Walker MS 13 HP User Manual
OWNER’S MANUAL
Safety, Assembly, Operating, and Maintenance Instructions
Model MS (13 HP)
™
Please Read and Save These Instructions Effective Date: 01-15-05
For Safety, Read All Safety and Operation P/N 5000-16
Instructions Prior to Operating Machine
Foreword
Thank you. . .for purchasing a Walker mower. Every effort has been made to provide you with the
most reliable mower on the market, and we are sure you will be among our many satisfied customers. If for any reason this product does not perform to your expectations, please contact us at (970)
221-5614. Every customer is important to us. Your satisfaction is our goal.
Please. . .read thi s manu al thorou ghly! This manu al is to be used in co njunc tion wit h the engi ne
manufacturer’s manual for the specific engine on the mower model you have purchased. Before you
operate your new mower, please read this entire manual. Some of the information is crucial for proper operation and maintenance of this mower - it will help protect your investment and ensure that the
mower performs to your satisfaction. Some of the information is important to your safety, and must
be read and understood to help prevent possible injury to the operator or others. If anything in this
manual is confusing or hard to understand, please call our service department, at (970) 221-5614,
for clarification before operating or servicing this mower.
This manual covers Model MS with the Kawasaki FE400 13 HP gasoline engine.
All shields and guards must be in place for the proper and s afe operation of this machine.
Where they are shown removed in this manual, it is for illustration purposes only. Do not operate
this machine unless all shields and guards are in place.
Specifications given are based on the latest information available at the time this manual was
produced.
Walker Mfg. Co. is continually s tr iv ing to improve the desi gn and per for ma nc e of its products. We
reserve the righ t to m ake c hanges i n sp ecifi catio ns and de sign wi thout th ereby incu rring any obligation relative to previously manufactured products.
Sincerely,
WALKER MANUFACTURING COMPANY
Bob Walker, President
Table of Contents
General Information________________ 1
HIGHLIGHTED INFORMATION _____________ 1
GLOSSARY ____________________________ 1
IDENTIFYING NUMBER LOCATIONS________ 1
ENGINE SERIAL NUMBER LOCATION ______ 2
SERVICI N G OF ENGINE
AND DRIVETRAIN COMPONENTS__________ 2
Specifications________________________ 3
ENGINE________________________________ 3
ELECTRICAL SYSTEM ___________________ 3
TRANSMISSION_________________________ 3
BLADE DRIVE __________________________ 4
TIRE SIZE______________________________ 4
TIRE PRESSURE ________________________ 4
DIMENSIONS (Tractor and Mower) _________ 4
MOWER DECK__________________________ 5
CURB WEIGHT__________________________ 5
DRIVE BELTS___________________________ 5
GHS SYSTEM___________________________ 6
SEAT__________________________________ 6
FRAME/BODY CONSTRUCTION ___________ 6
Component Identification___________ 7 Safety Instructions _________________ 10
BEFORE OPERATING___________________ 10
OPERATING___________________________ 11
MAINTENANCE ________________________ 12
SAFETY, CONTROL,
AND INSTRUCTION DECALS _____________ 14
Assembly Instructions _____________ 16
SETUP INSTRUCTIONS _________________ 16
Tire Installation (Tractor)_______________ 16
Battery Service_______________________ 16
Wet Battery Service __________________ 16
Dry Battery Service __________________ 16
Battery Charging ____________________ 17
Battery Installation ___________________ 17
Mower Deck Assembly ________________ 17
Deck Caster Wheels Installation ________ 17
Deck Discharge Chute Installation ______ 18
Deck Discharge Shield Installation ______ 18
PTO Shaft Guard Installation __________ 18
Tilt-Up Roller Wheel Installation ________ 18
Mower Deck Installation on Tractor ______ 19
Deck Installation ____________________ 19
Deck Leveling ______________________ 21
PREOPERATING CHECKLIST ____________ 22
Operating Instructions_____________ 24
CONTROL IDENTIFICATION,
LOCATION, AND FUNCTION _____________ 24
Ignition Switch_______________________ 24
Engine Choke________________________ 24
Engine Throttle ______________________ 25
Forward Speed Control (FSC) __________ 25
Steering Levers ______________________ 25
Blade Clutch (PTO) ___________________ 25
Parking Brake _______________________ 25
Transmission Lockout Levers __________ 26
Hourmeter __________________________ 26
Light Switch (For Optional Lights)_______ 26
STARTING THE ENGINE_________________ 28
ADJUSTING GROUND SPEED
AND STEERING________________________ 28
ENGAGING THE MOWER________________ 30
STOPPING THE MACHINE _______________ 31
ADJUSTING CUTTING HEIGHT ___________ 31
TRANSMISSION LOCKOUT ______________ 32
RECOMMENDATIONS FOR MOWING ______ 32
RECOMMENDATIONS FOR TILT-UP
DECK OPERATION/TRANSPORT _________ 33
GRASS HANDLING SYSTEM (GHS) _______ 34
General Information __________________ 35
Clogging Checklist ___________________ 36
Using the Tilt-Up Deck ________________ 37
Using the GHS Catcher________________ 37
Powerfil
“Full” Signal Horn ___________________ 37
Cleaning the GHS Exhaust Screen ______ 37
