Walker SB36 User Manual

OWNER’S MANUAL
Safety, Assembly, Operating, and Maintenance Instructions
and ILLUSTRATED PARTS MANUAL
Model SB36 Single-Stage Snowblower
Please Read and Save These Instructions Effective Date: 04-01-99
For Safety, Read All Safety and Operation P/N 5600-1 Instructions Prior to Operating Machine Price $5.00
Thank you. . .for purchasing a Walker snowblower. Every effort has been made to provide you with the most reliable product on the market, and we are sure you will be among our many satisfied cus­tomers. If for any rea son thi s produ ct d oes no t per fo rm to y our expectations, please contact us a t (970) 221-5614. Every customer is important to us. Your satisfaction is our goal.
Please. . .read thi s manual thoroughl y! This manual is to be use d in conjunction with the mo wer owner’s manual and the engine manufacturer's manual for the specific engine on the mower model you are using. Before you ope rate your new snowblow er, please read this entire manual. Some of the information is crucial for proper operation and maintenance of this product - it will help protect your investme nt and ensure that the sno wblower performs to your s atisfaction. Some o f the information is impor tant to your saf ety and must be read and under stood to help prevent po s­sible injury to the operator or others. If anything in this ma nua l i s co nfus i ng o r har d to u nder stand, please call our service department, at (970) 221-5614, for clarification before operating or ser­vicing this product.
This manual covers the Model SB36 Single-Stage Snowblower.
All shields and guards must be in place for the proper and safe operation of this snowblower. Where they are shown removed in this manual, it is for illustration purposes only. Do not operate this product unless all shields and guards are in place.
Specifications given are based on the latest information available at the time this manual was produced.
Walker Mfg. Co. is continuall y str iv ing to improve the desi gn and per formance of its products. We reserve the right t o m ake chan ges i n sp ecifi catio ns and desi gn wi thout th ereby i ncur ring an y obl i­gation relative to previously manufactured products.
Sincerely, WALKER MANUFACTURING COMPANY
Bob Walker, President

Table of Contents

Owner’s Manual

General Information________________ 1

HIGHLIGHTED INFORMATION _____________ 1 GLOSSARY ____________________________ 1 IDENTIFYING NUMBER LOCATIONS________ 1 SERVICING OF DRIVETRAIN GEARBOX ____ 2 UNIT DESCRIPTION _____________________ 2

Specifications _______________________ 3

GROUND CLEARANCE IN RAISED POSITION_3 DIMENSIONS ___________________________ 3 BLOWER SPOUT________________________ 3 AUGER DIMENSIONS ____________________ 3 WEIGHT _______________________________ 3 DRIVE SYSTEM _________________________ 3 SCRAPER______________________________ 3 TRACTOR COUNTERWEIGHT _____________ 3

Component Identification___________ 4 Safety Instructions __________________ 6

Operator’s Notes___________________ 20 Maintenance Instructions__________ 21

MAINTENANCE SCHEDULE CHART_______ 21 LUBRICATION _________________________ 22
Grease Fitting and Oil Point Lubrication__ 22 PTO U-Joint _________________________ 22 Gearbox Lubrication __________________ 22 Drive Chain Lubrication _______________ 23
REPLACING/REPAIRING ________________ 26
Gearbox Replacement_________________ 26 Drive Chain__________________________ 27 Sprockets ___________________________ 28
Drive Shaft Sprocket Replacement ______ 28 Auger Sprocket Replacement __________ 29
Scraper Blade _______________________ 31 Flexible Coupling Spider ______________ 31 U-Joint Shear Pin_____________________ 31
ADJUSTMENTS________________________ 31
Drive Chain Tension __________________ 31 Gauge Wheels or Skid Shoes___________ 32
Removal and Storage Instructions_33
BEFORE OPERATING____________________ 6 OPERATING ____________________________ 7 MAINTENANCE _________________________ 8 SAFETY, CONTROL, AND INSTRUCTION DECALS ______________ 9

