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1000:1 Turndown Ratio
IX Series
A NEW CLASS OF ADVANCED METERING PUMPS
±1% High Accuracy
70% Energy Savings
High Compression Pump Head Design
Metering Pumps
Iwaki’s IX Series Metering Pumps
are digitally controlled direct-drive
diaphragm pumps. Years of experience
in high-end motor technology result in
extremely accurate and energy efficient
metering pumps with high resolution.
IX Series meets today’s demand for
The
automated chemical delivery in industries
from water treatment to chemical process.
Highly precise control offers a solution for
a variety of dosing applications.
IX Series pumps use efficient Brushless DC motors for speed control. High resolution motor control
adjusts the discharge and suction speeds to meet a full and accurate turndown ratio up to 1000:1
and flowrates from 80 GPH (300 L/H) down to 0.02 GPH (7.5 mL/H).
Combined with precise motor control, an efficient valve design maintains accurate flow rates to allow
a low-cost, mechanically-driven diaphragm pump to achieve a repeatability of ±1%.
Helical gears and return spring reduce power consumption by up to 70% compared to
conventional mechanical diaphragm metering pumps.
A fixed stroke length and proprietary liquid end design maintains high compression during each
stroke, resulting in fast priming and no gas-lock at any flow rate up to full rated pressures.
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Pump head
PVDF
O ring
TC: FKM
TE: EPDM
Diaphragm
PTFE+PFA
Valve
Alumina ceramic
Valve guide
PVDF
Valve seat
TC: FKM
TE: EPDM
Features
Suction vs. Discharge speed
• Suction speed remains constant. Discharge
speed reduces as pump is turned down,
helping to reduce pulsation and inertial forces
on piping.
Diaphragm
Standard Diaphragm Leak Sensor
rupture detector
Diaphragm
• Behind the diaphragm, a sensor
monitors for any sign of rupture
or leakage.
Faulty Operation Detection
• Abnormal operation detection protects the
pump and piping during discharge pressure
spikes (valve closure) or increases (clogging).
Note: In some instances, software may not be
able to detect sudden increases in pressure due
to a closed discharge. Installation of pressure
relief/safety valve is always recommended.
Universal Design
• Multi-voltage operation (100-240VAC) and
compliant to UL & CE standards
• Drive/control units each sealed to IP65 ratings
Flexible, User-friendly Interface
IX-B Series
• Customer controller positioning enables
adjustment and setting of location on-site.
Drain
Rotates every
90 degrees
into 4 positions
• Flexible installation of the pump with
built in wall bracket. * Patent Pending
(pump base turns into wall bracket)
4
3
2
1. Remove the pum p base
2. Attach p ump base to wall
3. Hang the pump to base
4. Lock it in place with clip
1
Swings two steps
on each side
Installation
on wall
Cavitation Prevention
• The suction speed can be manually lowered
for operation with highly viscous liquids or
prevention of cavitation.
“Foolproof” Valve Cartridge Design*
• An orientation guide in the suction or
discharge ports prevents valve
cartridges from being incorrrectly
installed. * Except C060 and Stainless Steel versions.
Automatic Control
• Fully programmable analog or digital
proportional control of the pump with Batch
and Internal timer control features.
Degassing Assist
• Keypad operation or a contact signal (AUX)
runs the pump at the full speed (overriding any
mode) assisting in air elimination and priming.
Operation History
• The controller logs total power connect time,
operation time, the number of strokes and the
number of power-on cycles.
• 2-line LCD Display with LED backlight
• Multiple display languages
• Larger LED status bar for pump status
visibility at distances or in dark locations.
IX-C and IX-D Series
• The controller position can be ordered in 6
positions for operator convenience.
• LCD display with LED backlight
• Multiple display languages.
• Bright LED for indication of pump status.
