Page 1
OWNER’S MANUAL
Safety, Assembly, Operating, and Maintenance Instructions
and ILLUSTRATED PARTS MANUAL
PA6685 PERFAERATOR™ Attachment
™
Please Read and Save These Instructions Effective Date: 02-06-08
For Safety, Read All Safety and Operation P/N 6600-2
Instructions Prior to Operating Machine
Page 2
Foreword
Thank you. . .for purchasing a Walker PERFAERATOR™. Every effort has been made to provide
you with the most reliable product on the market, and we are sure you will be among our many satisfied customers. If for any reason this product does not perform to your expecta tions, please contact us at (970) 221-5614. Every customer is important to us. Your satisfaction is our goal.
Please. . .read this manual thoroughly! This manual is to be used in conjunction with the mower
owner’s manual and the engine manufacturer’s manual for the specific engine on the mower model
you are using. Before you operate your new implement, please read this entire manual. Some of
the information is crucial for proper operation and maintenance of this product - it will help protect
your investment and ensure that the implement performs to your satisfaction. Some of the infor mation is important to your safety and must be read and understood to help prevent possible injury to
the operator or others. If anything in this manual is confusing or har d to understand, pl ease call our
service department, at (970) 221-5614, for clarification before operating or servicing this product.
This manual covers the Model PA6685 PERFAERATOR™ attachment.
All shields and guards must be in place for the proper and safe operation of this aerator.
Where they are shown removed in this manual, it is for illustration purposes only. Do not operate
this product unless all shields and gu ard s are in pl ac e.
Specifications given are based on the latest information available at the time this manual was produced.
Walker Mfg. Co. is continually striving to improve the design and performance of its products. We
reserve the right to make changes in specifications and design without thereby incurring a ny obligation relative to previously manufactured products.
Sincerely,
WALKER MANUFACTURING COMPANY
Bob Walker, President
Page 3
Table of Contents
Owner’s Manual
General Information ________________ 2
HIGHLIGHTED INFORMATION_____________ 2
GLOSSARY ____________________________ 2
IDENTIFYING NUMBER LOCATIONS________ 2
SERVICING OF DRIVETRAIN GEARBOX ____ 2
Specifications _______________________ 3
PERFORMANCE ________________________ 3
DIMENSIONS ___________________________ 3
CONSTRUCTION ________________________ 3
DRIVE SYSTEM _________________________ 3
TIRE/WHEEL SIZE_______________________ 3
Component Identification___________ 4 Safety Instructions __________________ 5
BEFORE OPERATING____________________ 5
OPERATING____________________________ 6
MAINTENANCE _________________________ 7
SAFETY, CONTROL,
AND INSTRUCTION DECALS ______________ 8
Assembly Instructions ______________ 9
Operating Instructions______________10
CONTROL IDENTIFICATION,
LOCATION, AND FUNCTION _____________ 10
Tractor Controls _____________________ 10
Lift Lever ___________________________ 10
Foot Trigger _________________________ 10
STARTING THE MACHINE _______________ 11
ENGAGING THE AERATOR ______________ 11
Normal Operation ____________________ 11
RECOMMENDATIONS FOR AERATING ____ 12
STOPPING THE MACHINE _______________ 12
Maintenance Instructions___________12
LUBRICATION_________________________ 13
Grease Fitting and Oil Point Lubrication__ 13
Gearbox ____________________________ 13
Drive Chain__________________________ 13
Lifting Mechanism____________________ 13
Camshaft Drive System _______________ 13
PTO U-Joint _________________________ 13
ADJUSTMENTS________________________ 14
Drive Chain Tension __________________ 14
Tine Ends ___________________________ 14
REPLACING/REPAIRING ________________ 15
Tine Ends ___________________________ 15
REMOVAL ____________________________ 15
END OF SEASON STORAGE _____________ 15
SETUP INSTRUCTIONS __________________ 9
Lift Lever Installation___________________ 9
Installation on Tractor __________________ 9
Illustrated Parts Manual
LUBRICATION POINTS__________________ 16
BODY AND FRAME COMPONENTS _______ 18
CONTROL LINKAGE____________________ 20
POWER TRANSMISSION COMPONENTS___ 22
Maintenance And Service Record Sheet
Warranty
________________________24
____________________________25
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Page 4
General Information
HIGHLIGHTED INFORMATION
Walker Manufacturing recommends that any service
requiring special training or tools be performed by
an authorized Walker Mower Dealer . There are several general practices to be aware of in the area of
safety. Most accidents associated with the operation or maintenance of a Walker product are
caused by disregarding basic safety precautions or
specific warnings. Such accidents, in most cases,
can be prevented by being aware of the dangers
present.
Information of special importance has been highlighted in bold type in this manual. Refer to Safety
Instructions for the meanings of DANGER, WARNING, CAUTION, IMPORTANT, and NOTE.
GLOSSARY
There are many terms that are either unique to this
equipment or that are used as acronyms. The following terms and their definitions will help while using this manual:
• FORW ARD SPEED CONTROL (FSC) controls
the maximum forward speed of the tractor; functioning as a cruise control.
• LEFT HAND (LH) refers to the left-hand side of
the tractor when the operator is seated facing
forward in the tractor seat.
• MACHINE consists of the implement installed
on the tractor, functioning as a single unit.
• POWER TAKE-OFF (PTO) transmits engine
power to run the PERFAERATOR™.
• RIGHT HAND (RH) refers to the right-hand side
of the machine when the operator is seated facing forward in the tractor seat.
• TRACTOR is the prime mover , including the en-
gine, drivetrain, operator seat, and controls to
operate the implement.
