Walton Sw2 Owner's Manual

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umidity Source
H
Sample specifications for SW-2
Vapor output of the humidifier shall be constant while in operation and shall not depend on the temperature of the air or water.
Humidifier(s) shall be Model SW-2 as manufactured by Humidity Source, LLC. Must be UL listed for US and Canada.
Quality, Selection, Support
MODEL
SW-2
Support bracket optional
SPECIFICATIONS
CAPACITY Electric Motor
Moisture Output – 2 lb./hr. 50 Watts
115 volts, single phase, 60 Hz.
WEIGHT Net: 10 lb. CARTON SIZE
Shipping: 11 lb. 15 ½” X 12 ¼” X 15 ¼” Operating: 15 lb.
WATER CONNECTIONS & PRESSURES
Supply: 1/8” Male Pipe Thread
Overflow: ¼” Female Pipe Thread Operating Pressure Range: 10-150 psig
Disk
CENTRIFUGAL ATOMIZER
Vapor Making Comb
Pump Tube
Impeller Cap
Heart of the unit The heart of Humidity Source humidifier units is the patented masterfully engineered Centrifugal Atomizer. Water is drawn by centrifugal force up through the rotating impeller cap and pump tube, then spun across the disk rotating at 3250 RPM striking the Vapor­Maker Comb creating an extremely fine vapor. An integral fan under the rotating disk blows the vapor out of the unit resulting in a fine atomized vapor that is quickly absorbed into the air.
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HUMIDITY SOURCE ATOMIZING
humidifiers produce moisture that will quickly be absorbed in the air. However, it is very important that the humidifier be installed so that there is no chance of the moisture striking any object before it has been absorbed by the air. If any solid is hit with air containing suspended or unabsorbed moisture, condensation and dripping will result. It is therefore most important that all directions and minimum dimensions be strictly adhered to.
Water Supply 1/4” O.D. Tube
No Obstruction Within This Region To Prevent Wetting Objects
Water conn 1/8” MPT
Overflow Connection 1/4” FPT
24”
24”
ection
Top View
6’ 0”
18”
6’ 0”
6’ 0”
Elevation
NOTE: Drawings Not To Scale
C
A
B
D
ACCESSORIES
A. Duct mounted, high limit humidistat.
Model No. HC-201
B. Wall mounted humidistat. Model No. P825. C. Johnston Controls electronic humidistat.
Model No. W351 and remote sensor (E)
E
D. Air duct pressure switch. Model No.
PC-301
Humidity Source, LLC
90 Dayton Ave. Suite 58 Passaic, New Jersey 07055
TEL 973-916-1001 FAX: 973-916-0770
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umidity Source
H
MODEL SW-2
Your humidifier has been designed and engineered to give, with proper care, many years of trouble free service. Therefore, if this unit ceases to operate properly, we suggest you contact your local dealer. If we, at Humidity Source, can be of any assistance to you, please feel free to write, call or e-mail.
IMPORTANT
This space type humidifier is designed so that it may be shelf mounted. The shelf should be at least 18” (45.7cm) below the ceiling and 6 feet (1.8m) above floor. The directional vapor dome should be positioned to diffuse moisture without striking any obstructions closer than six feet and maintain 24” minimum between each side of the humidifier and any wall or obstruction.
PROCEDURE
Run a water supply line using 1/4” o.d. copper or plastic tubing or 1/8” pipe. Keep the line to the rear of the unit to avoid creating an obstruction.
Flush water feed lines before making final connection to avoid having cutting oil, pipe scale, or chips which may clog the float valve.
Turn on water valve and adjust water level to 1/2” below the overflow connection by adjusting the thumb screw as shown in Figure 1.
Adjustment is easily made using the adjusting thumb screw for higher or lower water level as illustrated.
SERVICE & REPAIR
Should this humidifier need service or repair some time in the future, return only atomizing unit direct to the factory.
CARE OF THE MACHINE
Due to air washing while the humidifier is in operation, a deposit of dirt and dust may settle in the bottom of the water reservoir and screen, and it is recommended that both be cleaned regularly.
Quality, Selection, Support
24”
24”
Top View
INSTALLATION & MAINTENANCE INSTRUCTIONS
IN ROOM MOUNTED HUMIDIFIER
Periodically the atomizing unit should be taken from the reservoir and given a careful visual check. The pump tube should be spun by hand to make sure that it is free to revolve without binding. See maintenance instructions.
Shut –off valve
¼” water supply
¼” comp. connection water supply
¼” female pipe overflow connection to drain
WIRING
The atomizer motor draws .67 Amps at 115 Volts A.C. single phase and 60 Hz service. Provide standard electric receptacle to receive electric cord from humidifier. Have the hot leg of service to this receptacle wired in series with the humidistat terminals and use a standard disconnect switch if required. See wiring diagram.
This humidifier may be run continuously or operated by means of a humidistat.
Our standard human hair element humidistat model P­825 is correct for most applications maintaining up to 60% RH.
For humidors and other high humidity applications, or for more precise control, use the electronic humidistat model W351A. This model also has an optional digital display module to indicate the set point and the actual R.H. in the room.
Typical Installation
No obstruction within the dimensions indicated to prevent wetting objects.
Ceiling
18”
6’ Minimum To Wall
6’ Minimum To Floor
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Page 4
Float Valve Operation
Pressure Range
10-150 psig
Figure 1
Screen
Remove impeller
cap
2-B
Reservoir Wall
Atomizing Unit
2-A
FIGURE 2
Adjusting Thumb Screw
Pump Tube
Impeller Cap
Sight into bottom
of tube
These openings
must be clear
2-C
Mounting Washer
Mounting Nut
1/8” MPT
OPERATION
Positive capacity atomizing humidifiers produce a mist that will quickly evaporate into the air if there is no impingement of water particles against barrier surfaces before the water particles against barrier surfaces before the water is completely absorbed. Strict attention to minimum clearance dimensions must be adhered to in order to avoid condensation.
MAINTENANCE
Unplug electric cord & remove dome. Carefully lift atomizing unit out of reservoir (Figure 2). Hold atomizing unit firmly and remove the perforated screen (2-A) by turning it slightly to the left until the four lugs are in line with the slots. To remove the impeller cap (2-B), hold a flat file or the back of a table knife flat against the side of the tube and gently tap the
cap which is held in place by a pressed fit. After the cap has been removed, the inside of the tube is visible and it is simple matter to clean it with a piece of cloth on the end of a screwdriver or a small round brush.
There are three ports through which water makes its way from the pump tube to the top of the rotating disc (2-C). These ports should be cleaned out with the aid of a wire. See drawing on this page.
Replace the impeller cap by tapping it evenly back into place, using plastic handle on screwdriver.
Remove water from reservoir & rinse. Fill reservoir with white vinegar or other mild acid solution. Replace dome & atomizer on reservoir & block outlet of dome with plastic wrap & a rubber band. Run atomizer for ½ hour or until minerals are completely dissolved. If necessary, rinse with diluted chlorine bleach solution. Rinse with clean water and return to service. For hard water problems, see “demineralized water” below.
Inspect float valve assemble periodically, & replace when necessary, or every few years. Should this humidifier need service or repair some time in the future, return only atomizing unit direct to the factory.
DEMINERALIZED WATER
If your local water supply has a high mineral content, (call water company & ask for “total dissolved solids” or T.D.S.) This mineral will create tiny particles of airborne “white dust” when the mist evaporates in the air. To eliminate this dust, use an ion exchange or a reverse osmosis demineralizer. See Humidity Source data sheets for Reverse Osmosis demineralizing filters.
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Page 5
C
er
W351 Humidistat
Electronic Sensor
COM PWR OUT
Wiring Diagram If Using P-825 Humidistat Installation
Humidifi
Receptacle
Humidity Source P-825 Wall Humidistat
120 VAC
L1
L
2
Neutral Hot
H
L
W351A Wiring Diagram If Using W351 On/Off Controller
Controller Power Module Digital Display W351A Y350R D351
COM VDC SEN
120 VAC
To Humidifier
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MODEL SW-2 REPLACEMENT PARTS
Description Part Number
Dome Strap Assembly 079590
Dome 905026
Channel Rubber 905582
Atomizing Assembly WF/525/9/2
Rubber Mounts (3) 80096
Impeller Cap 905587
Cylindrical Screen 905543
P-825 Humidistat Human Hair Element
Standard
Humidifier Accessories
W351 Humidistat Electronic Sensor
For high humidity And/or close tolerances
Float Valve Assembly 079057
Reservoir 905608
Humidity Source Reverse Osmosis water Treatment systems. Sizes range from industrial capacities down to individual room units.
Humidity Source LLC
90 Dayton Ave.Suite 58, Passaic, New Jersey 07055
Phone 973-916-1001 e-mail [email protected]
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umidity Source
H
Sample specifications for SF-5/SW-5
Cold water centrifugal atomizing type humidifier and mounting brackets for installation overhead. Water level reservoir includes valve to automatically regulate water flow. Atomizer includes motor, impeller, disc and breaker comb to produce a fine vapor and introduce moisture with a small amount of air through the vapor dome to the surroundings. All water exposed parts to be copper, brass or non-ferrous alloy.
The SF5 includes an air filter to protect atomizing unit from dust, lint etc. in the small amount of primary air that passes through the atomizer. Must be UL listed for US and Canada.
Quality, Selection, Support
MODEL
SF-5/SW-5
SPECIFICATIONS
CAPACITY Electric Motor
Moisture Output – 5 lb./hr. .76 amps
115 volts, 1 ph – 50/60 Hz.