Top Back
(TB type)
Top Left
(TL type)
Top Right
(TR type)
Left Face
(LF type)
Top Front
(TF type)
Right Face
(RF type)
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Pump head
PVDF
O ring
TC: FKM
TE: EPDM
Diaphragm
PTFE+PFA
Valve
Alumina ceramic
Valve guide
PVDF
Valve seat
TC: FKM
TE: EPDM
Specifications
Model
IX- B 0 0 7 ( T C,TE )
Capacity Range
GPH (LPH)
0. 0 0 2-1.98
(0.0075 - 7.5)
Max Pressure
PSI (Mpa)
247*
(1.7 )
145 (1. 0 )
Average power
consumption
17W 0.4A
Current
Amps
Connection Size
Weight
lbs (Kg)
1/2" NPT 7.7 5 (3 . 5)
3/8" x 1/4" Tube 7.7 5 (3 . 5)
1/2" Flange 8.25 ( 3.7)
1/2" NPT 7.7 5 (3 . 5)
IX- B 015 ( T C,TE )
0.004 - 3.96
(0.015 - 15)
145
(1.0)
3/8" x 1/4" Tube 7.7 5 (3 . 5)
1/2" Flange 8.25 ( 3.7)
1/2" NPT 8.25 (3.7)
IX- B 0 3 0 ( T C,TE )
0.008 - 7.93
(0.03 - 30)
87*
(0.6)
19W
0.5A
1/2" x 3/8" Tube 8.25 ( 3.7)
1/2" Flange 8.60 (3.9)
1/2" NPT 8.25 (3.7)
IX-B045 (TC,TE)
0.012 - 11.89
(0.045 - 45)
58*
(0.4)
1/2" x 3/8" Tube 8.25 ( 3.7)
1/2" Flange 8.60 (3.9)
IX-C060TC / TE
IX-C060S6
IX-C150TC / TE
IX-C150S6 31 (14.1)
IX-D150TC / TE
IX-D150S6 33.0 (15.0)
IX-D300TC / TE
IX-D300S6 37.4 (17.0)
0.02 - 15.8
(0.08 - 60)
0.05 - 39.6
(0.2 - 150)
0.05 - 39.6
(0.2 - 150)
0.1 - 79.2
(0.4 - 300)
145
(1.0)
62W 0.8 A
58
(0.4)
145
(1.0)
110W 1.3A
73
(0.5)
1/2” NPT
1/2” Flange
3/4” NPT
3/4” Flange
3/4” NPT
3/4” Flange
1” NPT
1” Flange
23 (10.5)
29 (13.2)
23 (10.5)
31.9 (14.5)
34.1 (15.5)
*CAUTION: Pump may be capable of higher pressure than tubing. Operate pumps at pressures lower than tubing specifications.
NOTES:
• Maximum discharge capacity is rated with clean water at ambient temperature at maximum discharge pressure. Output may increase as pressure decreases.
• Accuracy is not guaranteed at flows below 0.5GPH (2 LPH) for IX-D300S6, 0.26GPH (1 LPH) for IX-C150S6 or 0.11GPH (0.4 LPH) for IX-C060S6.
• Maximum viscosity: IX-B: 100/500 cps IX-C: 1000 cps IX-D: 300 cps (standard pumps - consult factory for higher viscosities).
Outputs may be reduced.
• Liquid temperature range: 0 -50°C (TC, TE type), 0-80°C (S6 type). No viscosity change. Non freezing. No slurry.
• Operating temperature range: 0-50°C (Indoor use only)
• Operating humidity range: 30-90% RH (Non-condensing in the controller)
• Maximum dry suction lift rating is 6.5 ft. (2m).
• Pumps should always be shielded from direct exposure to the elements.
Materials of Construction
O-ring
TC: FKM
TE: EPDM
Pump head
PVDF
O-ring
TC: FKM
TE: EPDM
Valve seat
TC: FKM
IX-C/D
Diaphragm
PTFE+EPDM
Valve
Alumina
ceramic
Valve guide
PVDF
TC, TE Materials
IX-B
Pump head
SUS316
Valve gasket
PTFE
Valve seat
SUS316
S6 Materials
Valve
SUS316
Diaphragm
PTFE+EPDM
Valve guide
SUS316
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1000:1 Turndown Ratio
Controller Specifications
A NEW CLASS OF ADVANCED METERING PUMPS
±1% High Accuracy
70% Energy Savings
High Compression Pump Head Design
IX - C150 TC N - TB - U
1 2 3 4 5
IX SERIES
1 DRIVE UNIT/PUMP SIZE
B007: 1.98 GPH (7.5 LPH)
B015: 3.96 GPH (15 LPH)
B030: 7.90 GPH (30 LPH)
B045: 11.80 GPH (45 LPH)
C060: 15.8 GPH (60 LPH)
C150: 39.6 GPH (150 LPH)
D150: 39.6 GPH (150 LPH)
D300: 79.2 GPH (300 LPH)
2 WET END MATERIALS
TC = PVDF/FKM/CE
TE = PVDF/EPDM/CE
Ordering Information
S6 = 316SS/PTFE
C & D ONLY
3 CONNECTIONS
T = Tubing Connection
IBX ONLY
N = NPTM
FA = Flange (ANSI 150 lb)
4 CONTROLLER LOCATION
IX-C/D Only; Leave Blank for IX-B
TB = Top Back
TF = Top Front
TR = Top Right
TL = Top Left
RF = Right Face*
LF = Left Face*
* No display cover on IX-C
5 POWER CORD
U = USA (115V)
2 = USA (230V)
E = Europe (220V DIN)
Safety Certifications
The IX series metering pumps are
tested by Intertek to UL and CSA
standards.