Dumping the Catcher _________________ 38
Tailgate Dumping ___________________ 38
Using the Dump Bag _________________ 38
®
__________________________ 37
Table of Contents
Maintenance Instructions__________ 40
MAINTENANCE SCHEDULE CHART _______ 40
IMPORTANT TIPS FOR CARE OF THE
KAWASAKI ENGINE ____________________ 41
Fuel System _________________________ 41
Starting _____________________________ 41
Cooling System ______________________ 41
Air Cleaner __________________________ 41
Oil _________________________________ 41
LUBRICATION _________________________ 42
Engine Oil ___________________________ 42
Engine Break-In Oil __________________ 42
Checking Engine Crankcase Oil Level ___ 42
Changing Engine Crankcase Oil/Oil Filter _43
Grease Fitting and Oil Point Lubrication__ 43
Mower Deck Gearbox Lubrication _______ 46
Tractor PTO Gearbox Lubrication _______ 46
Gear Axle Lubrication _________________ 47
Hydrostatic Transmission Fluid_________ 47
Checking Hydrostatic
Transmission Fluid Level ______________ 47
CLEANING ____________________________ 48
Engine Air Cleaner System_____________ 48
Donaldson Radialseal™ Air Cleaner _____ 48
Fuel Filter ___________________________ 49
Engine Cooling System________________ 50
Air Intake Screen ____________________ 50
Cylinder Head Cooling Fins ____________ 50
Grass Buildup in Mower Housing________ 51
GHS Blower _________________________ 52
GHS Exhaust Screen__________________ 52
Hydrostatic Transmission Cooling Fins __ 53
CHECKING/SERVICING _________________ 53
Security of Air Filtration Components____ 53
Battery______________________________ 53
Electrolyte Level ____________________ 53
Cleaning the Terminals _______________ 54
Chargin g the Battery _________________ 54
Tire Pressure ________________________ 54
Sharpen Mower Blades ________________ 54
Drive Belts __________________________ 56
Mower Deck Gearbox Oil Seals _________ 56
Spark Plug __________________________ 56
Breaker Points _______________________ 56
Fuel Lines and Clamps ________________ 56
Blade Brake Action ___________________ 56
REPLACING/REPAIRING ________________ 57
Drive Belts __________________________ 57
Engine Belt ________________________ 58
PTO Drive Belt _____________________ 59
Ground Drive Belt ___________________ 60
Blade Overload Shear Bolts ____________ 61
PTO Shear Pin _______________________ 61
Mower Blades _______________________ 62
ADJUSTMENTS________________________ 63
Steering Levers ______________________ 63
Tilt-Up Deck Adjustable Stop ___________ 63
GHS Signal Horn Adjustment
(When Horn Sounds at Wrong Time)_____ 63
Maintenance and Service Record Sheet
_______________________ 65
Operator’s Notes___________________ 66 Warranty___________________________ 67
General Information
HIGHLIGHTED INFORMATION
Walker Manufacturing recommends that any service requiring special training or tools be performed
by an authorized Walker Mower Dealer. There are
several general practices to be aware of in the area
of safety. Most accidents associated with the operation or maintenance of a Walker Mower are
caused by disregardi ng bas ic saf ety pr ecau tions or
specific warnings. Such accidents, in most cases,
can be prevented by being aware of the dangers
present.
Information of special importance has been highlighted in bold typ e in this manual. Refer to Safety
Instructions for the meanings o f DANGER, WARNING, CAUTION, IMPORTANT, and NOTE.
GLOSSARY
There are many ter ms th at are either unique to this
equipment or that ar e used as acronyms . The following terms and their definitions will help while
using this manual:
• DECK is the mowing attachment mounted on
the front of the tractor which includes the carrier
frame, deck housing, blade drive gearboxes,
and cutter blades.
• FORW ARD SPEED CONTROL (FSC) cont r ol s
the maximum forward speed of the tractor;
functioning as a cruise control.
• GRASS HANDLING SYSTEM (GHS
mowed material and deposits it in the catcher.
) collects
• POWER TAKE-OFF (PTO) transmits engine
power to run the cutter blades and GHS blower.
• POWERFIL
throughout the interior of the gr ass catcher by
an oscillating delivery spo ut.
spreads the mowed material
• RIGHT HAND (RH) refers to the right-hand side
of the tractor when the operator is seated facing
forward in the tractor seat.
• SIDE DISCHARGE (SD) mows but does not
collect the mowed material.
• STEERING LEVERS steer the tractor by con-
trolling the dual hydrostatic transmissions.
• TRACTOR is the prime mover, including the en-
gine, drive train, operator seat, and controls to
operate the mower.
• TRANSMISSION LOCKOUT releases the hy-
drostatic transmissions to permit freewheeling
the tractor.
IDENTIFYING NUMBER LOCATIONS
The tractor serial number plate is affixed to the tractor body just below the left rear corner of the seat.
The mower deck serial number plate is affixed
alongside the angle iron framing on the LH side of
the LH mower blade d rive. Model and serial numbers are helpful when obtaining repl acement parts
and maintenance assistance. For ready refer ence,
please record these numbers in the space provided.
• GRASS-PAK
grass delivery s pout (in the catcher) and act ivates the “full” signal horn when the grass
catcher is full.
