheit or
Celsius) on the front panel of the controller as well as throughout all configuration
screens within Composer®.
• AC Line Frequency: set this to the line frequency of the power applied to loads such
as heaters (50 Hz or 60 Hz) so that the current sensing and variable time-base features
will work correctly.
• Date and Time: sets the date, time and time zone to the current computer settings or
whatever the user enters.
Security
The security feature is used to protect the system's configuration and settings from unwanted
changes. The Admin user sets what access other users have to the system's features. When security is enabled, a user must enter a password to gain access to protected features through
the controller's user interface or Composer software.
There are three configurable user groups and an admin account:
• User: no password required, admin sets feature access
• User with Password: requires a password, admin sets feature access, is permitted to
change the password for this user group.
• Maintenance User: requires a password, admin sets feature access, is permitted to change
the password for this user group.
• Admin: requires a password, has unlimited access to features, sets permissions and passwords for all user groups.
The Admin user can set permissions for each user group to allow full, read-only or no access
to the following features:
• Home: controls access to controller's home screen.*
• Control Mode: controls access to setting the control mode, set points and PID parameters.
• Autotune: controls access to running the autotune feature.
• PID Settings: controls access to the PID settings.
• Profiles: controls access to creating and editing ramp and soak profiles.
• Global Settings: controls access to the system's global settings, temperature units, AC
line frequency and real time clock setting.
• Network: controls access to communications settings.
• Operations: controls access to operational parameter settings.*
• Personalization: controls access to customizing the controller's home screen.
• Data Logging Setup: determines frequency of logging, location of saved files and other
general information.
• File Transfer: allows a user to transfer files (Configuration, Profile and Data log) to/
from the controller.
Watlow F4T Controller • 14 • Chapter 2 Configuration Using Composer
• Diagnostics and Troubleshooting: controls access to the device details and calibration.
• Setup: controls access to the pluggable module configuration and the function block
diagram.
*This setting limits access to the controller's User Interface (UI) only, not via Composer®.
Note:
After making all of the desired security settings, ensure that the security enabled radio
button (top left in the graphic above) is selected Enabled.
Note:
If the passwords have been misplaced or forgotten it will be necessary to contact the OEM
or as a last resort Watlow Technical Assistance.
Note:
Once security is applied to the controller, only the administrator (Admin) can reconfigure
or remove the security.
Note:
When the system file is saved, any applied security will be saved with it.
Save Image
After clicking on save image as, the save button will become active (gray to white). This allows a user to make changes to the system image and simply save it to the same location using the same filename. Everything that will be saved is as listed below:
• Device Details
• Pluggable Modules (F4T only)
• Function Block Diagram in its entirety
• System Security
• Profiles (F4T with profile option only)
• Profile passwords (F4T with profile option only)
• All parameters that can be read and written to
Watlow F4T Controller • 15 • Chapter 2 Configuration Using Composer
Save Image As
• Allows user to specify a name and storage location while saving everything in the list
above.
Saving a System Image
To save a system image the first time:
1. From any screen click on the System Menu tab to drop down a submenu.
2. Click the Save Image As button.
3. Use the save as dialog to select the destination folder for the image.
4. Enter the desired filename.
5. Click Save.
Note:
The system image filename will always have the extension wsi for Watlow System Image
and cannot be changed.
Note:
The real-time clock values are not saved or imported.
Import Image
• Restore a system image from a storage device to the controller. The list below shows
what is restored:
- Device Details
- Pluggable Modules (F4T only)
- Function Block Diagram in its entirety
- System Security
- Profiles (F4T with profile option only)
- Profile passwords (F4T with profile option only)
- All parameters that can be read and written to
Watlow F4T Controller • 16 • Chapter 2 Configuration Using Composer
Importing a System Image
To import a system image:
1. From any screen click on the System menu tab to drop down a submenu.
2. Click the Import Image button.
2. Use the open dialog to select the folder location for the previously saved system image.
3. Double-click the desired filename or single-click the filename and then click the Open
button.
Note:
Importing a system image will overwrite the controller in its entirety. Careful thought
should be applied prior to importing.
Device Details
The Device Details allows a user to make changes to the system settings described below. Descriptions are numbered correspondingly in the graphic that follows.
