Warner Electric CBC-150 User Manual [en, fr, de]

CBC-150 Series Clutch/Brake Controls

-239-21

P
819-0477

Installation and Operation Manual

Introduction

The Warner Electric CBC-150 series is a family
of clutch/brake controls which conveniently
mount to the conduit box cover of the Electro
Module line of electromagnetic clutches and
brakes. The CBC-150 series controls are dual
channel devices available in two models:

CBC-150-1 120 VAC input
CBC-150-2 220/240 VAC input

These controls are designed for operation of
all Warner Electric 90 VDC clutches and brakes.
They should not, however, be used to directly
power Warner Electric permanent magnet
failsafe brakes as these products require an
adjustable current or voltage supply for optimum
release. These controls indicate when the output
channels are energized with LEDs

Suppression circuitry insures fast coil decay for
rapid cycle rates. Customer provided switching
is accomplished on the AC input to the control.

Failure to follow these
instructions may result in product damage,
equipment damage, and serious or fatal
injury to personnel.

Reorder Information

Specifications

Input

CBC-150-1: 120 VAC, 50/60 Hz, 1 phase, 200 VA max.
CBC-150-2: 220/240 VAC, 50/60 Hz, 1 phase, 200 VA max.

Output

CBC-150-1: 90 VDC full-wave rectified nominal,

Dual channel, 0.8A max. per channel.

CBC-150-2: 90 VDC half-wave rectified nominal,

Dual channel, 0.8A max. per channel.

Fusing (external to control, supplied by customer)

CBC-150-1: 2 amp, 125 V fast-blo
CBC-150-2: 2 amp, 250 V fast-blo

Switching (Supplied by customer on AC input )

1. Electromechanical (SPDT) (or Two SPST)
CBC-150-1: Rated 120 VAC, 1 amp minimum
CBC-150-2: Rated 240 VAC, 1 amp minimum

2. Solid State (maximum leakage current < 2ma)
CBC-150-1: Rated 140 VAC, 2 amp minimum
CBC-150-2: Rated 280 VAC, 2 amp minimum

Ambient Temperature

-20° to +122°F (-29° to 50°C)

Model Part Number

CBC-150-1 6004-448-001
CBC-150-2 6004-448-002

Conduit 5370-101-042

Cycle Rate

In most applications, the maximum cycle rate
is limited by the clutch and/or brake capability
rather than by the control. To determine specific
capabilities, consult the Application Engineering
section of Warner Electric's Catalogs. The
following table lists those clutch/brake models
whose maximum cycle rate may be limited by
this control.

Maximum Cycle Rate

Models Limited by Control (cycles/min)

PB/PC-500 250
SF-500, EP-500, PB-650, EB-650 220
SF-650, EC-650, EM-210 175
PB/PC-825, EB-825 130
SF-825, EP-825, PC-1000, EB-1000 100
SF-825 brg., EC-825, EC-1000 95
SF-1000, EP-1000, PB/PC-1225 70
SF-1225, PB/PC-1525, EB-1225, AT-205 50
SF-1525, EP-1525, EC-1225 40
SF-1525HT 20

90 VDC

C

lutch or
Brake

R

ed

Red/White

Blue/White

Blue

(+)

CBC-150

Black/Red

Black/Blue

White

Switch

User Furnished

Fuse

C

BC-150-1:
120 VAC

CBC-150-2:

2

20/240 VAC

HOT

NEUTRAL

B

RAKE

RED LED

C

LUTCH

GREEN LED

(+)

(-)

(-)

1.8”

(45.7)

2.2”

(55.9)

0.22” (5.59)
4 holes

2.88” (73.2)

3.3” (83.8)

0.56”

(14.2)

0.15”

(3.81)

(All dimensions nominal)

To avoid injury (or even death),
always make certain all power is off before
attempting to install this control or any
electrical equipment.

Please refer to the Connection diagram when
following these instructions.

1. Clutch/Brake Wiring
a. BRAKE (RED LED):

Connect the red wire to one of the
brake leads; connect the red/white
stripe wire to the other lead wire of the
brake (or clutch).

b. CLUTCH (GREEN LED):

Connect the blue wire to one of the
clutch leads; connect the blue/white
stripe wire to the other lead wire of the
clutch (or brake).

2. AC Input Wiring
a. BRAKE (RED LED):

Connect the black/red stripe wire to
the hot side of the AC power source
through the switch and fuse as
indicated.

b. CLUTCH (GREEN LED):

Connect the black/blue stripe wire to
the hot side of the AC power source
through the switch and fuse as
indicated.

c. Connect the white wire to the neutral

side (other hot side for the CBC-150-2)
of the AC power.

Connection

Do not commonize any ouput

wiring.

Dimensions

3. Secure the control to the conduit box with
the (4) 10-32 Type F screws furnished.

This is a floating type power
supply and is not referenced to AC ground.
Under no circumstances should any of the
output wire leads be connected to earth or
chassis ground as the unit will be destroyed.

Warner Electric • 800-234-3369 P-239-21 • 819-0477