SWITCH is mounted on the
• GROUND DRIVE refers to the dual h yd rostatic
transmissions which drive the main wheels.
• HYDROSTATIC TRANSMISSION transmits
and controls power from the ground drive belt to
the main drive wheel.
• LEFT HAND (LH) refers to the left-hand side of
the tractor when the opera tor is seated facing
forward in the tractor seat.
Tractor Model No. _______________________
Tractor Serial No. _______________________
Deck Serial No. _______________________
Engine Model No. _______________________
Engine Serial No. _______________________
Date of Purchase _______________________
Fill In By Purchaser
1
General Information
Serial Number
Tractor Serial Number Location
SERVICING OF ENGINE AND DRIVETRAIN COMPONENTS
The detailed servicing and repair of the engine,
hydrostatic transmission and gearboxes are not covered in this manual. Only routine maintenance and
general service instructions are provided . For the
service of these components during the limited warranty period, it is important to find a local, authorized
servicing agent of the component manufacturer. Any
unauthorized work done on these components during the warranty pe riod may void the warra nty. If
you have any difficulty finding an authorized outlet or
obtaining warranty service, pleas e contact our Service Department for assistance:
Walker Manufacturing Company
5925 E. Harmony Road
Fort Collins, CO 80528
1-970-221-5614
Serial Number
Mower Deck Serial Number Location
ENGINE SERIAL NUMBER LOCATION
The Kawasaki engine model, type, and c ode numbers are located on the s tarter side of the eng ine
shroud. For the m owe r mo del cove red b y th is m anual, an engine manual is available to cover the
Kawasaki FE400.
Service manuals are available for each of these
components from their respective manufacturers as
follows:
Kawasaki Engine Kawasaki Engine Division
P.O. Box 888285
Grand Rapids, MI 49588-8285
Hydrostatic Eaton Corporation
Transmissions 15151 Highway 5
Eden Prairie, MN 55344
Gearboxes (Deck) T ecumseh Products Co.
900 North Street
Grafton, Wl 53024
Serial Number
Engine Serial Number Location (view from right side of tractor)
2
Specifications
MODEL MS
ENGINE
Manufacturer/Model Kawasaki, FE 400D, 1 Cyl. OHV (Air-Cooled)
Displacement 24.5 cu. in. (401 cc)
HP (@ 3600 RPM) 13.0
Max. RPM (No Load) 4000
Governed RPM 3600
Max. To rq ue [ft-lb (N
Idle RPM 1300
Spark Plug Type NGK BPR5ES
Spark Plug Gap .030 in. (.75 mm)
Crankcase Capacity 1.35 qts (1.3 liters)
Crankcase Lubricant API SC/SD/SE/SF/SG/SH Grade Oil Only with 10W-30/10W-40
Fuel Tank Capacity 1.7 Gallons (6.4 liters)
Fuel Automotive Grade Unleaded Gasoline (87 Octane)
Cooling System Air Cooled
ELECTRICAL SYSTEM
Battery 12 Volt, 230 CCA (Interstate SP-30)
Charging System Flywheel Alternator
Charging Output 13 Amp DC (Regulated)
System Polarity Negative Ground
Ignition Transistorized Electronic Magneto
⋅m) @ RPM] 19.5 (26.4) @ 2500
Viscosity or 40W Above 68° F (20° C) Only
Starter 12 Volt Electric Key and Solenoid Operated
Interlock Switch Ignition Lockout by Seat Switch, Transmission Neutral and Blade Clutch
TRANSMISSION
Manufacturer/Model Dual Hydrostatic, Eaton Model 7, Each Wheel Independently Driven
Steering Hand Lever Control / Individual Wheel
Forward Speed Control Precision Friction Lock Lever, Cruise Control, with Neutral-Park
Position
Service Brake Dynamic Braking through Hydrostatic Transmission
Parking Brake Mechanical Pin Lock in Transmission Gear
Neutral Transmission Release by Manual Dump Valve
Final Drive Gear Drive Axle
3
Specifications
MODEL MS
TRANSMISSION (continued)
Transmission Fluid
Factory Service Mobil 1 Synthetic Motor Oil (15W-50)
Transmission Fluid Capacity 1 qt (1 liter)
Transmission Cooling Cooling Fan Mounted on Drive Pulley
Ground Travel Speed
Forward m.p.h. (km/h)
Reverse m.p.h. (km/h)
BLADE DRIVE
