Watlow D4T Operating Manual

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Winona, Minnesota USA

ISO 9001

D4T Data Logger

Installation and Troubleshooting

User’s Guide

TOTAL

CUSTOMER

SATISFACTION

3 Year Warranty

Registered Company

1241 Bundy Boulevard., Winona, Minnesota USA 55987

Phone: +1 (507) 454-5300, Fax: +1 (507) 452-4507

http://www.watlow.com/D4T

1656-9792 Rev. A Made in the U.S.A.

January 2019

Safety Information

We use note, caution and warning symbols throughout this document to draw your attention to important operational and safety information.

A “NOTE” marks a short message to alert you to an important detail.

A “CAUTION” safety alert appears with information that is important for protecting your equipment and performance. Be especially careful to read and follow all cautions that apply to your application.

A “WARNING” safety alert appears with information that is important for protecting you, others and equipment from damage. Pay very close attention to all warnings that apply to your application.

The safety alert symbol, (an exclamation point in a triangle CAUTION or WARNING statement.

The electrical hazard symbol, (a lightning bolt in a triangle hazard CAUTION or WARNING safety statement. Further explanations follow:

Symbol Explanation

CAUTION: Warning or Electrical Hazard that needs further explanation than label on unit can provide. Consult QSG for further infor-

mation.

) precedes a general

) precedes an electric shock

CAUTION

WARNING

Electrical

Shock Hazard

AVERTISSEMENT: mise en garde ou danger qui demande plus de précisions que l’information sur l’étiquette de l’unité. Consultez le manuel de l’utilisateur pour plus d’informations.

Unit can be powered with either alternating current (ac) voltage or direct current (dc) voltage.

ESD Sensitive product, use proper grounding and handling techniques when installing or servicing product.

Do not throw in trash, use proper recycling techniques or consult manufacturer for proper disposal.

Enclosure made of Polycarbonate material. Use proper recycling techniques or consult manufacturer for proper disposal.

Unit is a Listed device per Underwriters Laboratories®. It has been evaluated to United States and Canadian requirements for Process Control Equipment. CSA 22.2#14, File 158031, UL 61010, File E185611 QUYX, QUYX7. . See: www.ul.com

Unit is compliant with European Union directives. See Declaration of Conformity for further details on Directives and Standards used for Compliance.

Unit has been reviewed and approved by Factory Mutual as a Temperature Limit Device per FM Class 3545 standard. See: www.

fmglobal.com

Symbol Explanation

Unit has been reviewed and approved by CSA International for use as Temperature Indicating-Regulating Equipment per CSA C22.2 No.

24. See: www.csagroup.org

• Watlow® and Composer are registered trademarks of Watlow Electric Manufacturing Company.

• UL® is a registered trademark of Underwriter's Laboratories Incorporated.

• Modbus® is a registered trademark of Schneider Automation Incorporated.

• Vaisala® is a registered trademark of Vaisala OY Corporation.

• Microsoft® and Windows® are registered trademarks of the Microsoft Corporation.

• Quencharc® is a registered trademark of ITW Paktron.

10-10616 Rev. –

Table of Contents

Chapter 1: Overview .....................................2

Available D4T Literature and Resources .........................2

Chapter 2: Install and Wire .................................4

Getting Started Quickly...The Logical Approach ...................4

Dimensions ............................................... 4

Installing the D4T ..........................................5

Panel Mounting the Base .................................5

Flush Mounting the Base ................................. 6

Electrical Isolation .........................................8

Wiring the D4T Base ........................................ 8

Power Requirements .......................................9

Flex Module (FM) Characteristics .......................... 9

Flex Module Installation .....................................9

Wiring the Modules ....................................... 10

Communications Connections ............................ 24

Chapter 3: Connecting a PC ...............................25

Using the User Interface (UI) to Change or View Ethernet Settings ... 25

Understanding the Front Panel Navigational Buttons ..........25

Connecting the D4T Base to a PC ............................. 27

DHCP Connection ..................................... 27

Fixed IP Connection ....................................27

Composer Software ....................................... 28

Starting Composer Software .............................28

Verifying Pluggable Flex Module Installation Using Composer ...28

Chapter 4: Calibration ...................................30

Calibrating the D4T Inputs ..................................30

Required Equipment When Performing Calibration ............... 30

Calibration of Analog Inputs ................................. 31

Using Composer Software to Calibrate Analog Inputs ............. 32

Using the User Interface to Calibrate Analog Inputs ...............32

Chapter 5: Troubleshooting ................................33

Replacing the Battery ......................................39

Chapter 6: Appendix ....................................41

D4T Base Specifications .................................... 41

D4T Base Ordering Information ...........................44

Flex Modules and Limit I/O Specifications ...................... 45

Flex Module - Mixed I/O Ordering Information ............... 48

Flex Module - Limit Ordering Information ................... 49

Flex Modules - High Density I/O Specifications ..................49

Flex Module - High Density Ordering Information ............. 53

Flex Module - Communications Ordering Information .........53

How to Reach Us .........................................56

Watlow D4T Install & Troubleshooting • 1 • Table of Contents

Chapter 1: Overview

Available D4T Literature and Resources

Document Title and Part Number Description

This document looks deeper at the system

D4T Setup and Operation User Guide, part number: 1247-5282 Rev. A

configuration using Composer™ software and the D4T function blocks and their connections. Common product usage is described and illustrated through application examples.

D4T Specification Sheet, part number: WIN-D4T-1118

Watlow Application Guide

Watlow Support Tools DVD, part

number: 0601-0001-0000

To acquire one or more of these documents navigate to the Watlow website where you will have a choice to download free copies or purchase printed versions. Click on the link below

to nd your document of choice: http://www.watlow.com/D4T. For the Application Guide,

click here: http://www.watlow.com/common/catalogs/les/appguide.pdf

Describes D4T hardware options, features, benefits and technical specifications.

Comprehensive guide to understanding thermal principles, electrical noise, best practises for wiring industrial controls and much more.

Contains all related user documents, tutorial videos, application notes and the application guide described above.

Your Comments are Appreciated

In an effort to continually improve our technical literature and ensuring that we are providing information that is useful to you, we would very much appreciate your comments and suggestions. Please send any comments you may have to the following e-mail address:

TechlitComments@watlow.com

Technical Assistance

If you encounter a problem with your Watlow data logger, review your conguration information to verify that your selections are consistent with your application: inputs, outputs,

alarms, etc. If the problem persists, you should rst contact the Original Equipment Manufacturer (OEM) for assistance. If that is not an option you can also get assistance directly

from Watlow:

• Contact a local representative: see last page

• Email: wintechsupport@watlow.com

• Call: 1-800-4WATLOW (1-800-492-8569) or +1 (507) 494-5656 from 7 a.m. to 5 p.m. Central

Standard Time (CST) (Select options for Controls & Software and Technical Support)

Please have the following information available when calling:

• Complete model number • User’s Guide • All conguration information

Watlow D4T Install & Troubleshooting • 2 • Chapter 1 Overview

Warranty

This product is warranted by Watlow for a period of 36 months in accordance with the terms and conditions set forth on Watlow's website which can be accessed at

www.watlow.com/terms.

Return Material Authorization (RMA)

1. Call Watlow Customer Service, (507) 454-5300, for a Return Material Authorization (RMA)

number before returning any item for repair. If you do not know why the product failed,

contact an Application Engineer or Product Manager. All RMA’s require:

• Ship-to address

• Bill-to address

• Contact name

• Phone number

• Method of return shipment

• Your P.O. number

• Detailed description of the problem

• Any special instructions

• Name and phone number of person returning the product.

2. Prior approval and an RMA number from the Customer Service Department is required when returning any product. Make sure the RMA number is on the outside of the carton

and on all paperwork returned. Ship on a Freight Prepaid basis.

3. After we receive your return, we will examine it to verify the reason for the product failure. Unless otherwise agreed to in writing, Watlow's standard warranty provisions,

which can be located at www.watlow.com/terms, will apply to any failed product.

4. In the event that the product is not subject to an applicable warranty, we will quote repair costs to you and request a purchase order from you prior to proceeding with the repair work.

5. Watlow reserves the right to charge for no trouble found (NTF) returns.

Document Overview and Purpose

The purpose of this document is to assist the installer in providing necessary information to mount, wire and power up the D4T data logger. This document also provides information to assist in the process of diagnosing problems which might occur during or after the installation process.

Watlow D4T Install & Troubleshooting • 3 • Chapter 1 Overview

Chapter 2: Install and Wire

Getting Started Quickly...The Logical Approach

The steps below outline installation and wiring for the base alone. More detail for each is

provided in the following sections.

1. Using this document for orientation, nd the base part number and note any installed

options as well as input voltage requirements.

2. Mount/install the base in the panel (see instructions below for panel mount or ush

mount options).

3. Ensure that incoming power is off and connect to the base power supply connector (see section "Wiring the D4T Base").

4. Make note of any I/O module slot dependencies installing each one into an appropriate base slot (see graphic entitled D4T Slot Dependencies under "Flex Module Installation").

5. Connect the wires from each eld device to the associated I/O module connector (see section "Wiring the Modules").

6. Insert all wired I/O connectors onto the applicable modules and apply power to the base.

7. Connect the controller to a computer running Composer™ software using an Ethernet cable (see section "Connecting the D4T Base to a PC").

Dimensions

Panel Mount

Front View Side View

Watlow D4T Install & Troubleshooting • 4 • Chapter 2 Install and Wire

Dimensions (cont.)

Installing the D4T

Panel Mounting the Base

1. Make the panel cutout using the mounting template dimensions above and insert the

case assembly into the panel cutout.

2. While pressing the case assembly rmly against the panel, slide the Retention Collar

over the back of the controller until the gasket is compressed.

3. For an IP65 seal, alternately place and push the blade of a screwdriver against each of the the four corners of the retention collar assembly. Apply pressure to the face of the controller while pushing with the screwdriver. Don't be afraid to apply enough pressure to properly install the controller. The seal system is compressed more by mating the retention collar tighter to the front panel. If you can move the case assembly back and forth in the cutout, you do not have a proper seal. The tabs on each side of the retention collar have teeth that latch into

the ridges on the sides of the controller. Each

tooth is staggered at a different depth from the front so that only one of the tabs, on each side, is locked onto the ridges at a time.

Watlow D4T Install & Troubleshooting • 5 • Chapter 2 Install and Wire

Dimensions (cont.)

Flush Mounting the Base

1. Fabricate the mounting panel per the ush mount vertical or horizontal panel template (shown below).

2. Press PEM standoffs (based on panel material) into mounting panel per supplier recommendations.

PEM Standoffs

PEM P/N S0-632-6 Z1 S0S-632-6 S0A-632-6 S04-632-6

Material

Steel

(Zinc Plated)

3. Insert the controller through the ush mount bracket and lock it in place with the retention collar.

4. Mount ush mount bracket to back panel with (6) #6-32 screws.

5. Apply overlay to front panel.

Note:

Overlay is provided by the user.