Assembly Instructions _____________ 10

SETUP AND INSTALLATION______________ 10 PREOPERATING CHECKLIST ____________ 14

Operating Instructions_____________ 15

CONTROL IDENTIFICATION, LOCATION, AND FUNCTION________________________ 15
Tra ctor Controls______________________ 15 Lift Handle___________________________ 15 Foot Trigger _________________________ 16 Spout Position Control Handle__________ 16
Deflector Position Control Handle _______ 16 STARTING THE MACHINE _______________ 16 ENGAGING THE SNOWBLOWER _________ 16 STOPPING THE MACHINE _______________ 17 RECOMMENDATIONS FOR SNOWBLOWING_18 REMOVING SNOW______________________ 18
Throw Snow to One Side_______________ 18
Throw Snow to Both Sides _____________ 19 CLOGGING CHECKLIST_________________ 19
REMOVAL ____________________________ 33 END OF SEASON STORAGE _____________ 33

Illustrated Parts Manual

MAIN BODY COMPONENTS______________ 34 AUGER AND DRIVETRAIN COMPONENTS _36 KEY TO ABBREVIATIONS USED IN ILLUSTRATED PARTS LIST ______ 38
Warranty___________________________ 39

General Information

HIGHLIGHTED INFORMATION

Walker Manufacturing recommends that any ser­vice requiring special training or tools be performed by an authorized Walker Mower Dealer. There are several general practices to be aware of in the area of safety. Most accidents associated with the oper­ation or maintenance of a Walker product are caused by disregardi ng bas ic saf ety pr ecautio ns or specific warnings. Such accidents, in most cases, can be prevented by being aware of the dangers present.
Information of special importance has been high­lighted in bold type in this man ual. Refer to Safety
Instructions for the mean ing s of DANGE R, WARN­ING, CAUTION, IMPORTANT, and NOTE.

GLOSSARY

There are many ter ms th at ar e ei ther uni que to th is equipment or that ar e used as acronyms. T he fol­lowing terms and their defin iti ons wil l help whi le us­ing this manual.
FORW ARD SPEED CONTROL (FSC) controls
the maximum forward speed of the tractor; func­tioning as a cruise control.

IDENTIFYING NUMBER LOCATIONS

The snowblower serial number is stamped on the right side of the frame betwe en the mounting tube and the foot trigger.
Model and serial numbe rs are helpf ul when obtain­ing replacement parts and maintenance assistance. For ready reference, please record these numbers in the space provided.
Snowblower Model No. ___________________ Snowblower Serial No. ___________________ Date of Purchase ________________________
Fill In By Purchaser
SB36
LEFT HAND (LH) refers to the left-hand side of
the tractor when the opera tor is seated facing forward in the tractor seat.
MACHINE consists of the snowblower installed
on the tractor, functioning as a single unit.
POWER TAKE-OFF (PTO) transmits engine
power to run the snowblower.
RIGHT HAND (RH) refers to the right-hand side
of the tractor when the operator is seated facing forward in the tractor seat.
TRACTOR is the prime mover, including the en-
gine, drivetrain, o perator seat, and contr ols to operate the snowblower.
Serial Number

Snowblower Serial Number Location

(Top View)
1
General Information

SERVICING OF DRIVETRAIN GEARBOX

Detailed servicing and repair of the gearbox used on the snowblower drivetrain is not covered in this man­ual. Only routine maintenance and general service instructions are provided. For the service of the gear­box during the limited warranty period, it is important to find a local, authorized servicing agent of the com­ponent manufacturer. Any unauthorized work
done on this component during the warranty period may void the warranty. If you have any difficulty
finding an authorized outlet or obtaining warranty service, please contact our Service Department for assistance:
Walker Manufacturing Company
5925 E. Harmony Road
Fort Collins, CO 80528
1-970-221-5614
A service manual is available for the gearbox from:
Tecumseh Products Co.
900 North Street
Grafton, Wl 53024

UNIT DESCRIPTION

The SB36 is a 36-inch (91.4 cm), single-stage snow­blower that attaches to any of the Walker tractor s. The SB36 throws snow up to 20 ft (6 m). It is raised and lowered manually with a lever and a foot trigger. The blower spout is controlled with a simple position control handle. The SB36 is powered by the tractor PTO through the PTO shaft, right angle gearbox and chain final drive to auger. Tire chains and a soft cab are available as optional equipment.
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Specifications

MODEL SB36

GROUND CLEARANCE IN RAISED POSITION 4-1/2 in. (11 cm) DIMENSIONS

Height 38 in. (97 cm) Width 40-1/2 in. (103 cm) Length (Excluding PTO Shaft) 32-3/4 in. (83 cm) Overall Length Installed on Tractor (Model MC/MS) 89 in. (226 cm)