PTO Shaft Sliding Spline Shaft with Two (2) High-Speed U-Joints
Blade Spindle Each Blade (2) Mounts Direct on Peerless Right Angle
Blade Drive Clutch and Brake Manual Belt Tightener Clutch and Scrubber Brake
0-5 (0-8) Infinitely Variable
0-5 (0-8) Infinitely Variable
Gearbox with Tee Gearbox in Center Connected to PTO Shaft
(Complete Geared Drive, Peerless Model 1000 Gearboxes)
(Stops Blades within Five (5) Seconds of Disengagement)
Max. Blade Speed
[22 in. (56 cm) Blade] @ 3600
RPM Engine
TIRE SIZE
Deck Caster Wheel 2.80/2.50-4 Pneumatic (4-Ply)
Deck Caster Wheel (Optional) 8.25 x 2.75 (Semi-Pneumatic)
Drive 18 x 6.50-8 (4-Ply)
Drive (Optional Wide Tire) 18 x 8.50-8 (4-Ply)
Rear 13 x 6.50-6 (4-Ply)
TIRE PRESSURE
Deck Caster Wheel 20 PSI (137 kPa)
Drive 15 PSI (103 kPa)
Rear
DIMENSIONS (Tractor and Mower)
Length
36 in. (91 cm) GHS Model 87 in. (221 cm)
42 in. (107 cm) GHS Model 89 in. (226 cm)
Width
36 in. (91 cm) SD Model
(with Deflector)
42 in. (107 cm) SD Model
(with Deflector)
36 in. (91 cm) GHS Model 37 in. (94 cm)
42 in. (107 cm) GHS Model 43 in. (109 cm)
2900 RPM
[16700 FPM (5090 m/min)]
20 PSI (137 kPa)
41-3/4 in. (106 cm)
47-3/4 in. (121 cm)
4
Specifications
MODEL MS
DIMENSIONS (continued)
Height
SD Model 37-1/2 in. (95 cm)
GHS Model 44-1/2 in. (112 cm)
Wheel Base (Tractor) 42-1/4 in. (107 cm)
Tread Width (Tractor)
Standard Ti res 28-1/4 in. (72 cm)
Optional Tires 29-3/4 in. (76 cm)
MOWER DECK
Width of Cut SD/GHS 36 or 42 in. (91 or 107 cm)
Cutting Height 1 to 4 in. (3 to 10 cm)
Height Adjustment 7 Positions - 1/2 in. (1 cm) Increment Hitch Pins Installed in
Blade Size
36 in. (91 cm) SD Model 20 in. (51 cm) Two (2) Clockwise-Rotating Blades with a 4 in.
36 in. (91 cm) GHS Model 20 in. (51 cm) Two (2) Counter-Rotating Blades with a 4 in.
42 in. (107 cm) SD Model 22 in. (56 cm) Two (2) Clockwise-Rotating Blades with a 2 in.
42 in. (107 cm) GHS Model 22 in. (56 cm) Two (2) Counter-Rotating Blades with a 2 in.
Deck Suspension Torsion-Flex Frame with Caster Wheels and
Multi-Position Deck Support
(10 cm) Center Overlap
(10 cm) Center Overlap
(5 cm) Center Overlap
(5 cm) Center Overlap
Counterweight Springs
CURB WEIGHT (Approximate)
SD Tractor Only 490 lb (224 kg)
GHS Tractor Only 565 lb (256 kg)
SD Tractor and 36 in. SD Deck 635 lb (288 kg)
SD Tractor and 42 in. SD Deck 670 lb (304 kg)
GHS Tractor and 36 in. GHS Deck 715 lb (324 kg)
GHS Tractor and 42 in. GHS Deck 735 lb (340 kg)
DRIVE BELTS
Engine PTO Walker P/N 5230-2
Gates BX30
Ground Drive Walker P/N 5232
Gates 6847
PTO Drive
SD Model
PTO Drive
GHS Drive
Walker P/N 5234-1
Gates 6935
Walker P/N 5234-2
Gates 6944
5
Specifications
MODEL MS
GHS SYSTEM (Optional)
Blower 3 1/2 x 9 x 1/4 in. (9 x 23 x 1 cm) Three-Blade Paddle Wheel
Blower Brake Belt Scrubber Brake (Works in Combination with PTO Clutch,
Max. Blower Speed 3600 RPM
Grass Catcher Capacity 63 Gallons (238 liters)/6.7 Bushels
Full Signal Oscillating Vane Switch Mounted on Grass Delivery Spout Triggers
Powerfil
®
(Driven by Mower Engine)
Stops Blower within Five (5) Seconds of PTO Disengagement)
Horn Signal
Oscillating Delivery Spout Driven by 12 Volt Electric Gearmotor
Spreads Material throughout Interior of Catcher @ 25 Cycles/Minute
SEAT
FRAME/BODY CONSTRUCTION
Frame All Welded Unitized Steel Chassis
Body 14 Gauge Steel
Deck 11 Gauge Steel
GHS Catcher and Chutes Molded Cross-Linked Polyethylene (UV Stabilized)
Contour-Molded, with Nylon Backed Vinyl Cover and Integral
Foam Cushion
NOTE: The manufacturer reserves the right to make changes in specifications shown herein at any time
without notice or obligation.
6
Component Identification
Grass Handling System
6.7 Bushel Catcher
Catcher Door
Safety Latch
Anti-Scuff
Roller
Catcher Lift/
Dump Handle
Counterweight
Spring and
Protective Cover
NOTE: Control Identification
shown in Operating
Instructions section.