WEIGHT 3250 RPM Net: 25 lb.
Shipping: 28 lb. CARTON SIZE Operating: 36 lb. Unit: 12” x 20” x 18” Dome: 13 3/4” x 10 ¼” x 19 ¼” DIMENSIONS Height: 10 ½” Diameter: 14 ½”
WATER CONNECTIONS & PRESSURES Notes:
Supply: 1/8” Male Pipe Thread SF Models equipped with filters of a washable,
Overflow: ¼” Female Pipe Thread replaceable filter media type. Proper dome Operating Pressure Range: 10-100 psig. selection must be made.
These specification are subject to change without Notice. Mounting brackets supplied with units.
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9
Hanging straps
pp
916
0
by contractor
Dome ports
Humidity Source ATOMIZING
absorbed in to the air, However, It is very important that the humidifier be installed so there is on chance of the moisture striking any object before it has been absorbed in the air. If any solid object is hit with air containing suspended or absorbed moisture, condensation and dripping will result. It is therefore most important that all directions and minimum dimensions be strictly adhered to.
APPLICATION NOTES:
1. Allow minimum distance of un-obstructive space around humidifier for moisture to be
absorbed into the air as shown in diagram.
2. Operation is by means of P-825 wall mounted humidistat with human hair sensing
element. Order separately.
3. If water supply is hard, install a demineralizer in water in water line to prevent “white
dust” from being formed.
4. When ordering, choose proper dome (see below).
Ceiling Line
humidifiers produce moisture that will quickly be
Note: Drawing not to scale
Hanging bracket su
Water supply 1/8” male pipe thd.
Over flow ¼” female pipe thd.
lied
Two way Dome shown
No obstruction within this region To prevent wetting object for One and Two way Domes, L = 41” For Standard Dome, L = 6’ 0”
IMPORTANT: Select proper Dome to avoid condensation on obstructions.
Standard Dome Two way directional Dome One way Directional Dome
Humidity Source, LLC
90 Dayton Ave. Suite 58 Passaic, New Jersey 07055
TEL 973-
16-1001 FAX: 973-
-077
Shelf mounted use For one way Dome
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umidity Source
H
Quality, Selection, Support
INSTALLATION AND MAINTENANCE INSTRUCTIONS
MODEL SF-5 and SW-5
GENERAL INFORMATION
This space type humidifier is designed to be suspended from the ceiling or mounted on a shelf. Hanging brackets are provided but supports from the ceiling or shelf must be furnished by others. The humidifier consists of two assemblies; the water reservoir which includes a float type water level valve with 1/8” male pipe thread connection and a safety overflow port and the atomizer assembly which is a delicately balanced, completely self-contained unit that rests in the water reservoir and supports the directional vapor distribution dome.
PROCEDURE
When selecting exact location for each humidifier be sure that the vapor discharge is approximately six feet from the any obstruction such as lights, pipes or beams. Vapor must also avoid touching humidifier wiring and supports. The following procedure is recommended.
1. Obtain the correct type of vapor distribution dome for each humidifier location.
2. At each location place the correct dome in the reservoir and install one hanging bracket above the water inlet valve, above the position of the water valve on the side of the tank. Then rotate and position the dome so that its vapor ports will avoid this bracket.
3. Place the other hanging brackets in a position which will give level, secure suspension and at the same time will avoid striking the hangers which are to be attached to these brackets.
4. After positioning the reservoir to avoid vapor touching any existing obstructions, locate points on the ceiling directly above the brackets and connect suspension straps or rods at these points. See Figure “B” for further details.
NOTE: ALL MINIMUM INSTALLATIONS DIMENSIONS AS SHOWN IN FIGURE “A” MUST BE FOLLOWED.
PLUMBING
Insert the float valve assembly as illustrated in Figure “C”. Run a water supply line near the
ceiling and drop a 1/4" tubing line ( or 1/8” pipe) from the supply line. Keep the drop very close to one of the hangers to avoid creating an obstruction. Flush all water feed lines before making final connections to avoid clogging the float valve with foreign matter. Adjust the position of float valve stem to establish a water level in the reservoir about 1/2” below the overflow fitting. See Figure “C” for location of adjusting screw. Be sure that the water valve arm is directed toward the center of the reservoir when tightening the mounting nut.
FOR MODELS WITH FILTER
Place the filter in the reservoir with wide flange on top, and the notch directly above marker near water inlet position. Place atomizer assembly into this flange positioned so that the motor extension cord matches the notch in the flange. This avoids the possibility of atomizer legs interfering with the operation of the water regulating valve. Place vapor dome over the atomizer assembly and run electric cord along one hanger to a female receptacle. Wiring to the receptacle should be through a humidistat control that will operate the humidifier. Refer to Figure “E” for wiring diagram. Due to a certain amount of “air-washing” when the humidifier is operating, an accumulation of dust and dirt may settle at the bottom of the reservoir. It is therefore recommended that periodic inspection and cleaning be performed as necessary. Also the water drain plug or valve should be opened frequently and the water line flushed out. This periodic maintenance can greatly extend the life of the humidifier.
IMPORTANT: IT IS NECESSARY TO KEEP THE RESERVOIR AND ATOMIZER UNIT CLEAN IN ORDER TO MAINTAIN FULL HUMIDIFIER CAPACITY AND NOT OVERLOAD THE MOTOR.
MAINTENANCE
As stated above, the water reservoir and pump tube must be kept clean and free of minerals, scale and dust. Periodically remove atomizer assembly and clean reservoir with white vinegar. Carefully remove impeller cap (see Figure “D”) and clean pump tube with pipe cleaner or test tube brush. Motors have sealed bearings and do not require lubrication.
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SERVICE
Atomizer motors are sealed in a copper housing at the top of the atomizer assembly. DO NOT BREAK THIS SEAL. If for any reason a repair becomes necessary, carefully package the entire atomizer assembly and return intact to your installer, local distributor or Humidity Source, LLC. When ordering parts have model number and voltage available.
Two Way Dome Shown
No obstacle within this region to prevent wetting objects For one and two way domes, L = 41” For standard dome, L = 6’ – 0”
Figure A
Hanging straps By contractor
Positive Capacity Atomizing Humidifiers produce a fine vapor that will quickly evaporate in the air if there is no impingement of water particles against obstructions before absorption is complete. Strict attention to minimum clearance dimensions must be adhered to in order to avoid condensation.
FLOAT VALVE
Float Valve Operation
Pressure Range
10-150 psig
Reservoir Wall
Mounting Washer
Mounting Nut
1/8” MPT
Adjusting Thumb Screw
Dome Ports
Water supply 1/8” MPT
Overflow 1/4" FPT
Brackets Supplied
Figure B
by Humidity Source
GENERAL NOTES:
1. Water reservoir must be level.
2. Keep water supply piping close to hanging strap.
3. Use a humidistat for automatic operation.
4. Use Reverse Osmosis for poor quality water.
Figure C
Figure D
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Page 11
Wiring Diagram For P-825 Humidistat
er
Humidifi
Receptacle
120 VAC
L1
L
2
Neutral Hot
W351A Wiring Diagram – On/Off Control
Humidity Source P-825 Wall Humidistat
H
L
C
W351 Humidistat
Electronic Sensor
COM PWR OUT
Controller Power Module Digital Display W351A Y350R D351
COM VDC SEN
120 VAC
To Humidifier
11
Page 12
Humidifier Accessories
Humidistats, Sensors & Controls
P-825 Humidistat Human Hair Element
Standard
W351 Humidistat Electronic Sensor
For high humidity
And/or close
tolerances
W351 ELECTRONICHUMIDITY
CONTROL With Digital Display
Reverse Osmosis Demineralizers
Humidity Source Reverse Osmosis
water Treatment systems. Sizes range from industrial capacities down to individual room units.
RO-120 RO-450
RO-24
Humidity Source LLC
90 Dayton Ave. Suite 58, Passaic, New Jersey 07055
Phone 973-916-1001 e-mail [email protected]
12
RO-900
Page 13
umidity Source
H
Sample specifications for SF-10/SW-10
Cold water centrifugal atomizing type humidifier and mounting brackets for installation overhead. Water reservoir includes valve to automatically regulate water flow. Atomizer includes motor, impeller, disc and breaker comb to produce a fine vapor and introduce moisture with a small amount of air through the vapor dome to the surroundings. All water exposed parts to be copper, brass or non-ferrous alloy.
SF10 includes an air filter to protect atomizing unit from dust, lint etc. in the small amount of primary air that passes through the atomizer
b
e UL listed for US and Canada.
Quality, Selection, Support
& SF-10B/SW-10B
. Must
MODEL SF-10/SW-10 SF-10B/SW-10B
SPECIFICATIONS
CAPACITY Electric Motor
Moisture Output – 10 lb./hr. Model SF-10 & SW-10
1.15 amps, 115 volts, 1 ph – 50/60 hz.
WEIGHT Model SF-10B & SW-10B Net: 28 lb. .55 AMPS, 220 volts, 1 ph – 50/60 hz.
Shipping: 31 lb. Operating: 40 lb.
WATER CONNECTIONS & PRESSURES Notes:
Supply: 1/8” Male Pipe Thread SF Models equipped with filters of a washable,
Overflow: ¼” Female Pipe Thread replaceable filter media type. Proper dome Operating Pressure Range: 10-100 psig. selection must be made.
These specification are subject to change without Notice. Mounting brackets supplied with units.