BLOWER SPOUT 6 in. (15 cm) Spout Position Adjustment 180° (Side-to-Side)

AUGER DIMENSIONS

Diameter 16 in. (41 cm ) Blade Depth 3-1/2 in. (9 cm) Flighting Thickness 13 gauge (2 mm)

WEIGHT 185 lb (84 kg) DRIVE SYSTEM

Gearbox Peerless Right Angle Final Drive #40 Roller Chain Maximum Auger Speed 825 RPM Maximum PTO Speed 2900 RPM

SCRAPER

Scraper Blade 1/8 in. (3 mm) Hardened Steel
Blade, Replaceable
Scraper Height Adjustable Steel Gauge Wheels
or Optional Skid Shoes

TRACTOR COUNTERWEIGHT 80 lb (36 kg) on Rear

NOTE: The manufacturer reserves the right to make changes in specifications shown herein at any time
without notice or obligation.
3

Component Identification

NOTE: Control Identification shown in
Operating Instructions section and in Illustrated Parts Manual.
Deflector
Snowblower
Housing
Removable Chain
Guard Cover
Footrest
Spout Position
Control Handle
Spout
Removable Cover
(PTO and Lift Mechanism)
Foot Trigger
Lift
Handle
Footrest
Wheel Guard
Wheel Guard
Mounting
Tube Socket
Lift Chain
Counterweight
Spring
4
PTO Shaft

Rear View (Not Installed)

Counterweight
Spring
Mounting
Tube Socket
Lift Chain
Component Identification
Lift Handle Pivot Grease Fittings
Flexible Coupling
Auger Drive
Chain
Gauge Wheel
Counterweight
Spring Hook Tab
Foot Trigger Piv ot
Right Angle Gearbox
Counterweight
Spring Hook Tab
Gauge
Scraper BladeAuger
Wheel

Bottom View (Not Installed)

5

Safety Instructions

Pay particular attentio n to any information labeled DANGER, WARNING, CAUTION, IMPORTANT, and NOTE in this manual.
When you see the Safety Alert Symbol ( ), read, understand, and follow the instr uctions. Fail­ure to comply with safety instructions may result in personal injury.
The seriousness or degree of imp ortance of each type of information is defined as follows:
DANGER
An IMMEDIATE hazard that WILL result in severe personal injury or DEATH, if warn­ing is ignored and proper safety precau­tions are not taken.
WARNING
A POTENTIAL hazard that COULD result in severe personal injury or DEATH, if warn­ing is ignored and proper safety precau­tions are not taken.
Walker Manufacturing cannot predict every poten­tially dangerous situation. Therefore, items labeled as such in this manual do not cover all conceivable situations. Any person using procedur es, tools, or control techniques not recommended by Walker Manufacturing must take full responsibility for safety.
The Walker Tractor and Snowblower attachment have been designed wi th many safety features to protect the operator from personal harm or injury. However, it is necessary for the operator to use safe operating procedures at all times. Failure to follow
safety instructions contained in this manual may result in personal injury or damage to equipment or property.
If you have any questions concerning setup, opera­tion, maintenance, or safety, please contact your authorized Walker Mower Dealer or call Walker Manufacturing Company at (970) 221-5614.

