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E030
User Manual
16 pgs1.97 Mb0

Warren Controls E030 User Manual

Electric Actuator Instructions
E024, E025, E026,
E029 & E030
BAC IOM
TABLE OF CONTENTS
Electric Actuator Specifications..............................2
Overview ........................................................................3
Actuator Wiring Diagrams ........................................4
VMS-35 Specifications and Wiring Diagram ......5
VMS -35 Installation and Testing ............................6
VMS -35 Battery Replacement ................................7
Removal of E024 & E025 ...........................................8
Installation of E024 &E025 .......................................8
Removal of E026, E029 & E030................................9
Installation of E026, E029 & E030 ...........................9
Set-up ........................................................................... 10
Installation Drawings ........................................14-15
BAC_IOM_RevA_0214
92500115 RevA
ELECTRIC ACTUATOR SPECIFICATIONS*
Valve Usage: E024, E025 [Valve sizes 1/2 to 4 Inch] E026 [Valve sizes 1 to 6 Inch] E029, E030 [Valve sizes 1-1/4 to 10 Inch]
______________________________________________________________________________________________
Power supply: 24 VAC ± 20% 50/60 Hz, 24 VDC ± 10% ______________________________________________________________________________________________
Power Consumption: E024 6 VA E025, E026 21 VA E029 10 VA E030 50 VA (Actuator 10VA, VMS-35 40VA)
______________________________________________________________________________________________
Timing: 90 seconds full stroke max ______________________________________________________________________________________________
Control Signal: 2-10 Vdc (default), 4-20 mAdc [with KR500 (resistor kit)] ______________________________________________________________________________________________
Feedback Signal: 2-10 Vdc ______________________________________________________________________________________________
Signal Failure Direction: E024, E029 Fail Closed or Lower Port Closed (default), or Fail Open or Upper Port Closed E030 Fail-Safe (this choice dictates Power Failure Mode) E025, E026 Fail Closed or Lower Port Closed (default), or Fail Open or Upper Port Closed
______________________________________________________________________________________________
Power Failure Mode: E024, E029 Fail-In-Place E030 Fail-Safe E025, E026 Fail Closed or Lower Port Closed (default), or Fail Open or Upper Port Closed
______________________________________________________________________________________________
Capacitor: E025, E026 Capacitor charge time 5 to 20 seconds ______________________________________________________________________________________________
Manual Override: Yes, with supplied Allen Key (4mm E024, E025 / 5mm, E026, E029, E030) ______________________________________________________________________________________________
Construction: Aluminum die cast Yoke, plastic Housing ______________________________________________________________________________________________
Connections: 3 foot long 4 Conductor 18 gauge wire, pigtail (may include fifth pink colored conduc-
______________________________________________________________________________________________
Enclosure Type: NEMA 2, IP54, UL 2 ______________________________________________________________________________________________
Noise Level: E024, E025 45 dBA E026 60 dBA E029, E030 65 dBA
______________________________________________________________________________________________
Environmental: Operating: Ambient + 32°F to +122°F (0 to +50°C) Humidity: 5 to 95% RH non-condensing Storage: -40°F to +176°F [-40°C to +80°C]
______________________________________________________________________________________________
Orientation: Factory Aligned per drawings
tor only used for factory programming. Do Not Use or Connect)
* See page 5 for VMS-35 Specifications
2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com
2
ADAPTION POWER
(E024, E029, E030) (E025, E026)
OVERVIEW
The actuators feature a native 2-10 Vdc Control Signal. Installation of the KR500 Resistor Kit converts the Control Signal input to 4-20 mAdc. When using 4-20 mA input, terminate the 500 ohm resistor from the KR500 resistor kit between the White and Black actuator wires. When using the VMS-35, this can be easily done between the NO1 and LN terminals for Actuator 1 and between the NO2 and LN terminals for Actuator 2.
A single wire brings a 2-10 Vdc Feedback Signal. The Feedback Signal is not available using 4-20 mAdc.
Manual Override is possible by turning off the power, pressing the Manual Override button and rotating the supplied Allen key in the Socket.
To raise the actuator stem turn the Allen key counter­clockwise.
!
DANGER
PRESS THE MANUAL OVERRIDE BUTTON IN FIRMLY WHILE
OPERATING THE MANUAL OVERRIDE. FAILURE TO DO SO WHILE
THE ACTUATOR IS POWERED OR BEING DRIVEN TO THE POWER
FAILURE DIRECTION CAN CAUSE SERIOUS PERSONAL INJURY
AND DAMAGE THE ACTUATOR.
