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CBC-100 Series Clutch/Brake Controls
P-266
819-0472
Installation and Operation Manual
Introduction
The Warner Electric CBC-100 series clutch/brake
controls are compact units designed for operation of
all Warner Electric 90 VDC clutches and brakes. They
should not, however, be used to directly power
Warner Electric permanent magnet failsafe brakes as
these products require an adjustable current or
voltage supply for optimum release.
The CBC-100 controls can be conveniently mounted
into any Warner Electric’s standard conduit box or
into any control panel. These controls are single
channel devices available in two models:
CBC-100-1 120 VAC input
CBC-100-2 220/240 VAC input
Internal circuitry provides suppression of transients
during decay of the magnetic field to assure fast current decay for rapid cycle rates. Customer supplied
switching is accomplished on the AC input to the
control. The CBC-100 series controls are UL Listed
and CSA Certified.
Cycle Rate
In most applications, the maximum cycle rate is limited
by the clutch and/or brake capability rather than by the
control. To determine specific capabilities, consult the
Application Engineering section of Warner Electric
Catalogs, P-1234 and P-1264. The following table lists
those clutch/brake models which maximum cycle rate
may be limited by this control.
Specifications
Input
CBC-100-1:120 VAC, 50/60 Hz, 1 phase, 100 VA max.
CBC-100-2: 220/240 VAC, 50/60 Hz, 1 phase, 100 VA max.
Output
CBC-100-1: 90 VDC full-wave rectified nominal, 0.8 amps max.
CBC-100-2: 90 VDC half-wave rectified nominal, 0.8 amps max.
Fusing (external to control, supplied by customer)
CBC-100-1: 1 amp, 125 V fast-blo
CBC-100-2: 1 amp, 250 V fast-blo
Switching (external to control, supplied by customer
on AC input)
1. Electromechanical (SPST)
CBC-100-1: Rated 120 VAC, 1 amp minimum
CBC-100-2: Rated 240 VAC, 1 amp minimum
2. Solid State (maximum leakage current < 2 ma)
CBC-100-1: Rated 140 VAC, 1 amp minimum
CBC-100-2: Rated 280 VAC, 1 amp minimum
Ambient Temperature
+32° to 122°F (0° to 50° C)
Maximum Cycle
Rate
Models Limited by Control (cycles/min)
PB/PC-500 250
SF-500, EP-500, PB-650, EB-650 220
SF-650, EC-650, EM-210 175
PB/PC-825, EB-825 130
SF-825, EP-825, PC-1000, EB-1000 100
SF-825 brg., EC-825, EC-1000 95
SF-1000, EP-1000, PB/PC-1225 70
SF-1225, PB/PC-1525, EB-1225, AT-205 50
SF-1525, EP-1525, EC-1225 40
SF-1525HT 20
Reorder Information
Model Part Number
CBC-100-1 6003-448-101
CBC-100-2 6003-448-103
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Installation
FUSE
SWITCH
BLACK/
RED
HOT
CBC-100-1
120 VAC
CBC-100-2
220/240 VAC
NEUTRAL
USER FURNISHED
WHITE
CBC-100
RED
RED/WHITE
90
VOLT
2.18"
(55.4)
1.34"
(34.0)
MAX.
0.166" (4.2) DIA.
MOUNTING HOLE
FOR #6 SCREW
0.625"
(15.9)
0.625"
(15.9)
MAX.
BLACK/RED
WHITE
RED
RED/WHITE
CBC-100
To avoid injury (or even death),
always make certain all power is off before
attempting to install this control or any electrical
equipment.
1. Conduit Box Mount
a. Mount the conduit box to the magnet
assembly per the instructions found in the
manual shipped with the clutch or brake.
b. Connect wires to the power source, switching,
and magnet coil per the Connection diagram
and the following instructions:
1. Connect the red wire to one of the magnet
terminals.
2. Connect the red/white stripe wire to the
other magnet terminal.
3. Connect the hot side of the power source
to the black/red wire through the fuse and
switch as shown.
4. Connect the neutral side (other hot side for
the CBC-100-2) to the white wire.
c. Attach the cover with the CBC-100 to the
conduit box.
2. Panel Mount
a. Mount the CBC-100 in a convenient location in
the conrol panel using the Dimensions diagram. NOTE: A barrier strip or terminal strip is
recommended for wiring between the CBC100 and the external connections to the brake
or clutch, switch, fuse, and power source.
b. Connect the power source, switching, and
magnet coil per the Connection diagram and
the following instructions:
1. Connect the red wire to one of the magnet
terminals.
2. Connect red/white strip wire to the other
magnet terminal.
3. Connect the hot side of the power source
to the black/red wire through the fuse and
switch as shown.
4. Connect the neutral side (other hot side for
the CBC-100-2) to the white wire.