Stainless

Aluminum

Steel

Hardened

Stainless

Steel

Watlow D4T Install & Troubleshooting • 6 • Chapter 2 Install and Wire

Dimensions (cont.)

Watlow D4T Install & Troubleshooting • 7 • Chapter 2 Install and Wire

Electrical Isolation

Safety Isolation: 2300VÅ (ac)

Controller Power Supply

24 to 28V

24 to 28VÅ (ac)

100 to 240VÅ (ac)

Mechanical Relay,

Solid-State Relay,

Î (dc)

Safety Isolation

Outputs

Safety Isolation

Datalogger

Low Voltage Power Bus

Low-voltage Isolation: 42V peak

No Isolation

Low-voltage

Isolation

No Isolation

Low-voltage

Isolation

Low-voltage

Isolation

Digital Inputs & Outputs

Switched DC, Open Collector,

Process outputs

Analog Inputs

USB Host

USB Device

Ethernet Port

Wiring the D4T Base

Identify Connector Pinout

Terminal Function

98 99

- - - - - - - -

CX CY CZ

- - - - - - - -

GND Functional earth ground

Power input: ac or dc+

Power input: ac or dc-

Inter-module Bus A Inter-module Bus B Inter-module Bus Common

Power and Communications

Warning:

Óç

Use National Electric (NEC) or other countryspecic standard wiring and safety practices

when wiring and connecting this controller to a power source and to electrical sensors or peripheral devices. Failure to do so may result in damage to equipment and property, and/or injury or loss of life.

Avertissement :

Óç

Utilisez les pratiques de câblage et de sécurité de National Electric (NEC) ou les normes spéciques au pays lors du câblage et de la connexion de ce régulateur à une source d'alimentation et aux capteurs électriques ou aux équipements périphériques. Tout manquement à cette règle pourrait provoquer des dégâts sur l'équipement et le matériel, et/ou des blessures personnelles ou des décès.

Watlow D4T Install & Troubleshooting • 8 • Chapter 2 Install and Wire

Wire Size and Torque for Screw Terminations

YYN

• 0.0507 to 3.30 mm2 (30 to 12 AWG) single-wire termination or two 1.31 mm2 (16 AWG)

• 0.57 Nm (5.0 lb.-in.) torque

Power Requirements

• 85 to 264VÅ (ac), (Models D4T _ _ [1, 2, 3, 4])

• 20.4 to 30.8VÅ (ac) or Î (dc), (Models D4T _ _ [5, 6, 7, 8])

• 50 to 60 Hz

• Power consumption 23W, 54VA

• Inter-module Bus (CX, CY, CZ)

• Do not route network wires with power wires. Connect inter-module bus wires in daisy-chain fashion when connecting multiple devices in a network

• The power supply within the controller base meets all power requirements for any and all inserted modules.

Flex Module (FM) Characteristics

Many of the modules appear to look alike at rst glance, therefore, it is always recommend- ed that the module part number be noted and veried

prior to plugging it into any of the available slots in a base. Each module is identied with a part number located on the back side of the assembly right below the con-

nector (black label), as seen in the graphic to the right.

Flex Module Installation - To view video go to www.watlow.com/D4T

Some Flex Modules require that they be installed in specic slots within the base. As an

example, if a communications card is to be installed, it must be placed in slot 6. Slot 6 can receive and accept any card, however, it is the only slot that allows for a communication

card (see table to the right).

Slots are keyed such that modules cannot be inserted upside down. Insert modules with the component side facing the right when viewing the controller from the rear.

Installing the modules:

1. Note the part number to determine the types of inputs and outputs available to be connected in step 7.

2. Turn off power to the controller.

3. Select a slot for the module (see table to

right). If replacing a module, remove the

old module.

4. Afx corresponding slot number labels (provided) to the module and to the removable screw terminal block.

Watlow D4T Install & Troubleshooting • 9 • Chapter 2 Install and Wire

Flex Module - Slot Dependencies

Module Type

Dual SSR *

FMHA-K

Communications

FMCA-(2)

All Other Modules

Y = Allowed

* Reguires two adjacent slots

NNNN

YYYY

N = Not allowed

Slot #

456123

5. With the component side of the module facing right (viewing the controller from the

rear) insert the module in to the slot until it latches.

6. Remove the screw terminal block from the module.

7. Wire eld devices to the appropriate terminals (see. Wiring details for each input and

output are provided in the following sections.

8. Reconnect the wired screw terminal block to the module. Be sure to reconnect the terminal block to the correct module.

9. Restore power to the controller.

Note:

If a module is swapped out and replaced with a different type or moved to another open slot after configuration, the controller will no longer function properly without being reconfigured using Composer™ software.

Note:

To minimize the possibility of unwanted downtime due to a module being removed and installed into the wrong slot, affix the slot number labels (as directed in step 4 above) to each module (as shown in the graphic below, white circle) and each removable screw ter-

minal block.

Wiring the Modules

Prior to wiring any of the I/O modules described in this document it is recommended that the warnings and notes listed below be reviewed.

CAUTION:

To prevent damage to the controller, do not connect wires to unused terminals.

AVERTISSEMENT: Pour prévenir tout endommagement du régulateur, ne pas faire de raccor-

dements à des bornes inutilisées.

CAUTION

Switching pilot duty inductive loads (relay coils, solenoids, etc.) with the mechanical relay,

solid-state relay or open collector output options requires the use of an R.C. suppressor for AC load or a diode for a DC load.

AVERTISSEMENT: les charges inductives de commutation de lampes témoins (bobines de re-

lais, solénoïdes, etc.) avec des options de sortie à relais mécanique, de relais statique ou collecteur ouvert requièrent un dispositif antiparasite R.C.

Watlow D4T Install & Troubleshooting • 10 • Chapter 2 Install and Wire

Quencharc Note:

Place the Quencharc directly across the external coil as shown below. For a DC load, place

User Load

the cathode of the diode, to the positive voltage of the load and the anode to the ground of the load.

Quencharc

Watlow Part #: 0804-0147-0000

Note:

It is possible that the terminal strip labeling for any given module could be the same. For example, if a Thermocouple input module is installed in slot 1 and 2, each slot would have S1 and R1 on its label. When referencing either of these inputs the differentiating factor is the module slot number, therefore the reference should be input 1 of slot number x.

Note:

Maintain electrical isolation between the analog input, digital input-outputs, switched dc/

open collector outputs and process outputs to prevent ground loops.

Note:

The D4T meets IP10 requirements when the empty slots have slot caps installed.

Note:

Maximum wire size and torque for screw terminations:

• 0.0507 to 3.30 mm2 (30 to 12 AWG) single-wire termination or two 1.31 mm2 (16 AWG)

• 0.57 Nm (5.0 lb.-in.) torque

Input Connections

Thermocouple FM [M, L] A - [L, U, Y] _ _ A - A _ _ _

• Grounded or ungrounded sensors, greater than 20MΩ input impedance, 2kΩ source resistance max.

• 3 microampere open-sensor detection

• Thermocouples are polarity sensitive. The negative lead (usually red)

Thermocouple (High Density) FMHA - RAAA - A _ _ _

must be connected to S terminal

• To reduce errors, the extension wire for thermocouples must be of the same alloy as the thermocouple.

• Grounded or ungrounded sensors, greater than 20MΩ input imped-

ance, 2kΩ source resistance max

• 3 microampere open-sensor detection

• Thermocouples are polarity sensitive. The negative lead (usually

red) must be connected to S terminal

• To reduce errors, the extension wire for thermocouples must be of the same alloy as the thermocouple

Watlow D4T Install & Troubleshooting • 11 • Chapter 2 Install and Wire

RTD FMMA - [U, Y*] _ _ A - A _ _ _

RTD

2-wire RTD

• 2 or 3-wire platinum, 100

and 1,000 Ω @ 32°F (0°C)

calibration to DIN curve

(0.00385 Ω/Ω/°C)

Lead Wire Resistance

Each wire for 2-Wire

RTDs, not to exceed 10

ohms maximum.

2-wire

3-wire

• RTD excitation current

of 0.09 mA typical. Each

ohm of lead resistance may affect the read-

ing by 2.55°C for a 100

ohm platinum sensor or

0.25°C for a 1000 ohm

sensor.

• For 3-wire RTDs, the S1

lead (usually white) must

be connected to R1.

* This option does not sup-

port 3-wire RTDs

AWG Ohms/1000ft

14 2.575 16 4.094 18 6.510 20 10.35 22 16.46 24 26.17 26 41.62 28 66.17

Note:

3-wire RTD's self-compensate for lead wire resistance up to 10 Ω of wire resistance.

RTD (High Density) FMHA - RAAA - A _ _ _

• Platinum, 100 and 1,000 Ω @ 32°F (0°C) calibration to DIN curve (0.00385 Ω/Ω/°C)

• RTD excitation current of 0.09 mA

typical. Each ohm of lead resistance may affect the reading by 2.55°C for a 100 ohm platinum sensor or 0.25°C

for a 1000 ohm sensor (see table to

right)

Process FMMA - U_ _ A - A _ _ _

• 0 to 20 mA @ 100 Ω input impedance

• 0 to 10VÎ (dc) @ 20 kΩ input impedance

• 0 to 50 mVÎ (dc) @ 20 MΩ input impedance

amperes

volts

• Scalable

Lead Wire Resistance

Each wire for 2-Wire

RTDs, not to exceed 10

ohms maximum.

AWG Ohms/1000ft

14 2.575 16 4.094 18 6.510 20 10.35 22 16.46 24 26.17 26 41.62 28 66.17

Watlow D4T Install & Troubleshooting • 12 • Chapter 2 Install and Wire

Input Connections (cont.)

Process (High Density) FMHA - RAAA - A _ _ _

Volts

Potentiometer FMMA - U_ _ A - A _ _ _

CCW

Amps

• 0 to 20 mA @ 100 Ω input impedance

• 0 to 10VÎ (dc) @ 20 kΩ input impedance

• 0 to 50 mVÎ (dc) @ 20 MΩ input impedance

• Scalable

• Potentiometer: 0 to 1,200Ω

Potentiometer (High Density) FMHA - RAAA - A _ _ _

• Potentiometer: 0 to 1.2KΩ

CCW

Watlow D4T Install & Troubleshooting • 13 • Chapter 2 Install and Wire

Input Connections (cont.)