IDENTIFYING NUMBER LOCATIONS
The PERFAERATOR™ serial number is affixed to
the RH side of the inside of the unit housing. Model
and serial numbers are helpful when obtaining replacement parts and maintenance assistance. For
ready reference, please record these numbers in the
space provided.
PERFAERATOR™ Model No. ______________
PERFAERATOR™ Serial No. _______________
Fill In By Purchaser
Serial
Number Plate
Aerator Serial Number Location
SERVICING OF DRIVETRAIN GEARBOX
Detailed servicing and repair of the gea rbox used on
the PERFAERATOR™ is not covered in this manual. Only routine maintenance and general service
instructions are provided. For the service of the
gearbox during the limited warranty period, it is important to find a local, authorized servicing agent of
the component manufacturer. Any unauthorized
work done on these components during the warranty period may void the warranty. If you have any
difficulty finding an authorized outlet or obtaining
warranty service, please contact our Service Department for assistance:
Walker Manufacturing Company
5925 E. Harmony Road
Fort Collins, CO 80528
1-970-221-5614
PA6685
Gearbox manufacturer's information is:
Bondioli & Pavesi
10252 Sycamore Drive
Ashland, VA 23005-8137
1-804-550-2224
2
Page 5
Specifications
MODEL PA6685 AERA TOR
PERFORMANCE
Aeration Width 41-1/2 in. (105 cm)
Core Spacing 3.63 x 6 in. (9.22 x 15.25 cm)*
Coverage per Hour 70,000 sq. ft. (6500 sq. meters)
Coring Depth Up to 2.50 in. (6.35 cm)
DIMENSIONS
Weight 390 lb (146 kg)
Height 23-1/4 in. (59 cm)
Width 49-3/4 in. (124 cm)
Length 41-1/2 in. (105 cm)
CONSTRUCTION
Frame All Welded Unitized Frame
Housing 11 & 14 Gauge Welded Steel
Number of Tines 12
Tine Construction Machined, High Carbon, Heat-Treated Steel, Thread-
Mounted (Replaceable)
DRIVE SYSTEM
PTO Drive Tractor PTO Drive Shaft/2 High-Speed U-Joints, Right
Angle Gearbox, Chain Final Drive to Camshaft
TIRE/WHEEL SIZE
Deck Caster Wheel Pneumatic 11 x 4.00-5
Roller Wheel 3-7/8 in. (9.84 cm)
* This measurement may vary depending on ground speed
3
Page 6
Component Identification
Ground
Speed
Indicator
NOTE: Control Identification
shown in Operating
Instructions section.
Lift
Lever
Protective
Cover
Plastic
Wheel
Footrest
Mounting
Tube
Chain
Guard
PTO
Shaft
Cover
Protective
Cover
Plastic
Wheel
Foot
Trigger
PTO
Gearbox
PTO
Shaft
PERFAERATOR™ Top View (Not Installed)
4
Page 7
Safety Instructions
Pay particular attention to any information labeled
DANGER, WARNING, CAUTION, IMPORTANT,
and NOTE in this manual.
When you see the Safety Alert Symbol ( ),
read, understand, and follow the instructions. Failure to comply with safety instructions may result in
personal injury.
The seriousness or degree of importance of each
type of information is defined as follows:
DANGER
An IMMEDIATE hazard that WILL result in
severe personal injury or DEATH, if warning is ignored and proper safety precautions are not taken.
WARNING
A POTENTIAL hazard that COULD result in
severe personal injury or DEATH, if warning is ignored and proper safety precautions are not taken.
The PERFAERATOR™ has been designed with
many safety features to protect the operator from
personal harm or injury. However, it is necessary
for the operator to use safe operating procedures at
all times. Failure to follow safety instructions
contained in this manual may result in personal
injury or damage to equipment or property.
If you have any questions concerning setup,
operation, maintenance, or safety, please
contact your authorized Walker Mower Dealer
or call Walker Manufacturing Company at
(970) 221-5614.
BEFORE OPERATING
1. Read and understand the contents of this
OWNER'S MANUAL before operating the
machine. Become thoroughly familiar with all
controls and how to stop the machine and disengage the controls quickly. Replacement
Owner's Manuals are available by sending the
Model and Serial Number to:
Walker Manufacturing Company
5925 East Harmony Road
Fort Collins, CO 80528
2. Never allow children to operate or give rides
on the machine. Do not allow adults to operate without proper instruction.
Possible hazards or unsafe practices that
MAY result in MODERATE personal injury
or property damage, or machine damage, if
warning is ignored and proper s afety precautions are not taken.
IMPORTANT: Identifies mechanical information de-
manding special attention, since it deals with the possibility of damaging a part or parts of the machine.
NOTE: Identifies information worthy of special
attention.
Walker Manufacturing cannot predict every potentially dangerous situation. Therefore, items labeled
as such in this manual do not cover all conceivable
situations. Any person using procedures, tools, or
control techniques not recommended by Walker
Manufacturing must take full responsibility for safety .
CAUTION
3. Do not allow anyone other than the operator on
the machine.
4. Keep ever yone, e specia lly childre n and pets, a
safe distance away from the area being aerated.
Do not operate with bystanders in the area.
5. Do not operate the machine wearing sneakers,
tennis shoes, or similar lightweight footwear.
Wear substantial protective footwear that
will improve footing on slippery surfaces.
6. Ground cover or leaves can sometimes hide objects that might cause damage to the aerator.
Clear the area of objects and mark all sprinkler
heads and/or utility box covers.
7. Do not wear loose fitting clothing that could get
caught in moving parts. Always wear ade-
quate protective clothing including long
pants. Wearing safety glasses, safety shoes,
and a helmet is advisable and required by some
local ordinances and insurance regulations.
5
Page 8
Safety Instructions
8. Prolonged exposure to loud noise can cause
impairment or loss of hearing. Operator hear-
ing protection is recommended. Wear a suitable hearing protective device, such as
earmuffs or earplugs.