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Page 14
Humidity Source ATOMIZING
pp
humidifiers produce moisture that will quickly be absorbed in to the air, However, It is very important that the humidifier be installed so there is on chance of the moisture striking any object before it has been absorbed in the air. If any solid object is hit with air containing suspended or absorbed moisture, condensation and dripping will result. It is therefore most important that all directions and minimum dimensions be strictly adhered to.
Ceiling Line
Hanging straps by contractor
Dome ports
Hanging bracket su
Water supply 1/8” male pipe thd.
Over flow ¼” female pipe thd.
lied
Two way Dome shown
No obstruction within this region To prevent wetting object for One and Two way Domes, L = 41” For Standard Dome, L = 6’ 0”
IMPORTANT: Select proper Dome to avoid condensation on obstructions.
Note: Drawing not to scale
Standard Dome Two way directional Dome One way Directional Dome
90 Dayton Ave. Suite 58, Passaic, New Jersey 07055
Humidity Source, LLC
TEL 973-916-1001 FAX: 973-916-0770
14
Page 15
umidity Source
H
Quality, Selection, Support
INSTALLATION AND MAINTENANCE INSTRUCTIONS
MODEL SF-10, SF-10B, and SW-10, SW-10B
GENERAL INFORMATION
This space type humidifier is designed to be suspended from the ceiling or mounted on a shelf. Hanging brackets are provided but supports from the ceiling or shelf must be furnished by others. The humidifier consists of two assemblies; the water reservoir which includes a float type water level valve with 1/8” male pipe thread connection and a safety overflow port and the atomizer assembly which is a delicately balanced, completely self-contained unit that rests in the water reservoir and supports the directional vapor distribution dome.
PROCEDURE
When selecting exact location for each humidifier be sure that the vapor discharge is approximately six feet from the any obstruction such as lights, pipes or beams. Vapor must also avoid touching humidifier wiring and supports. The following procedure is recommended.
1. Obtain the correct type of vapor distribution dome for each humidifier location.
2. At each location place the correct dome in the reservoir and install one hanging bracket above the water inlet valve, above the position of the water valve on the side of the tank. Then rotate and position the dome so that its vapor ports will avoid this bracket.
3. Place the other hanging brackets in a position which will give level, secure suspension and at the same time will avoid striking the hangers which are to be attached to these brackets.
4. After positioning the reservoir to avoid vapor touching any existing obstructions, locate points on the ceiling directly above the brackets and connect suspension straps or rods at these points. See Figure “B” for further details.
NOTE: ALL MINIMUM INSTALLATIONS DIMENSIONS AS SHOWN IN FIGURE “B” MUST BE FOLLOWED.
PLUMBING
Insert the float valve assembly as illustrated in Figure “C”. Run a water supply line near the ceiling and drop a 1/4" tubing line ( or 1/8” pipe) from the
supply line. Keep the drop very close to one of the hangers to avoid creating an obstruction. Flush all water feed lines before making final connections to avoid clogging the float valve with foreign matter. Adjust the position of float valve stem to establish a water level in the reservoir about 1/2” below the overflow fitting. See Figure “C” for location of adjusting screw. Be sure that the water valve arm is directed toward the center of the reservoir when tightening the mounting nut.
FOR MODELS WITH FILTER
Place the filter in the reservoir with wide flange on top, and the notch directly above marker near water inlet position. Place atomizer assembly into this flange positioned so that the motor extension cord matches the notch in the flange. This avoids the possibility of atomizer legs interfering with the operation of the water regulating valve. Place vapor dome over the atomizer assembly and run electric cord along one hanger to a female receptacle. Wiring to the receptacle should be through a humidistat control that will operate the humidifier. Refer to Figure “E” for wiring diagram. Due to a certain amount of “air-washing” when the humidifier is operating, an accumulation of dust and dirt may settle at the bottom of the reservoir. It is therefore recommended that periodic inspection and cleaning be performed as necessary. . Also the water drain plug or valve should be opened frequently and the water line flushed out. This periodic maintenance can greatly extend the life of the humidifier.
IMPORTANT: IT IS NECESSARY TO KEEP THE RESERVOIR AND ATOMIZER UNIT CLEAN IN ORDER TO MAINTAIN FULL HUMIDIFIER CAPACITY AND NOT OVERLOAD THE MOTOR.
MAINTENANCE
As stated above, the water reservoir and pump tube must be kept clean and free of minerals, scale and dust. Periodically remove atomizer assembly and clean reservoir with white vinegar. Carefully remove impeller cap (see Figure “D”) and clean pump tube with pipe cleaner or test tube brush.
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Page 16
Motors have sealed bearings and do not require lubrication.
SERVICE
Atomizer motors are sealed in a copper housing at the top of the atomizer assembly. DO NOT BREAK THIS SEAL. If for any reason a repair becomes necessary, carefully package the entire atomizer assembly and return intact to your installer, local distributor or Humidity Source, LLC. When ordering parts have model number and voltage available.
Two Way Dome Shown
No obstacle within this region to prevent wetting objects For one and two way domes, L = 41” For standard dome, L = 6’ – 0”
Figure A
Hanging straps By contractor
Positive Capacity Atomizing Humidifiers produce a fine vapor that will quickly evaporate in the air if there is no impingement of water particles against obstructions before absorption is complete. Strict attention to minimum clearance dimensions must be adhered to in order to avoid condensation.
FLOAT VALVE
Float Valve Operation
Pressure Range
10-150 psig
Reservoir Wall
Mounting Washer
Mounting Nut
1/8” MPT
Adjusting Thumb Screw
Dome Ports
Water supply 1/8” MPT
Overflow 1/4" FPT
Brackets Supplied
Figure B
by Humidity Source
GENERAL NOTES:
1. Water reservoir must be level.
2. Keep water supply piping close to hanging strap.
3. Use a humidistat for automatic operation.
4. Use Reverse Osmosis for poor quality water
Figure C
Figure D
.
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Page 17
er
W351 Humidistat
Electronic Sensor
COM PWR OUT
COM VDC SEN
Wiring Diagram For P-825 Humidistat Installation
Humidifi
Receptacle
120 VAC
L1
L
2
Neutral Hot
W351A Wiring Diagram – On/Off Control
Humidity Source P-825 Wall Humidistat
H
L
C
Controller Power Module Digital Display W351A Y350R D351
120 VAC
To Humidifier
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Humidifier Accessories
Humidistats, Sensors & Controls
P-825 Humidistat Human Hair Element
Standard
W351 Humidistat Electronic Sensor
For high humidity
And/or close
tolerances
W351 ELECTRONIC HUMIDITY
Reverse Osmosis Demineralizers
Humidity Source Reverse Osmosis Water
Treatment systems. Sizes range from industrial capacities down to individual room units.
CONTROL With Digital Display
RO-120 RO-450
RO-24
Humidity Source LLC
90 Dayton Ave. Suite 58, Passaic, New Jersey 07055
Phone 973-916-1001 e-mail [email protected]
18
RO-900
Page 19
MODEL
umidity Source
H
Quality, Selection, Support
Sample specifications for WF-225
Cold water centrifugal atomizing type humidifier and mounting brackets for installation in return duct applications. Water reservoir includes float valve to automatically regulate water level. Humidifier includes motor, impeller, disk and breaker comb to produce a fine vapor. Rotating parts shall be electronically balanced to eliminate vibration. Tubes shall be employed to direct moisture into vertical or horizontal duct systems and equalize humidifier internal air pressure to that of the duct. All water exposed parts to be copper, brass, or non­ferrous alloy. Vapor output of the humidifier shall be constant while in operation and shall not depend on the temperature of the air or water. Humidifier(s) shall be Model WF-225 as manufactured by Humidity Source. Must be UL listed for US and Canada.
WF-225
SPECIFICATIONS
CAPACITY Electric Motor
Moisture Output – 3.5 lb./hr. 50 Watts
115 volts, single phase, 60 Hz.
WEIGHT Net: 16 lb. CARTON SIZE
Shipping: 18 lb. 15 ½” X 12 ½” X 15 ¼” Operating: 20 lb.
WATER CONNECTIONS & PRESSURES UNIT SIZE
Supply: 1/8” Male Pipe Thread Height: 11 ½”
Overflow: ¼” Female Pipe Thread Diameter: 10 ¼” Operating Pressure Range: 10-100 psig
Disk
CENTRIFUGAL ATOMIZER
Vapor Making Comb
Pump Tube
Impeller Cap
The heart of Humidity Source humidifier units is the patented masterfully engineered Centrifugal Atomizer. Water is drawn by centrifugal force up through the rotating impeller cap and pump tube, then spun across the disk rotating at 3250 RPM striking the Vapor-Maker Comb creating an extremely fine vapor. An integral fan under the rotating disk blows the vapor out of the unit resulting in a fine atomized vapor that is quickly absorbed into the air.
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Page 20
Humidity Source POSITIVE CAPACITY ATOMIZING humidifiers produce moisture that
pply
Air Flow
will quickly be absorbed in to the air stream, provided there is no impingement. It is therefore most important that all directions and minimum dimensions be strictly adhered to In order to avoid condensation.