Thermistor FMMA - [M, T] AAA - A _ _ _

• >20 MΩ input impedance

• 0 to 40kΩ, 0 to 20kΩ, 0 to 10kΩ, 0 to 5kΩ

• 2.252kΩ and 10kΩ base at 77°F (25°C)

• Drive current is 109 μA as a constant current source

• User-selectable curves for Alpha Technics, BetaTHERM and YSI

• User-scaling support for Steinhart-Hart coefcients

Thermistor

Curve Setting

Base R

@ 25 ºC

Curve A 2.252K Curve A 2.2K3A 004 Curve B 10K Curve A 10K3A 016

Curve C 10K Curve C 10K4A 006

Use Steinhart-Hart equation coefficients (A, B and

C) from thermistor manufacturer corresponding to

Custom

the terms of the Steinhart-Hart equation:

1 / T = A + Bln(R) + C (ln(R))

Alpha

Technics

Beta

Therm

YSI

Thermistor (High Density) FMHA - PAAA - A _ _ _

• >20 MΩ input impedance

• 0 to 40kΩ, 0 to 20kΩ, 0 to 10kΩ, 0 to 5kΩ

• 2.252kΩ and 10kΩ base at 77°F (25°C)

• Drive current is 109 μA as a constant current source

• User-selectable curves for Alpha Technics, BetaTHERM and YSI

• User-scaling support for Steinhart-Hart coefcients

Thermistor

Curve Setting

Base R

@ 25 ºC

Alpha

Technics

Curve A 2.252K Curve A 2.2K3A 004 Curve B 10K Curve A 10K3A 016

Curve C 10K Curve C 10K4A 006

Use Steinhart-Hart equation coefficients (A, B and

C) from thermistor manufacturer corresponding to

Custom

the terms of the Steinhart-Hart equation:

1 / T = A + Bln(R) + C (ln(R))

Beta

Therm

YSI

Watlow D4T Install & Troubleshooting • 14 • Chapter 2 Install and Wire

Input Connections (cont.)

Int

Digital Input (High Density) FMHA - CAAA - A _ _ _

ernal

Common

DC Input

Supply

• Voltage

- Max. input 36V at 3mA

- Input inactive when =< 2V

- Input active when => 3V at 0.25mA

• Dry contact

- Input inactive when =>

Voltage Input Dry Contact

common

Vdc

500Ω

- Input active when =<

100Ω

- Max. short circuit 13mA

Output Connections

Mechanical Relay Form A FM [M, L]A - _ _ JA - A _ _ _

• 5 A at 240VÅ (ac) or 30VÎ (dc)

maximum resistive load

normally open

common

• 20 mA at 24V minimum inductive load

• 125 VA pilot duty at 120/240V Å(ac), 25 VA at 24V Å(ac)

• 100,000 cycles at rated load

• Output does not supply power

• For use with ac or dc

• See Quencharc note (page 12)

24 Vdc

Solid-State Relay Form A FMMA - _ KKA - A _ _ _

normally open

common

normally open

common

• 0.5A at 149°F (65°C) to 1A at 50°F (10°C), 24 to 264VÅ (ac) maximum

resistive load

• 20 VA 120/240VÅ (ac) pilot duty

• Opto-isolated, without contact

suppression

• Maximum off state leakage of 105 microamperes

• Output does not supply power

• Do not use on dc loads

• See Quencharc note (page 12)

Watlow D4T Install & Troubleshooting • 15 • Chapter 2 Install and Wire

Output Connections (cont.)

Open

Four Mechanical Relays Form A (High Density) FMHA - JAAA - A _ _ _

normally open

common

normally open

common

normally open

common

normally open

common

• 5 A at 240VÅ (ac) or 30VÎ (dc)

maximum resistive load

• 20 mA at 24V minimum load

• 125 VA pilot duty @ 120/240VÅ (ac), 25 VA at 24VÅ (ac)

• 100,000 cycles at rated load

• Output does not supply power.

• For use with ac or dc

• See Quencharc note (page 12)

normally open

common

normally open

common

normally open

common

normally open

common

Dual Solid-State Relays, Form A (High Density) FMHA - KAAA - A _ _ _

normally open

common

normally open

common

• 10 A at 20 to 264VÅ (ac) maximum resistive load

• 10A per output at 240VÅ (ac), max. 20A

per card at 122°F (50°C)

• Opto-isolated, without contact suppression

• Maximum off state leakage of 105 microamperes

• Output does not supply power

• Do not use on dc loads.

Note:

This module requires 2 slots, therefore it cannot be placed in slot 3 or 6.

Normally

Common

Normally Open

Common

Watlow D4T Install & Troubleshooting • 16 • Chapter 2 Install and Wire

Output Connections (cont.)

Open

Quad 2 Amp SSR Derating Curve

Amps per Each SSR

SSR FM. All outputs on.

Four 2A Solid-State Relays, Form A (High Density) FMHA - LAAA - A _ _ _

normally open

common

normally open

common

normally open

• 2A at 20 to 264VÅ (ac) maximum resistive

load

• 50 VA 120/240VÅ (ac) pilot duty

• Optical isolation, without contact suppression

• Maximum off state leakage of 105 µA

• Output does not supply power.

• Do not use on dc loads.

• N.O., COM, N.O wiring (shared common) between each set of outputs.

• See table below for maximum current output.

All Outputs 100% Duty Cycle

2.2

2.0

1.8

1.6

1.4

1.2

Not Used

F4T with 2 FMs: 1 quad input and 1 quad 2A SSR FM. Outputs 1 and 3 on.

F4T with 2 FMs: 1 quad input and 1 quad 2A

Normally

Common

Normally Open

Normally

Common

Normally Open

1.0

0.8

0.6

0.4 01510520

25 30 35 40

Ambient Temperature (oC)

F4T with 5 FMs: 1 quad 2A SSR.

F4T with 6 FMs: 1 quad 2A SSR.

45 50

Watlow D4T Install & Troubleshooting • 17 • Chapter 2 Install and Wire

Output Connections (cont.)

nor

normally closed

3 Mechanical Relays, 2 Form C, 1 Form A (High Density) FMHA - BAAA - A _ _ _

• 5A at 24 to 240VÅ (ac) or 30V

normally open

common

mally closed

normally open

common

normally closed

Mechanical Relay Form C FMMA - _ E _ A - A _ _ _

Î (dc) maximum resistive load

• 125VA pilot duty 120/240VÅ

(ac) 25 VA at 24VÅ (ac)

• Output does not supply power

• Form A relay shares common with one Form C relay.

• See Quencharc note (page 12)

normally open

common

normally closed

normally open

common

normally closed

normally open

common

normally closed

maximum resistive load

• Requires a minimum load of 20 mA at 24V

normally open

• 125 VA pilot duty at 120/240VÅ (ac),

• 5 A at 240VÅ (ac) or 30VÎ (dc)

25 VA at 24VÅ (ac)

• 100,000 cycles at rated load

• Output does not supply power.

common

• For use with ac or dc

• See Quencharc note (page 12)

Universal Process FMMA - _ F _ A - A _ _ _

• 0 to 20 mA ±30μA into 800 Ω maximum

volts or current -

volts +

current +

load with 5μA nominal resolution

• 0 to 10VÎ (dc) ±15mV into 1 kΩ minimum

load with 2.5mV nominal resolution

• Scalable

0 to 10 V

4 to 20 mA

negative

volts +

• Output supplies power

• Cannot use voltage and current outputs

current

at same time

• Output may be used as retransmit or control

• Temperature stability 100 ppm/°C

Watlow D4T Install & Troubleshooting • 18 • Chapter 2 Install and Wire

Output Connections (cont.)

current +

common

Tri-Process/Retransmit (High Density) FMHA - FAAA - A _ _ _

volts - / current -

volts + / current +

• 0 to 20 mA into 400Ω maximum load

• 0 to 10VÎ (dc) into 4 kΩ minimum

load

volts - / current -

olts + / current +

volts - / current -

volts + / current +

• Outputs are scalable

• Output supplies power

• Each output can be independently set

for voltage or current

• Output may be used as retransmit or control

Switched DC / Open Collector FMMA - _ CCA - A _ _ _

Switched DC

• Output 1 and 2, 30mA dc

dc -

dc +

maximum supply current not to exceed 40mA combined when both outputs are used

• Short circuit limited to <50mA

• 22 to 32VÎ (dc) open circuit voltage

dc (open collector)

• Use dc- and dc+ to drive external solid-state relay.

• DIN-A-MITE compatible

Open Collector (Output 1 only)

• 100mA maximum output current sink

• 30VÎ (dc) maximum supply voltage

• Any switched dc output can use the common terminal.

• Use an external class 2 or *SELV power supply to control a dc load, with the load positive to the positive of the power supply, the load negative to the open collector and common to the power supply negative.

• *Safety Extra Low Voltage

negative

0 to 20 mA

0 to 10 V

Not Used

0 to 10 V

Not Used

0 to 10 V

volts + or current +

negative

volts + or current +

negative

volts + or

Switched DC

FMMA - _ [C] [C] A - A _ _ _

common

dc -

24V

dc +

Note:

Total current of 40mA not to be exceeded if both outputs are used.

Open Collector

FMMA - _ [C] _A - A _ _ _

Power Supply

common

dc -

24V

Load

Watlow D4T Install & Troubleshooting • 19 • Chapter 2 Install and Wire

Output Connections (cont.)

open collect

Six Digital Outputs (High Density) FMHA - CAAA - A _ _ _

Common

Internal

or/switched dc

Supply

Open Collector

• Maximum switched voltage is 32VÎ (dc)

• 400mA, maximum open circuit voltage of 25VÎ (dc), typical 8VÎ (dc) at 80mA

• Maximum output sink current per output is 1.5A (external class 2 or

*SELV supply required)

• Total sink current for all outputs not to exceed 8A

• Do not connect outputs in parallel

• *Safety Extra Low Voltage

Switched DC

• User selectable voltage, 5VÎ (dc) at 130mA or 19 to 22VÎ (dc) at 80mA

Open Collector Outputs

24Vdc

Switched DC Outputs

24Vdc

5Vdc

User Selectable

Voltage

Digital Output - Switched DC Wiring Example

24Vdc

5Vdc

Htr 2

Htr 3

Htr 1

DC90-60C0-0000

Internal Supply

User Selectable

Voltage

Note:

As a switched DC output; this output is a constant current output delivering 750mW, current limited to 150mA. The internal supply is 5Vdc open circuit. Pin Z1 is shared to all digital outputs. This type of output is meant to drive solid state relays, not mechanical

Watlow D4T Install & Troubleshooting • 20 • Chapter 2 Install and Wire

Output Connections (cont.)

relays. As an open collector output, use an external power supply with the negative wired to B1, the positive to the coil of a pilot mechanical relay and the other side of the coil

wired to D_. Each open collector output can sink 1.5A with the total for all open collector outputs not exceeding 8 amperes. Ensure that a kickback diode is reverse wired across the

relay coil to prevent damage to the internal transistor.