Tilt-Up Latch
Transmission Control Rod
Adjustment Nut (LH)
Deck Support Pin
and Height Adjustment
Hitch Pins
Tilt-Up
Deck Handle
Tran smission Control Rod
Adjustment Nut (RH)
Deck Lift Handle
(Cutting Height Adjustment)
Deck Support Arms
Front View and Right Side View
Tilt-Up
Hook
Footrest
Caster Wheels
Footrest
Deck
7
Component Identification
Catcher Door
Gas Spring
Protective Cover
Catcher Lift/
Dump Handle
Catcher Door
Gas Spring
Removable Grass
Catcher Screen
(Not Visible)
Catcher
Exhaust
Deflector
Catcher Door
Left Hand
Drive Wheel
Oil Filter
Fuel Filter
Fuel Shut-off
Valve
Rotating Engine
Screen
Catcher Door
Handle
Anti-Scuff
Rollers
Tailwheel Fork
and Wheel
Rear View and Left Side View
8
Component Identification
Rubber Bumper
Body Support
Fuel Tank
Fuel Tank
Cap
Starter Solenoid
(Not Shown)
Air Cleaner
Dust Cup
Air Cleaner
Air Restriction
Indicator
Air Intake Hose
Carburetor
Fuel Level
Indicator
Muffler
Tractor PTO
Gearbox
RH Transmission
Lockout Lever
RH Hydrostatic
Transmission
Positive (+)
Battery Cable
Negative (-)
Battery Cable
Battery
Top View (Body Raised)
Neutral Safety
Switch
GHS Blower
LH Hydrostatic
Transmission
LH Transmission
Lockout Lever
9
Safety Instructions
Pay particular attentio n to any information labeled
DANGER, WARNING, CAUTION, IMPORTANT,
and NOTE in this manual.
When you see the Safety Alert Symbol ( ),
read, understand, and follow the instr uctions. Failure to comply with safety instructions may result in
personal injury.
The seriousness or degree of imp ortance of each
type of information is defined as follows:
DANGER
An IMMEDIATE hazard that WILL result in
severe personal injury or DEATH, if warning is ignored and proper safety precautions are not taken.
WARNING
A POTENTIAL hazard that COULD result in
severe personal injury or DEATH, if warning is ignored and proper safety precautions are not taken.
Walker Manufacturing cannot pred ict every potentially dangerous situat ion . The re fore, i tem s labeled
as such in th is m anu al do n ot cover all co nc eivable
situations. Any pe rson using procedure s, tools, or
control techniques not recommended by Walker
Manufacturing must take full responsibility for safety.
The Walker Rider Lawnmower has been designed
with many safety features to protect the operator
from personal harm or injury. However , it is necessary
for the operator to use safe o perat i ng procedu res a t
all times. Failure to follow safety instructions
contained in this manual may result in personal
injury or damage to equipment or property.
If you have any questions concerning setup, operation, maintenance, or safety, please contact your
authorized Walker Mower Dealer or call Walker
Manufacturing Company at (970) 221-5614.
BEFORE OPERATING
1. Read and understand the contents of this
Owner’s Manual before starting and operating the machine. Become thoroughly familiar
with all machine controls and how to stop the
machine and disengage the controls quickly.
Replacement Owner’s Manuals are available by
sending the Model and Serial Number to:
CAUTION
Possible hazards or unsafe practices that
MAY result in MODERATE personal injury
or property damage, or machine damage, if
warning is ignored and proper safety precautions are not taken.
IMPORTANT: Identifies mechanical information
demanding special a ttentio n, since i t deals with th e
possibility of damaging a part or parts of the
machine.
NOTE: Identifies information worthy of special
attention.
Walker Manufacturing Company
5925 East Harmony Road
Fort Collins, CO 80528
2. Never allow child ren t o oper ate ri der mo wer .
Do not allow adults to operate without pr oper
instruction.
3. Clear the area to be mowed of any foreign
objects which may be picked up and thrown by
cutter blades. Pick up all sticks, stones, wire,
and any other debris.
4. Keep everyone, especi all y child re n an d pets, a
safe distance away from the area being mowed.
Do not mow with bystanders in the area.
5. Do not operate the machine barefoot or wearing
sandals, sneakers, tennis shoes, or similar lightweight footwear. Wear substantial protective
footwear.
10
Safety Instructions
6. Do not wear loose fitting clothing that could get
caught in moving parts. Do not operate this
machine while wearing shorts; always wear
adequate protective clothing, including long
pants. Wearing safety glasses, safety shoes,
and a helmet is advisable and required by some
local ordinances and insurance regulations.
7. Prolonged exposure to loud noise can cause
impairment or loss of he ar ing . Operator hear-
ing protection is recommended; particularly
for continuous operation of the GHS Model due
to blower noise level. Wear a suitabl e hearing
protective device, such as earmuffs or earplugs.
8. Keep all protective shields and safety de-
vices in place. If a protective shield, safety
device, or decal is damaged, unusable, or missing, repair or replace it before operating the
machine.
9. Be sure interlock switches are functioning
correctly, so th e engine cannot be starte d unless the Forward Speed Control lever is in the
NEUTRAL-PARK position, and the PTO clutch
is in the DISENGAGED position. Also, the
engine should stop if the operator lifts off the
seat with the PTO clutch in the ENGAGED
position.
10. Handle gasoline with car e. Gasoline is highly
flammable and its vapors are explosive :
a. Use an approved fuel container.
b. Never add fuel to a run ning engine or ho t
engine (allow hot engine to cool several
minutes).
c. Keep matches, cigarettes, cigars, pipes,
open flames, or sparks away from the fuel
tank and fuel container.
d. Always fill the fuel tank outdoors using care.
Fill to about one inch from the top of the tank.
