Warner Electric Utility Safety Breakaway Switch User Manual

Utility Safety Breakaway Switch
P-1383 819-0115
Snap Hook
532-0002
Chain
260-0003 (36” Long)
Chain Ring
748-0322
Switch Snap Hook
532-0003
Safety Switch
1300-831-001
Trailer Brake Circuit
Front of Trailer
Pin to Point Toward
Towing Vehicle
Trailer Ground Circuit
Towing Vehicle
Battery
Max. 030
Safety Breakaway Switch
Chain
Nut
Nut
For chain replacement specify no. 1300-261-001 chain accessory complete with 36” chain.
Eye Bolt
171-0001
Kit No. 1300-74 Rated For Use With 2 to 8 Brakes
Failure to follow these instructions may result in product damage, equipment damage, and serious or fatal injury to personnel.
The safety breakaway switch is used in conjunction with a battery on the trailer to operate the electric trailer brakes in case of accidental separation between the towing vehicle and trailer.
1. Position the switch on the front of the trailer near
the hitch or the frame tongue with the pin pointing toward the towing vehicle. Mark the location for (1) mounting hole and drill a 1/4” diameter hole. Remove one nut and lock washer from the eye bolt and use to mount the eye bolt and switch assembly. Tighten both nuts securely with switch pointing towards the towing vehicle.
.030
(Typ.) Max.
Structural
Member
Lockwasher
Installation Instructions
2. Drill 1/4” diameter hole for the eye bolt in a convenient structural member on the towing vehicle chassis near the hitch (not the hitch assembly). Mount the eye bolt with the eyelet pointing toward the towing vehicle, by using the nuts and washer provided in bag marked 1300-261-001, and tighten securely.
3. Assemble the chain fastener accessory No. 1300-261-001 according to the sketch. Leave sufficient slack in the chain to avoid actuating the switch when turning a corner, yet short enough to engage the switch before the safety chains on the hitch become taut in a trailer disconnect condition. After the proper length of the chain has been established, tightly close both ends of the S-hook and the eyelet of the eyebolt mounted to the towing vehicle. The position of the switch must be such that it can swing freely in the direction of the chain.
4. Mount a battery on the trailer frame. If the trailer has an automotive type wet cell alread mounted, it may be used as the power source. The battery should be capable of holding the trailer’s electric brakes for at least 15 minutes and it must be the same voltage as the trailer brakes. Note: An automotive storage battery is
recommended as the power source.
5. Connect the safety breakaway switch into the wires of trailer brake circuit (as shown). Make sure all terminals and connections are secure and insulated. Use wire of the same size and type as that used in the main wiring of the trailer brakes as recommended in the trailer brake manufacturer’s brake installation instructions.
Periodically test the system by pulling the pin on the switch and trying to move the trailer with the towing vehicle. After testing, return the pin to the “full-in” position. Avoid prolonged or frequent activation of the safety switch, since the battery is discharged each time the switch is actuated. CHECK THE BATTERY PERIODICALLY TO ASSURE FULL CHARGE.
Warner Electric 800-825-9050
Warranty
Warner Electric LLC warrants that it will repair or replace (whichever it deems advisable) any product manufactured and sold by it which proves to be defective in material or workmanship within a period of one (1) year from the date of original purchase for consumer, commercial or industrial use.
This warranty extends only to the original purchaser and is not transferable or assignable without Warner Electric LLC’s prior consent.
Warranty service can be obtained in the U.S.A. by returning any defective product, transportation charges prepaid, to the appropriate Warner Electric LLC factory. Additional warranty information may be obtained by writing the Customer Satisfaction Department, Warner Electric LLC, 449 Gardner Street, South Beloit, Illinois 61080, or by calling 815-389-3771.
A purchase receipt or other proof of original purchase will be required before warranty service is rendered. If found defective under the terms of this warranty, repair or replacement will be made, without charge, together with a refund for transportation costs. If found not to be defective, you will be notified and, with your consent, the item will be repaired or replaced and returned to you at your expense.
This warranty covers normal use and does not cover damage or defect which results from alteration, accident, neglect, or improper installation, operation, or maintenance.
Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
Warner Electric LLC’s obligation under this warranty is limited to the repair or replacement of the defective product and in no event shall Warner Electric LLC be liable for consequential, indirect, or incidental damages of any kind incurred by reason of the manufacture, sale or use of any defective product. Warner Electric LLC neither assumes nor authorizes any other person to give any other warranty or to assume any other obligation or liability on its behalf.
WITH RESPECT TO CONSUMER USE OF THE PRODUCT, ANY IMPLIED WARRANTIES WHICH THE CONSUMER MAY HAVE ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL CONSUMER PURCHASE. WITH RESPECT TO COMMERCIAL AND INDUSTRIAL USES OF THE PRODUCT, THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES, WHETHER EXPRESSED OR IMPLIED BY OPERATION OF LAW OR OTHERWISE, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
Changes in Dimensions and Specifications
All dimensions and specifications shown in Warner Electric catalogs are subject to change without notice. Weights do not include weight of boxing for shipment. Certified prints will be furnished without charge on request to Warner Electric.
Warner Electric LLC
31 Industrial Park Road • New Hartford, CT 06057 815-389-3771 • Fax: 815-389-2582 www.warnerelectric.com
P-1383 • 819-0115 6/12 Printed in USA
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