Digital Output - Open Collector Wiring Example

Power Supply 5 to 32 V(dc)

Open Collector Outputs

Common

Fuse

An example fuse is Bussmann AGC-1 1/2

Diode

24Vdc

5Vdc

Internal Circuitry

Relay

User Selectable

Voltage

Watlow D4T Install & Troubleshooting • 21 • Chapter 2 Install and Wire

Communications Connections

Slot B, E

232 (TX)

232 (RD)

EIA-232/485 Modbus RTU Communications

485 T+/R+

485 T-/R-

485 common

485 T+/R+

485 T-/R-

232 common

to DB9 pin 2 (RD)

to DB9 pin 3 (TX)

• Wire T-/R- to the A terminal

of the EIA-485 port.

• Wire T+/R+ to the B terminal of the EIA-485 port.

• Wire common to the common

terminal of the EIA-485 port.

• Do not route network wires with power wires. Connect network wires in daisy-chain fashion when connecting multiple devices in a network.

• A termination resistor may be

required. Place a 120 Ω resistor across T+/R+ and T-/R- of

last controller on network.

• Do not wire to both the EIA-

485 and the EIA-232 pins at

the same time.

• Two EIA-485 terminals of T/R are provided to assist in daisy-chain wiring.

• Do not connect more than

one controller on an EIA-232

network.

• Do not connect more than 16 controllers on a Standard Bus

EIA-485 network.

• Maximum number of controllers on a Modbus network is

247.

• Maximum EIA-232 network

length: 15 meters (50 feet)

• Maximum EIA-485 network length: 1,200 meters (4,000

feet)

• 1/8th unit load on EIA-485 bus.

Modbus-IDA

Terminal

DO A CA or CD T-/R-

D1 B CB or CE T+/R+

common common CC or CF common

Note::

This module must be placed in slot 6.

EIA/TIA-485

Name

Watlow Terminal

Label

Function

Watlow D4T Install & Troubleshooting • 22 • Chapter 2 Install and Wire

Chapter 3: Connecting a PC

Using the User Interface (UI) to Change or View Ethernet Settings

Understanding the Front Panel Navigational Buttons

When looking at the front panel of the D4T, at the bottom of the display, four push buttons are displayed as icons shown below. The text in this graphic was placed there for clarity only and is not present on the front panel.

• Home: regardless of the screen currently in view, when pushed, will always return to

the Home screen which displays the following after personalization:

- Loop name, user designated (Chamber Temp, as shown above).

- Control mode (Auto, as shown above).

- Process Value, input connected to the PV receiver of the loop function block.

- Set Point, which represents the desired value to be maintained by the controller.

- PWR, output power levels for heat and cool if both are congured.

- Output Actions, allows a user to monitor the on/off status of user dened inputs or

outputs.

• Menu: as shown below, will provide access to other settings and functions within the controller.

• Return: when pushed, this button will take the user back to the previous screen until the top level of either the home screen or the main menu are reached.

• Help: displays information about the controller such as: part number, software revision etc...

Note:

Menu buttons can change depending on options ordered (Data Logging) and function blocks used (Alarm).

Watlow D4T System • 23 • Chapter 3 Connecting to a PC

Default Ethernet Parameters and Settings

The bracketed bold settings below represent the defaults as delivered from the factory:

• IP Address Mode: [DHCP], Fixed

- DHCP, Dynamic Host Conguration Protocol, allows for dynamic distribution of network

settings by a DHCP server.

- Fixed, also referred to as a static IP address, is congured manually for a specied

network.

• Actual IP Address: [192.168.0.222]

• Actual IP Subnet: [255.255.255.0]

- Subnet, a method used to logically divide and isolate networks.

• Actual IP Gateway: [0.0.0.0]

- Gateway, is a device used on the network to route messages with IP addresses that do not exist on the local network.

• MAC Address: xx:xx:xx:xx:xx:xx (Will be different and unique for each controller)

- MAC address, is a manufacturer supplied address for the network interface card.

• Display Units: [°F] (Fahrenheit), °C (Celsius)

• Modbus® TCP Enable: [Yes], No

- Modbus is an industrially hardened eld bus protocol used for communications from the

controller to other devices on the network.

• Modbus Word Order: [High], Low

- Modbus allows a user to select the word order of two 16-bit words in oating point values.

• Data Map: [1], 2

- Data Map, the user can switch Modbus registers from the comprehensive listing of D4T

registers to a limited set of the legacy F4 controller registers (1 = D4T, 2 = F4 compatibil-

ity).

To change Ethernet parameters:

1. Push the Menu, Settings and Network buttons, in that order.

2. Under "Communications Channels" push Ethernet.

3. Change desired settings.

4. Cycle power to the D4T (changes to IP address will take effect until this step is performed)

Watlow D4T System • 24 • Chapter 3 Connecting to a PC

Connecting the D4T Base to a PC

DHCP Connection

There are two ways to connect the D4T over Ethernet to a PC (Fixed IP or DHCP). Because

the D4T is delivered as a DHCP client, we'll take a look at this method rst. The picture below shows two D4T data loggers connected through a switch to a DHCP server. When the D4Ts are powered up on the network the DHCP server will assign IP addresses to them. Using this method allows the D4Ts to come up in the same network as the PC with minimal changes to the default D4T

Ethernet conguration.

To connect using DHCP:

1. Connect Ethernet cables from D4T RJ45 connector to the Ethernet switch.

2. Cycle power on the D4T data loggers.

3. DHCP server will detect them on the network and give them IP addresses automatically.

Fixed IP Connection

If it is desired to connect the D4T directly to a PC as shown in the graphic below follow the

steps below to do so. It should be noted too that there are alternatives to the steps dened

below, this is one way to do this.

To connect using Fixed IP changing PC IP address:

1. Connect Ethernet cables from D4T RJ45 connector to PC Ethernet port.

2. On the PC navigate to the control panel and click on Network and Sharing Center

3. Click on Change adapter settings

4. Double-click on the Local Area Connection (the

Ethernet port where cable is connected icon).

5. Click the Properties button.

6. Double-click on Internet Protocol Version 4 (TCP/IPv4) button.

7. Click the radio button identied as Use the following IP address.

8. Change the IP address so that the rst 3 octets match the rst 3 octets of the D4T IP

address while ensuring that the last octet for both the PC and the D4T are unique and between 0 and 255. If there are other devices on this network all must have a unique address.

9. Change the Subnet mask to match what was entered for the D4T.

10. Click OK when done (this change to the IP address will take effect immediately)

To connect using Fixed IP changing D4T IP address:

1. Push the Menu, Settings and Network buttons, in that order.

2. Under "Communications Channels" push Ethernet.

3. Change desired settings to match the PC ensuring a unique IP address for each.

4. Cycle power to the D4T (changes to IP address will not take effect until this step is

peformed).

Watlow D4T System • 25 • Chapter 3 Connecting to a PC

Composer Software

Composer™ is the PC-based software used to congure an D4T data logger for a specic application. Use Composer to congure which ex modules the controller expects to nd in each of its slots and to customize the controllers functions for your application. To acquire

Composer software free of charge, point your browser to: http://www.watlow.com/D4T.cfm.

Once there, scroll down to nd and download Composer software.

For detailed instructions in installing and using Composer software see chapter 2 of the D4T Setup and Operation User Guide.

Starting Composer™ Software

To start the software:

1. Click the Start button and then type composer.exe in the search box to find the execut-

able.

2. Double-click on the file "composer.exe".

Note:

If experiencing difficulties installing or using Composer software, prior to contacting Watlow technical support, be prepared to send the user log file to the tech support team. This text file can be found here:

C:\Users\username\AppData\Roaming\Watlow\EZ-Zone Composer\Logs

The red text above will change to the users Windows login name.

Verifying Pluggable Flex Module Installation Using Composer™

Connect to the desired system:

1. From the systems screen double-click on the online system.

Enter Pluggable Module Screen:

1. Click on the desired Device from the menu bar and then Pluggable Modules.

2. Verify that the detected module (as shown in the graphic below) for each slot matches

what was noted in step 1 (Installing the modules).

Watlow D4T System • 26 • Chapter 3 Connecting to a PC

Symbols Related to Pluggable Modules

As viewed from the Menu bar, the symbol that will be displayed to the left of the Pluggable Modules button will be of the most signicance. The red exclamation will always take

precedence.

Symbol Description

The expected module has been detected.

No module has been detected in a slot the controller expects to be empty.

A module has been detected in a slot the controller expects to be empty.

The controller expects a module, but that module is missing or a different module has been detected.

Watlow D4T System • 27 • Chapter 3 Connecting to a PC

Chapter 4: Calibration

Calibrating the D4T Inputs

All inputs are factory calibrated and are accurate to the specied specications (see Appen-

dix for specications) when they ship from the manufacturing facility.

If an input is suspect as being out of calibration it is recommended that prior to performing any calibration procedure that the user verify that the displayed readings are not within

published specications. Input a known value from a precision source to the analog input and

subtract the displayed value with the known value and compare this difference to the published accuracy range specication (see Appendix for specications) for that type of input.

Use of the Calibration Offset parameter found when viewing the Universal Input parameters from within Composer™ software or while viewing the input from the front panel Operations menu, shifts the readings across the entire displayed range by the offset value. Use this parameter to compensate for sensor error or sensor placement error. Typically this value is

set to zero.

Required Equipment When Performing Calibration

Obtain a precision source for millivolts, volts, milliamperes or resistance depending on the sensor type to be calibrated. Use copper wire only to connect the precision source to the controller’s input. Keep leads between the precision source and controller as short as possi-

ble to minimize error. In addition, a precision volt/ohm meter capable of reading values to 4

decimal places or better is recommended. Prior to calibration, connect this volt/ohm meter to the precision source to verify accuracy.

Actual input values do NOT have to be exactly the recommended values, but it is critical that the actual value of the signal connected to the data logger be accurately known to at least four digits.

Watlow D4T Install & Troubleshooting • 28 • Chapter 4 Calibration

Calibration of Analog Inputs

To calibrate an analog input, you will need to provide a source of two electrical signals or

resistance values near the extremes of the range that the application is likely to utilize. See

recommended values below:

Sensor Type Precision Source Low Precision Source High

Thermocouple 0.000mV 50.000mV Millivolts 0.000mV 50.000mV Volts 0.000V 10.000V

Milliamps 0.000mA 20.000mA 100Ω RTD 50.00Ω 350.0Ω 1,000Ω RTD 500.0Ω 3,500Ω Thermistor 5kΩ 50.00 5,000 Thermistor 10kΩ 150.0 10,000 Thermistor 20kΩ 1,800 20,000 Thermistor 40kΩ 1,700 40,000

Potentiometer 0.000 1,200

CAUTION:

Control loops, alarms, limits and any other functions that receive signals from the analog input will act on the high and low signals applied in this procedure.