Use a funnel or spout to prevent spilling.
e. Replace the machine fuel cap and container
cap securely a nd clean up any s pilled fuel
before starting the engine.
11. Never attempt to make any adjustments
while the engine is running, except where specifically instructed to do so.
12. The elec trical system battery contains sulfuric
acid. Avoid any contact with skin, eyes, and
clothing. Keep the battery and acid out of reach
of children.
OPERATING
1. Operate th e mower only i n daylight or in good
artificial light with good visibility of the area being
mowed.
2. Sit on the seat when starting the engine and
operating the machine. Keep feet on the deck
footrests at all times when the tractor is moving
and/or mower blades are operating.
3. For a beginning operator, learn to steer
(maneuver) the tractor with a slow engine
speed before attempting any mowing operation. Be aware that, with the front mounted
mower configuration, the back of the tractor
swings to the outside during turns.
4. Remember, for an emergency stop, the forward
motion of th e tractor can always be stopped by
pulling the Forwar d Speed Control (F SC) into
the NEUTRAL-PARK position.
5. In case either of the transmission drive belts
break during operation, and if the machine is on
a slope, the machine will f reewheel down the
slope. To maintain control, immediately (1)
Release the steering levers and simultaneously
(2) Move the FSC to the NEUTRAL-PARK position. When the machine is sto pped or moving
slowly, engage the parking brake.
NOTE: This is exac tly th e same proced ure us ed to
normally stop and park the machine.
6. Disengage the blade clutch and put the FSC in
the NEUTRAL-PARK position before starting
the engine (an ignition interlock switch normally
prevents starting of the machine if these controls
are in the OPERATING position).
7. Do not run the engine in a confined area
without adequate ventilation. Exhaust fumes
are hazardous and can be deadly.
8. Do not carry passengers - maximum seati ng
capacity is one (1) person.
11
Safety Instructions
9. Watch for holes, rocks, and roots in the terrain
and for other hidde n hazards. W hen mowing
tall grass, mow hig her than desired to e xpose
any hidden obstacles. Then, clean the area and
mow to the desired height.
10. Avoid sudden start s or stops. Bef ore backing
the machine up, look to th e rear to b e sure n o
one is behind the machine. Watch carefully for
traffic when crossing or working near roadways.
11. Disengage the blade drive when transporting
the machine across drives, sidewalks, etc. Never
raise the mower deck while blades are
rotating.
12. The maximum recommended side slope
operating angle is 20 degrees or 33% grade.
When operating the machine on a slope, reduce
speed and use caution to start, stop, and
maneuver. To prevent tipping or loss of control
of the machine, avoid sharp turns or sudden
changes in direction.
13. Never adjust cutti ng height with the engine
running. Before adjusting cutting height or
servicing, disengage the blade clutch (PTO),
stop the engine, and remov e the ignition key.
Wait for all movement to stop before getting off
the seat.
NOTE: A blade/blower br ake should nor mally
stop drive line rotation within five (5) seconds of
disengaging the PTO clutch.
17. For GHS equipped models, use care when
closing the grass catcher door . Keep fingers
and hands away from the hinge and pinch points
when the door is be ing closed. Also, k eep fingers and hands clear of the do or frame. The
door is held closed with s prings and the door
may slam shut with considerable force.
18. In case of a clogged or plugged mower deck
or GHS catching system:
a. Disengage the blade clutch (PTO) and turn
the engine off before leaving the seat.
b. LOOK to make sure blade drive sh aft and
blower drive pulley movement has stopped
before trying to unclog the system.
c. Disconnect the spark plug wire.
d. Never place hands under the deck or in the
GHS blower - use a stick or similar tool to re-
move clogged material.
19. If the cutting bl ades strike a solid object o r the
machine begins to vibrate abnormally, immedi-
ately disengage the blade clutch (PTO), stop
the engine, and wait for all moving parts to
stop. To pr event accidental starting, discon-
nect the spark plug wire. Thoroughly inspect the
mower and repair any damage before restarting
the engine and operating the mower. Make sure
cutter blades are in good condition and blade
nuts are torqued to 60 ft-lb (81.3 N
⋅m).
12
14. For side discharge mower decks, do not oper-
ate with the grass deflector chut e removed .
Keep the deflector in the lowest possible
position.
15. For tractors equipped with tilt-up deck, observe
the following recommendations:
a. Do not move tractor with deck in tilt-up po-
sition.
b. Never tilt body forward with deck in tilt-up
position.
16. For GHS equipped models, do not operate the
machine with the grass catcher in the DUMP
position or with the back door OPEN. Dan-
gerous projectiles may be thrown out of the
discharge chute or the back of the grass catcher.
20. Do not touch the engine or muffler while the
engine is running or immediately after stopping the engine. These areas may be hot
enough to cause serious burns.
21. When leaving the machine unattended, dis-
engage the blade clutch (PTO), stop the
engine, and remove the key.
MAINTENANCE
1. To prevent accidental starting of the engine
when servicing or adjusting the machine, remove the key fro m the ignition sw itch and disconnect the spark plug wire.
2. To reduce fire hazards, keep the engine free of
grass, leaves, excessive grease, and dirt.
Safety Instructions
3. Keep all nuts, bolts, and sc rews tig ht to ensure
the machine is in a safe, working condition.
