Waldorf FN8127E, FN8127EE, FN8127E21, N8127EE21, FN8224E Installation And Operation Manual

Installation and Operation Manual

Electric Deep Fryer

FN8127E
FN8127EE
FN8127E21
FN8127EE21
FN8224E
FN8224EE

Date Purchased

Serial Number

Dealer

Service Provider

228685-14

For use in GB & IE

FNL8127E
FNL8127EE
FNL8127E21
FNL8127EE21
FNL8224E
FNL8224EE

The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in
writing by the manufacturer.

In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.

© Copyright Moffat Ltd. September 2012.

MANUFACTURED BY

Moffat Limited

Christchurch
New Zealand

INTERNATIONAL CONTACTS

AUSTRALIA

Moffat Pty Limited
Web: www.moffat.com.au
E.Mail: [e-mail]
Main Office: (tel) [phone]

(fax) [phone]

Service: (tel): 1800 622 216
Spares: (tel): 1800 337 963
Customer Service: (tel): 1800 335 315
(fax): 1800 350 281

CANADA

Serve Canada
Web: www.servecanada.com
E.Mail: [e-mail]
Sales: (tel): 800 551 8795 (Toll Free)
Service: (tel): 800 263 1455 (Toll Free)

NEW ZEALAND

Moffat Limited
Web: www.moffat.co.nz
E.Mail: [e-mail]
Main Office: (tel): 0800 663328

UNITED KINGDOM

Blue Seal
Web: www.blue-seal.co.uk
E.Mail: [e-mail]
Sales: (tel): [phone]

(fax): [phone]
Spares: (tel): [phone]
(fax): [phone]
Service: (tel): [phone]
(fax): [phone]

UNITED STATES

Moffat
Web: www.moffat.com
Sales: (tel): 800 551 8795 (Toll Free)

(tel): [phone]
(fax): [phone]
Service: (tel): 800 858 4477 (Toll Free)
(tel): [phone]
(fax): [phone]

REST OF WORLD

Moffat Limited
Web: www.moffat.co.nz
E.Mail: [e-mail]

Contents

Waldorf Electric Deep Fryer

FN(L)8127E - 'Fast-Fri' Electric Fryer, Manual Control (Single Tank - 27ltr, 17kW).
FN(L)8127EE - 'Fast-Fri' Electric Fryer, Digital Control (Single Tank - 27ltr, 17kW).

FN(L)8127E21 - 'Fast-Fri' Electric Fryer, Manual Control (Single Tank - 27ltr, 21kW).
FN(L)8127EE21 - 'Fast-Fri' Electric Fryer, Digital Control (Single Tank - 27ltr, 21kW).

FN(L)8224E - 'Fast-Fri' Electric Fryer, Manual Control (Twin Tank - 24 ltr, 17kW).
FN(L)8224EE - 'Fast-Fri' Electric Fryer, Digital Control (Twin Tank - 24 ltr, 17kW).

Introduction ............................................................................................. 3

Specifications ........................................................................................... 4

Model Numbers Covered in this Specification
Electrical Supply Requirements

Dimensions ................................................................................................ 5

Installation ................................................................................................ 7

Installation Requirements
Unpacking
Location
Clearances
Assembly
Fitting Rear Rollers
Electrical Connection
Commissioning

Operation ................................................................................................ 10

Operation Guide
Description of the Controls - FN8127E and FN8224E Models Only
Description of the Controls - FN8127EE and FN8224EE Models Only
Control Panel Functions - FN8127EE and FN8224EE Models Only
Controller Basic Programming Mode - FN8127EE andFN8224EE Models Only
Filling the Tank(s)
Operation of the Appliance

FN8127E and FN8224E Models Only

FN8127EE and FN8224EE Models Only

‘Over Temperature’ Control System

Cleaning and Maintenance ...................................................................... 17

General
Draining and Daily Cleaning
Weekly Cleaning
Periodic Maintenance

Contents

Fault Finding ........................................................................................... 20

Guide to Cooking Problems with Fryer
Fault Finding the Electrical System

Wiring Schematics................................................................................... 23

FN8127E Single Tank - 17kW Model Only
FN8127E21 Single Tank - 21kW Model Only
FN8224E Twin Tank
FN8127EE Single Tank - 17kW Model Only
FN8127EE21 Single Tank - 21kW Model Only
FN8224EE Twin Tank

Controller Advanced Programming Mode ............................................... 29

Timing Mode.
Temperature Offset.
Temperature Display Mode.
Programming the Melt Cycle.
Setting the Temperature Units.
System Programmable Default Settings.

Replacement Parts List ........................................................................... 32

3

We are confident that you will be delighted with your WALDORF Electric Deep Fryer, and it will become a
most valued appliance in your commercial kitchen.