Note:

When calibrating a Universal Input configured as a 3-wire RTD, ensure that the calibrated source is connected across R and both T and S inputs.

Note:

If the user exits this procedure at any point by clicking cancel or simply navigating away to another screen, the previous calibration for the selected input will be restored.

Note:

The calibration values entered using this procedure will be overwritten whenever the controller has the factory settings restored.

Note:

There are three security settings that can be applied to the calibration screens through the Diagnostics and Troubleshooting (see the System Overview section of the D4T Setup

and Operation User's Guide for more information) access point:

1. Full Access - full capabilities to calibrate available

2. Read Only - first calibration screen displayed

3. No Access - calibration screens not available

Watlow D4T Install & Troubleshooting • 29 • Chapter 4 Calibration

Using Composer™ Software to Calibrate Analog Inputs

To obtain access to the calibration screens:

1. Start Composer software if not already running.

2. From the Dashboard click on Connect to a System and select the appropriate device.

3. From the System Overview screen click on the Device menu button where a drop down

list will appear.

4. Click on Calibrate.

5. Select the appropriate Module and Input and then click on Perform Field Calibration.

6. Follow instructions on the screen.

Using the User Interface to Calibrate Analog Inputs

To calibrate from the D4T front panel:

1. Push the Menu, Service and Calibration buttons, in that order.

2. Select the desired module and input and then push Perform Field Calibration.

3. Follow instructions on the screen.

Note:

At any point in time (using Composer software or the UI) the selected module and input

can be brought back to the factory calibration settings by selecting "Restore Factory Calibration".

Watlow D4T Install & Troubleshooting • 30 • Chapter 4 Calibration

Chapter 5: Troubleshooting

Indication Description Possible Cause(s) Corrective Action

Alarm won’t clear or reset

Alarm won’t occur

Alarm will not clear or reset with keypad or digital input

Alarm will not activate output

• Alarm latching is active

• Alarm set to incorrect output

• Alarm is set to incorrect source

• Sensor input is out of alarm set point range

• Alarm set point is incorrect

• Alarm is set to incorrect type

• Digital input function is incorrect

• Alarm silencing is active

• Alarm blocking is active

• Alarm is set to incorrect output

• Alarm is set to incorrect source

• Alarm set point is incorrect

• Alarm is set to incorrect type

• Reset alarm when process is within range or disable latching

• Set output to correct alarm source instance

• Set alarm source to correct input instance

• Correct cause of sensor input out of alarm range

• Set alarm set point to correct trip point

• Set alarm to correct type: process, deviation or power

• Set digital input function and source instance

• Disable alarm silencing, if required

• Disable alarm blocking, if required

• Set output to correct alarm source instance

• Set alarm source to correct input instance

• Set alarm set point to correct trip point

• Set alarm to correct type: process, deviation or power

Alarm Error Alarm state cannot

be determined due to lack of sensor input

Watlow D4T Install & Troubleshooting • 31 • Chapter 5 Troubleshooting

• Sensor improperly wired or open

• Incorrect setting of sensor type

• Calibration corrupt

• Correct wiring or replace sensor

• Match setting to sensor

used

• Check calibration of controller

Indication Description Possible Cause(s) Corrective Action

Alarm Low Sensor input below

low alarm set point

Alarm High Sensor input above

high alarm set point

Error Input Sensor does not

provide a valid signal to controller

• Temperature is less than alarm set point

• Alarm is set to latching and an alarm occurred in the past

• Incorrect alarm set point

• Incorrect alarm source

• Temperature is greater than alarm set point

• Alarm is set to latching and an alarm occurred in the past

• Incorrect alarm set point

• Incorrect alarm source

• Sensor improperly wired or open

• Incorrect setting of sensor type

• Calibration corrupt

• Check cause of under temperature

• Clear latched alarm

• Establish correct alarm

set point

• Set alarm source to proper setting

• Check cause of over temperature

• Clear latched alarm

• Establish correct alarm

set point

• Set alarm source to proper setting

• Correct wiring or replace sensor

• Match setting to sensor

used

• Check calibration of controller

No Display No display indica-

tion

• Power to controller is off

• Fuse open

• Breaker tripped

• Safety interlock switch open

• Separate system limit control activated

• Wiring error

• Incorrect voltage to controller

• Turn on power

• Replace fuse

• Reset breaker

• Close interlock switch

• Reset limit

• Correct wiring issue

• Apply correct voltage, check part number

Watlow D4T Install & Troubleshooting • 32 • Chapter 5 Troubleshooting

Indication Description Possible Cause(s) Corrective Action

No Serial Communication

Cannot establish serial communications with the controller

• Address parameter incorrect

• Incorrect protocol selected

• Baud rate incorrect

• Parity incorrect

• Wiring error

• EIA-485 converter issue

• Incorrect computer or PLC communications port

• Incorrect software setup

• Wires routed with power cables

• Termination resistor may be required

• Set unique addresses on network

• Match protocol between

devices

• Match baud rate between devices

• Match parity between

devices

• Correct wiring issue

• Check settings or replace converter

• Set correct communication port

• Correct software setup to match controller

• Route communications wires away from power wires

• Place 120Ω resistor across EIA-485 on last

controller

Menus inaccessible

Wrong time

and date

Unable to access screens or particular parameters of interest

Real time clock resets every time power is lost

• Security set to incorrect level

• Battery not installed

• Polarity reversed

• Bad battery

• Verify password accuracy

• Login using appropriate credentials

• Install battery per

instructions

• Place battery with

positive side of battery facing up in the holder

• Replace battery

Watlow D4T Install & Troubleshooting • 33 • Chapter 5 Troubleshooting

Replacing the Battery

All D4T controllers are equipped with a eld replaceable battery. In a worse case scenario,

the battery should be replaced every 7.5 years. If a replacement is required, the part number for the battery is BR 2032. The Watlow part number for the battery is: 0830-0858-0000

Identifying the battery location:

1. Orient the controller as shown in the picture below.

2. Notice that the battery compartment is located just below the two USB.

Removing the old battery:

1. Ensure all power is off to the D4T.

2. Insert a small screwdriver into the hole provided on the side of the controller as shown below.

3. Place screwdriver into the bottom of the white battery holder and apply downward pressure to slide the battery out of the housing. Once removed, make note of the polarity as seated in the holder.

Installing a new battery:

1. Observing polarity (as shown in the previous graphic), insert the new battery from the bottom of the holder (2 open slots - red circles as shown in picture below).

Watlow D4T Install & Troubleshooting • 34 • Chapter 5 Troubleshooting

2. Insert the battery perpendicular to the plastic housing.

3. Turn and secure the battery so that it sits under the tabs located on the top of the holder.

4. Insert the holder into the controller housing with the positive side of the battery oriented to the left as shown below.

Note:

If the battery is fully discharged it may be dis- posed of in normal municipal waste. Because there will always be some residual metals remaining in the battery, Watlow recommends that this battery be recycled.

Watlow D4T Install & Troubleshooting • 35 • Chapter 5 Troubleshooting

Chapter 6: Appendix

D4T Base Specifications

Line Voltage/Power (Minimum/Maximum Ratings)

• High voltage option: 100 to 240V~ (ac) 50/60Hz ±5%

• Low voltage option: 24 to 28V (~ ac) (Î dc), +10/-15%, 50/60Hz ±5%

• Power consumption: 23 W, 54VA

Environment

• NEMA 4X/IP65 - front panel mount conguration only

• 0 to 122°F (-18 to 50°C) operating temperature

• -40 to 185°F (-40 to 85°C) storage temperature

• 0 to 90% RH, non-condensing

Agency Approvals

• UL® Listed to UL 61010 File E185611 QUYX

• UL

• CSA CC.C#14, File 158031

• AMS 2750 E compliant: Analog input process values. Tip: Maximize eld calibration

• RoHS by design, China RoHS Level 2, W.E.E.E.

• CE

• Windows® Hardware Certication

508

Reviewed

accuracy and uniformity by using advanced F4T features such as Calibration Offset and

Linearization Function Blocks. Refer to user manual for details.

User Interface

• 4.3 inch TFT PCAP color graphic touch screen

• LED backlife >50K hours

• 4 keys: Home, Main Menu, Back, Help

Inputs and Outputs

• Input sampling: 10Hz

• Output update: 10Hz

Communications

• Ethernet Modbus® TCP

• EIA-232/485 Modbus® RTU

• Isolated communications

Data Logging

• User selectable parameters: Up to a maximum of 128 active

parameters depending on conguration

Watlow D4T Install & Troubleshooting • 36 • Chapter 8 Appendix

• Logging interval: Programmable increments between 0.1 seconds and 60 minutes if logging to internal memory. Logging directly to USB; 1.0 seconds to 60 minutes

• File types: .CSV for standard data logging or proprietary format for encrypted data log option

• Storage: 80MB internal memory or to USB memory stick

• File transfer: Internal memory to USB host port or to Ethernet

Modbus® TCP

• Transfer options: On demand by user or user programmable based on when a new data log

le record is available. Utilizes TFTP and Samba protocols

• Record: Date and time stamped

Batch Processing with Bar Code Data Entry Via USB Scanner

• Compatible with many bar code types including Code 128, Code 39, Extended Code 39, Data Matrix, Interleaved 2 of 5, ISSN, SISAC, LOGMARS, QR, UCC/EAN-128 (GS1-128, UPC-A & E)

• Compatible with most USB scanner types such as Zebra DS4308, DS2208, LI2208 and LS2208

• USB port provides 500mA max. power supply for bar code scanner/base charging

• Display can show bar code elds up to a maximum length of 48 characters. Characters might wrap to 2 rows after 24 characters

• Program the bar code scanner to add an enter key (carriage return feed) at the end of

each bar code data eld sent to F4T/D4T. Refer to USB scanner user manual.