Check the blade mounting nuts frequently , making sure they are tight.
4. Perform only maintenance instructions de-
scribed in this manual. Unauthorized maintenance operations or machine modifications
may result in unsafe operating conditions.
5. If the engine must be running to perform a maintenance adjustment, keep hands, feet, and
clothing away from moving parts. Do not wear
jewelry or loose clothing.
6. Always use the proper engine service
manual when working on the engine.
Unauthorized maintenance operations or
modifications to the engine may result in
unsafe operating conditions.
7. Altering the equipment or engine in any manner
which adversely affects its operation, performance, durability, or use will VOID the warranty
and may cause hazardous conditions.
c. Keep sparks, fla mes, a nd smo king mater i-
als away from the ba ttery at all times. To
avoid sparks, use care when removing battery cables from posts.
d. Disconnect both battery cables before un-
plugging any wiring conne ctors or making
repairs on the electrical system.
IMPORTANT: Keep all applicable manuals
immediately accessible to anyone who may
operate or service this machine.
8. Never attempt t o disc onnect any sa fety devices
or defeat the purpose of these safety devices.
9. Do not change the engine g overnor setti ngs or
overspeed the engine. The governor has been
factory-set for m axim um- s afe engi ne ope rating
speed.
10. Use genuine factory replacement part s. Substitute parts may result in product malfunction
and possible injury to the operator and/or
others.
11. Use care when charging the batter y or per-
forming maintenance on the battery and
electrical system:
a. Make sure the battery charger is unplugged
before connecting or disconn ecting cables
to the battery.
b. Charge the battery in a well-ventilated
space, so gases pro duced while charging
can dissipate. Make sure the battery vents
in the caps are open.
13
Safety Instructions
SAFETY, CONTROL, AND INSTRUCTION DECALS
Safety, Control, and Instruction Decals are installed on the machine;
if any are missing, illegible, or damaged, a replacement should be ordered and installed before
putting the machine into operation. The Decal Part Number is listed below and in the Parts Manual.
Underside of Body (5861)
T op Rear of Fuel T a nk (5855)
Top of Blower Housing (5819)
Top of Fuel Tank (6810)
Rear Bumper (5815)
Gear Axle (5810-1)
Deck Carrier Frame (5865)
Catcher Door Hinge Bar, LH and RH Sides (5868)
Hydrostat Oil
Reservoir (5810-2)
Right Side, Below Operator Seat (7809)
14
Deck Gearbox Cover (5807-3)
On Body Adjacent to Clutch
Control Lever (5806)
Safety Instructions
SAFETY, CONTROL, AND INSTRUCTION DECALS
Safety, Control, and Instruction Decals are installed on the machine;
if any are missing, illegible, or damaged, a replacement should be ordered and installed before
putting the machine into operation. The Decal Part Number is listed below and in the Parts Manual.
Each End of Mower Deck (5808)
SD Deck Discharge Shield (5848)
Adjacent to Blower Discharge Chute
Through Body (5804)
Fender, RH Side (5802-1)Fender, LH Side (580 2-2)
15
Assembly Instructions
SETUP INSTRUCTIONS
Walker Mowers are shipped partially assembled.
After uncrating the tractor and mower deck, initial
setup is required.
NOTE: During the process of unpacking, any damaged or missing parts should be noted and reported
to the delivering ca rrier immediately (put in wri ting
within 15 days). The carrier will provide directions for
proceeding with a claim to receive compensation for
damage.
Tire Installation (Tractor)
• Install the drive ti res usin g the eig ht (8) lug bo lts
that are supplied with the owner’s packet of materials.
Drive tires are 18 x 6.50-8, 4-ply; rear tire is 13 x 6.506, 4-ply.
• Check and adjust the inflation of the tires. The tire
inflation recommendations are:
Drive = 15 PSI (103 kPa)
Rear = 20 PSI (137 kPa)
Dry Battery Servic e
DANGER
Activating a battery can be dangerous.
The battery should be taken to a reliable
service station, battery store, or power
equipment dealer where a trained technician can activate the b attery safely. DO
NOT attempt to activate the battery unless
you are experienced in battery service
work. The following activation and charging instructions are provided for use by a
trained battery technician.
DANGER
Battery electrolyte is a poisonous and corrosive sulfuric acid solution.
• Avoid spillage and contact with skin,
eyes, and clothing - causes severe burns.
Battery Service
Tilt mower body up (lift on rear of body ) for battery
access. Check the bat tery for electr olyte level an d
charge. The electrolyte level should be at the bottom
of the vent wells [1/4 to 1/2 in. (6 to 13 mm) ab ove
plates]. If the specific gravity is less than 1.225, the
battery needs charging. If the battery has been
shipped dry, or is wet but needs service, refer to the
following instructions.
IMPORTANT: Make sure battery is securely
mounted in the frame. A loose battery may cause
damage to the case resulting in acid leakage and severe damage to the machine. A hazard may be created by damage to cr itical work ing parts and sa fety
systems.
Wet Battery Service
If the battery has been shipped wet, but the electrolyte level is low or the batte ry needs to be charge d
then:
1. Fill each battery cell with drinking water to th e
bottom of the vent wells.
2. Charge battery. Refer to Battery Charging in this
section.