9. Keep all protective shields and safety devic-
es in place. If a protective shield, safety device,
or decal is damaged, unusable, or missing, repair or replace it before operating the machine.
10. Be sure any interlock switches are function-
ing correctly so the engine cannot be started
unless the Forward Speed Control lever is in the
NEUTRAL position and the PTO clutch is in the
DISENGAGED position. Also, the engine
should stop if the operator lifts off the seat with
either the Forward Speed Control (FSC) out of
the NEUTRAL-PARK position or the PTO clutch
in the ENGAGED position.
NOTE: There is a 1 to 1-1/2 second time delay
function on the seat switch to avoid engine
power interruption when driving over bum ps.
11. Never attempt to make any adjustments
while the engine is running, except where
specifically instructed to do so.
12. Handle gasoline or diesel fuel with care.
Gasoline is highly flammable and its vapors are
explosive:
a. Use an approved fuel container.
b. Never add fuel to a running engine or hot
engine (allow hot engine to cool several
minutes).
c. Keep matches, cigarettes, cigars, pipes,
open flames, or sparks away from the fuel
tank and fuel container.
d. Always fill the fuel tank outdoors using care.
Fill to about one inch from the top of the tank.
Use a funnel or spout to prevent spilling.
OPERATING
NOTE: Refer to the Walker Rider Lawnmowers
OWNER’S MANUAL for safety instructions for operating the tractor.
1. Operate the machine only in daylight or in good
artificial light with good visibility of areas being
aerated.
2. Sit on the seat when starting the engine and operating the machine. Keep feet on footrests at
all times when the tractor is moving and/or the
implement is operating.
3. An inexperienced operator should learn to
steer (maneuver) the tractor with a slow engine speed before attempting any operating.
Be aware that, with the front mounted implement
configuration, the back of the machine swings to
the outside during turns.
4. Remember, for an emergency stop, the forward
motion of the tractor can always be stopped by
pulling the Forward Speed Control (FSC) into
the NEUTRAL-PARK position.
5. Disengage the PTO clutch and put the FSC in the NEUTRAL-PARK position before starting the engine (an ignition interlock switch normally prevents starting of the tractor if these controls are in the OPERATING position).
6. Do not run the engine in a confined area
without adequate ventilation. Exhaust fumes
are hazardous and can be deadly.
7. Do not carry passengers - maximum seating
capacity is one (1) person.
8. Make sure the tines are clear of debris be fore
engaging the PTO clut ch.
9. Be careful never to allow anyone in front of the
implement.
e. Replace the machine fuel cap and container
cap securely and clean up any spilled fuel
before starting the engine.
WARNING
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects
or other reproductive harm.
6
10. Clear area of loose objects and all children.
Flag sprinkler heads and other hidden obstacles. Walk the entire area before aerating for
possible holes.
11. Avoid sudden start s or stops. Before backing
the machine up, disengage the PTO, retract
tines and look to the rear to be sure no one is
behind the machine. Watch carefully for traffic
when crossing or working near roadways.
Page 9
Safety Instructions
12. Disengage the PTO clutch when transporting
the machine.
13. Do not operate across the face of slopes. Use
extreme caution when changing direction on
slopes.
14. Never adjust tine depth with the engine run-
ning. Before adjusting tines or servicing, disengage the PTO clutch, stop the engine, and
remove the ignition key. Wait for all movement
to stop before getting off the seat.
NOTE: The PTO brake should normally stop
drive line rotation within 5 seconds of disengaging the PTO clutch.
15. Do not operate the aerator with the covers open.
16. If the aerator tines do not move when the PTO
is engaged:
a. Disengage the PTO clutch, stop the engine,
and remove the ignition key before leaving
the seat.
b. LOOK to make sure PTO shaft and the tine
movement has stopped before servicing
any area of the machine.
c. Disconnect the fuel solenoid wire [diesel en-
gines] or spark plug wire(s) [gasoline engines].
MAINTENANCE
NOTE: Refer to the Walker Rider Lawnmowers
OWNER’S MANUAL for proper tractor maintenance procedures.
1. To prevent accidental starting of the engine
when servicing or adjusting the machine, remove the key from the ignition switch and disconnect the fuel solenoid wire [diesel engines]
or the spark plug wire(s) [gasoline engines].
2. To reduce fire hazards, keep the engine free of
grass, leaves, excessive grease, and dirt.
3. Keep all nuts, bolts, and screws tight to ensure
the machine is in a safe, working condition.
4. Perform only maintenance instructions described in this manual. Unauthor ized mainte-
nance operations or machine modifications
may result in unsafe operating conditions.
5. If the engine must be running to perform a maintenance adjustment, keep hands, feet, and
clothing away from moving parts. Do not
wear jewelry or loose clothing.
6. Always use proper engine service manuals
when working on the engine. Unauthorized
maintenance operations or modifications to the
engine may result in unsafe operating conditions.
17. If the implement strikes a solid object or the machine begins to vibrate abnormally , immediate-
ly disengage the PTO clutch, stop the
engine, and wait for all moving part s to stop.
Disconnect the fuel solenoid wire [diesel engines] or the spark plug wire(s) [gasoline engines] to prevent accidental starting.
Thoroughly inspect the implement and repair
any damage before restarting the engine and
operating the machine. Make sure implement
components are in good condition and all bolts
are tight.
18. Do not touch the engine or muffler while the
engine is running or immediately after stopping the engine. These areas may be hot
enough to cause serious burns.
19. When leaving the machine unattended, disengage the PTO clutch, stop the engine, and remove the ignition key.
7. Altering the machine in any manner which adversely affects its operation , performance, durability, or use will VOID the warranty and may
cause hazardous conditions.