The Rotation Switch can be adjusted to set the direction the Control Signal opens and closes the valve (and Loss of Signal direction in some actuators) in the field without actuator removal.
Adaption (Auto-Calibration - green LED), a combined Adaption/ Power button to reset and relearn the valve stroke as well as indicate the actuator is powered. When the Button is pressed, the actuator will drive one full cycle to its mechanical end stops OR the valves mechanical seats. Upon completion of this cycle the actuators working range (Control Signal, Feedback Signal and running time) will be adjusted to the actual stroke of the actuator.
Status (yellow LED) to confirm communication.
BAC_IOM_RevA_0214
3
2-10 VDC
Line
Volts
24 VAC
CLASS 2
TRANSFORMER
2-10 VDC
CONTROL SIGNAL
2-10 VDC
FEED- BACK
ACTUATOR
BK #1 ( )
RD #2 ( )
WH #3 (Y)
OR #5 (U)
Common
Hot
Input, 2 to 10 VDC
Output, 2 to 10 VDC
4-20 MADC
Line
Volts
24 VAC
CLASS 2
TRANSFORMER
4-20 MADC
CONTROL SIGNAL
2-10 VDC
FEED- BACK
ACTUATOR
BK #1 ( )
RD #2 ( )
WH #3 (Y)
OR #5 (U)
Common
Hot
Input, 2 to 10 VDC
Output, 2 to 10 VDC
KR500
RESISTOR
ACTUATOR WIRING DIAGRAMS
2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com
4
VMS-35 BCM
Power 24 VAC
HOT
Existing Jumper
L LN RC LN TG BT AC LNNC1 C1 NO1
NC2 C2
NO2
CONTROL SIGNAL (S)
(RECOMMENDED)
(RECOMMENDED)
OUTPUT TO
ACTUATOR A
OUTPUT TO
ACTUATOR B
(IF USED)
Actuator BActuator A
1. The VMS-35 can power one (1) or two (2) actuators.
2. Energize 24 VAC before connecting red lead to battery.
3. Also read actuator wiring and setup instructions.
4. To prevent signal interference proper signal wire cable
shielding is recommended.
5. When using long wire runs and a 2 – 10 Vdc signal, signal and power cables should be run in separate conduits to avoid interference.
NOTES
VMS-35
OR#5(U)
WH#3(Y) RD#2(+) BK#1(-)
OR#5(U)
WH#3(Y) RD#2(+) BK#1(-)
BACKUP CONTROL MODULE
SPECIFICATIONS
Actuator Usage: E030 (E030 includes a VMS-35 BCM), E029, E024 Power supply: 24 VAC ± 20% 50/60 Hz Power Consumption: 40 VA (add VA rating for actuator used) Number Actuators: One or Two Construction: Battery w/Circuit Board, Charger and Transformer Enclosure Type: NEMA 4X, IP66, UL 4X, CSA 4X Flame Retardant: UL 50 Construction: UV Stabilized Fiberglass Reinforced Polyester,
Polycarbonate Hinge and Closed Cell Neoprene Gasket
Connections: Two 1/2 IN conduit with one plug Number Batteries: One Initial Charge: 2-4 hours Battery Life: Up to 5 years … Replacement battery
model UB1213 / 12V, 1.3 Ah
Mounting: Feet for Wall Mount (4.91” x 8.75” centers) Environmental: Operating/ Storage: Ambient +32°F to +104°F
(0 to +40°C) – due to battery Weight: 4.25 lbs (2 kg)
VMS-35 WIRING DIAGRAM
TERMINALS
L System Power 24 VAC (+) LN System Neutral (-) RC Remote Control BT Battery Test (+) TG Test Ground (-) C1 Control Signal 1st Actuator (+) C2 Control Signal 2nd Actuator (+) NC1 Not Used NC2 Not Used NO1 Relay Normally Open 1st Actuator NO2 Relay Normally Open 2nd Actuator AC 24 VAC Out (+)
Operation:
Proportional Normal: Terminal L is connected to 24 VAC building power. Terminal LN completes the circuit to BK. Actuator responds to modulating input signal.
Power Failure: Terminal AC changes to 24 V square wave from battery/ inverter. A relay breaks the connection between Terminals C1 and NO1 forcing the actuator to return to the rotation switch position (See page 11 for explanation of rotation switch position).
Loss of Signal: Terminal AC uses 24VAC building power. The control signal is broken forcing the actuator to return to the rotation switch position (See page 11 for explanation of rotation switch position).
BAC_IOM_RevA_0214
5
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