• To prevent accidents, wear safety gog-
gles and rubber gloves when working with
electrolyte.
• Neutralize acid spills with baking soda
and water solution.
T o fill (activate) battery with electrolyte (if battery has
been shipped dry):
1. Remove the battery hold dow n bar, disconnect
the battery cables and li ft the battery ou t of the
tray.
IMPORTANT: Battery must be removed from
the mower before filling with electrolyte.
IMPORTANT: Obtain and use only battery
grade sulfuric acid electrolyte with a 1.265 specific gravity to activate the battery. DO NOT use
water or any other liquid during initial activation.
2. Remove the filler caps and carefully fill each cell
until the electrolyte is just above the plates.
3. After the battery is filled with electrolyte, replace
the filler caps and cha rge the batt ery. Refer to
Battery Charging.
16
Assembly Instructions
Battery Charging
DANGER
BATTERIES PRODUCE EXPLOSIVE GASES
• Charge the battery in a well-ventilated
area, so that gases produced while charging can dissipate.
• Keep sparks, flames, and smoking mate-
rials away from the battery at all times.
Battery Clamp
Secured by
Wing Nuts
(+) Battery Cable
Connection
RH Drive Wheel
• Make sure the battery cap vents are open
after the battery is filled with acid (check
manifold vent on each cap).
• Make sure the battery charger is unplug-
ged before connecting or disconnecting
cables to the battery.
1. Charge the battery at 15 amps for 10 minutes.
DO NOT exceed 20 amps maximum recommended charging rate. Charge until specific
gravity is at least 1.250. Total charging time
should not exceed one (1) hour.
2. After charging the battery, adjust the electrolyte
level to the bottom of the vent wells [1/4 to 1/2 in.
(6 to 13 mm) above the plates].
IMPORTANT: DO NOT overfill the battery.
Electrolyte will overflow through the vented caps
onto parts of the machine and WILL result in
severe corrosion.
3. Install battery.
Battery Installation
Battery Installation
Mower Deck Assembly
Deck Caster Wheels Installation
1. Remove the bolt, nut, axle spacer tube, and
spacer washers from each deck caster wheel
fork.
NOTE: Spacer washers are used only when
the optional semi-pneumatic deck wheels (8.25
x 2.75) are installed.
2. Fit the axle spacer tube through the wheel hub,
position the spacer wa sh er on ea ch si de of the
hub (if used), and fit the assembly into the wheel
fork.
3. Insert the 3/8-16 x 4-1/2 in. bolt through the
wheel fork with the bolt head to the outside and
install the 3/8-16 in. Keps nut.
4. Tighten the bolt and nut until the axle spacer tube
bottoms against the inside of the wheel fork (will
not turn) while the wheel and spacer washers (if
used) spin freely without binding.
IMPORTANT: Make sure battery is securely
mounted in the frame. A loose battery may cause
damage to the case resu lting in acid leakage and
severe damage to the machine. A hazard may b e
created by damage to critical working parts and
safety systems.
Install the battery in the mower as shown in Battery
Installation photo. Connect the positive and negative cables to the proper battery terminal [red cable
and boot connects to the positive (+) terminal].
Slide the rubber boot up and over the ba ttery post,
making sure it co vers the post complet ely to prevent
an electrical short.
17
Assembly Instructions
Grease Fitting
Locations
Spacer Washer
Axle Spacer Tube
Deck Caster Wheel Installation
NOTE: If semi-pneumatic wheels are installed,
make sure the spacer washers fit over the
spacer tube and are not caught between the fork
and the end of the tube. The washers should
move freely on the axle spacer tube.
5. Grease the caster wheel bearings and caster
pivot bearings - one grease fitting for each wheel
and each pivot.
Deck Discharge Shield Installation (Side Discharge Models Only)
Attach the deck side discharge shield by positioning
the shield hinge lug i n fr ont of the deck mou nt and
fastening with two (2) 3/8-16 x 1-1/4 in. bolts, 3/8-16
ESNA nuts, and 3/8 in. wave sp ring washers. Th e
wave washers fit between the two hinging surfaces.
Tighten the nuts until the shield moves freel y but is
not loose.
WARNING
DO NOT operate the machine without the
grass deflector chute a ttached and in the
lowest possible position.
Attach Shield
Deck Discharge Chute Installation (GHS Rear Discharge Models Only)
Mount the discharge chute hinge on top of the deck
discharge openin g using the 1/4-20 x 1/2 i n. s oc ket
button head bolt and 1/4-20 ESNA nut. Position the
bolt with the head inside of the chute and the nut on
the outside.
Carrier Frame
Tube Sockets
Attach Guard
Nut on Top
Discharge Chute and PTO Shaft Guard
Installation on Rear Discharge Deck
Attach
Chute
Discharge Shield Installation
on Side Discharge Deck
PTO Shaft Guard Installation
Position the shaft guard as shown and mount with two
1/4-20 x 1/2 in. bolts.
Tilt-Up Roller Wheel Installation
Mount the two (2) tilt-up roller wheels on the brackets
on the rear skirt of the deck housing using the
P/N 8490 axle b olt , 3 /8 in. wa ve s pr in g washer and
3/8-16 in. Whiz locknut. Tighten the axle bolt until the
wheel rolls freely, but is not loose.
18
Loading...