8. Never attempt to disconnect any safety devices
or defeat the purpose of these safety devices.
9. Do not change the engine governor settings or
overspeed the engine. The governor has been
factory-set for maximum-safe engine operating
speed.
10. Use genuine factory replacement parts.
Substitute parts may result in product malfunction and possible injury to the operator and/or
others.
IMPORTANT: Keep all applicable manuals
immediately accessible to anyone who may
operate or service this machine.
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Page 10
Safety Instructions
SAFETY, CONTROL, AND INSTRUCTION DECALS
Safety, Control, and Instruction Decals are installed on the machine; if any are missing, illegible, or
damaged, a replacement should be ordered and installed before putting the machine into operation. The
Decal Part Number is listed below and in the Parts Section; the Decal Location is shown in the Parts Section.
Speed Indicator (Walker P/N 6681-13)
PTO Shield (Walker P/N 7822)
Door Cover (Walker P/N 6682-9)
Operator Decal (Walker P/N 6682-14)
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Page 11
Assembly Instructions
SETUP INSTRUCTIONS
The PERFAERATOR™ is shipped partially assembled. After uncrating, initial setup is required.
NOTE: During the process of unpacking, any damaged or missing parts shou ld be noted a nd reported
to the delivering carrier immediately (put in writing
within 15 days). The carrier will provide directions
for proceeding with a claim to receive compensation
for damage.
Lift Lever Installation
Mounting
Tubes
The lift lever for the camshaft assembly position is
partially assembled. Stand the lift lever upright and
attach the remaining hardware.
Lift Lever
Install Lift Lever Handle
(stand upright and insert hardware)
Attach Aerator to Tractor
3. Engage the aerator frame tube sockets on the
tractor support arms. Slide the implement
hitch onto the support arms approximately 3 in.
(76 mm).
Only use PTO U-Joint
Tube P/N 7275-15
(9.06 in. OAL)
Connect Driveline Coupler to Tractor PTO
4. Connect the aerator driveline to the tractor P TO
shaft by sliding back the locking collar on the
yoke, then push the yoke over the PTO shaft
until the locking collar snap s back f ully. Make
sure the driveline is well secured at both ends.
Installation on Tractor
1. Remove the mower deck from the tractor if necessary. Refer to the appropriate Tractor
Owner's Manual.
2. Lightly grease each tractor support arm (2) on
the tractor.
DANGER
This shaft turns at very high RPM. If the
collar is not locked to the PTO shaft at the
tractor end, or if the yoke at the aerator
end is not secured properly, the driveline
can fly loose with great force capable of
causing serious injury or death.
5. Install the hitch pin through the hole on the end
of each support arm to lock the hitch in place.
Two (2) hitch pins are included in the owner’s
packet of materials.
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Page 12
Operating Instructions
CONTROL IDENTIFICATION, LOCATION, AND FUNCTION
CAUTION
Before operating the aerator, become familiar with the location and function of
all operator controls. Knowing the location, function, and operation of these
controls is important for safe and efficient operation of the aerator.
Tractor Controls
Refer to the appropriate Tractor Owner's Manual fo r
complete information about tractor operating controls.
Lift Lever
Lift Lever
The lift lever is located to the right of the operator u p
from the right footrest. The lever is used to raise and
lower the camshaft assembly . Moving the lift handle
forward lowers the aerator drive assembly; moving
it backward raises the aerator drive assembly.
Foot Trigg er
The foot trigger is located on the right footrest. The
foot trigger and the lift lever are used together to
raise and lower the aerator drive assembly . Pull the
handle back, press the foot trigger , and hold on to
the lift handle while letting it move forward to
lower the aerator drive assembly.
10
Foot Trigger
Operating Controls
Page 13
Operating Instructions
STARTING THE MACHINE
CAUTION
ALWAYS disengage the PTO clutch and
put the FSC in the NEUTRAL-PARK position before starting the engine.
Refer to the appropriate Tractor Owner’s Manual for
tractor starting and operating procedures.
ENGAGING THE AERATOR
Refer to the appropriate Tractor Owner’s Manual for
tractor starting and operating procedures.
1. Release the tines into the operating position by
pushing on the foot trigger and using the lift
lever to lower the tines.
2. Set the engine throttle at full speed.
3. Begin driving the tractor forward slowly.
4. Pull the PTO clutch lever UP to engage the
aerator.
Normal Operation
IMPORTANT: The aerator has a natural driving mo-
tion when engaged, so the speed of the tractor is
critical to ensure proper aeration and longevity of
aerator components.
1. Adjust ground speed to properly position tines
as shown.
IMPORTANT: If ground speed is too fast, the
retractor plates will swing away from the front,
causing a shallow plugged hole.
IMPORTANT: If ground speed is too slow, the
retractor plates will swing forward and make
constant contact with the front frame, resulting
in excessive wear of tines and retractor plates.
Adjust Ground Spe ed As
Indicated By Decal
Lubricate Grease
Fitting On Cam
Rings (12 Fittings)
Every 4 Hours
CAUTION
A safety interlock switch (seat switch) will
cause the engine to stop if the FSC is out
of the NEUTRAL-PARK position and the
operator is not in the seat. The function
of this switch should be checked by the
operator raising off the seat with the tractor moving forward (allow 1 to 1-1/2 seconds off the seat for the time delay
funct ion); the engine should stop. If the
safety system is not working, it should be
repaired or replaced before operating the
mower. DO NOT disconnect the safety
switches; they are for the operator's protection.
IMPORTANT: DO NOT engage the PT O clutch
when transporting the machine. DO NOT
engage the PTO clutch with the PTO shaft
disconnected (the aerator removed from the
tractor).