To ensure you receive the utmost benefit from your new Waldorf Electric Deep Fryer, there are two
important things you can do.

Firstly:

Please read the instruction book carefully and follow the directions given. The time taken will be well
spent.

Secondly:

If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your WALDORF dealer promptly. In many cases a phone call could answer your question.

CE Only:

These instructions are only valid if the country code appears on the appliance. If the country code is
not shown, refer to the appliance supplier to obtain the technical instructions for adapting the appliance
to the conditions for use in that country.

Introduction

THE OPERATOR MUST TAKE GREAT CARE TO USE THE EQUIPMENT SAFELY AND TO GUARD IT AGAINST THE RISK

OF FIRE.

 T

HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.

 I

T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO

ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.

 DO NOT

STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER APPLIANCE.



DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.

Warning



This appliance is for professional use and is only to be used by qualified
persons.



Only authorised service persons are to carry out installation or servicing
operations.



Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.



DO NOT operate the appliance without the legs supplied fitted.

Caution

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY

DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.

Warning

4

Specifications

Model Numbers Covered in this Specification

FN[1]8127E 'Fast-Fri' Electric Fryer, Manual Control (Single Tank - 27ltr, 17kW).
FN[1]8127EE 'Fast-Fri' Electric Fryer, Digital Control (Single Tank - 27ltr, 17kW).
FN[1]8127E21 'Fast-Fri' Electric Fryer, Manual Control (Single Tank - 27ltr, 21kW).
FN[1]8127EE21 'Fast-Fri' Electric Fryer, Digital Control (Single Tank - 27ltr, 21kW).
FN[1]8224E 'Fast-Fri' Electric Fryer, Manual Control (Twin Tank - 24 ltr, 17kW).
FN[1]8224EE 'Fast-Fri' Electric Fryer, Digital Control (Twin Tank - 24 ltr, 17kW).

NOTE: [1]: - - Standard Back Models.
L - Low Back Models.

Electrical Supply Requirements

Electrical Connection

When connecting a this electric appliance to the mains supply, ensure that the following is carried out:-



The supply cord shall not be lighter than ordinary tough rubber sheathed (oil
resistant) cord. e.g. H05 RN-F with sufficient current carrying capacity cable sizes.



The branch supply line shall be overload protected.



The point of connection shall be as close as practicable to the appliance have a

n

isolating switch accessible during manual operation of the appliance.

 The supply cord shall be protected against any mechanical or thermal damage.

Refer to the appropriate wiring standards for the size of cable that is to be supplied to an appliance for the
current drawn on that line.

Model

Power Supply

Total Power

Input

Amps

Voltage Type Frequency

L1 L2 L3

FN8127E / EE

400-415Vac 3 P+N+E 50 / 60Hz 17kW 23.6 23.6 23.6

FN8127E21 / EE21

400-415Vac 3 P+N+E 50 / 60Hz 21kW 29.2 29.26 29.2

FN8224E / EE

400-415Vac 3 P+N+E 50 / 60Hz 17kW 23.6 23.6 23.6

THIS APPLIANCE MUST BE EARTHED. IF SUPPLY CORD IS DAMAGED, IT MUST BE REPLACED BY A SUITABLY

QUALIFIED PERSON IN ORDER TO AVOID A HAZARD.

Warning

5

Dimensions

FN(L)8127E

FN(L)8224E

6

Dimensions

FN(L)8224EE

FN(L)8127EE

7

Installation

Installation Requirements

NOTE: It is most important that this appliance is installed correctly and that operation is correct

before use. Installation shall comply with local electrical and health and safety
requirements.

Waldorf Deep Fryers are designed to provide years of satisfactory service, and correct installation is
essential to achieve the best performance, efficiency and trouble-free operation.

This appliance must be installed in accordance with National installation codes and in addition, in
accordance with relevant National / Local codes covering health and safety, electrical and fire safety.

Australia / New Zealand AS / NZS3000 - Wiring Rules.

United Kingdom: BS 7671 - Requirements for Electrical Installations.

Installations must be carried out by qualified service persons only. Failure to install the
equipment to the relevant codes and manufacturers specifications shown in this section will
void the warranty.

Unpacking

 Remove all packaging and transit protection from appliance including all protective plastic coating

from door outer panel and exterior stainless steel panels.

 Check equipment and parts for damage. Report any damage immediately to carrier and distributor.
 Report any deficiencies to distributor who supplied appliance.
 Check available electrical supply is correct to as shown on rating plate on inside of access door.
 Check the following parts have been supplied with appliance:

FN8127E / EE FN8224E / EE

Baskets 2 2
Lid 1 1
Drain Extension 1 2

Location

1. Any appliance requires adequate clearance and ventilation for optimum and trouble-free operation.
Minimum installation clearances shown below, are to be adhered to.