Connection
Mounting Diagram
Dimensions
This is a floating-type power supply
and is not referenced to AC ground. Under no
circumstances should any of the output wire leads
be connected to earth or chassis ground as the unit
will be destroyed.
Warner Electric • 800-234-3369 P-266 • 819-0472
2
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DECLARATION OF CONFORMITY
WE: WARNER ELECTRIC
31 Industrial Park Road
New Hartford, CT 06057
declare under our sole responsibility that the products of the family
CBC 100-1
CBC 100-2
are exclusively designed for incorporation in another machine. The operation of the
product is submitted to the conformity of the complete equipment, following the
provisions of the directive 89/392/EEC.
The conformity of the above specified products with the provisions of the Directive
72/23/EEC is supported by the full respect of the standards EN 61010-1.
If the mounting and connecting instructions of the installation’s manual have been
respected, this product will be conform to the standards EN50081-1 and
EN50082-1 relating to the EMC directive 89/336/EEC.
New Hartford, CT 06057
VP and General Manager: M. T.
To avoid injury, always make certain all
power is off before attempting to install
or repair this control.
DO NOT TOUCH THE BOARD IF POWER IS APPLIED.
Mounting and Connecting Instructions
related to the EMC-directive 89/336/EEC
For Clutch and Brake Control
1. The control must be mounted in a closed metal cabinet.
2. The power connection between control and clutch/brake must be MADE
using shield cable.
3. The control connection must utilize shielded cables.
4. The shield of the cables must be grounded at both ends.
5. Power connections and control connection must be placed in separate
canals.
DECLARACION DE CONFORMIDAD
Nosotros: WARNER ELECTRIC
declaramos bajo nuestra propia responsabilidad que los productos de la familia
son diseñados exclusivamente para incorporarse en otra maquina. El
funcionamiento de este producto esta sujeto al cumplimiento de todo el equipo
usado en la maquina, con los lineamientos de la norma 89/392/EEC.
El cumplimiento de los lineamientos de la norma 72/23/EEC con los productos
mencionados anteriormente, se basa y respeta los estandares EN 61010-1.
Si las instrucciones de montaje e instalación electrica del instructivo son
respetadas, este producto cumplirá con los estandares EN50081-1 y EN50082-
1 que se relacionan con la norma 89/336/EEC.
New Hartford, CT 06057
VP and General Manager: M. T.
reparar este control, siempre asegurese que todas las fuentes
de poder esten apagadas.
NO TOQUE EL CIRCUITO ELECTRICO SI LA FUENTE DE PODER
ESTA ENCEDIDA.
en relación a la norma de EMC 89/336/EEC
PARA CONTROLES DE CLUTCHES Y FRENOS
1. El control debe de instalarse adentro de una caja metalica.
2. Las conexiones electricas entre el control y el cluch/freno DEBEN hacerse
con cable blindado.
3. Las conexiones de bajo voltaje en el control deben utilizar cables blindados.
4. El blindaje de los cables debe de aterrizarse en ambos lados.
5. Las conexiones entre la fuente de poder, y las conexiones de bajo voltaje
deben de hacerse en diferentes cables.
31 Industrial Park Road
New Hartford, CT 06057
CBC 100-1
CBC 100-2
ADVERTENCIA:
Para evitar cualquier daño personal, antes de intentar instalar o
INSTRUCCIONES DE MONTAJE Y
CONEXIONES ELECTRICAS
KONFORMITÄTSERKLÄRUNG
Wir: WARNER ELECTRIC
erkälren in alleiniger Verantwortung, daß die Prdukte der Familie
ausschließlich zum Einbau in eine andere Maschine bestimmt sind. Die
Inbetriebnahme ist solange untersagt, bis die Konformität des Endproduktes mit
der Richtlinie 89/392/EWG gegeben ist.
Die Übereinstimmung des bezeichneten Produktes mit den Vorschriften der
Richtlinie 72/23/EWG wird nachgewiesen durch die Einhaltung der Normen EN
61010-1.
Sofern die Montage-Anweisungen der Bedienungsanleitung eingehalten wurden,
ist dieses Podukt knoform zu EN50081-1 und EN50082-1 und die EMV somit
gewährleistet - Richtlinie 89/3366/EWG.
New Hartford, CT 06057
VP and General Manager: M. T.
NICHT BERÜHREN.
bezogen zu den EMW Richtlinic 89/336/EWG
FÜR STEURGERÃTE KUPPLUNGEN UND BREMSEN
1. Das Gerãt muß in einem gesclossenen metallschrank eingebaut werden.
2. Leistungsverbindungen Steuergerãte/Kupplungen - Bremsen mit abgeschim
3. Steuerdeitungen, Ein-und Ausgãnge mittels abgeschimten Kabeln
4. Abschirmung an beiden Enden des Kabels erden.
5. Leistungs-und Steuerverbindungen in separate Kabelkanãle durchziehen.
31 Industrial Park Road
New Hartford, CT 06057
CBC 100-1
CBC 100-2
WARUNG:
brechen um Verletzungen zu vermeiden.
