Page 1
CBC-150 Series Clutch/Brake Controls
-239-21
P
819-0477
Installation and Operation Manual
Introduction
The Warner Electric CBC-150 series is a family
of clutch/brake controls which conveniently
mount to the conduit box cover of the Electro
Module line of electromagnetic clutches and
brakes. The CBC-150 series controls are dual
channel devices available in two models:
CBC-150-1 120 VAC input
CBC-150-2 220/240 VAC input
These controls are designed for operation of
all Warner Electric 90 VDC clutches and brakes.
They should not, however, be used to directly
power Warner Electric permanent magnet
failsafe brakes as these products require an
adjustable current or voltage supply for optimum
release. These controls indicate when the output
channels are energized with LEDs
Suppression circuitry insures fast coil decay for
rapid cycle rates. Customer provided switching
is accomplished on the AC input to the control.
Failure to follow these
instructions may result in product damage,
equipment damage, and serious or fatal
injury to personnel.
Reorder Information
Specifications
Input
CBC-150-1: 120 VAC, 50/60 Hz, 1 phase, 200 VA max.
CBC-150-2: 220/240 VAC, 50/60 Hz, 1 phase, 200 VA max.
Output
CBC-150-1: 90 VDC full-wave rectified nominal,
Dual channel, 0.8A max. per channel.
CBC-150-2: 90 VDC half-wave rectified nominal,
Dual channel, 0.8A max. per channel.
Fusing (external to control, supplied by customer)
CBC-150-1: 2 amp, 125 V fast-blo
CBC-150-2: 2 amp, 250 V fast-blo
Switching (Supplied by customer on AC input )
1. Electromechanical (SPDT) (or Two SPST)
CBC-150-1: Rated 120 VAC, 1 amp minimum
CBC-150-2: Rated 240 VAC, 1 amp minimum
2. Solid State (maximum leakage current < 2ma)
CBC-150-1: Rated 140 VAC, 2 amp minimum
CBC-150-2: Rated 280 VAC, 2 amp minimum
Ambient Temperature
-20° to +122°F (-29° to 50°C)
Model Part Number
CBC-150-1 6004-448-001
CBC-150-2 6004-448-002
Conduit 5370-101-042
Cycle Rate
In most applications, the maximum cycle rate
is limited by the clutch and/or brake capability
rather than by the control. To determine specific
capabilities, consult the Application Engineering
section of Warner Electric's Catalogs. The
following table lists those clutch/brake models
whose maximum cycle rate may be limited by
this control.
Maximum Cycle Rate
Models Limited by Control (cycles/min)
PB/PC-500 250
SF-500, EP-500, PB-650, EB-650 220
SF-650, EC-650, EM-210 175
PB/PC-825, EB-825 130
SF-825, EP-825, PC-1000, EB-1000 100
SF-825 brg., EC-825, EC-1000 95
SF-1000, EP-1000, PB/PC-1225 70
SF-1225, PB/PC-1525, EB-1225, AT-205 50
SF-1525, EP-1525, EC-1225 40
SF-1525HT 20
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90 VDC
C
lutch or
Brake
R
ed
Red/White
Blue/White
Blue
(+)
CBC-150
Black/Red
Black/Blue
White
Switch
User Furnished
Fuse
C
BC-150-1:
120 VAC
CBC-150-2:
2
20/240 VAC
HOT
NEUTRAL
B
RAKE
RED LED
C
LUTCH
GREEN LED
(+)
(-)
(-)
1.8”
(45.7)
2.2”
(55.9)
0.22” (5.59)
4 holes
2.88” (73.2)
3.3” (83.8)
0.56”
(14.2)
0.15”
(3.81)
(All dimensions nominal)
To avoid injury (or even death),
always make certain all power is off before
attempting to install this control or any
electrical equipment.
Please refer to the Connection diagram when
following these instructions.
1. Clutch/Brake Wiring
a. BRAKE (RED LED):
Connect the red wire to one of the
brake leads; connect the red/white
stripe wire to the other lead wire of the
brake (or clutch).
b. CLUTCH (GREEN LED):
Connect the blue wire to one of the
clutch leads; connect the blue/white
stripe wire to the other lead wire of the
clutch (or brake).
2. AC Input Wiring
a. BRAKE (RED LED):
Connect the black/red stripe wire to
the hot side of the AC power source
through the switch and fuse as
indicated.
b. CLUTCH (GREEN LED):
Connect the black/blue stripe wire to
the hot side of the AC power source
through the switch and fuse as
indicated.
c. Connect the white wire to the neutral
side (other hot side for the CBC-150-2)
of the AC power.
Connection
Do not commonize any ouput
wiring.
Dimensions
3. Secure the control to the conduit box with
the (4) 10-32 Type F screws furnished.
This is a floating type power
supply and is not referenced to AC ground.