SIDE VIEW
TOP VIEW
Water Su
Overflow
Mounting Bracket
Duct Location Requirements
Example Locations
Return Air
Place nozzle of unit in center of duct
A
B
C
6’
6’
12”
16”
Furnace
Filters
ACCESSORIES
D
A. Duct mounted, high limit humidistat.
Model No. HC-201
B. Wall mounted humidistat. Model No. P825.
C. Johnston Controls electronic humidistat.
D. Air duct pressure switch. Model No.
E
Supply Air
Model No. W351 with remote sensor (E)
PC-301
90 Dayton Ave. Suite 58 Passaic, New Jersey 07055 TEL 973-916-1001 FAX 973-916-0770
Humidity Source, LLC
20
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r
r
umidity Source
H
Quality, Selection, Support
INSTALLATION AND MAINTENANCE INSTRUCTIONS
MODEL WF-225
Your humidifier has been designed and engineered to give, with proper care, many years of trouble free service. Therefore, if this unit ceases to operate properly, we suggest you contact your local dealer. If we, at Humidity Source, can be of any assistance to you, please feel free to write, call or e-mail.
APPLICATION
The WF-225 is designed for forced air systems only mounted on the return air duct. The unit must be wired to function only when the furnace fan is in operation. A typical return air duct installation is shown in Figure C. All dimensions and mounting positions are considered minimum to prevent wetting of internal duct surfaces. The WF-225 output is sufficient for forced air furnaces up to 125,000 BTU output.
INSTALLING
Water Supply. Run a water supply line from an
existing cold water pipe using 1/4” o.d. copper or plastic tubing or 1/8” pipe (see Figure A). A saddle valve and compression fittings are a convenient way to run the supply water line to the humidifier. Flush water feed lines before making final connection to avoid foreign objects which may clog the float valve.
Mounting. The WF-225 comes with a duct mounting plate to support the unit. Place the mounting plate at a point where the humidifier is to be installed. Scribe a hole for discharge tube and mounting screw locations. Cut out the hole for vapor discharge tube. Drill (2) 9/32” holes to accommodate top of mounting plate for 1/4”­20 bolts. The rest drill with #30 drill for #10 sheet metal screws. Install mounting plate on duct. Insert (3) rubber feet in bottom of mounting plate using nuts to secure. Tighten front nuts only. Set reservoir in place and connect water line. Turn on water valve and adjust water level to 1/2” below the overflow connection by adjusting the thumb screw as shown in Figure D. Insert atomizer assembly into reservoir with power cord in notch provided in reservoir. Fit tube seal over vapor discharge tube. Set dome over atomizer and through mounting plate and hole in duct. Adjust reservoir to touch front rubber feet then slide the tube seal against the mounting plate. Slide rear rubber foot against the reservoir holding it in place, tighten nut.
WIRING. Provide standard electric receptacle to receive electric cord from humidifier. Power for humidifier must come from the furnace blower motor to insure that it never runs unless there is air flow.
A humidistat may be wired in series with the hot leg from the blower motor. See wiring diagram, Figure B. Plug in the humidifier, it is now ready for operation.
CARE OF THE MACHINE
Periodically the atomizing unit should be removed from the reservoir and given a careful visual check. The pump tube should be spun by hand to make sure that it is free to revolve without binding. See maintenance instructions.
Typical Water Connections
Saddle Valve
½” Cold Water Pipe
¼” Water Supply
¼” Comp. Elbow
¼” FPT Overflow Connection To Drain
FIGURE A
Humidifie
Wiring Diagram Fo P-825 Humidistat
Receptacle
Humidity Source P-825 Wall Humidistat
H
L C
120 VAC
L
L1
21
2
Neutral Hot (Connect To Furnace Blower Motor)
FIGURE B
Page 22
W351 Humidistat
Electronic Sensor
COM PWR OUT
W351A Wiring Diagram – On/Off Control
Controller Power Module Digital Display W351A Y350R D351
COM VDC SEN
120 VAC
Return Air
Place nozzle of unit in center of duct
12”
6’
6’
To Humidifier
Example Locations
16”
Air Flow
Supply Air
Furnace
Filters
FIGURE C
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Float Valve Operation
Pressure Range
10-150 psig
FIGURE D
Atomizing Unit
Screen
Remove impeller
cap
E-2
FIGURE E
Reservoir Wall
E-1
Adjusting Thumb Screw
Pump Tube
Impeller Cap
Sight into bottom
of tube
These openings
must be clear
E-3
Mounting Washer
Mounting Nut
1/8” MPT
OPERATION
Positive capacity atomizing humidifiers produce a mist that will quickly evaporate into the air if there is no impingement of water particles against barrier surfaces before the water particles against barrier surfaces before the water is completely absorbed. Strict attention to minimum clearance dimensions must be adhered to in order to avoid condensation.
MAINTENANCE
Unplug electric cord & remove dome. Carefully lift atomizing unit out of reservoir (Figure E). Hold atomizing unit firmly and remove the perforated screen (E-1) by turning it slightly to the left until the four lugs are in line with the slots. To remove the impeller cap (E-2), hold a flat file or the back of a table knife flat against the side of the tube and gently tap the
cap which is held in place by a pressed fit. After the cap has been removed, the inside of the tube is visible and it is simple matter to clean it with a piece of cloth on the end of a screwdriver or a small round brush.
There are three ports through which water makes its way from the pump tube to the top of the rotating disc (E-3). These ports should be cleaned out with the aid of a wire. See drawing on this page.
Replace the impeller cap by tapping it evenly back into place, using plastic handle on screwdriver.
Remove water from reservoir & rinse. Fill reservoir with white vinegar or other mild acid solution. Replace dome & atomizer on reservoir & block outlet of dome with plastic wrap & a rubber band. Run atomizer for ½ hour or until minerals are completely dissolved. If necessary, rinse with diluted chlorine bleach solution. Rinse with clean water and return to service. For hard water problems, see “demineralized water” below.
Inspect float valve assemble periodically, & replace when necessary, or every few years. Should this humidifier need service or repair some time in the future, return only atomizing unit direct to the factory.
DEMINERALIZED WATER
If your local water supply has a high mineral content, (call water company & ask for “total dissolved solids” or T.D.S.) This mineral will create tiny particles of airborne “white dust” when the mist evaporates in the air. To eliminate this dust, use an ion exchange or a reverse osmosis demineralizer. See Humidity Source data sheets for Reverse Osmosis demineralizing filters.
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MODEL WF-225 REPLACEMENT PARTS
Description
Part Number
Dome 905026
Channel Rubber 905582
Atomizing Assembly WF/525/9/2
Rubber Mounts (3) 80096
Impeller Cap 905587
P-825 Humidistat Human Hair Element
Humidifier Accessories
W351 Humidistat Electronic Sensor
Cylindrical Screen 905543
Float Valve Assembly 079057
Reservoir 905608
FIGURE F
Humidity Source Reverse Osmosis water
Treatment systems. Sizes range from industrial capacities down to individual room units.
For high humidity
Standard
And/or close tolerances
Humidity Source LLC
90 Dayton Ave. Suite 58, Passaic, New Jersey 07055
Phone 973-916-1001 e-mail [email protected]
24
Page 25
umidity Source
H
Sample specifications for WF-HP-226
Cold water centrifugal atomizing type humidifier and mounting brackets for installation in duct systems negative or positive pressure. Maximum allowed positive static pressure - .25” H2O. Water reservoir includes float valve to automatically regulate water level. Humidifier includes motor, impeller, disk and breaker comb to produce a fine vapor. Rotating parts shall be electronically balanced to eliminate vibration. Tubes shall be employed to direct moisture into vertical or horizontal duct systems and equalize humidifier internal air pressure to that of the duct. All water exposed parts to be copper, brass, or non­ferrous alloy. Vapor output of the humidifier shall be constant while in operation and shall not depend on the temperature of the air or water. Humidifier(s) shall be Model WF-HP-226 as manufactured by Humidity source. Must be UL listed for US and Canada.
Quality, Selection, Support
MODEL
WF-HP-226
SPECIFICATIONS
CAPACITY Electric Motor
Moisture Output – 3 lb./hr. 50 Watts
115 volts, single phase, 60 Hz.
WEIGHT Net: 17 lb. CARTON SIZE
Shipping: 19 lb. 15 ½” X 12 ¼” X 15 ¼” Operating: 20 lb.
WATER CONNECTIONS & PRESSURES UNIT SIZE
Supply: 1/8” Male Pipe Thread Height: 11 ½”
Overflow: ¼” Female Pipe Thread Diameter: 10 ¼” Operating Pressure Range: 10-100 psig
Disk
Vapor Making Comb
Pump Tube
Impeller Cap
The heart of Humidity Source humidifier units is the patented masterfully engineered Centrifugal Atomizer. Water is drawn by centrifugal force up through the rotating impeller cap and pump tube, then spun across the disk rotating at 3250 RPM striking the Vapor-Maker Comb creating an extremely fine vapor. An integral fan under the rotating disk blows the vapor out of the unit resulting in a fine atomized vapor that is quickly absorbed into the air.
CENTRIFUGAL ATOMIZER
25
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Humidity Source POSITIVE CAPACITY ATOMIZING
moisture that will quickly be absorbed in to the air stream, provided there is no impingement. It is therefore most important that all directions and minimum dimensions be strictly adhered to in order to avoid condensation.
humidifiers produce
Side View
Top View
Water Supply
Duct Location Requirements
6’ 0” Minimum
Overflow
Discharge Tube
Air Intake
Mounting Bracket
A
B
C
D
ACCESSORIES
A. Duct mounted, high limit humidistat.
Model No. HC-201
B. Wall mounted humidistat. Model No. P825. C. Johnston Controls electronic humidistat.
Model No. W351 with remote sensor (E)
E
D. Air duct pressure switch. Model No.
PC-301
Humidity Source, LLC
90 Dayton Ave. Suite 58, Passaic, New Jersey 07055
TEL 973-916-1001 FAX: 973-916-0770
26
Page 27
r
r
umidity Source
H
Quality, Selection, Support
INSTALLATION AND MAINTENANCE INSTRUCTIONS
MODEL WF-HP-226
NOTE: MAXIMUM STATIC AIR PRESSURE ALLOWED AT SUPPLY IS .25” H
1. Choose a mounting location, with a 6 ft. minimum straight unobstructed downstream run, on the side of a 12 inch minimum width by 12 inch minimum height supply or return duct. See Fig. F.