2. Position the Deep Fryer in its approximate working position.

3. Legs (rear rollers - optional) must always be fitted. Ensure the legs / rollers are securely attached.

Clearances

NOTE:

 Only non-combustible materials can be used in close proximity to this appliance.
 To allow easy operation, drainage and servicing of the appliance, a minimum of 600mm

clearance should be maintained at front of appliance.

Assembly

This model is delivered completely assembled. Ensure that the legs are securely attached.

NOTE:

 This appliance is fitted with adjustable feet to enable it to be positioned securely and level

on uneven floors. This should be carried out on completion of gas connection. Refer to
'Gas Connection Section'.

 The rear leg housings on this appliance can also be fitted with rear rollers to enable the

appliance to be easily moved for positioning and cleaning purposes. If desired, these
rollers are supplied in the packaging, with tappliance. See overleaf for fitting instructions.

Optional Accessories (Refer to Replacement Parts List)

 Plinth Kit. For installation details, refer to the instructions supplied with each kit.

Combustible Surface Non Combustible Surface

Left / Right Hand Side 50mm 0mm
Rear 25mm 0mm

8

Installation

Fitting Rear Rollers.

1. Raise the appliance from the floor by approx. 75mm,
using suitable lifting equipment (i.e. Palletiser / Forklift)
to allow rear adjustable feet to be removed.

2. Unscrew and remove both rear adjustable feet from
rear leg housings.

3. Fit rear roller to rear leg housing and align screw hole
in side of rear leg housing with threaded hole in rear
roller.

4. Secure the rear roller to the leg support with bolt
supplied and tighten bolt.

5. Fit second roller and tighten securing bolt.

6. Lower appliance back to the floor and adjust front
adjustable feet to level appliance.

Appliance

Base

Adjustable

Foot

Rear

Roller

Rear Leg

Housing

Roller

Locating Bolt

Fig 1

9

Installation

Electrical Connection

NOTE: ALL ELECTRICAL CONNECTIONS MUST ONLY BE CARRIED OUT BY A QUALIFIED

PERSON.

Each fryer should be connected to an adequately protected power supply and an isolation switch mounted
adjacent to, but not behind the fryer. This switch must be clearly marked and readily accessible in case of
fire.

1. Check the electricity supply is correct to as shown on the Rating Plate attached to the inside of the
access door.

2. Supply terminal connections are located at the lower front of the fryer.

3. Open the door and remove the service panel (6 screws) located behind the drain valve(s) to allow
connection access for electrical supply.

4. Bring the supply cable up through the grommet at the rear of the fryer and through the compression
type gland provided on rear of main electrical switchgear panel.

5. Connect mains supply to L1, L2 and L3 switch connections for 3 phases.

6. Connect neutral and earth conductors to the neutral and earth studs respectively.

7. For all connections ensure that the conductors are secure and appropriately terminated.

8. Tighten the cable gland to secure against tension on the cable.

NOTE:

 This appliance must be grounded / earthed.
 Fixed wiring installations must incorporate an all-pole disconnection switch.

Commissioning

1. Before leaving the new installation;

a. Check the following functions in accordance with the operating instructions specified in the

'Operation' section of this manual.

 Check current draw and loading for the equipment. Refer to the Specifications section for

correct electrical requirements.

 Check all connections are correct and that all cover panels have been re-fitted.

 Check that the unit functions in accordance with the operating instructions.

 Ensure the tank drain extension and this instruction manual are left with the appliance.
 Ensure that all relevant details and contacts have been added to the front of this manual.

b. Check the thermostat operation by filling the fryer with oil / shortening to the appropriate oil 'FILL

LEVEL' mark and setting the thermostat to 180°C. Turn ‘On’ the fryer as shown in 'Operation
Instructions' in this manual.

c. Check the calibration of the thermostat once oil is up to temperature. If a discrepancy is found,

thermostat calibration should be referred to the supplier.

d. Ensure the operator has been instructed in the correct operation and shutdown procedure for this

appliance.

Initial Start-Up

Before using the fryer;

a. For first time use of the fryer and before using fryer for cooking product, fill the fryer with oil and

operate fryer for about 1 hour at Full Flame setting to remove any fumes or odours which may
be present in the new appliance.

b. Refer to Operation Section of this manual for details on how to operate the fryer.

2. This manual must be kept by the owner for future reference, and a record of Date of Purchase,
Date of Installation and Serial Number of Appliance is recorded and kept with this manual.
(These details can be found on the Rating Plate fitted to the inside of the access door and in
'Specifications' section of this manual.

NOTE:

 If it is not possible to get the fryer to operate correctly, turn ‘Off’ electrical power and

contact a qualified service person. Appliance supplier will recommend a suitable person.

 Make sure that the electrical supply is turned ‘Off’ before any service or maintenance work

is carried out.