2. If an obstacle is encountered during operation
(sprinkler head, sidewalk, etc.), the PTO can
be disengaged and reengaged after passing
obstacle.
IMPORTANT: Minimum turning radius is 10
feet (3.05 m). Turning too tight can result in
damage to the turf and the aerator.
CAUTION
DO NOT pull the retractor lever while
operating.
11
Page 14
Operating Instructions
RECOMMENDATIONS FOR AERATING
For best results the ground must have a sufficient
amount of moisture to allow the tines maximum penetration.
IMPORTANT: Operate the engine at full speed
when operating the aerator, to allow the engine to
produce full horsepower and to increase efficiency
of the engine cooling system.
• Do not drive the mower backwards with the
aerator in the down position--it may cause
severe turf damage.
• Driving the tractor too slow may cause turf
damage.
• Driving the tractor too fast will make aeration
holes appear less frequently and too shallow
(short plugs) may do a less than desirable job.
• Do not engage the PTO with the drive
assembly in the transport position.
STOPPING THE MACHINE
1. Disengage the PTO clutch.
2. Pull the steering levers to the NEUTRAL
position and then move the FSC lever
backward to the NEUTRAL-PARK position.
3. Slow the engine to idle; put the throttle in the
IDLE position.
4. Retract the tines into the transport position
using the lift lever.
WARNING
A brake stops the machine from freewheeling within five (5) seconds af ter disengaging the PTO clutch. If the brake system malfunctions and the machine does
not stop within five (5) seconds, the brake
should be adjusted or repaired before operating the machine. Refer to the appropriate Tractor Owner’s Manual for
adjustment procedures.
5. Turn the ignition switch OFF.
WARNING
Remove the key from the ignition switch
when leaving the machine unattended.
This will prevent children and inexperienced operators from start ing the engine.
6. Engage the parking brake.
IMPORTANT: The hydrostatic transmissions
lock to prevent the machine from rolling freely
with the engine stopped. However, if the
machine is parked on a slope, it is necessary to
ENGAGE the parking BRAKE to prevent the
machine from creeping. This is due to a small
amount of slippage in the hydrostatic transmissions, especially when transmission fluid is
warm.
12
Page 15
Maintenance Instructions
LUBRICATION
WARNING
DO NOT attempt to lubricate the machine
with the tractor engine running. Disengage the PTO clutch, shut off the machine, and remove the ignition key.
Grease Fitting and Oil Point Lubrication Lubricate the grease fittings and oil points after ev-
ery 8 hours of operation (or as recommended be-
low). Use Almagard
grease for grease fittings and light machine oil
(SAE 10) to lubricate oil points.
Gearbox
The gearbox is permanently lubricated (oil filled) and
sealed requiring no scheduled lubrication. However, the gearbox oil seal(s) should be checked ev-
ery 25 hours for indication of an oil leak. If gearbox
oil is changed, fill with 15 oz. (44 cl) of 80W-90 gear
oil. Do not overfill.
®
#3752 (Walker P/N 6685-7)
2. Apply oil to the drive chain.
3. Adjust the chain if necessary. Refer to AD-
JUSTMENTS of Drive Chain Tension in this
section.
4. Reinstall chain guard cover by reversing the removal procedure.
Lifting Mechanism
Lubricate the grease fittings (4) across the lifting
mechanism attached to the frame every 25 hours.
Use SAE general purpose lithium or molybdenum
base grease.
Camshaft
Drive
Drive Chain
Lubricate the drive chain every 8 hours. A light
penetrating oil or special purpose chain oil is recommended. Lubricate the drive chain as follows:
1. Remove the three (3) bolts fastening the
removable chain guard cover to the frame.
Lifting
Mechanism
Lubricating Lift Mechanism and Camshaft Drive
Camshaft Drive System
Lubricate the grease fittings (16) on the camshaft
drive system every 4 hours. Use Almagard
lubricant (Walker P/N 6685-7).
The bearings at each end and attached to the retractor plate arms are sealed and shoul d be greased ev-
ery 100 hours of operation. Use SAE general
purpose lithium or molybdenum base grease.
PTO U-Joint Lubricate the grease fitting for the PTO U-Joint ev-
ery 8 hours with SAE general purpose lithium or
molybdenum base grease.
The PTO U-Joint is accessed by removing the gear-
box cover.
®
#3752
Remove Chain Guard Cover
13
Page 16
Maintenance Instructions
ADJUSTMENTS
WARNING
DO NOT attempt to make any adjustments
with the tractor engine running. Disengage the PTO clutch, shut off the machine,
and remove the ignition key. Wait for all
movement to stop before getting off the
seat.
1/4 to 1/2 in.
(6 to 13 mm)
Slack at
Midspan
Chain Idler
Drive Chain Tension
The drive chain should have 1/4 to 1/2 in. (6 to 13 mm)
of slack at midspan. Remove the chain guard cover
to check slack. Adjust the drive chain as follows:
1. Remove the three (3) bolts fastening the removable chain guard cover to the frame.
2. Loosen the chain tension block mounting nut
and bolt (see photo below).
3. Position the chain tension block so the chain
has 1/4 to 1/2 in. (6 to 13 mm) of slack.
4. Retighten the chain tension block mounting nut
and bolt.
5. Recheck the drive chain tension.
Tension
Block Nut
Proper Drive Chain Tension
Tine Ends
Tine ends are adjust able by using the fo llowing procedure:
1. Loosen the retaining nut on the tine thread and
unscrew tine end to achieve the desired depth.
Open side of tine should be to rear.
IMPORTANT: Do not unscrew the tine ends too
far. The maximum aerating depth is 2-1/2 in.
(6.35 cm).