Navigate to Device Details:
1. From any screen click on the Device menu tab to drop down a submenu.
2. Click the Device Details button.
Device Name - change the name (32 characters maximum) of the controller for easy identi-
①
fication.
Note:
This name will also be displayed in the upper left corner of the user interface.
Restore Settings From
②
• None: no action.
• Factory: allows a user to bring the
controller back to the factory default
state.
Watlow F4T Controller • 17 • Chapter 2 Configuration Using Composer
Configuring Pluggable Flex Modules
This controller can have up to six Flex Modules (FM) installed in the chassis. The presence of
each FM must be confirmed and accepted using Composer® software. FMs can be fully configured as installed hardware or the user can type in a valid FM part number for later installation. For more detail regarding the module installation process, see the Installation and Troubleshooting User's Guide for the controller in use.
Note:
Typing in a valid part number without the presence of the module is intended for the sole
purpose of building the FBD (connecting function blocks on the canvas). Errors may be
generated and all outputs will be off until the module is inserted.
Topics discussed in this section follow:
Screen Orientation: detailed description of the Pluggable Module configuration screen and as-
sociated characteristics.
Symbols Related to Pluggable Modules: description of the symbols that may be displayed when
using Composer software.
Configuring Flex Modules: configuration process described.
Entering FM Information Before Module Installation: detailed description of the why and how
a user would do this prior to acquiring the module.
Note:
The graphic below represents a controller that first had its flex modules installed with the
controller then being connected to a computer. Because of this scenario each slot appears
with no expected modules. This screen and symbols that are displayed will look different
using a different scenario.
Navigate to Pluggable Modules screen:
1. From any screen click on the Device Menu tab to drop down a submenu.
2. Click the Pluggable Modules button.
Pluggable Flex Modules - Screen Orientation
Module Slot - Location
①
• The blue box (on the right)
and the slot highlight will
move with the mouse to bring
focus to the slot/module.
Use Detected Part Number
②
• Click this button to accept
the module that the system
sees as being present in the
slot and displayed in the field
identified as "Detected Part
Number".
Set Expected To None
③
• Click on the X to tell the system there will be no module installed in this slot. Taking
Watlow F4T Controller • 18 • Chapter 2 Configuration Using Composer
this action will turn the power off for this slot after the controller is reset.
Detect Modules
④
• The controller will shut off all outputs and initiate an evaluation of each slot to see if
any modules are present.
Note:
In the graphic above, if a module were inserted in slot 3, clicking detect modules will turn
the power on for the slot and report back with the module part number installed.
Finish
⑤
• Will cause the controller to restart and take the user to the Function Block Diagram.
Note:
There are some FM slot dependencies. If there is a question as to whether or not an FM is
in an acceptable slot, refer to the Installation and Troubleshooting Guide for the controller
in use.
Symbols Related to Pluggable Modules
As viewed from the Menu bar, the symbol that will be displayed to the left of the
Pluggable Modules button will be of the most significance. The red exclamation will always take precedence.
Symbol Description
The expected module has been detected.
No module has been detected in a slot the controller expects to be empty.
A module has been detected in a slot the controller expects to be empty.
The controller expects a module, but that module is missing or a different
module has been detected.
Configuring Flex Modules
To accept the detected modules:
Note:
If modules were plugged in after powering up or resetting the controller, click on the Detect Modules button to restart the controller and detect all of the modules that are pres-
ent.
1. On the right side of the screen click the Use Detected Part Number button.
2. Repeat step 1 for each slot to be configured.
3. Click the Finish button to restart the controller and exit to the Function Block Editor.
Note:
Exiting the pluggable modules screen after any changes are made will cause the controller
to restart. A restart will stop all controller activities while turning off all outputs.
Watlow F4T Controller • 19 • Chapter 2 Configuration Using Composer
Entering Flex Module Information Prior to Installation
Function blocks associated with hardware will not be available until the hardware is expected
to be present. Entering a part number for any slot (even though the module is not currently
installed) allows the programmer access to the associated function blocks. As an example, if
an FMMA-UEKA-AAAA is installed in slot one,
the function blocks that would be available are
shown in the red box. After entering a part
number such as FMLA-YEBA-AAAA in slot 2, additional hardware dependent function blocks
will appear as shown in the blue box.