Trending

• 4 user programmable charts

• 6 pens available per chart

• View analog sensors and process values

Real Time Clock and Battery Backup

• Accuracy (typical): ± 3ppm over 5°F (-15°C) to 122°F (50°C)

• Battery type: lithium, eld replaceable (Watlow part #: 0830-0858-0000) (recycle properly)

• Typical battery life: 10 years at 77°F (25°C)

Number of Function Blocks by Ordering Option

Function Block Basic Set 1 Set 2

Alarm 6 8 14 Compare None 4 16 Counter None 4 16 Linearization 4 4 8 Logic None 12 24 Math None 12 24 Process Value 4 4 8 Special Output

Function Timer None 6 16 Variable 4 12 24

None 2 4

Watlow D4T Install & Troubleshooting • 37 • Chapter 8 Appendix

Compare

• Greater than, less than, equal, not equal, greater than or equal, less than or equal

Counters

• Counts up or down, loads predetermined value on load signal

Linearization

• Interpolated or stepped

Logic

• And, nand, or, nor, equal, not equal, latch, ip-op

Math

• Average, process scale, switch over, deviation scale, differential (subtract), ratio (divide), add, multiply, absolute difference, minimum, maximum, square root,

sample and hold, pressure-to-altitude and dew point

Process Value

• Sensor backup, average, crossover, wet bulb-dry bulb, switch over, differential

(subtract), ratio (divide), add, multiply, absolute difference, minimum, maximum, square

root, altitude, Vaisala® relative humidity and pressure-to-altitude

Special Output Function

• Compressor control (cool and/or dehumidify with single compressor), motorized valve, sequencer

Timers

• On pulse, delay, one shot or retentive

Variable

• User value for digital or analog variable

D4T Base Ordering Information

Base includes: Battery Backup, Real-Time Clock, 4.3 inch color graphical touch panel, 2 USB

host, USB conguration port, standard bus, wired Ethernet Modbus® TCP. Backwards compatible Modbus for select key SERIES F4D/P/S parameters (see the D4T Setup and Operation User's Guide)

Watlow D4T Install & Troubleshooting • 38 • Chapter 8 Appendix

D4T Part Number

① ②

③

Model

Base

Type

D4 T AA 5

④

Application

Type

⑤

Data

Logging &

Trend Charts

⑥

Power Supply Con-

nector & Voltage,

Logo

⑦

Function

Blocks

⑧ ⑨

Future

Options

⑩ ⑪

Documentation, Accent

Bar, Replacement

Connector & Custom

Additional

Options

⑬ ⑭

Number of Logging

Channels & Input

Hardware Types

⑮

Number of Aux/

Alarm outputs,

Digital Inputs and

Hardware Types

③ Base Type

T = Touch Screen

④ Application Type

1 = Standard

⑤ Data Logging

J = Data logging

K = Data logging with encrypted files

L = Data logging with graphical trend chart

M = Data logging with encrypted files, graphical trend charts and batch

processing with bar code data entry.

⑥ Power Supply, Connector & Logo

Power Supply Connector Watlow Logo

1 = 100 to 240Vac Right angle (standard) Ye s

2 = 100 to 240Vac Right angle (standard)

3 = 100 to 240Vac Front screw Ye s

4 = 100 to 240Vac Front screw No

5 = 24 to 28Vac or Vdc Right angle (standard)

6 = 24 to 28Vac or Vdc Right angle (standard) No

7 = 24 to 28Vac or Vdc Front screw Ye s

8 = 24 to 28Vac or Vdc Front screw No

Yes

⑦ Function Blocks

Basic Set Set 1 Set 2

A =

B = X C = X

⑧ ⑨ Future Options

A A =

Future Options

⑩ ⑪ Documentation, Accent Bar, Replacement Connector & Custom

Documentation Decorated Brush Aluminium Accent Bar

1A = Yes X

1B = Yes

1C = Yes X 1D = Yes

1E = No X 1F = No

1G = No

1H = No X 1J = Replacement connectors only - for the model number entered

XX = Contact factory, other custom-firmware, preset parameters, locked

DVD / QSG Gray Blue Red None

code, logo

⑬ ⑭ Number of Logging Channels and Input Hardware Types

Universal Input(s) - TC, RTD 2 or 3 wire, 0 to 10Vdc or 0 to 20mA

U1 =

1 Channel

U2 = 2 Channels U3 = 3 Channels U4 = 4 Channels U5 = 5 Channels U6 =

6 Channels

Thermistor Input(s)

T1 =

1 Channel T2 = 2 Channels T3 = 3 Channels T4 = 4 Channels T5 = 5 Channels T6 = 6 Channels

04 = 4 Channels 08 = 8 Channels 12 = 12 Channels 16 = 16 Channels 20 = 20 Channels 24 = 24 Channels

TA = 4 Channels TB =

TC = 12 Channels TD = 16 Channels TE = 20 Channels TF = 24 Channels

XX =

Universal Inputs - TC, RTD 2 wire, 0 to 10Vdc or 0 to 20mA

Thermistor Inputs

8 Channels

Custom

Different channel quantity and combination options. Contact factory

for assistance.

⑮ Number of Auxiliary/Alarm outputs, Digital inputs and Hardware

Options below are not available with 6 or 24 channel input modules

A = None

Single Output

C = 1 switched dc/open collector E = 1 mechanical relay 5A, Form C output F = 1 universal process/retransmit

Multiple Digital Inputs/Outputs

D =

6 digital I/O

P =

3 universal process/retransmit outputs 3 mechanical relay 5A, 2 Form C and 1 Form A (Form A shares a common

B =

with 1 Form C)

J = 4 mechanical relay 5A, Form A

K = 2 SSRs Form A, 0.5 A

T* = 2 SSRs at 10A

4 SSRs at 2A each, SSRs grouped in 2 pairs with each pair sharing a L =

common

Communications

M =

Modbus® RTU 232/485

Custom

Different output quantity and combination options. Contact factory for

X =

assistance.

* Option “T” not available with digit 13 & 14, options U5, U6, T5, T6, 20, 24,

TE and TF

Watlow D4T Install & Troubleshooting • 39 • Chapter 8 Appendix

Flex Module I/O Specifications

1 Universal Input

• Thermocouple, grounded or ungrounded sensors

- >20MΩ input impedance

• Max. of 2KΩ source resistance

• RTD 2 or 3 wire, platinum, 100Ω and 1000Ω @ 32°F (0°C) calibration to DIN curve

(0.00385Ω/Ω/°C)

- Maximum lead resistance 10Ω

• Process, 0-20mA @ 100Ω ,or 0-10V Î(dc) @ 20kΩ input impedance; scalable, 0 - 50mV

Voltage Input Ranges

- Accuracy ±10mV ±1 LSD at standard conditions

- Temperature stability ±100 PPM/°C maximum

Milliamp Input Ranges

- Accuracy ±20µA ±1 LSD at standard conditions

- Temperature stability ±100 PPM/°C maximum

Resolution Input Ranges

- 0 to 10V: 200µV nominal

- 0 to 20 mA: 0.5mA nominal

• Potentiometer: 0 to 1.2KΩ

• Inverse scaling

Input Type

J ±1.75 0 750 Deg C K ±2.45 -200 1250 Deg C T (-200 to 350) ±1.55 -200 350 Deg C N ±2.25 0 1250 Deg C E ±2.10 -200 900 Deg C R ±3.9 0 1450 Deg C S ±3.9 0 1450 Deg C B ±2.66 870 1700 Deg C C ±3.32 0 2315 Deg C D ±3.32 0 2315 Deg C F (PTII) ±2.34 0 1343 Deg C RTD, 100 ohm ±2.00 -200 800 Deg C RTD, 1000 ohm ±2.00 -200 800 Deg C mV ±0.05 0 50 mV Volts ±0.01 0 10 Volts mAdc ±0.02 2 20 mAmps dc mAac ±5 -50 50 mAmps ac Potentiometer,

1K range

Max Error @

25 Deg C

±1 0 1000 Ohms

Accuracy

Range Low

Accuracy

Range High

Units

Watlow D4T Install & Troubleshooting • 40 • Chapter 8 Appendix

Operating Range

Input Type Range Low Range High J -210 °C 1200 °C K -270 °C 1371 °C T -270 °C 400 °C N -270 °C 1300 °C E -270 °C 1000 °C R -50 °C 1767 °C S -50 °C 1767 °C B -50 °C 1816 °C C 0 °C 2315 °C D 0 °C 2315 °C

F (PTII) 0 °C 1343 °C RTD (100 ohm) -200 °C 800 °C RTD (1000 ohm) -200 °C 800 °C

mV -50 50 Volts 0 10 mAdc 0 20 mAac -50 50 Potentiometer, 1K

range

0 1200 ohms

Resistance, 5K range 0 5000 ohms Resistance, 10K range 0 10000 ohms Resistance, 20K range 0 20000 ohms Resistance, 40K range

0 40000 ohms

1 Thermistor Input

Input Type

Max Error @

25 Deg C Thermistor, 5K range ±5 0 5000 Ohms Thermistor, 10K range ±10 0 10000 Ohms Thermistor, 20K range ±20 0 20000 Ohms Thermistor, 40K range ±40 0 40000 Ohms

• 0 to 40KΩ, 0 to 20KΩ, 0 to 10KΩ, 0 to 5KΩ

• 2.252KΩ and 10KΩ base at 77°F (25°C)

• Linearization curves built in

• Third party Thermistor compatibility requirements

Base R @ 25C Alpha Techniques Beta THERM YSI

2.252K Curve A 2.2K3A 004 10K Curve A 10K3A 016 10K Curve C 10K4A 006

Watlow D4T Install & Troubleshooting • 41 • Chapter 8 Appendix

Accuracy

Range Low

Accuracy

Range High

Units

Switched DC Output

• Switched dc = 22 to 32VÎ (dc) @ 30mA per output, 40mA per pair (option CC)

Open Collector Output

• Switched dc/open collector = 32VÎ (dc) max. @ 100mA max. current sink

Solid-State Relay Output

• Form A, 1A at 50°F (10°C) to 0.5A at 149°F (65°C), 0.5A at 24VÅ (ac) min., 264VÅ (ac) max., opto-isolated, without contact suppression, 20VA pilot duty at 120/240 VÅ (ac)

Form A Electromechanical Relay Output

• 5A, 24 to 240VÅ (ac) or 30VÎ(dc) max., resistive load, 100,000 cycles at rated load, requires a min. load of 20mA at 24V, 125VA pilot duty at 120/240 VÅ (ac) or 25 VA at 24 VÅ (ac)

Form C Electromechanical Relay Output

• 5A, 24 to 240VÅ (ac) or 30VÎ(dc) max., resistive load, 100,000 cycles at rated load, requires a min. load of 20mA at 24V, 125VA pilot duty at 120/240 VÅ (ac) or 25 VA at 24 VÅ (ac)

Universal Process/Retransmit Output

• Universal process/retransmit, Output range selectable:

- 0 to 10V Î(dc) into a min. 1,000Ω load

- 0 to 20mA into max. 800Ω load

Resolution

- dc ranges: 2.5mV nominal resolution

- mA ranges: 5µA nominal resolution

Calibration Accuracy

- dc ranges: ±15mV

- mA ranges: ±30µA

Temperature Stability

- 100 ppm/°C

Watlow D4T Install & Troubleshooting • 42 • Chapter 8 Appendix

Flex Module - Mixed I/O Ordering Information

Part Number

① ② ③

Module ID Type

FM M A A A

④

Future Option

Input

Hardware

⑤

⑥ ⑦

Output

Hardware

Options

⑧

Future Option

③ Module Type

M = Mixed I/0

⑤ Input Hardware

A = None

U = Universal input - T/C, RTD 2- or 3-wire, 0-10VDC, 0-20mA

T = Thermistor input

C = Current transformer input

⑥ ⑦ Output Hardware Options

Output 1 Output 2

AA = None None

AJ = None Mechanical relay 5A, Form A

AK = None SSR Form A, 0.5A

CA = Switched dc/open collector None

CH = Switched dc/open collector NO-ARC 12A power control

CC = Switched dc/open collector Switched dc

CJ = Switched dc/open collector Mechanical relay 5A, Form A

CK = Switched dc/open collector SSR Form A, 0.5A

EA = Mechanical relay 5A, Form C None

EH = Mechanical relay 5A, Form C NO-ARC 12A power control

EC = Mechanical relay 5A, Form C Switched dc

EJ = Mechanical relay 5A, Form C Mechanical relay 5A, Form A

EK = Mechanical relay 5A, Form C SSR Form A, 0.5A

FA = Universal process/retransmit None

FC = Universal process/retransmit Switched dc

FJ = Universal process/retransmit Mechanical relay 5A, Form A

FK = Universal process/retransmit SSR Form A, 0.5A

KH = SSR Form A, 0.5A NO-ARC 12A power control

KK = SSR Form A, 0.5A SR Form A, 0.5A

⑨

Future

Options

⑩

Custom

Options and

Connectors

Custom Options - Firmware,

⑪ d

Overlay, Preset Parameters,

Locked Code

⑩ Custom Options and Connectors

A = Right angle screw connector (standard)

F = Front screw connector

⑪ d Custom Options - Firmware, Overlay,

Preset Parameters, Locked Code

AA =

Standard with quick start guide

AB = Standard without quick start guide

AC = Replacement connectors hardware only - for the entered

model number

XX = Custom

Watlow D4T Install & Troubleshooting • 43 • Chapter 8 Appendix

Flex Modules - High Density I/O Specifications

4 Universal Inputs

• Thermocouple, grounded or ungrounded sensors

• >20MΩ input impedance

• Max. of 2KΩ source resistance

• RTD 2 or 3 wire, platinum, 100Ω and 1KΩ @ 32°F (0°C) calibration to DIN curve

(0.00385Ω/Ω/°C)

• Process, 0-20mA @ 100Ω ,or 0-10V Î(dc) @ 20kΩ input impedance; scalable, 0 - 50mV

Voltage Input Ranges

- Accuracy ±10mV ±1 LSD at standard conditions

- Temperature stability ±100 PPM/°C maximum

Milliamp Input Ranges

- Accuracy ±20µA ±1 LSD at standard conditions

- Temperature stability ±100 PPM/°C maximum

Resolution Input Ranges

- 0 to 10V: 200µV nominal

- 0 to 20 mA: 0.5mA nominal

• Potentiometer: 0 to 1.2KΩ

• Inverse scaling

Input Type

1K range

Max Error @

25 Deg C

±1 0 1000 Ohms

Accuracy

Range Low

Accuracy

Range High

Units

Watlow D4T Install & Troubleshooting • 44 • Chapter 8 Appendix

Operating Range

F (PTII) 0 °C 1343 °C RTD (100 ohm) -200 °C 800 °C RTD (1000 ohm) -200 °C 800 °C

mV -50 50 Volts 0 10 mAdc 0 20 mAac -50 50 Potentiometer, 1K

range

0 1200

Resistance, 5K range 0 5000 Resistance, 10K range 0 10000 Resistance, 20K range 0 20000 Resistance, 40K range 0 40000

4 Thermistor Inputs

Input Type

Max Error @

25 Deg C Thermistor, 5K range ±5 0 5000 Ohms Thermistor, 10K range ±10 0 10000 Ohms Thermistor, 20K range ±20 0 20000 Ohms Thermistor, 40K range ±40 0 40000 Ohms

• 0 to 40KΩ, 0 to 20KΩ, 0 to 10KΩ, 0 to 5KΩ

• 2.252KΩ and 10KΩ base at 77°F (25°C)

• Linearization curves built in

• Third party Thermistor compatibility requirements

Base R @ 25C Alpha Techniques Beta THERM YSI

2.252K Curve A 2.2K3A 004 10K Curve A 10K3A 016 10K Curve C 10K4A 006

Accuracy

Range Low

Accuracy

Range High

Units

Watlow D4T Install & Troubleshooting • 45 • Chapter 8 Appendix

3 Universal Process/Retransmit Outputs

Quad 2 Amp SSR Derating Curve

Amps per Each SSR

Ambient Temperature (oC)

• Universal process/retransmit, Output range selectable:

- 0 to 10V Î(dc) into a min. 4KΩ load

- 0 to 20mA into max. 400Ω load

Resolution

- dc ranges: 2.5mV nominal resolution

- mA ranges: 5µA nominal resolution

Calibration Accuracy

- dc ranges: ±15mV

- mA ranges: ±30µA

Temperature Stability

- 100 ppm/°C

3 Mechanical Relay Outputs

• 2 Form C relays, 1 Form A relay. Form A shares common with 1 Form C relay

• Each relay is rated at 5A, 24 to 240VÅ (ac) or 30VÎ (dc)max., resistive load, 100,000

cycles at rated load. Requires a min. load of 20mA at 24V, 125 VA pilot duty at 120/240 VÅ (ac) or 25 VA at 24 VÅ (ac)

4 Mechanical Relay Outputs

• Form A, 5A each, 24 to 240VÅ (ac) or 30VÎ (dc)max., resistive load, 100,000 cycles at

2 Solid-State Relays

• Form A, 10A max. each SSRs combined at 24VÅ (ac) min., 264VÅ (ac) max., opto-isolat-

4 Solid-State Relays

• Two pairs of SSRs, each pair shares a common

• Form A, 24VÅ (ac) min., 264VÅ (ac) max., opto-isolated, without contact suppression,

• 50 VA pilot duty at 120/240 VÅ (ac)

rated load. Requires a min. load of 20mA at 24V, 125 VA pilot duty at 120/240 VÅ (ac) or 25 VA at 24 VÅ (ac)

ed, without contact suppression, max. resistive load 10A per output at 240VÅ (ac), max.

20A per card at 122°F (50°C), max.

resistive load 2A per output at 240VÅ (ac), max. See table for max. current per output

All Outputs 100% Duty Cycle

2.2

2.0

1.8

1.6

1.4

1.2

1.0

0.8

0.6

0.4 01510520

25 30 35 40

45 50

D4T with 2 FMs: 1 quad input and 1 quad 2A SSR FM. Outputs 1 and 3 on.

D4T with 2 FMs: 1 quad input and 1 quad 2A SSR FM. All outputs on.

D4T with 5 FMs: 1 quad 2A SSR.

D4T with 6 FMs: 1 quad 2A SSR.

Watlow D4T Install & Troubleshooting • 46 • Chapter 8 Appendix

6 Digital Input/Output Option - (6 DIO)

• Digital input update rate 10Hz

- DC voltage

- Max. input 36V @ 3mA

- Min. high state 3V at 0.25mA

- Max. low state 2V

- Dry contact

- Min. open resistance 10KΩ

- Max. closed resistance 50Ω

- Max. short circuit 13mA

• Digital output update rate 10Hz

- User selectable Switched DC output: 5VÎ (dc) at 130mA or 19 to 22VÎ (dc) at 80mA

- Open Collector output: 32VÎ (dc) at 1.5A maximum, 8A maximum per 6 outputs com-

bined

Watlow D4T Install & Troubleshooting • 47 • Chapter 8 Appendix

Flex Module - High Density Ordering Information

Part Number

① ② ③

Module ID Type

FM H A AAA A

③ Module Type

H = High Density I/O

④

Future Option

Input and

Hardware

⑤

Output

⑥ ⑦ ⑧

Future Option

⑨

Future

Options

⑩

Custom

Options and

Connectors

⑩ Custom Options and Connectors

A = Right angle screw connector (standard)

F = Front screw connector

⑤ Input and Output Hardware

R = 4 universal inputs (T/C, RTD 2-wire, 0-10VDC, 0-20mA)

P = 4 thermistor inputs

C = 6 digital I/O

F = 3 universal process/retransmit outputs

3 mechanical relay 5A, 2 Form C and 1 Form A (Form A

B =

shares a common with one Form C)

J = 4 mechanical relay 5A, Form A

K = 2 SSRs 10A

4 SSRs at 2A each. SSRs grouped in 2 pairs with each pair

L =

sharing a common

⑪ d Custom Options - Firmware, Overlay,

Preset Parameters, Locked Code

AA = Standard with quick start guide

AB = Standard without quick start guide

AC = Replacement connectors hardware only - for the

XX = Custom

Flex Module - Communications Ordering Information

Custom Options - Firmware,

⑪ d

Overlay, Preset Parameters,

Locked Code

entered model number

Part Number

① ② ③

Module ID Type

FM C A 2 A A

④

Future Option

⑤

Comm. Option

⑥ ⑦ ⑧

Future Option

⑤ Communication Option

2 = Modbus® RTU 232/485*

⑩ Custom Options and Connectors

A = Right angle screw connector (standard)

F = Front screw connector

⑪ d Custom Options - Firmware, Overlay,

Preset Parameters, Locked Code

AA = Standard with quick start guide

AB = Standard without quick start guide

AC = Replacement connectors hardware only - for the

entered model number

XX = Custom

⑨

Future

Options

⑩

Custom

Options and

Connectors

Custom Options - Firmware,

⑪ d

Overlay, Preset Parameters,

Locked Code

Watlow D4T Install & Troubleshooting • 48 • Chapter 8 Appendix

Declaration of Conformity

Designation:

Series (D or F) 4T ¼ DIN Control

Model Numbers:

F4T X X (1 to 8) – X AA XX X – XXX D4T X X (1 to 8) – X AA XX 5 – XXX X = any number or letter.

Classification:

F4T = Process Controller Base

IP65 or IP40 if flush mount option is used.

Rated Voltage and Frequency:

High Voltage 100 to 240 V~ (ac) 50/60 Hz, (D or F) 4TXX(1, 2, 3, 4) Low Voltage 24 to 28 V (ac/dc) 50/60 Hz, (D or F) 4TXX(5, 6, 7, 8)

Rated Power Consumption:

Up to 23 Watts with six modules loaded.

EN 61326-1:2013

EN 55011:2016

Electrical equipment for measurement, control and laboratory use – EMC requirements (Industrial Immunity, Group 1 Class A1Emissions).