2. Place the mounting plate against the duct at the mounting location and scribe the (2) large air tube holes and (11) mounting screw locations on the duct.
3. With a straight edge scribe a 3 inch wide by 8 inch high rectangle enclosing the (2) large circles on the duct and cut out this rectangle.
4. Drill (2) 9/32 inch diameter holes at the two top screw hole locations and drill the remaining (9) screw hole locations with a #30 drill.
5. Assemble the mounting plate to the duct with (2) ¼ -20 screws and nuts and (9) #10 sheet metal screws.
6. Slide the intake tube with a tube seal onto the reservoir air intake tube oriented such that when the humidifier is assembled on the mounting plate the intake end of the elbow will be facing directly into the duct air flow. Slide the extension tube onto the dome and seal the joint with the supplied rubber seal band as shown in Fig. B. This extension tube must be tilted upward approximately 5 into the duct.
7. Insert (3) rubber feet in the bottom of the mounting plate, with rubber bumper up, and attach nuts to the feet. Tighten the front nut and leave the (2) rear nuts loose.
8. Place the reservoir on the mounting plate while slipping the air intake tube through the lower hole in the mounting plate. Again, make sure the intake tube faces the duct air flow.
9. Connect water supply line to float valve as illustrated in Fig. C. Turn on water valve and adjust the water level to ½” below the overflow port by adjusting the float position with the adjusting screw. See Fig. D
10. Place the atomizer unit in the reservoir with its electrical cord located in the notch provided in the reservoir lip. Place the dome on the atomizer unit while slipping its extension tube through the upper hole in the mounting plate. Attach the dome strap assembly. See Fig. A.
11. Adjust the reservoir so that it touches the front rubber foot. Slide the tube seals up to the mounting plate. Move the two rear rubber feet so they touch the reservoir, holding it in place. Tighten the rear nuts.
12. Provide a receptacle in a convenient location and make necessary electrical connections as indicated in the schematic wiring diagram in Fig. F.
13. If the water has a high concentration of minerals, a Humidity Source reverse osmosis unit may be required.
o
to prevent water from dripping
2
O.
Dome Strap
Dome
Atomizing Unit
Water Connection
Rubber Foot
Rubber Seale
Tube Seals
Overflow Port
See Enlarged View Below
Vapor Dome
Mounting Plate
Extension Tube
Reservoir Air Intake Tube
Rubber Seale
Discharge
Air Int ake
Figure A
Extension Tube
Figure B
Slip rubber sealer end of extension tube all the way over vapor tube of dome. Peel top layer of rubber sealer off the extension tube and on to the vapor tube.
Rubber Sealer
Vapor Tube
This Joint Must be Sealed
Extension Tube
Figure B Enlarged View
Be sure that the rubber seal over laps the extension tube and the extension tube overlaps the vapor tube as shown in the illustration above.
27
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Positive capacity atomizing humidifiers produce
r
moisture that will quickly evaporate in the air stream, provided there is no impingement of water particles against barrier surfaces before the water is completely absorbed by the air in the duct. Strict attention to minimum clearance dimensions must be adhered to in order to avoid condensation in the duct.
Float Valve Operation
Float Assembly Details
Reservoir Wall
Pressure Range
10-150 psig
Humidifier
Figure F
Figure D
Receptacle
Water Lever Adjusting Screw
Duct Location Requirements
Wiring Diagram Fo P-825 Humidistat
120 VAC
L
L1
2
Neutral Hot (Connect To Furnace Blower Motor)
Mounting Washer
Mounting
Nut
1/8” MPT
H
Humidity Source P-825
L
Wall Humidistat
C
Water Supply Connections
Cold Water Pipe
Saddle Valve
Instructions For Connecting Water Supply
¼” Tubing Water Line
Fittings As Required
Reservoir
Figure C
Figure E
28
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Float Valve Operation
Pressure Range
10-150 psig
Figure 1
Screen
Remove impeller
cap
2-B
Reservoir Wall
Atomizing Unit
2-A
FIGURE 2
Adjusting Thumb Screw
Pump Tube
Impeller Cap
Sight into bottom
of tube
These openings
must be clear
2-C
Mounting Washer
Mounting Nut
1/8” MPT
OPERATION
Positive capacity atomizing humidifiers produce a mist that will quickly evaporate into the air if there is no impingement of water particles against barrier surfaces before the water particles against barrier surfaces before the water is completely absorbed. Strict attention to minimum clearance dimensions must be adhered to in order to avoid condensation.
MAINTENANCE
Unplug electric cord & remove dome. Carefully lift atomizing unit out of reservoir (Figure 2). Hold atomizing unit firmly and remove the perforated screen (2-A) by turning it slightly to the left until the four lugs are in line with the slots. To remove the impeller cap (2-B), hold a flat file or the back of a table knife flat against the side of the tube and gently tap the
cap which is held in place by a pressed fit. After the cap has been removed, the inside of the tube is visible and it is simple matter to clean it with a piece of cloth on the end of a screwdriver or a small round brush.
There are three ports through which water makes its way from the pump tube to the top of the rotating disc (2-C). These ports should be cleaned out with the aid of a wire. See drawing on this page.
Replace the impeller cap by tapping it evenly back into place, using plastic handle on screwdriver.
Remove water from reservoir & rinse. Fill reservoir with white vinegar or other mild acid solution. Replace dome & atomizer on reservoir & block outlet of dome with plastic wrap & a rubber band. Run atomizer for ½ hour or until minerals are completely dissolved. If necessary, rinse with diluted chlorine bleach solution. Rinse with clean water and return to service. For hard water problems, see “demineralized water” below.
Inspect float valve assemble periodically, & replace when necessary, or every few years. Should this humidifier need service or repair some time in the future, return only atomizing unit direct to the factory.
DEMINERALIZED WATER
If your local water supply has a high mineral content, (call water company & ask for “total dissolved solids” or T.D.S.) This mineral will create tiny particles of airborne “white dust” when the mist evaporates in the air. To eliminate this dust, use an ion exchange or a reverse osmosis demineralizer. See Humidity Source data sheets for Reverse Osmosis demineralizing filters.
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MODEL WF-HP-226 Replacement Parts
Description
Dome Strap Assembly 079590
Tube Seal 908576
Extension Tube Sealer 905528
Dome 905026
Channel Rubber 905582
Atomizing Assembly WFHP526
Motor Pan Gasket 905615
Impeller Cap 905503
Cylindrical Screen 905543
Float Valve Assembly 079057
Reservoir 905062
Part Number
Humidifier Accessories
P-825 Humidistat Human Hair Element
Standard
W351 Humidistat Electronic Sensor
For high humidity And/or close tolerances
Humidity Source, LLC
90 Dayton Ave. Suite 58, Passaic, New Jersey 07055
Phone 973-916-1001 e-mail [email protected]
30
Humidity Source Reverse Osmosis water Treatment systems. Sizes range from industrial capacities down to individual room units.
Page 31
umidity Source
H
Sample specifications for WJ-228
Quality, Selection, Support
Cold water centrifugal atomizing type humidifier and mounting plate for installation in bottom of a straight run of air duct that is under either negative or positive pressure. Water reservoir (normally) is suspended from mounting plate to hang below bottom of duct and permit external plumbing connections for feed to automatic water valve within the reservoir. Atomizer and moisture diffusing ring stand in reservoir so that air will pass through, around, and over the atomizer. Atomizer include motor, impeller, disc and breaker comb to produce a fine vapor. Humidifiers also includes a rim slide to regulate the air stream entering the atomizing section. All water exposed parts to be copper, brass, non-ferrous alloys and stainless steel. Operation is by means of wall mounted (P825) or return air duct mounted line voltage humidistat. Multiple units may be operated with one humidistat by using relay transformer. See installation instruction.
MODEL
WJ-228
SPECIFICATIONS
CAPACITY WEIGHT
Moisture Output – 12lb./hr. Net: 24 lb.
CARTON SIZE Operating: 33 lb. 19 ¼’ X 17 ¼’ X 21
Electric Motor .76 amps, 115 volts, 1 ph – 50/60 hz WATER CONNECTIONS & PRESSURES
Supply: 1/8 in. Male Pipe Thread
TOP
Overflow:1/4 in. Female Pipe Thread
Operating Pressure Range: 10-100 psig
.
Mounting plate supplied with unit.
These specifications are subject to change
VIEW
Mounting plate supplied
Shipping: 27 lb.
without notice.
SIDE VIEW
Disk
Vapor Making Comb
Pump Tube
CENTRIFUGAL ATOMIZER
The heart of Humidity Source humidifier units is the patented masterfully engineered Centrifugal Atomizer. Water is drawn by centrifugal force up through the rotating impeller cap and pump tube, then spun across the disk rotating at 3250 RPM striking the Vapor-Maker Comb creating an extremely fine vapor. An integral fan under the rotating disk blows the vapor out of the unit resulting in a fine atomized vapor that is quickly absorbed into the air.
