Waldorf Fast-Fri FNL8130G, Fast-Fri FN8226G, Fast-Fri FNL8120G, Fast-Fri FNL8226G, Fast-Fri FN8130G Installation And Operation Manual

Installation and Operation Manual

‘Fast-Fri’ Gas Fryer

FN8120G
FN8226G
FN8130G

Date Purchased

Serial Number

Dealer

Service Provider

228573-20

For use in GB

FNL8120G
FNL8226G
FNL8130G

The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously
in writing by the manufacturer.

In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.

© Copyright Moffat Ltd. August 2012.

MANUFACTURED BY

Moffat Limited

Christchurch
New Zealand

INTERNATIONAL CONTACTS

AUSTRALIA

Moffat Pty Limited
Web: www.moffat.com.au
E.Mail: [e-mail]
Main Office: (tel) [phone]

(fax) [phone]

Service: (tel): 1800 622 216
Spares: (tel): 1800 337 963
Customer Service: (tel): 1800 335 315
(fax): 1800 350 281

CANADA

Serve Canada
Web: www.servecanada.com
E.Mail: [e-mail]
Sales: (tel): 800 551 8795 (Toll Free)
Service: (tel): 800 263 1455 (Toll Free)

NEW ZEALAND

Moffat Limited
Web: www.moffat.co.nz
E.Mail: [e-mail]
Main Office: (tel): 0800 663328

UNITED KINGDOM

Blue Seal
Web: www.blue-seal.co.uk
E.Mail: [e-mail]
Sales: (tel): [phone]

(fax): [phone]
Spares: (tel): [phone]
(fax): [phone]
Service: (tel): [phone]
(fax): [phone]

UNITED STATES

Moffat
Web: www.moffat.com
Sales: (tel): 800 551 8795 (Toll Free)

(tel): [phone]
(fax): [phone]
Service: (tel): 800 858 4477 (Toll Free)
(tel): [phone]
(fax): [phone]

REST OF WORLD

Moffat Limited
Web: www.moffat.co.nz
E.Mail: [e-mail]

Contents

FN(L)8120G ‘FAST FRI’ GAS FRYER (Single Tank - 20 Ltr)
FN(L)8226G ‘FAST FRI’ GAS FRYER (Twin Tank - 26 Ltr)
FN(L)8130G ‘FAST FRI’ GAS FRYER (Single Tank - 31 Ltr)

Introduction ............................................................................................ 2

Specifications .......................................................................................... 3

Model Numbers Covered in this Specification
Gas Supply Requirements

Dimensions ............................................................................................... 4

Installation ............................................................................................... 5

Installation Requirements
Unpacking
Location
Clearances
Assembly
Fitting Rear Rollers
Gas Connection
Commissioning

Operation ................................................................................................ 10

Operation Guide
Description of Controls
Filling the Tank(s)
Lighting Pilot Burners
Lighting Main Burners
Setting the Operating Temperature
Turning ‘OFF’ the Fryer

Cleaning and Maintenance ..................................................................... 14

General
Draining and Daily Cleaning
Weekly Cleaning
Periodic Maintenance

Fault Finding ........................................................................................... 17

Guide to Cooking Problems with the Fryer
Fault Finding the Gas System

Wiring Schematics .................................................................................. 20

Gas Conversion and Specifications ........................................................ 22

Conversion Procedure
Gas Specifications

Replacement Parts List .......................................................................... 25

2

Introduction

We are confident that you will be delighted with your Waldorf 'Fast Fri' Gas Fryer, and it will become a
most valued appliance in your commercial kitchen.

To ensure you receive the utmost benefit from your new Waldorf 'Fast Fri' Gas Fryer, there are two
important things you can do:-

Firstly:

Please read the instruction book carefully and follow the directions given. The time taken will be well
spent.

Secondly:

If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your WALDORF dealer promptly. In many cases a phone call could answer your question.

CE Only:

These instructions are only valid if the country code appears on the appliance. If code does not appear
on appliance, refer to supplier of this appliance to obtain technical instructions for adapting appliance to
conditions for use in that country.

GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK

OF FIRE.

 T

HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.

 I

T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO

ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.

 DO NOT

STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER APPLIANCE.



DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.

Warning



This appliance is for professional use and is only to be used by qualified
persons.



Only authorised service persons are to carry out installation, servicing or gas
conversion operations.



Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.



DO NOT operate the appliance without the legs supplied fitted.

Caution

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY

DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.

Warning

INSTRUCTIONS

TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT

LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.

Warning

3

Specifications

Model Numbers Covered in this Specification

FN[1]8120G ‘FAST FRI’ GAS FRYER (Single Tank - 20 Ltr)
FN[1]8226G ‘FAST FRI’ GAS FRYER (Twin Tank - 26 Ltr)
FN[1]8130G ‘FAST FRI’ GAS FRYER (Single Tank - 31 Ltr)

NOTE: [1]: - - Standard Back Models.
L - Low Back Models.

Gas Supply Requirements

- Non CE Only (Australia / New Zealand):

- CE Only:

NOTE: (*) Measure burner operating pressure at Lower Test Point (Out) on gas control valve with

both burners operating at the 'High Flame' setting. Refer to ‘Gas Conversion and
Specification’ Section for further details.