2. Tighten retaining nut.
Retaining
Nut
14
Ref. Chain
Guard
Drive Chain Adjustment
Tine
Opening
Tine
Opening
to Face
Rear of
Unit
Tine End Depth Adjustment
Page 17
Maintenance Instructions
REPLACING/REPAIRING
CAUTION
ALW A YS use genuine factory replacement
parts. Subs titute parts CAN resu lt in product malfunction and possible injury to the
operator and/or others.
WARNING
DO NOT attempt to make any replacements or repairs with the tractor engine
running. Disengage the PTO clutch, shut
off the machine, and remove the ignition
key . Wait for all movement to stop before
getting off the seat.
Tine Ends
Tine ends are replaceable by using the following
procedure:
REMOVAL
1. Park the tractor on a level surface with the tines
in the up position.
WARNING
DO NOT attempt to remove the aerator
from the tractor with the engine running.
Disengage the PTO clutch, shut off the
machine, and remove the ignition key.
Wait for all movement to stop before getting off the seat.
2. Remove the hitch pins from the ends of the support arms.
3. Slide the PTO shaft out of the PTO coupler
while sliding the aerator off the tractor support
arms.
END OF SEASON STORAGE
1. Clean the aerator thoroughly.
1. Loosen the retaining nut on the tine thread and
unscrew tine end.
2. Install new tine end by reversing the removal
procedure. Open side of tine should be to rear.
2. Repainting all parts where paint has worn.
NOTE: Rustproofing or painting every year will
prolong the life of the aerator components and
moving parts.
3. When the aerator is dry, lubricate all moving
parts. Apply lubricant liberally to all surfaces to
protect against rust.
4. Store the aerator in a dry place.
15
Page 18
LUBRICATION POINTS
ITEM LOCATION LUBRICATION NO.
NO. TYPE PLACES
Lubrication Points
1 Deck Caster Wheel Fork Pivot Grease 2
2 Deck Caster Wheel Bearing Grease 2
3 Rod Bearing Bushing Grease 4
4 Drive Chain Oil
5 Eccentric Assembly Tine Grease
* 1
** 12
ITEM LOCATION LUBRICATION NO.
NO. TYPE PLACES
6 Actuator Rod Pivots Grease 4
7 Deck Support Arm Socket Grease 2
8 Universal Joint Shaft Assembly Grease
9 Actuator Link Latch Oil 1
10 Foot Trigger Pivot Oil 1
11 Engage Lever Pivot Grease 1
* 1
* Grease every eight (8) hours.
** Grease every four (4) hours using Almagard #3752 lubricant
(Walker P/N 6685-7).
NOTE: The gearbox is permanently lubricated (oil filled)
and sealed requiring no scheduled lubrication.
However, the gearbox oil seal(s) should be
checked every 25 hours for indicat ion of an oil
leak.
16
Use only genuine Walker® replacement parts. Effective Date 02-06-08
Page 19
LUBRICATION POINTS
231 3
5
31234
766
87 611
910
Effective Date 02-06-08 Use only genuine Walker® replacement parts.
17
Page 20
BODY AND FRAME COMPONENTS
ITEM PART DESCRIPTION NO.
NO. NO. REQ’D
Body And Frame Components
1 6682-3 Front Cover 1
(Includes Item # 11)
2 6681-10 Rear Cover, RH 1
(Includes Items # 3, 4, 5 & 17)
3 6682-9 Decal, Cover 2
4 7504-4 Hinge (15-1/2") 1
5 5856 Decal, Made In USA 1
6 6681-13 Decal, Ground Speed Indicator 1
7 6682-14 Decal, Perfaerator Oper. 1
8 7504-3 Hinge (27") 1
9 5803 Decal, Walker Mfg. Logo 1
10 6681-11 Rear Cover, LH 1
(Includes Items # 3, 7, 8, 9 & 17)
11 6682-2 Decal, Perfaerator Oval 1
12 5103-4 Pivot Bushing (3/8 ID) 2
13 6683-1 Shaft Guard 1
(Includes Items # 12 & 14)
14 8746 Decal, U-Joint Tube 1
15 6684-9 Transport Latch Release 1
(Includes Item # 16)
16 7822 Decal, PTO Shield/Danger 1
17 8790 Rubber Cushion Strip 4
18 6681-12 Chain Guard 1
19 6683-5 Toe Guard, Bolt On 2
20 5830-3 Grease Fitting (45 Deg.) 4
21 6682 Perfaerator Carrier Frame 1
(Includes Item # 24)
22 6715 Roller Wheel (3-7/8) 2
23 6682-13 Axle Spacer 2
24 5800 Decal, Walker Mower 2
25 5830 Grease Fitting 2
26 6682-0 Upright Base 1
Ground Speed Indicator Components
27 6681-23 Plastic Cap, Black 1
28 6681-14 Arrow, Ground Speed Indicator 1
29 6681-22 Spacer Tube (2") 1
30 6681-16 Bushing (5/16 x 3/8 x 3/4) 3
31 6681-25 Actuator Rod Mount 1
32 6681-17 Torsion Spring (.435 ID) 1
33 6681-21 Spacer (.475) 2
34 6681-19 Ground Speed Indicator Rod 1
ITEM PART DESCRIPTION NO.