Overflow
Supply
Impeller Cap
31
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DUCT HUMIDIER APPLICATION DATA

Humidity Source positive capacity atomizing humidifiers produce moisture that will quickly evaporate in the surrounding air if there is no impingement. Strict attention to minimum clearance dimensions must be adhered to in order to avoid condensation.
ABSORPTION DISTANCE
Duct Air Velocity 800 1000 1200 ft/min. Absorbtion Distance 8' 10' 12' Required
Based on 65 F minimum and 30% R.H. maximum. Longer distances apply for lower temperatures or higher humidity.
Unit must be placed far enough downstream of an elbow or blower to prevent turbulence, normally 8’ is sufficient.
SPECIAL REQUIREMENTS
Where minimum straight run distance are not available, one or more of the following procedures may apply:
1. Ins
2. Ins
3. Install reduced capacity impeller cap on bottom of pump tube. Available from Humidity Sourc
4. Rotate rim slide (rim unit).
5. Seal all duct seams in 8’ section downstre
6. Install perforated metal baffle upstream of humidifier to reduce turbulence an
7. If water supply is hard, install a demineralizer to prevent “ white dust” from being formed.
8. Install temperature control to prevent operation below 65 F minimum temperature.
tall a hi imit duct humidistat at point of obstruction. Set at 95%. Barb man Co. Model HC-201. gh l er Col tall moisture eliminator in duct at point of obstruction supplied by sheet metal fabricator. Pipe to drain.
e.
slide built into
am of unit and install duct drain.
d stratification of air flow.
14” Minimum
14” Minimum
24” Minimum
Elevation View
Absorption Distance
Perforated Metal Baffle
Elevation View
Absorption Distance
Absorption Distance
Plan Viewn View
24” Minimum
Pla
Absorption Distance
Elevation View
Perforated Metal Baffle
Absorption Distance
w
24” Minimum
Absorption Distance
Plan Vie
Humidity Source, LLC
90 Dayton Ave. Suite 58, Passaic, New Jersey 07055
973-916-1001 FAX: 973-916-0770 TEL
32
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umidity Source
H
Quality, Selection, Support
MODEL WJ-228
INSTALLATION AND MAINTENANCE INSTRUCTIONS
These installation instructions have been provided to assist the installer in making a good installation. Inside you will find a step by step typical installation, pictured in road map fashion for your convenience. Please familiarize yourself with these instructions before installing your Humidity Source Quality Humidifier.
APPLICATION
The model WJ-228 humidifier has been designed to discharge the mist directly into the air stream of either supply or return ducts. Check to insure that the air in the duct has a high enough temperature and low enough humidity to allow for complete absorption of the mist. Reduce output if necessary.
Minimum air flow requirements for proper operation are:
WJ-228 1200 CFM
Humidity Source positive capacity atomizing humidifiers produce moisture that will quickly evaporate in the air duct if there is no impingement of water particles against barrier surfaces before the vapor is completely absorbed. It is important that minimum clearance be adhered to as shown in these installation instructions to prevent any condensation from forming in the duct.
READ AND SAVE THESE INSTRUCTIONS
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Typical Installation For Model
Reservoir
Rim Slide
Remove humidifier components from box and identify them.
18” X 11” access cut out.
Center mounting plate and scribe opening on bottom of duct. Cut out opening.
Insert reservoir and rim slide. Turn the reservoir so that the air flow markings are in line with the arrow on the mounting plate and the rim slide slot faces the direction of air flow.
Motor Pan
Float Valve
Mounting Plate
WJ-228
Diffuser
Mark and drill (4) #30 holes for #10 sheet metal screws
Air Flow
The examples shown below are based on air velocity in the duct of 800 ft/min. For increased velocities add 1’ to the minimum obstruction distance for each 100ft/min. Distances based on 65 deg. F and 30% R.H. max.
Air Flow
24” Min.
8” Minimum To Any Obstruction In Duct
Minimum duct height: WJ-228 14” Minimum duct with: 24” Note direction of air flow. Establish minimum duct size and minimum Straight run requirements before proceeding.
Air Flow
Place mounting plate inside of duct noting arrow indicating air flow direction. Secure plate with (4) #10 sheet metal screws
Air Flow
Overflow fitting
Water supply connection
Water connections
Insert float valve assembly (see Fig 1) and over flow connection with washers on the outside of the reservoir . Connect a water line to 1/8” MPT on the float valve and if overflow is necessary connect to the ¼” FPT overflow fitting. Flush water line of impurities before making the water line connection to the float valve. Turn on the water supply and adjust the water level to ½” below the overflow fitting. See Fig 1 for float valve adjustments.
34
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er
C
Braided Cable
Insert atomizer unit into reservoir making sure it is centered and the float valve is clear of the motor pan legs and moves freely. Position the braided cable so that it extends from the left side of the slot and through the hole on the mounting plate.
FLOAT VALVE
Float valve adjustments should be made so that the water level is ½” below the overflow
Humidifi
Typical Electrical Wiring Diagram
Junction Box
120 VAC
(220 VAC for WT-B)
To complete the installation insert diffuser and position as shown with open gap facing air flow. Be sure diffuser is properly seated. Refer to the electrical diagram below for power connections.
Fig 1
Humidity Source P-825 Wall Humidistat
H
L
PC-301 Air Flow Switch
HC-201 High Limit Duct Humidistat
35
Reservoir Wall
Washer
Mounting Nut
1/8” MPT
Adjusting Thumb Screw
For humidistats and controls, see “accessories”
Page 36
A
Specifications for Model WJ-228
“A” Dimension 19” “B” Dimension 17” “C” Dimension 12 13/16” “D” Dimension 9 7/8” “E” Dimension 4” Duct Height 14” Min. Duct Width 24” Min Access Panel Size 18” x 11” Power Required 1 ph. 50/60 Hz 115v Power Consumption 90 watts Operating Weight 29 lbs. Operating Water Pressure 10-100 psig
Cleaning Of The Atomizing Unit
MAINTENANCE
All natural water systems have a certain amount of water solids which will accumulate in the atomizing unit of your humidifier. Over time this accumulation will reduce the efficiency and out-put of the humidifier. When this happens it will be necessary to clean the atomizing unit pump tube.
B
Air Flow
D
E
C
Before cleaning be sure to disconnect electrical power from the humidifier. Carefully lift atomizing unit out of reservoir. To remove the impeller cap, hold a flat file or the back of a table knife flat against the side of the tube and gently tap the cap which is held in place by a pressed fit. After the cap has been removed, the inside of the tube is visible and it is simple matter to clean it with a piece of cloth on the end of a screwdriver or a small round brush.
There are three ports through which water makes its way from the pump tube to the top of the rotating disc. These ports should be cleaned out with the aid of a wire.
Replace the impeller cap by tapping it evenly back into place, using plastic handle on screwdriver.
Inspect float valve assemble periodically, & replace when necessary, or every few years. Should this humidifier need service or repair some time in the future, return only atomizing unit direct to the factory.
Humidity Source LLC
90 Dayton Ave.Suite 58, Passaic, New Jersey 07055
Phone 973-916-1001 e-mail [email protected]
36
Page 37
Humidifier Accessories
Humidistats, Sensors & Controls
P-825 Humidistat Human Hair Element
Standard
W351 Humidistat Electronic Sensor
For high humidity
And/or close
tolerances
W351 ELECTRONIC HUMIDITY
Reverse Osmosis Demineralizers
Humidity Source Reverse Osmosis Water
Treatment systems. Sizes range from industrial capacities down to individual room units.
CONTROL With Digital Display
RO-24
RO-120 RO-450 RO-900
Humidity Source LLC
90 Dayton Ave. Suite 58, Passaic, New Jersey 07055
Phone 973-916-1001 e-mail [email protected]
37
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38
38
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umidity Source
H
Sample specifications for WF-HH-229
Cold water centrifugal atomizing type humidifier and mounting brackets designed for through the wall installations. Water reservoir includes float valve to automatically regulate water level. Humidifier includes motor, impeller, disk and breaker comb to produce a fine vapor. Rotating parts shall be electronically balanced to eliminate vibration. Tubes shall be employed to direct moisture into vertical or horizontal duct systems and equalize humidifier internal air pressure to that of the duct. All water exposed parts to be copper, brass, or non­ferrous alloy. Vapor output of the humidifier shall be constant while in operation and shall not depend on the temperature of the air or water. Humidifier(s) shall be Model WF-HH-229 as manufactured by Humidity Source. Must be UL listed for US and Canada.
Quality, Selection, Support
MODEL
WF-HH-229
SPECIFICATIONS
CAPACITY Electric Motor
Moisture Output – 2 lb./hr. 50 Watts
115 volts, single phase, 60 Hz.
WEIGHT Net: 17 lb. CARTON SIZE
Shipping: 21 lb. 15 ½” X 12 ¼” X 15 ¼”
Operating: 25 lb.
WATER CONNECTIONS & PRESSURES UNIT SIZE
Supply: 1/8” Male Pipe Thread Height: 11 ½”
Overflow: ¼” Female Pipe Thread Diameter: 10 ¼” Operating Pressure Range: 10-100 psig
Disk
CENTRIFUGAL ATOMIZER
Vapor Making Comb
Pump Tube
Impeller Cap
The heart of Humidity Source humidifier units is the patented masterfully engineered Centrifugal Atomizer. Water is drawn by centrifugal force up through the rotating impeller cap and pump tube, then spun across the disk rotating at 3250 RPM striking the Vapor-Maker Comb creating an extremely fine vapor. An integral fan under the rotating disk blows the vapor out of the unit resulting in a fine atomized vapor that is quickly absorbed into the air.