Vor Einbau oder Wartung des Gerätes
unbedingt die Stromversorgung unter-
KARTE BEI EINGESCHALTETER STROMVERSORGUNG
MONTAGE UND KABELVERBINDUNGEN
ANWEISUNGEN
Kabel durchfubren.
durchführen.
DÉCLARATION DE CONFORMITÉ
Nous: WARNER ELECTRIC
déclarons sous notre seule responsabilité que les produits de la famille
sont uniquement destinés à l’intégration dans une machine. La mise en service
de ces produits est subséquente à l’homologation de l’ensemble de
l’équipmement, conformément à la directive 89/392/CEE.
La conformité des produits spécifiés ci-dessus avec les exigences de la directive
72/23/CEE est supportée par le respect des normes EN 61010-1.
Si les instructions de montage et de câblage du manuel sont respectées, ce
produit est conforme aux normes EN50081-1 et EN50082-1 directive
89/336/CEE relative à la CEM.
New Hartford, CT 06057
VP and General Manager: M. T.
vention sur ces équipements.
NE PAS TOUCHER LE CIRCUIT ÉLECTRONIQUE, SI LA PUISSANCE
EST APPLIQUÉE.
relatives à la CEM, directive 89/336/CEE
DES CONTROLES POUR EMBRAYAGES ET FREINS
1. L’ appareil doit être monté dans une armoire métallique close.
2. Liasion de puissance entre contrôle et embrayage/frein par cãble blindé.
3. Raccordements de consigne, entrées et sorties par cãbles blindés.
4. Les blindages sont reliés à la terre aux deux extrémités du cãble.
5. Les cãbles de commande et les cãbles de puissance ne seront pas placés
dans le mëme caniveau.
31 Industrial Park Road
New Hartford, CT 06057
CBC 100-1
CBC 100-2
ADVERTISSEMENT:
Afin d’éviter des blessures, s’assurer que toute puissance soit
coupée avant installation ou inter-
INSTRUCTIONS D’INSTALLATION
ET DE CABLAGE
Page 4
Warranty
Warner Electric LLC warrants that it will repair or replace (whichever it deems advisable) any
product manufactured and sold by it which proves to be defective in material or workmanship within a
period of one (1) year from the date of original purchase for consumer, commercial or industrial use.
This warranty extends only to the original purchaser and is not transferable or assignable without
Warner Electric LLC’s prior consent.
Warranty service can be obtained in the U.S.A. by returning any defective product, transportation
charges prepaid, to the appropriate Warner Electric LLC factory. Additional warranty information may
be obtained by writing the Customer Satisfaction Department, Warner Electric LLC, 449 Gardner
Street, South Beloit, Illinois 61080, or by calling 815-389-3771.
A purchase receipt or other proof of original purchase will be required before warranty service is
rendered. If found defective under the terms of this warranty, repair or replacement will be made,
without charge, together with a refund for transportation costs. If found not to be defective, you will be
notified and, with your consent, the item will be repaired or replaced and returned to you at your
expense.
This warranty covers normal use and does not cover damage or defect which results from
alteration, accident, neglect, or improper installation, operation, or maintenance.
Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may
not apply to you.
Warner Electric LLC’s obligation under this warranty is limited to the repair or replacement of the
defective product and in no event shall Warner Electric LLC be liable for consequential, indirect,
or incidental damages of any kind incurred by reason of the manufacture, sale or use of any defective
product. Warner Electric LLC neither assumes nor authorizes any other person to give any other
warranty or to assume any other obligation or liability on its behalf.
WITH RESPECT TO CONSUMER USE OF THE PRODUCT, ANY IMPLIED WARRANTIES WHICH THE
CONSUMER MAY HAVE ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL
CONSUMER PURCHASE. WITH RESPECT TO COMMERCIAL AND INDUSTRIAL USES OF THE
PRODUCT, THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER
WARRANTIES, WHETHER EXPRESSED OR IMPLIED BY OPERATION OF LAW OR OTHERWISE,
INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTIES OF MERCHANTABILITY
OR FITNESS.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you. This warranty gives you specific legal rights and
you may also have other rights which vary from state to state.
Changes in Dimensions and Specifications
All dimensions and specifications shown in Warner Electric catalogs are subject to change without
notice. Weights do not include weight of boxing for shipment. Certified prints will be furnished without
charge on request to Warner Electric.
Warner Electric LL C
31 Industrial Park Road
815-389-3771
www.warnerelectric.com
An Altra Industrial Motion Company
P-266 819-0472 06/11 Printed in USA
• Fax: 815-389-2582
• New Hartford, CT 06057
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