NO. NO. REQ’D
Caster Wheel Components
35 8766 Axle Nut (3/4-16) 2
36 8768-2 Seal, Reverse Lip 4
37 8037 Bearing Cone (3/4 ID) 4
38 8037-2 Bearing Race 4
39 8768 Caster Wheel, Pneumatic (11 x 4.00-5) 2
(Includes Items # 20 & 39)
40 8767 Axle, Caster Wheel (5-1/8) 2
41 8765-10 Caster Wheel Fork 2
42 8769-7 Seal 2
43 8769-6 Bearing Cone (1" ID) 4
44 8769-5 Bearing Cup (2 x 1-5/8) 4
45 8769-8 Dust Cap, Deck Caster 2
Fasteners
F004 1/4-20 Keps Nut 10
F005 1/4-20 ESNA Nut 14
F009 5/16-18 Whiz Locknut 6
F013 3/8-16 Whiz Locknut 2
F014 3/8-16 ESNA Nut 1
F023 10-24 ESNA Nut 22
F029 1/4-20 x 1/2 Hex Bolt 11
F061 1/4 Star Lock Washer 3
F116 1/4-20 x 1-1/4 Hex Bolt 2
F128 10-24 x 3/8 PTHMS 22
F140 7/16-14 x 1 Hex Bolt 4
F218 7/16 Split Lock Washer 4
F246 1/4-20 x 1/2 PTHMS 12
F344 3/4-16 Slotted Hex Nut 2
F347 3/4 SAE Washer 2
F348 1/8 x 1-1/2 Cotter Pin 2
F355 3/8-16 x 4 Hex Bolt 1
F366 5/16-18 x 3 Carriage Bolt 2
F389 3/8-16 x 2-3/4 Hex Bolt 2
F438 5/16-18 x 2-3/4 Hex Bolt 2
18
Use only genuine Walker® replacement parts. Effective Date 02-06-08
Page 21
BODY AND FRAME COMPONENTS
3
2
F246
1
27
F009
30
11
28
29
4
5
6
7
8
9
3
F128
10
F023
F140
40
F218
36
15
F004
F029
F061
F029
F005
F355
13
12
14
12
F014
16
17
18
20
20
21
17
22
23
F366
24
F009
32
25
F005
30
F218
F140
38
34
F013
37
19
17
F389
26
F009
36
35
F061
F029
F438
25
33
31
F116
30
24
F348
45
F344
F347
43
44
44
43
42
41
37
38
24
39
20
Effective Date 02-06-08 Use only genuine Walker® replacement parts.
19
Page 22
CONTROL LINKAGE
ITEM PART DESCRIPTION NO.
NO. NO. REQ’D
Control Linkage
1 5850-3 Handle Grip, Foam (3-1/4) 1
2 6684 Transport Lever 1
(Includes Item # 1)
3 6684-1 Transport Lever End 1
4 6684-3 Release Latch 1
5 6684-4 Link, Lever Latch 1
6 7222 Extension Spring (1/4 x 3) 1
7 5281-2 Clevis Pin (5/16 x 7/8) 2
8 6684-5 Actuator Link 2
9 5830 Grease Fitting 9
10 6686-5 Actuator Cross Shaft Assembly 1
11 6686-3 Actuator Cross Shaft Mount 2
12 5214-2 Ball Joint (5/16-24) Nylon Lined 8
13 6686 Transport Pivot Tie Rod 4
14 6685-8 Cam Alignment Plate 12
15 6685-7 Grease, Almagard #3752
16 6685-5 Machined Cam 12
17 6681-8 Cam Bearing 12
18 6685-4 Tine Casting 12
19 6684-2 Pivot, Transport Lever 1
(Includes Items # 9 & 20)
20 8788 Rubber Bumper (Self-Adhesive Mount) 1
Tine Crank Assembly Components
*
ITEM PART DESCRIPTION NO.
NO. NO. REQ’D
Fasteners
F005 1/4-20 ESNA Nut 6
F007 5/16-18 Jam Nut 8
F009 5/16-18 Whiz Locknut 2
F010 5/16-24 ESNA Nut 8
F013 3/8-16 Whiz Locknut 6
F020 5/16-18 ESNA Nut 4
F023 10-24 ESNA Nut 2
F038 3/8-16 x 1 Hex Bolt 4
F050 1/4 SAE Washer 4
F054 AN960616 Washer 2
F093 5/16-18 x 1 Hex Bolt 6
F103 10-24 x 2 PTHMS 2
F111 1/8 x 3/4 Cotter Pin 3
F116 1/4-20 x 1-1/4 Hex Bolt 4
F171 5/16-18 x 3/8 Set Screw 2
F211 1/4-20 x 7/8 Hex Bolt 2
F231 1/4 x 3/4 Woodruff Key, #806 1
F261 AN960616L Washer 2
F312 3/8 x 3/8 Shoulder Bolt 2
F404 5/8-18 Jam Nut 8
F417 3/8-16 x 1-1/4 Carriage Bolt 2
* Grease every eight (8) hours using Almagard #3752 lubricant
(Walker P/N 6685-7).
21 6685-6 Cartridge Bearing 3
22 6681-2 Tine Crank Shaft 1
23 6685-2 Tine Crank Sprocket 1
(Includes Items # F171 & F231)
24 6686-6 Retractor Plate, LH 1
25 6686-1 Retractor Plate Lift Bracket, LH 2
26 6685-15 Spacer, Short 3
27 6685-9 Hanger Rod 4
28 6685-16 Hanger Rod Bearing W/Bushing 4
29 6681-15 Actuator Block 1
30 6686-4 Retractor Plate Lift Bracket, RH 2
31 6686-7 Retractor Plate, RH 1
32 6681 Tine Crank Assembly
(Includes Items # 23, 25 & 30)
33 6681-1 Perfaerator Tip 12
6681-7 Solid Spike Tine Tip
** Service Part Only.
**
**
20
Use only genuine Walker® replacement parts. Effective Date 02-06-08
Page 23
CONTROL LINKAGE
1
2
10
13
12
Refer to
Body and Frame
Components
F010
12
F093
9
11
F020
F211
F093
9
21
26
28
27
F404
F116
30
31
32
9
F050
22
9
28
F005
27
F404
F231
F404
F116
F020
F171
11
26
28
27
25
F404
F103
29
F050
23
F116
F005
9
F404
9
19
F050
20
F020
30
F023
22
F093
28
F005
F009
F111
8
8
27
F404
F116
F404
F111 F261
9
26
F005
F054
9
25
3
F009
F312
21
F054
F007
24
7
9
6
F007
4
F261
5
F010
F404
F312
F038
33
F013
F013
F417
F013
F038
F050
F005
18
17
16
14
15
Refer to
Body and Frame
Components
Effective Date 02-06-08 Use only genuine Walker® replacement parts.