39
Page 40
Humidity Source POSITIVE CAPACITY ATOMIZING humidifiers produce
pply
moisture that will quickly be absorbed in to the air stream, provided there is no impingement. It is therefore most important that all directions and minimum dimensions be strictly adhered to In order to avoid condensation.
TYPICAL THROUGH THE
WALL INSTALLATION
Discharge Tube Extends Through
Wall
Wall
SIDE VIEW
TOP VIEW
A
Water Su
B
Humidifier Discharge Must Be A Minimum Of 6 ft. From Opposite Wall and Floor and 1 ft. From
Overflow
C
Mounting Bracket
D
Ceiling
Note: Drawings not to scale
ACCESSORIES
A. Duct mounted, high limit humidistat.
Model No. HC-201
B. Wall mounted humidistat. Model No. P825. C. Johnston Controls electronic humidistat.
Model No. W351 with remote sensor (E)
E
D. Air duct pressure switch. Model No.
PC-301
Humidity Source, LLC
90 Dayton Ave. Suite 58, Passaic, New Jersey 07055
TEL 973-916-1001 FAX: 973-916-0770
40
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g
H
Quality, Selection, Support
MODEL WF-HH-229
umidity Source
INSTALLATION AND MAINTENANCE INSTRUCTIONS
PRELIMINARY CONSIDERATIONS
Before proceeding with the installation, the location of Model WF-HH-229 Humidifier must be selected. There are several through-the-wall considerations that can be chosen, utility or equipment rooms, a dead space area, closet space, etc.
Step 1. Select a location for your humidifier so that there will be 6 feet minimum space between the Escutcheon side if the wall and the nearest wall or obstruction. There should also be 6 ½ feet minimum distance to the floor and at least 12 inches from the ceiling (see Figure A).
minimum distance guidelines may result in moisture on the walls or ceiling.
Step 2. Use the Mounting Bracket as a template and mark the location for (2) ½” diameter holes and slot for humidifier discharge tube (Figure B). Drill the ½’ holes and cut the slot in the wall board on the unit side only. Cut a 3 ½” hole in the Escutcheon or unit discharge side of the wall to allow the extension tube to protrude through the wall. Establish a 2” per foot pitch toward the humidifier when cutting the 3 ½” hole.
Step 3. Fasten the Mounting Bar to the top of the Mounting Bracket with (2) ¼” bolts as shown in Figure C. Mount the entire assembly to the wall with (2) #12 wood screws through the Mounting Bracket.. The Mounting Bar is sized to match normal wall stud spacing (16” centers). Insert (3) rubber feet in the bottom of the mounting plate, with rubber bumper up
Finished Ceiling
Escutcheon
Floor
6 ft. MI N
Figure A
Failure to follow the
12 “ MIN
6.5 ft. MIN
and attach nuts to the feet. Tighten the front nut and leave the (2) rear nuts loose.
Wall Studs
Figure C
Mounting Bar
(2) #12 Wood Screws
(2) ¼” Bolts
Step 4. Place the Reservoir assembly on the Mounting Bracket. Run a ¼” copper or PVC tubing line from an appropriate water supply to the Reservoir float valve fitting. It is recommended that a shut off valve be located at the water supply connection in case of water leaks and for easy removal of humidifier for maintenance. Turn on the water and adjust the Reservoir water level to 1” below the over flow port using the float valve adjusting thumb screw (Figure D).
Float Valve Operation
Float Assembly Details
Reservoir Wall
Pressure Range
10-150 psig
Figure D
Mounting Washer
Mounting
Nut
1/8” MPT
Water Lever Adjusting Screw
Finished Ceiling
½” Holes
Mounting Bar
Step 5. Cut the Extension Tube to the correct length depending on your wall thickness. Allow sufficient Extension Tube length (¾”) protruding through the wall to mount the Escutcheon. Do not cut the Extension Tube at the rubber seal end and smooth all rough edges after cutting.
Trace and Cut
12” Min. From Center Of Cut Out To Ceiling
Wall Studs
Out of Unit Side Wall
Use Mounting Bracket as Template
Fi
ure B
Step 6. Slip Rubber Sealer end of the extension tube all the
way over the Vapor Tube. Roll the top layer of the Rubber Sealer off the extension tube and on to the Vapor Tube (Figure E).
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Vapor Tube
0
Extension Tube
Vapor Dome
Figure E
Slip rubber sealer end of extension tube all the way over vapor tube of dome. Peel top layer of rubber sealer off the extension tube and on to the vapor tube.
Rubber Sealer
Vapor Tube
Be sure that the rubber seal over laps the extension tube and the extension tube overlaps the vapor tube as shown in the illustration above.
Dome Strap
Rubber Feet
Rubber Sealer
This Joint Must be Sealed
Extension Tube
Figure E Enlarged View
Escutcheon Side
5
Wedge If Necessary to Achieve Pitch
Figure F
Pitch
Step 7. Insert the Vapor Dome with Extension Tube through the wall from the humidifier side as shown in Figure F. The Extension Tube should have a downward pitch toward the humidifier of approximately 1” per foot. Place Vapor Dome on top of Reservoir and connect Dome Strap. Water placed in the Extension Tube should run back into the humidifier, if not wedge a piece of spacing material (like a piece of wood) under the Extension Tube to raise it.
Step 8. Adjust the two rear rubber feet on the Mounting Bracket to snug the Reservoir up against the front rubber foot to keep the reservoir firmly in place.
Step 9. Assemble the Escutcheon to the protruding Extension Tube as shown in the two steps shown in Figure G.
Step 10. Make electrical connections as shown in Figure H. The Humidity Source Humidifier is now ready for many years of service.
Escutcheon
Extension Tube
Wall
Figure G
Wiring Diagram For P-825 Humidistat
Humidifier
Receptacle
Humidity Source P-825 Wall Humidistat
H
L
C
120 VAC
L
L1
2
Neutral Hot
Figure H
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Float Valve Operation
Pressure Range
10-150 psig
Figure 1
Screen
Remove impeller
cap
2-B
Reservoir Wall
Atomizing Unit
2-A
FIGURE 2
Adjusting Thumb Screw
Pump Tube
Impeller Cap
Sight into bottom
of tube
These openings
must be clear
2-C
Mounting Washer
Mounting Nut
1/8” MPT
OPERATION
Positive capacity atomizing humidifiers produce a mist that will quickly evaporate into the air if there is no impingement of water particles against barrier surfaces before the water particles against barrier surfaces before the water is completely absorbed. Strict attention to minimum clearance dimensions must be adhered to in order to avoid condensation.
MAINTENANCE
Unplug electric cord & remove dome. Carefully lift atomizing unit out of reservoir (Figure 2). Hold atomizing unit firmly and remove the perforated screen (2-A) by turning it slightly to the left until the four lugs are in line with the slots. To remove the impeller cap (2-B), hold a flat file or the back of a table knife flat against the side of the tube and gently tap the
cap which is held in place by a pressed fit. After the cap has been removed, the inside of the tube is visible and it is simple matter to clean it with a piece of cloth on the end of a screwdriver or a small round brush.
There are three ports through which water makes its way from the pump tube to the top of the rotating disc (2-C). These ports should be cleaned out with the aid of a wire. See drawing on this page.
Replace the impeller cap by tapping it evenly back into place, using plastic handle on screwdriver.
Remove water from reservoir & rinse. Fill reservoir with white vinegar or other mild acid solution. Replace dome & atomizer on reservoir & block outlet of dome with plastic wrap & a rubber band. Run atomizer for ½ hour or until minerals are completely dissolved. If necessary, rinse with diluted chlorine bleach solution. Rinse with clean water and return to service. For hard water problems, see “demineralized water” below.
Inspect float valve assemble periodically, & replace when necessary, or every few years. Should this humidifier need service or repair some time in the future, return only atomizing unit direct to the factory.
DEMINERALIZED WATER
If your local water supply has a high mineral content, (call water company & ask for “total dissolved solids” or T.D.S.) This mineral will create tiny particles of airborne “white dust” when the mist evaporates in the air. To eliminate this dust, use an ion exchange or a reverse osmosis demineralizer. See Humidity Source data sheets for Reverse Osmosis demineralizing filters.
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MODEL WF-HH-229 Replacement Parts
Description
Dome Strap Assembly 079590
Extension Tube 924050
Part Number
Escutcheon 905052
Extension Tube Sealer 905528
Dome 905026
Channel Rubber 905582
Atomizing Assembly WF525/9/2
Rubber Mounts (3) 80096
Impeller Cap 905587
Cylindrical Screen 905543
Float Valve Assembly 079057
Reservoir 905608
Humidifier Accessories
P-825 Humidistat Human Hair Element
Standard
W351 Humidistat Electronic Sensor
For high humidity And/or close tolerances
Humidity Source, LLC
90 Dayton Ave. Suite 58, Passaic, New Jersey 07055
Phone 973-916-1001 e-mail [email protected]
44
Humidity Source Reverse Osmosis water Treatment systems. Sizes range from industrial capacities down to individual room units.