Note:
When configuring modules as described
above (not installed), the controller will not
be able to control any outputs. All outputs
will be off.
To configure the controller to expect a module that is not yet installed:
1. Select the desired slot and enter a valid part number in the Expected Part Number field.
2. On the keyboard, push the Enter key.
3. Click Finish when complete to restart the controller. After the restart process is complete
the Function Block Diagram will appear.
Once the module is acquired, simply plug it into its assigned slot and click the Detect Mod-
ules button. After doing so, the controller will restart and a green flag will be displayed for
that slot number.
Configuring the Application using the Function Block Diagram
The Function Block Diagram (FBD) view is used to connect the real-world inputs and outputs
to internal controller functions, such as alarms, control loops and ramp and soak profiling.
To enter the Function Block Diagram:
1. Click on the desired Device menu.
2. From the drop down menu click Function Block Diagram.
Topics discussed in this section follow:
Screen Orientation: detailed description of the FBD screen and associated characteristics.
Customizing the FBD Environment: change default canvas settings to user preference.
Window Anchor Points: defines a new docking location.
Getting Started: things a user will encounter on the canvas while building the application.
Selecting and Placing FBs on the Canvas: describes where to find and then place selected FBs
on the canvas.
Moving FBs on the Canvas: describes how to move selected FBs on the canvas.
Connecting FBs Together: describes how to make the application come to life by interconnect-
ing FBs.
Viewing Signal Values and Errors: describes how to view signal values and errors as they oc-
cur.
Watlow F4T Controller • 20 • Chapter 2 Configuration Using Composer
Troubleshooting Signal Errors: suggestions in how to evaluate a signal error.
Adjusting FB Behavior with Parameter Settings: change the functionality of a FB based on its
parameter settings.
Finding Help for FBs: describes how to acquire embedded help for each FB.
Changing and Deleting Signals: making modifications to the program through new and revised
FB connections.
Removing FBs from the Canvas: describes how to delete FBs on the canvas.
Using Auto Hide: maximize visibility of available screen space by hiding infrequently used win-
dows.
Floating a Window: move a window from its docked location to a user defined location.
Docking a Window: describes how to create new or return to previous docking locations.
Turning Floating Windows Off and On: describes how to enable and disable floating screens.
Function Block Diagram View - Screen Orientation
The FBD View has the following features, numbered correspondingly in the graphic below.
Function Block Diagram
①
• All FBs are placed and connected on the canvas.
Function Block Library
②
• Shows the available FBs for
this controller. The number
below each icon indicates how
many FBs of that type remain
available for use with this
controller. As is displayed in
this graphic, this window is
movable and dockable.
Parameter List
③
• Used to view and set the FBs parameters customizing its behavior for the application.
This window is movable and dockable.
Navigator
④
• Allows the user to adjust the view of the canvas. Drag the box to reposition the
view.
• Use the slide bar or the min+us and plus buttons to adjust the zoom level. This
⑤
window is movable and dockable.
Help
• To view detailed FB information click on any FB. This window is movable and
dockable.
Tuto r ials
⑥
• Topic based video help files.
Watlow F4T Controller • 21 • Chapter 2 Configuration Using Composer
Function Blocks (FBs)
⑦
• Allows the user to customize the functionality of the controller for a specific application. Some FBs are interfaces to real-world I/O devices and some serve as the interface to internal functions such as, the compare, logic and math FBs.
Receiver
⑧
• The part of a FB to which a signal can be connected in order to supply data to the
function.
Transmitter
⑨
• The part of a FB from which a signal can be connected in order to carry data to another FB.
Signal
⑩
• A line that represents the connection of data from one FB to another.
Customizing the Function Block Diagram Environment
The Parameter, Help, Library and Navigator windows can be moved from their default locations to allow a user to maximize the visibility of the FBD diagram. See
the procedures below regarding how to float, hide and dock these windows.
Window Anchor Points
While dragging a window or a grouping of windows to a new docking
location Anchor Points will appear on the screen. The anchor points in
the graphic are numbered corresponding to their associated descriptions
below:
① Drag
②
e
r
the window here to add to the window group.
Drag window here to dock above the window group.