BEFORE OPERATING

1. Read and understand the contents of this
OWNER'S MANUAL before operating the snowblower. Become thoroughly famili ar with
all controls and how to stop the machine and disengage the controls quickly. Replacement Owner's Manuals are avai lable by sending the Model and Serial Number to:
CAUTION
Possible hazards or unsafe practices that MAY result in MODERATE personal injury or property damage, or machine damage, if warning is ignored and proper safe ty pre­cautions are not taken.
IMPORTANT: Identifies mechanical information de-
manding special attention, since it deals with the pos­sibility of damaging a part or parts of the machine.
NOTE: Identifi es information worthy of special at­tention.
Walker Manufacturing Company
5925 East Harmony Road
Fort Collins, CO 80528
2. Never allow children to operate or give rides on the machine. Do not allow adults to ope r­ate without prop er instruction.
3. Do not allow anyone other than the operator on the machine.
4. Ke ep e very on e, espec i all y chi ld ren an d pets, a safe distance away from the area being cleaned.
Do not blow snow with bystanders in the area.
5. Do not ope rate the ma chine wearing sneakers, tennis shoes, or similar lightweight footwear.
Wear substantial protective footwear that will improve footing on slippery surfaces.
6. The snow can sometimes h ide objects tha t might clog the chute, or otherwise cause damage. Clear the area of doormats, sleds, boards, wires and other debris.
6
Safety Instructions
7. Do not wear loose fitting clothing that could get caught in moving parts. Always wear ade- quate protective clothing including long pants. Wearing safety glasses, safety shoes, and a helmet is advisable and required by some local ordinances and insurance regulations.
8. Prolonged exposure to loud noise can cause impairment or loss of he aring. Oper ator hear- ing protection is recommended. Wear a suit­able hearing pro tective devi ce, such as e armuffs or earplugs.
9. Keep all protecti ve sh ields an d saf ety devic - es in place. If a protective shield, safety device, or decal is da maged, unusabl e, or missing, re ­pair or replace it before operating the machine.
10. Be sure any interlock switches are function- ing correctly so th e engine canno t be started unless the Forward Speed Control lever is in the NEUTRAL position and the PTO clutch is in the DISENGAGED posit ion. Als o, the engine should stop if the operator lifts off the seat wit h the PTO clutch in the ENGAGED position.
11. Never attempt to make any adjustments while the engine is running, except where spe­cifically instructed to do so.
12. Handle gasoline or diesel fuel with care. Gasoline is highly flammable and its vapors are explosive:
a. Use an approved fuel container. b. Never add fuel to a run ning engine or ho t
engine (allow hot engine to cool several minutes).
OPERATING
NOTE: Refer to the Walker Rider Lawnmowers
OWNER’S MANUAL for safety instructions for operating the tractor.
1. Operate the mac hine only in dayl ight or in good artificial light with good visibility of areas being cleaned.
2. Sit on the seat when starting the engine and op­erating the ma chine. Keep feet on footrests at all times when the tractor is moving and/or the au­ger is operating.
3. An inexpe rienced opera tor should learn to steer
(maneuver) the tractor with a slow engine speed before attempting any snowblowing.
Be aware that, with the front mounted snowblow­er configurati on, the b ack of t he machin e swings to the outside during turns.
4. Remember, for an emergen cy st op, th e forwar d motion of the tractor can always be stopped by pulling the Forward Speed Control (FSC) into the NEUTRAL-PARK position.
5. Disengage the PTO clutch and put the FSC in the NEUTRAL-PARK position before starting the engine (an ig nition inter lock swi tch norm ally prevents starting of the tr actor if these controls are in the OPERATING position).
6. Do not run the engine in a confined area with- out adequate ventilation. Exhaust fumes are hazardous and can be deadly.
7. Do not carry passengers - maximum seating capacity is one (1) person.
c. Keep matches, cigarettes, cigars, pipes,
open flames, or sparks away from the fuel tank and fuel container.
d. Always fill the fuel tank outdoors using
care. Fill to about one inch from the top of the tank. Use a funnel or spout to preven t spilling.
e. Replace the machine fuel cap and container
cap securely a nd clean up any spi lled fuel before starting the engine.
8. Make sure the aug er is cle ar of sno w or ice be ­fore engaging th e P TO clutch.
9. Be careful never to throw snow to wards people or cars, and never al low anyone in front of the snowblower.
10. Watch out for hazards hidden under snow.
11. Avoid sudden start s or stop s. Before backing the machine up, look to the rear to be sure no one is behind the machine . Watch carefully for traffic wh en cr oss ing or w ork i ng ne ar ro ad wa ys.
12. Disengage the PT O clutch w hen transport ing the machine.
7
Safety Instructions
13. Do not clear snow across the face of slopes. Use extreme caution when chang ing direction on slopes. Do not attempt to clear steep slopes.
14. Never adjust gauge wheels or skid shoes with the engine running. Before adjusting height or se rvicing, disengage the PTO clu tch, stop the engine, and remove the ignition key.
Wait for all movement to stop before getting off
the seat. NOTE: The PTO brake should normally stop
drive line rotation within 5 seconds of disen­gaging the PTO clutch.
15. Do not operate the snowbl ower with the blower spout assembly rem oved.
16. If snowblower clogs: a. Disengage the PTO clutch, stop the en-
gine, and remove the ignition key before leaving the seat.
b. LOOK to make sure PTO shaft and auger
movement has stopped before trying to un­clog the snowblower.