Natural Gas LP Gas (Propane)

Input Rating 90MJ/hr 90MJ/hr
(N.H.G.C.) (85,300Btu/hr)

(85,300Btu/hr)

Supply Pressure

1.13 - 2.00kPa 2.75 - 3.00kPa

(4.5” - 8.0” w.c.) (11” - 12” w.c.)

0.98kPa (*) 2.50kPa (*)
(3.9” w.c.) (10.0” w.c.)

Gas Connection ¾” BSP Male

Burner Operating Pressure

Natural Gas (G20) Propane (G31)

Heat Input (nett) 22.5kW 22.5kW

Gas Rate 1.75kg/hr

Supply Pressure 20mbar 37mbar

Burner Operating Pressure 9.8mbar (*) 25mbar (*)

Gas Connection

3

/4” BSP Male

2.26 m3/hr

4

Dimensions

FN

(L)

8120G / FN

(L)

8226G - GAS FRYERS

FN

(L)

8120G

Single Tank

FN

(L)

8226G

Twin Tank

FN

(L)

8130G

Single Tank

FN

(L)

8130G - GAS FRYER

1. Primary Gas Entry Point.

2. Optional Gas Entry Point.

1. Primary Gas Entry Point.

2. Optional Gas Entry Point.

2

1

2

1

2

1

2

1

2

1

2

1

2

1

5

Installation

Installation Requirements

NOTE:

 It is most important that this appliance is installed correctly and that operation is

correct before use. Installation shall comply with local, gas, health and safety
requirements.

 This appliance shall be installed with sufficient ventilation to prevent occurrence of

unacceptable concentrations of health harmful substances in room, the appliance is
installed in.

Waldorf ‘FAST FRI’ Gas Fryers are designed to provide years of satisfactory service and correct installation
is essential to achieve the best performance, efficiency and trouble-free operation.

This appliance must be installed in accordance with National installation codes and in addition, in
accordance with relevant National / Local codes covering gas and fire safety.

Australia / New Zealand: AS 5601.1 - Gas Installations.
United Kingdom: Gas Safety (Installation and Use) Regulations 1998.

Ireland: IS 820 - Non Domestic Gas Installations.

Installations must be carried out by qualified service persons only. Failure to install
equipment to relevant codes and manufacturer’s specifications shown in this section will void
the warranty.

Components having adjustments protected (e.g. paint sealed) by manufacturer, are only to be
adjusted by an authorised service agent. They are not to be adjusted by the installation
person.

Unpacking

 Remove all packaging and transit protection from appliance including all protective plastic coating

from door outer panel and exterior stainless steel panels.

 Check equipment and parts for damage. Report any damage immediately to carrier and distributor.
 Report any deficiencies to distributor who supplied appliance.
 Check available gas supply is correct to that shown on rating plate located on inside of access door.
 Check the following parts have been supplied with appliance:

FN8120G FN8226G FN8130G

Baskets 2 2 3
Basket Trays 1 2 1
Lid 1 1 1
Drain Stick 1 1 1

`

Location

1. This appliance must be installed in a suitably ventilated room to prevent dangerous build up of
combustion products.

2. Installation must allow for a sufficient flow of fresh air for combustion air supply. Combustion air
requirements:-

Combustion Air Requirements

All Gas Types 24 m³/hr minimum.

3. Position appliance in its approximate working position.

4. All air for burner combustion is supplied from beneath the appliance. Legs must always be fitted
and no obstructions placed beneath or around the base of the appliance, as obstructions will cause
incorrect operation and / or failure of appliance.

NOTE: Do not obstruct or block the appliances flue. Never directly connect a ventilation system to

the appliance flue outlet.

6

Installation

Clearances

NOTE:

 Only non-combustible materials can be used in close proximity to this appliance.

 To facilitate easy operation, drainage and servicing of appliance, a minimum of

600mm clearance should be maintained at front of appliance.

Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble-free
operation. The following minimum installation clearances are to be adhered to:

Assembly

This model is delivered completely assembled. Ensure that legs are securely attached.

NOTE:

 This appliance is fitted with adjustable feet to enable it to be positioned securely and

level on uneven floors. This should be carried out on completion of gas connection.
Refer to 'Gas Connection' on the following pages.

 This appliance can also be fitted with rear rollers to enable appliance to be easily

moved for positioning and cleaning purposes. If desired, these rollers are supplied in
the packaging, with the appliance. See overleaf for fitting instructions.

Optional Accessories (Refer to Replacement Parts List)

 Plinth Kit. For installation details, refer to instructions supplied with each kit.

Combustible Surface Non Combustible Surface

Left / Right hand side. 50mm. 0mm.

Rear. 50mm. 0mm.

7

Installation

Fitting Rear Rollers.

1. Raise appliance from floor by approx. 75mm
using suitable lifting equipment (i.e. Palletiser /
Forklift) to allow rear adjustable feet to be
removed.

2. Unscrew and remove both rear adjustable feet
from rear leg housings.

3. Fit rear roller to rear leg housing and align
screw hole in side of rear leg housing with
threaded hole in rear roller.

4. Secure rear roller to leg support with bolt
supplied and tighten bolt.

5. Fit second roller and tighten.

6. Lower appliance back to floor and adjust front
adjustable feet to level appliance.

Fig 1

Appliance

Base

Adjustable

Foot

Rear Roller

Assy

Rear Leg

Housing

Roller

Locating Bolt