Drag window here to dock to the right of the window group.
Drag window here to dock at the right of the screen.
Watlow F4T Controller • 22 • Chapter 2 Configuration Using Composer
Getting Started with the Function Block Diagram (FBD)
The basic steps for creating the function block diagram for any application are:
1. Add the function blocks from the library to the canvas that are needed to interpret the
signals from the physical inputs and set the physical outputs. Typically, these will include
Loop, Alarm and Profile Engine function blocks.
2. Connect the transmitters on the FBs that source data to the receivers on the FBs that
need the data.
3. Set each function block's parameters as needed for the application to perform as expected.
Detailed descriptions of each function block including all the function block's parameters can
be accessed in the online help for the function block and in the User's Guide, chapter entitled
Function Block Reference.
The FBs that represent the physical inputs and outputs from the controller and are associated
with the flex modules that are expected in the configuration are always on the canvas. These
FBs can only be removed by changing which modules are expected using the Pluggable Modules view.
Other FBs can be added to the canvas from the library. Some of these FBs such as Loop, Cascade, Alarm and Profile Engine perform sophisticated functions. See the Application Examples
chapter in this User's Guide for more on these functions. Other function blocks such as Math
and Logic perform fundamental functions that can be combined to add custom behaviors to
the controller for specific applications.
The signals that carry data between function blocks normally appear as black lines in the diagram, but when the block that transmits the signal cannot determine what the correct value
should be, the signal changes to yellow indicating the error. Each FB's response to errors received is explained in the description of the function block.
Warning:
Once an output FB receiver is connected to another block, the output on the flex module
turns on according to the received signal. Do not connect outputs until it is safe to do so.
Notable facts about the FBD:
• How a FB responds to its inputs and drives its output is dependent on its parameter settings. Set the parameters for each function block as needed for the application.
• Signals cannot be moved after they are created; to change where a signal gets data or
where it delivers it, delete the signal and create the desired connection.
• There are several ways to do many things. Try right-clicking to see options or short
cuts.
• FBs from the library that have no signals connected are returned to the library when
Composer® is closed.
• The location of dockable windows is not saved; windows return to their default locations when the system is closed.
• The selection of signal values displayed in the diagram is not saved; all signal value displays are turned off when the system is closed.
Watlow F4T Controller • 23 • Chapter 2 Configuration Using Composer
Hints:
• Click-and-drag any blank spot on the canvas to change the view.
• Use the scroll bars.
• Use the Navigator to reposition the view of the canvas and to zoom in or out.
• Use the mouse wheel to scroll the view. Hold the shift key to use the mouse wheel to
pan. Hold the Control key to use the mouse wheel to zoom.
Selecting and Placing Function Blocks on the Canvas
To place a FB on the Canvas:
1. Find the desired FB within the library (using scroll bars if present).
2. Click-and-drag the FB to the canvas.
Moving Function Blocks
To move a FB on the Canvas:
• Click-and-drag the FB to the desired location on the canvas.
Hints:
• Click the main body of the FB not one of its transmitters or receivers. Clicking a transmitter or receiver begins to draw a signal rather than move the FB.
• The canvas will scroll if the mouse pointer is close to the edge but not outside the diagram window.
• To make a long move, click the block to select it, then zoom out to make it easier to
move the block to the desired location.
Connecting Function Blocks Together
To connect a transmitter to a receiver:
• Click and drag a signal from a FB's transmitter to a receiver on another FB.
Hint:
• This can also be accomplished in reverse, i.e., click and drag from a receiver to a transmitter.
Viewing Signal Values and Errors
To momentarily display a signal's value:
• Mouse over (point the mouse cursor at) the signal.
To display a signal's value continuously:
1. Right-click the signal.
2. Click Show/Hide Data
Watlow F4T Controller • 24 • Chapter 2 Configuration Using Composer
To cancel (turn off) the signal display:
1. Right-click the signal.
2. Click Show/Hide Data
Note:
The values displayed are not in real-time.
Troubleshooting Signal Errors
While building the FB diagram, or during operation, there may be occasions when the signal
from the transmitter of a FB is displayed yellow. This may reflect that the FB has encountered
an error or some other anomaly has occurred. From the user perspective, an evaluation of the
cause should be done to ensure that unexpected operation does not occur. Suggested steps to
evaluate the cause of a yellow link are listed below:
To evaluate the cause of a yellow signal:
1. Trace the yellow signal back to the source
(first occurrence of a yellow link) FB.