Under no circumstances should any of the
output wire leads be connected to earth or
chassis ground as the unit will be destroyed.
Warner Electric • 800-234-3369 P-239-21 • 819-0477
Page 3
DECLARATION OF CONFORMITY
E:
W
declare under our sole responsibility that the products of the family
are exclusively designed for incorporation in another machine. The operation
f the product is submitted to the conformity of the complete equipment,
o
ollowing the provisions of the directive 89/392/EEC.
f
he conformity of the above specified products with the provisions of the
T
irective 72/23/EEC is supported by the full respect of the standards EN
D
61010-1.
f the mounting and connecting instructions of the installation manual have
I
been respected, this product will be conforming to the standards EN50081-1
nd EN50082-1 relating to the EMC directive 89/336/EEC.
a
South Beloit, IL 61080
P and General Manager: M. T.
V
DO NOT TOUCH THE BOARD IF POWER IS APPLIED.
elated to the EMC-directive 89/336/EEC
r
For Clutch and Brake Control
1. The control must be mounted in a closed metal cabinet.
2. The power connection between control and clutch/brake must be MADE
3. The control connection must utilize shielded cables.
4. The shield of the cables must be grounded at both ends.
5. Power connections and control connection must be placed in separate
WARNER ELECTRIC
31 Industrial Park Road
New Hartford, CT 06057
CBC 150-1
CBC 150-2
To avoid injury, always make certain
all power is off before attempting
to install or repair this control.
Mounting and Connecting Instructions
using shield cable.
canals.
DECLARACION DE CONFORMIDAD
Nosotros: WARNER ELECTRIC
eclaramos bajo nuestra propia responsabilidad que los productos de la
d
amilia
f
on diseñados exclusivamente para incorporarse en otra maquina. El
s
funcionamiento de este producto esta sujeto al cumplimiento de todo el
quipo usado en la maquina, con los lineamientos de la norma 89/392/EEC.
e
El cumplimiento de los lineamientos de la norma 72/23/EEC con los productos
encionados anteriormente, se basa y respeta los estandares EN 61010-1.
m
i las instrucciones de montaje e instalación electrica del instructivo son
S
respetadas, este producto cumplirá con los estandares EN50081-1 y
N50082-1 que se relacionan con la norma 89/336/EEC.
E
South Beloit, IL 61080
P and General Manager: M. T.
V
siempre asegurese que todas las fuentes de poder esten
apagadas.
NO TOQUE EL CIRCUITO ELECTRICO SI LA FUENTE DE PODER
ESTA ENCEDIDA.
en relación a la norma de EMC 89/336/EEC
PARA CONTROLES DE CLUTCHES Y FRENOS
1. El control debe de instalarse adentro de una caja metalica.
2. Las conexiones electricas entre el control y el cluch/freno DEBEN hacerse
con cable blindado.
3. Las conexiones de bajo voltaje en el control deben utilizar cables
blindados.
4. El blindaje de los cables debe de aterrizarse en ambos lados.
5. Las conexiones entre la fuente de poder, y las conexiones de bajo voltaje
deben de hacerse en diferentes cables.
31 Industrial Park Road
New Hartford, CT 06057
CBC 150-1
CBC 150-2
ADVERTENCIA:
Para evitar cualquier daño
personal, antes de intentar
instalar o reparar este control,
INSTRUCCIONES DE MONTAJE Y
CONEXIONES ELECTRICAS
KONFORMITÄTSERKLÄRUNG
Wir: WARNER ELECTRIC
erkälren in alleiniger Verantwortung, daß die Prdukte der Familie
ausschließlich zum Einbau in eine andere Maschine bestimmt sind. Die
Inbetriebnahme ist solange untersagt, bis die Konformität des Endproduktes
mit der Richtlinie 89/392/EWG gegeben ist.
Die Übereinstimmung des bezeichneten Produktes mit den Vorschriften der
Richtlinie 72/23/EWG wird nachgewiesen durch die Einhaltung der Normen EN
61010-1.
Sofern die Montage-Anweisungen der Bedienungsanleitung eingehalten
wurden, ist dieses Podukt knoform zu EN50081-1 und EN50082-1 und die
EMV somit gewährleistet - Richtlinie 89/3366/EWG.
South Beloit, IL 61080
VP and General Manager: M. T.
KARTE BEI EINGESCHALTETER STROMVERSORGUNG NICHT
BERÜHREN.
bezogen zu den EMW Richtlinic 89/336/EWG
FÜR STEURGERÃTE KUPPLUNGEN UND BREMSEN
1. Das Gerãt muß in einem gesclossenen metallschrank eingebaut werden.
2. Leistungsverbindungen Steuergerãte/Kupplungen - Bremsen mit
3. Steuerdeitungen, Ein-und Ausgãnge mittels abgeschimten Kabeln durch-
4. Abschirmung an beiden Enden des Kabels erden.
5. Leistungs-und Steuerverbindungen in separate Kabelkanãle durchziehen.
31 Industrial Park Road
New Hartford, CT 06057
WARUNG:
Verletzungen zu vermeiden.