IEC 61000-4-2:2008

Electrostatic discharge immunity

IEC 61000-4-3:2007 + A1/2008, A2/2010

Radiated, radio-frequency electromagnetic field immunity, 10 V/m 80 MHz to 1 GHz, 3 V/m 1.4 GHz to 2.7 GHz

IEC 61000-4-4:2012

Electrical fast-transient / burst immunity

IEC 61000-4-5:2014

Surge immunity

IEC 61000-4-6:2013 + Corrigendum 2015

Immunity to conducted disturbances induced by radio-frequency fields

IEC 61000-4-11:2004 + Interpretation 2010

Voltage dips, short interruptions and voltage variations immunity EN 61000-3-2:2014

Limits for harmonic current emissions for equipment ≤ 16 Amps per phase

EN 61000-3-32:2013

Voltage fluctuations and flicker for equipm ent ≤ 16 Amps per phase

SEMI F47-0812

Specification for semiconductor sag immunity Figure R1-1

EN 61010-1:2010

Safety Requirements of electrical equipment for measurement, control and laboratory use. Part 1: General requirements

Joe Millanes

Winona, Minnesota, USA

Name of Authorized Representative

Place of Issue

Directory of Operations

October, 2016

Title of Authorized Representative

Date of Issue

Series (D or F) 4T

WATLOW Electric Manufacturing Company ISO 9001since 1996.

1241 Bundy Blvd. Winona, MN 55987 USA

Declares that the following products:

D4T = Data logger Both Models rated – Installation Category II,

requires an ultimate encl osure and at least one Watlow EZ-ZONE

Only the front display is considered part of the ultimate enclosure, the unit is considered an open type process control, it

tested as part of F4T system for compliance with the following directi ves.

FM “Flex Module” to have a useful function. All Flex Modules were

2014/30/EU Electromagnetic Compatibility Directive

NOTE: Caution: This equipm ent is not intended for use in residential environments and may not provide adequate protection to radio

reception in such environments.

NOTE: To comply with flicker requir ements cycle time may need to be up to 160 seconds if load current i s at 15A, or the maximum source

impedance need s to be < 0.13Ω

. Unit power of F4T model complies with 61000-3-3 requirement s.

2014/35/EU Low-Voltage Directive

Compliant with 2011/65/EU RoHS2 Directive

Per 2012/19/EU W.E.E.E Directive and 2006-66-EC Battery Directive

Please Recycle Properly.

Signature of Authorized Representative

Watlow D4T Install & Troubleshooting • 49 • Chapter 8 Appendix

Declaration of Conformity

Series EZ-ZONE® Flex Modules

WATLOW Electric Manufacturing Company ISO 9001

1241 Bundy Blvd. Winona, MN 55987 USA

Declares that the following products: Designation: Model Numbers:

Series EZ-ZONE

FMLA-(LAJ, LCJ, LEJ, MAJ, MCJ, MEJ, YEB

FMMA-X(A

FMHA-(R

FMCA-XAAA-A(A1,F1,B1,G1)XX; Note: X1 = Any letter or number

1,P1,C1,F1,B1

Classification: FMLA, FMMA and FMHA are Process Control modules, FMCA are

Communication modules; Modules are Integrated Controls in either EZ-

CC or F4T Bases; Modules are IP10 when properly installed.

ZONE

Rated Voltage and Frequency: Relay, SSR or No-Arc Control outputs 24 - 240 Vac 50/60 Hz,

Switched DC, Process and communications; low voltage SELV

Rated Power Consumption: At max 50°C, see manual for ratings at other ambient temperatures.

No-arc relays 15A 1.C, Dual SSR module 1.C 10A each output, Mechanical relay 5A 125 VA, 25 VA at 24 Vac 1.B, Discreet SSR 1/2A

1.C 20VA, Quad SSR 1.C 0.7A 50 VA, Hex I/O 1.5A, all others SELV limited energy.

Flex Modules are considered components and have no function in and of themselves, it is only when installed in a

Watlow EZ-ZONE

CC or F4T Base enclosure that they have useful function. Modules were tested as part of these

systems for compliance with the following directives.

2004/108/EC Electromagnetic Compatibility Directive

EN 61326-1 2006 Electrical equipment for measurement, control and laboratory use

– EMC requirements (Industrial Immunity, Class B Emissions).

Flex Modules

1,C1

,E,F1,K)(A1,C1,H,J,K)A-A(A1,F1,B1,G1)XX

)A-A(A1,F1,B1,G1)XX

,J,K,L1)AAA-A(A1,F1,B1,G1)XX

since 1996.

2006/95/EC Low-Voltage Directive

EN 61010-1:2010 ED3

All FM’s in all bases are compliant with this standard.

EN 60730-1:2011 EN 60730-2-9:2010

Compliant output options.

When in EZ-ZONE

CC Base.

Per 2002/96/EC W.E.E.E Directive and 2006-66-EC Battery Directive

See the Declarations of Conformity for Watlow EZ-ZONE

Joe Millanes Winona, Minnesota, USA Name of Authorized Representative

Director of Operations Title of Authorized Representative Date of Issue

Signature of Authorized Representative

Safety Requirements of electrical equipment for measurement, control and laboratory use. Part 1: General requirements

Automatic electrical controls for household and similar use – Particular requirements for temperature sensing controls.

Only certain output options comply with 60730 spacing and dielectric requirements, see order information for compatible models.

Compliant with 2011/65/EC RoHS2 Directive

for further details on standards used for compliance.

Place of Issue

July 2014

Please Recycle Properly.

CC and F4T models

Watlow D4T Install & Troubleshooting • 50 • Chapter 8 Appendix

How to Reach Us

Corporate Headquarters

Watlow Electric Manufacturing Company 12001 Lackland Road St. Louis, MO 63146 Sales: 1-800-WATLOW2 Manufacturing Support: 1-800-4WATLOW Email: info@watlow.com Website: www.watlow.com From outside the USA and Canada: Tel: +1 (314) 878-4600 Fax: +1 (314) 878-6814

Latin America

Watlow de México S.A. de C.V. Av. Fundición No. 5 Col. Parques Industriales Querétaro, Qro. CP-76130 Mexico Tel: +52 442 217-6235 Fax: +52 442 217-6403

Europe

Watlow Plasmatech GmbH Brennhoehan - Kellau 156 431 Kuchl Austria Tel: +3 0244 20129 Email: austria@watlow.com Website: www.watlow.com

Watlow France Tour d'Asnières. 4 Avenue Laurent Cély 92600 Asnières sur Seine France Tél: + 33 (0) 1 41 32 79 70 Télécopie: + 33(0)1 47 33 36 57 Email: info@watlow.fr Website: www.watlow.com

Watlow GmbH Postfach 11 65, Lauchwasenstr. 1 D-76709 Kronau Germany Tel: +49 (0) 7253 9400-0 Fax: +49 (0) 7253 9400-900 Email: info@watlow.de Website: www.watlow.com

Watlow Italy S.r.l. Viale Italia 52/54 20094 Corsico Milano Italy Tel: +39 024588841 Fax: +39 0245869954 Email: italyinfo@watlow.com Website: www.watlow.com

Watlow Ibérica, S.L.U. C/Marte 12, Posterior, Local 9 E-28850 Torrejón de Ardoz Madrid - Spain T. +34 91 675 12 92 F. +34 91 648 73 80 Email: info@watlow.es Website: www.watlow.com

Watlow Ltd. Roby Close, Linby Ind. Estate Linby NG15 8AA Nottingham United Kingdom Email: info@watlow.co.uk Website: www.watlow.com From outside The United Kingdom: Tel: +44 (0) 115 964 0777 Fax: +44 (0) 115 964 0071

Asia and Paciﬁc

Watlow Singapore Pte Ltd. 20 Kian Teck Lane, 4th Floor Singapore 627854 Tel: +65 6773 9488 Fax: +65 6778 0323 Email: info@watlow.com.sg Website: www.watlow.com.sg

Watlow Electric Manufacturing Company (Shanghai) Co. Ltd. Greenland International Plaza Room 1306 275-8 East Guoding Road, Yangpu District Shanghai 200433 China Local Phone: 4006 Watlow (4006 928569) International: +86 21 3381 0188 Fax: +86 21 6106 1423 Email: info-cn@watlow.com Website: www.watlow.cn

Watlow Thermal Solutions India Pvt., Ltd. 401 Aarohan Plaza, 4th Floor No. 6-3-678/1 Panjagutta Hyderabad 500082 Telangana India Tel: +91-40-666 12700 Email: infoindia@watlow.com Website: www.watlow.com

ワトロー・ジャパン株式会社〒101-0047 東京都千代田区内神田1-14-4 四国ビル別館9階

Tel: 03-3518-6630 Fax: 03-3518-6632 Email: infoj@watlow.com Website: www.watlow.co.jp

Watlow Korea Co., Ltd. #2208, Hyundia KIC Building B, 70 Doosan-ro Geumcheon-gu, Seoul Republic of Korea Tel: +82 (2) 2169-2600 Fax: +82 (2) 2169-2601

Website: www.watlow.co.k

瓦特龍電機股份有限公司 80143 高雄市前金區七賢二路189號 10樓之一電話: 07-2885168 傳真: 07-2885568

Watlow Electric Taiwan Corporation 10F-1 No.189 Chi-Shen 2nd Road Kaohsiung 80143 Taiwan Tel: +886-7-2885168 Fax: +886-7-2885568 Email: ryeh@watlow.com Website: www.watlow.com

Your Authorized Watlow Distributor

Watlow Japan Ltd. Shikoku Building Annex 9th Floor 1-14-4 Uchikanda, Chiyoda-Ku Tokyo 101-0047 Japan Tel: +81-3-3518-6630 Fax: +81-3-3518-6632 Email: infoj@watlow.com Website: www.watlow.co.jp

Watlow D4T Install & Troubleshooting • 51 • Chapter 8 Appendix

TOTAL

CUSTOMER

ATISFACTION

3 Year Warranty

Watlow D4T Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Chapter 1: Overview

Chapter 2: Install and Wire

Getting Started Quickly...The Logical Approach

Dimensions

Panel Mounting the Base

Flush Mounting the Base

Electrical Isolation

Power Requirements

Flex Module (FM) Characteristics

Flex Module Installation - To view video go to www.watlow.com/D4T

Wiring the Modules

Chapter 3: Connecting a PC

Using the User Interface (UI) to Change or View Ethernet Settings

Understanding the Front Panel Navigational Buttons

DHCP Connection

Fixed IP Connection

Composer Software

Chapter 4: Calibration

Required Equipment When Performing Calibration

Calibration of Analog Inputs

Using the User Interface to Calibrate Analog Inputs

Chapter 5: Troubleshooting

Chapter 6: Appendix

Flex Module - Mixed I/O Ordering Information

Flex Modules - High Density I/O Specifications

Flex Module - High Density Ordering Information

Flex Module - Communications Ordering Information

How to Reach Us