2. Place the mouse over the signal which
will display the error.
3. In this particular example, the error is identified as an Open sensor.
4. Click on the selected FB and view the Help window.
5. Search ("Ctrl-F") the help file for the word "Open".
6. Once found, evaluate, make note or correct the cause of the problem.
If further assistance is needed review the associated product User's Guides or contact the
Watlow Technical Support team (1-800-492-8569 or 1-507-494-5656).
Adjusting Function Block Behavior with Parameter Settings
To change a FB parameter:
1. Double-click on the FB.
2. In the Parameters window locate and change the parameter.
Note:
If names are applied here, those names will appear on the FBD
and if selected, the output view of the Personalization screen.
Finding Help for Function Blocks
To locate the help topic for a FB on the Canvas:
• Click the FB and view the help window.
Watlow F4T Controller • 25 • Chapter 2 Configuration Using Composer
Hints:
• Many function blocks can be configured to perform one of several functions. For these
FBs, the help topic has a section for each function. Locate and click the link for the desired function.
Changing and Deleting Signals
To delete a signal:
1. Click the signal to select it.
2. Press the Delete key on the keyboard.
Note:
To change where a signal connects, first delete it then make the desired connection.
Removing Function Blocks from the Canvas
To remove a FB from the Canvas:
1. Delete all signals connected to the FB.
2. Click the FB to select it.
3. Press the Delete key on the keyboard.
Using Auto Hide
To toggle the auto hide option for a window or a group of windows:
• Click the pin (auto hide) icon in the window's title bar.
To use a window that is hidden:
• Mouse over (point the mouse cursor at) the window name.
Floating Windows
To float a window or a group of windows:
• Click-and-drag the window's title bar to the desired location.
To separate a window from a group:
• Click-and-drag the window name to the desired location.
Docking Windows
To return a floating window or a group of windows to its previous docking location:
• Double-click the title bar.
To change where a window or a group of windows is docked:
1. Click-and-drag the window's title bar until the anchor points appear
2. Drag the window until the mouse pointer is at the desired anchor point.
3. Release the mouse.
Hint:
• Some anchor points dock the window at the sides of the FBD view and others dock or
group the window with other windows.
Watlow F4T Controller • 26 • Chapter 2 Configuration Using Composer
Turn Floating Windows Off or On
To avoid the possibility of inadvertent window movement, this feature can be turned off.
To turn floating windows off:
• Right-click anywhere on the canvas and choose Turn off float in the pop-up menu.
To turn floating windows on:
• Right-click anywhere on the canvas and choose Turn on float in the pop-up menu.
Personalizing the User Interface (UI) Using Composer
The home screen of the F4T controller can be personalized to show multiple pages and multiple content blocks within each (4 maximum). Until personalized, the home screen will be
blank. Features that are available on
the Personalization screen are numbered corresponding to their associated
descriptions below:
Home screen can be modified in ac-
①
cordance with installed hardware
and named FBs on the FBD
Modify user interface (UI) button col-
②
.
ors
Create a customized menu to be
e
viewed on the UI.
Change the user interface screen brightness.
r
To personalize the home screen:
• From the device menu choose Personalization from the drop down menu.
Much, if not all of what is displayed on the home pages comes from the FBD. Therefore, it
would make sense to first configure the FBD prior to personalizing the home screen.
.
®
The personalization settings shown above would produce a home page like the one below. Because it was the second page configured as shown above (red box), notice the arrow buttons
on the right and left of screen capture below allowing navigation to page 1 and 3.
Setting Up Data Log Files Using Composer
Data Logging can be enabled at any time and will log a user selectable list of data points.
While data logging is enabled, the data log file is stored within either the USB device memory
or internal memory. Once the file reaches a specified size (if being transferred automatically),
it will be sent directly to one of three other destinations (USB, TFTP server or a Samba server). The file transfer can also be initiated manually at any time. The file transfer process from
Watlow F4T Controller • 27 • Chapter 2 Configuration Using Composer
®
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