MONTAGE UND KABELVERBINDUNGEN
ANWEISUNGEN
abgeschim Kabel durchfubren.
führen.
CBC 150-1
CBC 150-2
Vor Einbau oder Wartung des
Gerätes unbedingt die
Stromversorgung unterbrechen um
DÉCLARATION DE CONFORMITÉ
Nous: WARNER ELECTRIC
déclarons sous notre seule responsabilité que les produits de la famille
sont uniquement destinés à l’intégration dans une machine. La mise en
service de ces produits est subséquente à l’homologation de l’ensemble de
l’équipmement, conformément à la directive 89/392/CEE.
La conformité des produits spécifiés ci-dessus avec les exigences de la
directive 72/23/CEE est supportée par le respect des normes EN 61010-1.
Si les instructions de montage et de câblage du manuel sont respectées, ce
produit est conforme aux normes EN50081-1 et EN50082-1 directive
89/336/CEE relative à la CEM.
South Beloit, IL 61080
soit coupée avant installation ou intervention sur ces
équipements.
NE PAS TOUCHER LE CIRCUIT ÉLECTRONIQUE, SI LA PUISSANCE
EST APPLIQUÉE.
relatives à la CEM, directive 89/336/CEE
DES CONTROLES POUR EMBRAYAGES ET FREINS
1. L’ appareil doit être monté dans une armoire métallique close.
2. Liasion de puissance entre contrôle et embrayage/frein par cãble blindé.
3. Raccordements de consigne, entrées et sorties par cãbles blindés.
4. Les blindages sont reliés à la terre aux deux extrémités du cãble.
5. Les cãbles de commande et les cãbles de puissance ne seront pas placés
dans le mëme caniveau.
31 Industrial Park Road
New Hartford, CT 06057
CBC 150-1
CBC 150-2
VP and General Manager: M. T.
ADVERTISSEMENT:
Afin d’éviter des blessures,
s’assurer que toute puissance
INSTRUCTIONS D’INSTALLATION
ET DE CABLAGE
Page 4
Warranty
Warner Electric LLC warrants that it will repair or replace (whichever it deems advisable) any
product manufactured and sold by it which proves to be defective in material or workmanship
within a period of one (1) year from the date of original purchase for consumer, commercial or
industrial use.
This warranty extends only to the original purchaser and is not transferable or assignable without
Warner Electric LLC’s prior consent.
Warranty service can be obtained in the U.S.A. by returning any defective product, transportation
charges prepaid, to the appropriate Warner Electric LLC factory. Additional warranty information
may be obtained by writing the Customer Satisfaction Department, Warner Electric LLC, 449
Gardner Street, South Beloit, Illinois 61080, or by calling 815-389-3771.
A purchase receipt or other proof of original purchase will be required before warranty service is
rendered. If found defective under the terms of this warranty, repair or replacement will be made,
without charge, together with a refund for transportation costs. If found not to be defective, you
will be notified and, with your consent, the item will be repaired or replaced and returned to you
at your expense.
This warranty covers normal use and does not cover damage or defect which results from
alteration, accident, neglect, or improper installation, operation, or maintenance.
Some states do not allow limitation on how long an implied warranty lasts, so the above limitation
may not apply to you.
Warner Electric LLC’s obligation under this warranty is limited to the repair or replacement of the
defective product and in no event shall Warner Electric LLC be liable for consequential, indirect,
or incidental damages of any kind incurred by reason of the manufacture, sale or use of any
defective product. Warner Electric LLC neither assumes nor authorizes any other person to give
any other warranty or to assume any other obligation or liability on its behalf.
WITH RESPECT TO CONSUMER USE OF THE PRODUCT, ANY IMPLIED WARRANTIES WHICH
THE CONSUMER MAY HAVE ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF
ORIGINAL CONSUMER PURCHASE. WITH RESPECT TO COMMERCIAL AND INDUSTRIAL
USES OF THE PRODUCT, THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL
OTHER WARRANTIES, WHETHER EXPRESSED OR IMPLIED BY OPERATION OF LAW OR
OTHERWISE, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so
the above limitation or exclusion may not apply to you. This warranty gives you specific legal
rights and you may also have other rights which vary from state to state.
Changes in Dimensions and Specifications
All dimensions and specifications shown in Warner Electric catalogs are subject to change without
notice. Weights do not include weight of boxing for shipment. Certified prints will be furnished
without charge on request to Warner Electric.
Warner Electric LLC
31 Industrial Park Road • New Harford, CT 06057
815-389-3771
www.warnerelectric.com
• Fax: 815-389-2582
P-239-21 819-0477 2/11 Printed in USA
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