Page 45
umidity Source
H
Sample specifications for WT & WT-B
Cold water centrifugal atomizing type humidifier and mounting plate for installation in bottom of a straight run of air duct that is under either negative or positive pressure. Water reservoir (normally) is suspended from mounting plate to hang below bottom of duct and permit external plumbing connections for feed to automatic water valve within the reservoir. Atomizer and moisture diffusing ring stand in reservoir so that air will pass through, around, and over the atomizer. Atomizer include motor, impeller, disc and breaker comb to produce a fine vapor. Humidifier also includes a rim slide to regulate the air stream entering the atomizing section. All water exposed parts to be copper, brass, non­ferrous alloys and stainless steel. Operation is by means of wall mounted (P825) or return air duct mounted line voltage humidistat. Multiple units may be operated with one humidistat by using relay transformer. See installation instruction.
Quality, Selection, Support
MODEL
WT & WT-B
SPECIFICATIONS
CAPACITY: WEIGHT:
Moisture Output – 24lb./hr. Net: 24 lb.
Operating: 37 lb. Electric Motor:
Model WT: 1.15 amps,115 volts, 1 ph – 50/60 hz WATER CONNECTIONS & PRESSURES:
Model WT-B: .55 amps.230 volts 1 ph – 50/60 hz Supply: 1/8 in. Male Pipe Thread
Overflow:1/4 in. Female Pipe Thread
Operating Pressure Range: 10-100 psig
.
.
Shipping: 39 lb.
TOP VIEW
SIDE VIEW
Mounting Plate
Supplied
Supply
These specifications are subject to change
without notice.
Disk
Vapor Making Comb
Pump Tube
CENTRIFUGAL ATOMIZER
The heart of Humidity Source humidifier units is the patented masterfully engineered Centrifugal Atomizer. Water is drawn by centrifugal force up through the rotating impeller cap and pump tube, then spun across the disk rotating at 3250 RPM striking the Vapor-Maker Comb creating an extremely fine vapor. An integral fan under the rotating disk blows the vapor out of the unit resulting in a fine atomized vapor that is quickly absorbed into the air.
Impeller Cap
Overflow
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DUCT HUMIDIER APPLICATION DATA

Humidity Source positive capacity atomizing humidifiers produce moisture that will quickly evaporate in the surrounding air if there is no impingement. Strict attention to minimum clearance dimensions must be adhered to in order to avoid condensation.
ABSORPTION DISTANCE
Duct Air Velocity 800 1000 1200 ft/min. Absorbtion Distance 8' 10' 12' Required
Based on 65 F minimum and 30% R.H. maximum. Longer distances apply for lower temperatures or higher humidity.
Unit must be placed far enough downstream of an elbow or blower to prevent turbulence, normally 8’ is sufficient.
SPECIAL REQUIREMENTS
Where minimum straight run distance are not available, one or more of the following procedures may apply:
1. Ins
2. Ins
3. Install reduced capacity impeller cap on bottom of pump tube. Available from Humidity Sourc
4. Rotate rim slide (rim unit).
5. Seal all duct seams in 8’ section downstre
6. Install perforated metal baffle upstream of humidifier to reduce turbulence an
7. If water supply is hard, install a demineralizer to prevent “ white dust” from being formed.
8. Install temperature control to prevent operation below 65 F minimum temperature.
tall a hi imit duct humidistat at point of obstruction. Set at 95%. Barb man Co. Model HC-201. gh l er Col tall moisture eliminator in duct at point of obstruction supplied by sheet metal fabricator. Pipe to drain.
e.
slide built into
am of unit and install duct drain.
d stratification of air flow.
14” Minimum
14” Minimum
24” Minimum
Elevation View
P
Absorption Distance
Perforated Metal Baffle
Elevation View
Absorption Distance
Absorption Distance
Plan View lan View
24” Minimum
Absorption Distance
Elevation View
Perforated Metal Baffle
Absorption Distance
w
24” Minimum
Absorption Distance
Plan Vie
90 Dayton Ave. Suite 58.
Humidity Source, LLC
Passaic, New Jersey 07055 USA
Ph. 973-916-1001 Fax 973-916-0770
46
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umidity Source
H
Quality, Selection, Support
MODELS WT and WT-B
INSTALLATION AND MAINTENANCE INSTRUCTIONS
These installation instructions have been provided to assist the installer in making a good installation. Inside you will find a step by step typical installation, pictured in road map fashion for your convenience. Please familiarize yourself with these instructions before installing your Humidity Source Quality Humidifier.
APPLICATION
The model WT humidifier has been designed to discharge the mist directly into the air stream of either supply or return ducts. Check to insure that the air in the duct has a high enough temperature and low enough humidity to allow for complete absorption of the mist. Reduce output if necessary.
Minimum air flow requirements for proper operation are:
WT/WT-B 2000 CFM
Humidity Source positive capacity atomizing humidifiers produce moisture that will quickly evaporate in the air duct if there is no impingement of water particles against barrier surfaces before the vapor is completely absorbed. It is important that minimum clearance be adhered to as shown in these installation instructions to prevent any condensation from forming in the duct.
READ AND SAVE THESE INSTRUCTIONS
47
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Typical Installation For Models
Reservoir
Rim Slide
Remove humidifier components from box and identify them.
18” X 11” access cut out.
Center mounting plate and scribe opening on bottom of duct. Cut out opening.
Insert reservoir and rim slide. Turn the reservoir so that the air flow markings are in line with the arrow on the mounting plate and the rim slide slot faces the direction of air flow.
Motor Pan
Float Valve
Mounting Plate
WT and WT-B
Diffuser
Mark and drill (4) #30 holes for #10 sheet metal screws
Air Flow
The examples shown below are based on air velocity in the duct of 800 ft/min. For increased velocities add 1’ to the minimum obstruction distance for each 100ft/min. Distances based on 65 deg. F and 30% R.H. max.
Air Flow
24” Min.
8” Minimum To Any Obstruction In Duct
Minimum duct height: WT 16” Minimum duct with: 24” Note direction of air flow. Establish minimum duct size and minimum Straight run requirements before proceeding.
Air Flow
Place mounting plate inside of duct noting arrow indicating air flow direction. Secure plate with (4) #10 sheet metal screws
Air Flow
Overflow fitting
Water supply connection
Water connections
Insert float valve assembly (see Fig 1) and over flow connection with washers on the outside of the reservoir . Connect a water line to 1/8” MPT on the float valve and if overflow is necessary connect to the ¼” FPT overflow fitting. Flush water line of impurities before making the water line connection to the float valve. Turn on the water supply and adjust the water level to ½” below the overflow fitting. See Fig 1 for float valve adjustments.
48
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er
C
Braided Cable
Insert atomizer unit into reservoir making sure it is centered and the float valve is clear of the motor pan legs and moves freely. Position the braided cable so that it extends from the left side of the slot and through the hole on the mounting plate.
FLOAT VALVE
Float valve adjustments should be made so that the water level is ½” below the overflow
Humidifi
Typical Electrical Wiring Diagram
Junction Box
120 VAC
(220 VAC for WT-B)
To complete the installation insert diffuser and position as shown with open gap facing air flow. Be sure diffuser is properly seated. Refer to the electrical diagram below for power connections.
Fig 1
Humidity Source P-825 Wall Humidistat
H
L
PC-301 Air Flow Switch
HC-201 High Limit Duct Humidistat
49
Reservoir Wall
Washer
Mounting Nut
1/8” MPT
Adjusting Thumb Screw
For humidistats and controls, see “accessories”
Page 50
A
Specifications for Models WT/WT-B
“A” Dimension 19” “B” Dimension 17” “C” Dimension 14 9/16” “D” Dimension 12 3/8” “E” Dimension 4 3/8” Duct Height 16” Min. Duct Width 24” Min. Access Panel Size 18” x 11” Power Required 1 ph. 50/60 Hz 115v (WT) 1 ph. 50/60 Hz 230v (WT-B) Power Consumption 132 watts (WT) 127 watts (WT-B) Operating Weight 37 lbs. Operating Water Pressure 10-100 psig
MAINTENANCE
Cleaning Of The Atomizing Unit
All natural water systems have a certain amount of water solids which will accumulate in the atomizing unit of your humidifier. Over time this accumulation will reduce the efficiency and out-put of the humidifier. When this happens it will be necessary to clean the atomizing unit pump tube.
B
Air Flow
D
E
C
Before cleaning be sure to disconnect electrical power from the humidifier. Carefully lift atomizing unit out of reservoir. To remove the impeller cap, hold a flat file or the back of a table knife flat against the side of the tube and gently tap the cap which is held in place by a pressed fit. After the cap has been removed, the inside of the tube is visible and it is simple matter to clean it with a piece of cloth on the end of a screwdriver or a small round brush.
There are three ports through which water makes its way from the pump tube to the top of the rotating disc. These ports should be cleaned out with the aid of a wire.
Replace the impeller cap by tapping it evenly back into place, using plastic handle on screwdriver.
Inspect float valve assemble periodically, & replace when necessary, or every few years. Should this humidifier need service or repair some time in the future, return only atomizing unit direct to the factory.
Humidity Source LLC
90 Dayton Ave.Suite 58, Passaic, New Jersey 07055
Phone 973-916-1001 e-mail [email protected]
50
Page 51
Humidifier Accessories
Humidistats, Sensors & Controls
P-825 Humidistat Human Hair Element
Standard
W351 Humidistat Electronic Sensor
For high humidity
And/or close
tolerances
W351 ELECTRONIC HUMIDITY
Reverse Osmosis Demineralizers
Humidity Source Reverse Osmosis Water
Treatment systems. Sizes range from industrial capacities down to individual room units.
CONTROL With Digital Display
RO-24
RO-120 RO-450 RO-900
Humidity Source LLC
90 Dayton Ave. Suite 58, Passaic, New Jersey 07055
Phone 973-916-1001 e-mail [email protected]
51
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