MAINTENANCE

NOTE: Refer to the Walker Rider Lawnmowers
OWNER’S MANUAL for proper tractor mainte­nance procedures.
1. To prevent accidental starting of the engine when servicing or adjusting the machine, re­move the key from the ignition switch and dis­connect the fuel solenoid wire [diesel engines] or the spark plug wi re(s) [gas engines].
2. To reduce fire hazards, keep the engine free of grass, leaves, exc essi ve g rea se , an d di rt .
3. Keep all nuts, bolts, and sc rew s tight to e nsure
the machine is in a safe, working condition.
4. Perform only maintenance instructions de­scribed in this manual. Unauthorized mainte-
nance operations or machine modifications may result in unsafe operating conditions.
5. If the engine must be running to perform a main­tenance adjustment, keep hands, feet, and
clothing away from moving parts. Do not wear jewelry or loose clothing.
c. Disconnect the fuel solenoid wire [diesel
engines] or spark plug wire(s) [gas en­gines].
d. Do not use hands or feet to unclog the
snowblower - use a stick or similar tool.
17. If the auger strikes a solid object or the machine begins to vibrate abnormally, immediately dis-
engage the PTO clutch, stop the engine, and wait for all moving parts to stop. Disconnect
the fuel solenoid wire [diesel engines] or the spark plug wire(s) [gas engines] to prevent acci­dental starting. Thoroughly inspect the snow­blower and repair any da mage befo re restarti ng the engine and operating the machine. Make sure auger blades are in good condition and all bolts are tigh t.
18. Do not touch the engine or muffler while the engine is running or immediately after stopping the engine. These areas may be hot enough to cause serious burns.
19. When leaving the machine unattended, disen­gage the PTO clutc h, stop the engine, and re­move the ignition key.
6. Always use proper engine service manuals when working on the engine. Unauthorized maintenance operations or modifications to the engine may result in unsafe operating condi­tions.
7. Altering the mach ine in any manner which ad ­versely affects its operation, performance, dura­bility, or use will VOID the wa rranty and may cause hazardous cond it ions.
8. Never attempt to disconnect any safety devices or defeat the pur p ose of th ese safet y d evi ces.
9. Do not chan ge th e engin e governo r setting s or overspeed the engine. The governor has been factory-set for ma ximum-safe engine operating speed.
10. Use genuine factory replacement parts. Sub­stitute parts may result in product malfunction and possible in jury to the o perator and/or othe rs.
IMPORTANT: Keep all applicable manuals immediately accessible to anyone who may operate or service this machine.
8
Safety Instructions

SAFETY, CONTROL, AND INSTRUCTION DECALS

Safety, Control, and Instruction Decals are installed on the machine;
If any are missing, illegible, or damaged, a replacement should be ordered and installed before
putting the machi ne into operation. The Decal Par t Number is listed below and in the Parts Manual.
Two Places: Housing, Top LH Side (5685-1)
Blower Spout Deflector (5685-1)
Housing, Top RH Side (5685-2)
9

Assembly Instructions

SETUP AND INSTALLATION

1. Remove the mower deck from the tractor if necessary. Refer to the appropriate Tractor Owner’s Manual.
2. Attach each of the lift brackets to the predrilled holes on the front chassis cross bar with a 5/16-18 x 1 in. bolt and a Whiz locknut. The locknuts should be on the front sides of the
lift brackets. Refer to Lift Bracket Installa­tion illustration. The RH bracket is attached us-
ing the existing battery pan mount bolt on newer models. On ea rlier models, obtain the 5/16-18 x 1 in. bolt and nut locall y to attach th e RH bracket.
5 in.
(127 mm)
Drill Two 5/16 in.
(8 mm) Holes
NOTE: Predrilled holes exist only on Walker tractors built after 1984. For earlier mo dels, drill two 5/16 in. (8 mm) holes in the front chassis cross bar at the positions indicated in the Lift
Bracket Installation illustration. IMPORTANT: For all 1980 to 1984 tractors,
remove the battery before drilling the RH hole. Reinstall the battery after the lift brackets
have been installed. Refer to the appropriate Tractor Owner’s Manual for battery remova l and installation procedures.
3/4 in. (19 mm)
5 in.
(127 mm)
Tractor Front
Chassis Cross Bar
Whiz Locknut Lift Bracket
On Newer Models, Use Battery Pan Mounting Bolt to Attach RH Bracket
5/16-18 x 1 in. Bolt

Lift Bracket Installation

10
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