21
Page 24
POWER TRANSMISSION COMPONENTS
ITEM PART DESCRIPTION NO.
NO. NO. REQ’D
Power Transmission Components
1 6683-2 U-Joint Shaft 1
(Includes Items # 2, F076, F149 & F318)
2 6875 Decal, PTO Alignment Arrow 1
3 6683-6 PTO Gearbox/Shear 1
4 6685 Perfaerator Chain (#50 x 88 Links) 1
5 6685-14 Gearbox Sprocket, Shear 1
6 6685-3 Idler Sprocket 1
ITEM PART DESCRIPTION NO.
NO. NO. REQ’D
Fasteners
F004 1/4-20 Keps Nut 1
F013 3/8-16 Whiz Locknut 5
F041 3/8-16 x 1-3/4 Hex Bolt 1
F051 3/8 SAE Washer 2
F076 3/8-16 x 5/8 SQH Set Screw 1
F123 1" External Snap Ring 1
F149 1/4 x 1/4 x 1-1/2 Key 1
F290 3/8-16 x 5 Hex Bolt 4
F318 3/8-16 x 3/4 SQH Set Screw 1
F383 1/4-20 x 2 Shear Bolt Grade 2 1
22
Use only genuine Walker® replacement parts. Effective Date 02-06-08
Page 25
POWER TRANSMISSION COMPONENTS
Refer to
Control Linkage
Refer to
Body and Frame
Components
F290
3
F013
F076
F149
F051
1
6
F051
2
F318
4
F041
F004
F383
5
F123
F013
Refer to
Body and Frame
Components
Effective Date 02-06-08 Use only genuine Walker® replacement parts.
23
Page 26
MAINTENANCE AND SERVICE RECORD SHEET
DATE SERVICE ENGINE
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______________________________________________________________________________________________________________
______________________________________________________________________________________________________________
______________________________________________________________________________________________________________
______________________________________________________________________________________________________________
ITEM HOURS
______________________________________________________________________________________________________________
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______________________________________________________________________________________________________________
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24
______________________________________________________________________________________________________________
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______________________________________________________________________________________________________________
Use only genuine Walker® replacement parts. Effective Date 02-06-08
Page 27
LIMITED WARRANTY
FOR
WALKER
COMMERCIAL RIDER MOWER
1. WHAT THIS WARRANTY COVERS, AND FOR HOW LONG:
Walker Manufacturing company will, at its option, repair or replace, without charge, any part covered by this warranty which
is found to be defective in material and/or workmanship within one (1) year* after date of sale to the original retail purchaser unless the product is used for rental purposes, in which case this warranty is limited to ninety (90) days. At
Walker’s request, customer will make the defective part available for inspection by Walker and/or return the defective part
to Walker, transportation charges prepaid. All parts and components of the Walker Mower are covered by this warranty
except the following components which are warranted separately by their respective manufacturers:
Bondioli & Pavesi
Rock Solid™ (A Division of Industrial Machine Specialties, Inc.)
The available warranties covering these items are furnished with each mower. Walker does not assume any warranty obligation, liability or modification for these items, which are covered exclusively by the stated warranty of the respective manufacturers noted above.
2. WHAT THIS WARRANTY DOES NOT COVER:
A. This warranty does not cover defects caused by depreciation or damage caused by normal wear, accidents, improper
maintenance, improper use or abuse of the product, alterations, or failure to follow the instructions contained in the
Owner’s Manual for operation and maintenance.
B. The customer shall pay any charges for making service calls and/or for transporting the mower to and from the place
where the inspection and/or warranty work is performed.
3. HOW TO OBTAIN SERVICE UNDER THIS WARRANTY:
Warranty service can be arranged by contacting the dealer where you purchased the mower or by contacting Walker Manufacturing Company, 5925 East Harmony Road, Ft. Collins, CO 80528. Proof of the date of purchase may be required to
verify warranty coverage.
4. WARRANTY LIMITATION:
A. THERE IS NO OTHER EXPRESS WARRANTY. ANY WARRANTY THAT MAY BE IMPLIED FROM THIS
PURCHASE INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IS HEREBY
LIMITED TO THE DURATION OF THIS WARRANTY AND TO THE EXTENT PERMITTED BY LAW ANY AND ALL
IMPLIED WARRANTIES ARE EXCLUDED. Some states do not allow limitations on how long an implied warranty
lasts, so the above limitations may not apply to you.
B. WALKER WILL NOT BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL, OR SPECIAL DAMAGES AND/OR
EXPENSES IN CONNECTION WITH THE PURCHASE OR USE OF THE MOWER. Some states do not allow the
exclusion or limitation of incidental or consequential damages, so the above limitation(s) or exclusion(s) may not
apply to you.
C. Only the warranty expressed in this limited war ranty shall apply and no dealer, distributor, or individual is authorized
to amend, modify, or extend this warranty in any way. Accordingly, additional statements such as dealer advertising
or presentations, whether oral or written, do not constitute warranties by Walker, and should not be relied upon.
D. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
25
Page 28
TM
W ALKER MFG. CO. • 5925 E. HARMONY ROAD, FORT COLLINS, CO 80528 • (970) 221-5614
FORM NO. 020608 PRINTED IN USA www.walkermowers.com ©2008 WALKER MFG. CO
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