Operation
mode
Monitors
Operation Keypad
Control
function
Input
Output
Power voltage
No te1: Volum e per pul se is prog ramma ble in the P ulse, Batch or Inter val Batch operation mode s. The min imum pu mp outou t is the vol ume per o ne
stro ke of the pump (corre cted with c alibration). The increment s ettin gs are als o a factor of the volume per stroke of t he pump (co rrecte d with calibrati on).
Note2: Pump ca n be prog ramme d to STOP or START with i nput co ntact.
Note3: The m ax volt age and c urrent applie d to the inpu t conta ct is 12 VDC and 5m A. If a relay is used, the min appl icable l oad must b e 5mA or less.
Note4: When B atch Complete (batch operation comp lete outp ut sign al) is set to EN ABLE, all other fu nctions will be s et to DISAB LE by defau lt.
Note5: When Volume Prop. PLS outpu t is set to ENA BLE, all ot her fun ctions w ill be set to DISABLE by default.
Note6: Do not o perate pu mp outside of the sp ecifi ed volta ge rang e to avoid da mage. The m in to max v oltage r ange limits are 9 0-264VAC.
Note7: The Pressure at which th e Motor Ove rload a larm tr iggers is appr oximatel y 1.3 to 2 times the rate d maximum disc harge p ressur e.
Note8: Whe n using Pr ofiBus c ommun icatio n, a separa te ProfiBu s Conver sion Box ( Access ory) a nd conn ectors a re requir ed.
Optional Accessories
1 2 3
MAN (Manual)
ANALOG fixed control
ANALOG variable control
Pulse control
EXT
Batch control
Interval batch control-
Not e1
Profibus control
LCD
LED
STOP
PRIME
Keylock
Interlock
AUX
Maximum discharge rate
Buffer memory
Analog input display
STOP/Pre-Stop/AUX/Interlock
Analog
Pulse
Alarm1 (OUT1)
Alarm2 (OUT2)
Power supply
Current
Note6
Not e1
Not e1
Note8
Use the UP ( ) a nd DOWN ( ) key s to adjus t a flow rate.
4-20mA, 0-20 mA, 20 -4m A, 20- 0mA ( Prop ortional to the fl ow rate )
2-setpoint programmable (0-20mA, proportional to flow rate)
IX-B 00 7: 0.000 625mL /PLS - 15.0mL/ PLS IX- C0 60 : 0.00625mL /PLS - 120mL/ PLS
IX-B 015 : 0.001250 mL/ PLS - 30.0mL /PLS IX- C15 0: 0.0156mL /PLS - 30 0mL/PLS
IX-B 03 0 : 0.002500 mL/PL S - 60.0mL /PLS I X- D 15 0 : 0.0156mL /PLS - 300mL/PLS
IX-B 04 5 : 0.003750mL/PLS - 90.0mL /PLS IX-D3 00 : 0.0312mL/PLS - 6 00mL /PLS
IX-B 00 7: 0.625 mL/ PLS - 15.0L /PLS IX-C 06 0: 6.25mL/PLS - 120L/ PLS
IX-B 015 : 1.250mL/ PLS - 30.0 L/PLS IX- C150 : 15.6mL/PL S - 300L /PLS
IX-B 03 0 : 2.500 mL/ PLS - 60.0L/ PLS IX-D 150 : 15.6mL/PLS - 3 00L /PLS
IX-B 04 5 : 3.750mL /PLS - 90.0L /PLS IX- D30 0: 31.2mL/ PLS - 60 0L/ PLS
Day: 0 - 9, Hou r: 0 - 23, Minute: 1 - 59
Same flow r anges a s Batch control.
Communication protocol: Profibus-DP-compliant
International standard: EN50170 (IEC61158)
16 digits × 2 lines, backlit character LCD
WHITE: Pump stopped/waiting. ORANGE: Running, Pre-Stop condition.
GREEN: Pump operating. RED: Alarm condition/stopped.
( )Start /Stop, M ENU, ESC, ( ) Enter, ( )Up, ( )Down, ( )L eft an d ( )Right keys
Operation stops/starts with input contact
Forces m ax. sp eed operatio n by pres sing the ( ) UP and ( )DOW N keys
Locks/unlocks keypad operation with PIN code
Operation stops/starts with input contact
Pump ope rates at programmed flow rate with input co ntact
Adjust s maxi mum flow rate limit of p ump (all opera tion mo des)
Enables memory or ignoring of incoming pulses during operation in Batch mode
Displays the actual ana log input value
No-voltage contact or open collecto r
0-20m A DC (Interna l resis tance i s 200Ω)
No-voltage contact or open collecto r. Max pulse frequency: 100 Hz
(Pulse ON: 5 mS+)
No-voltage contact (mechanical relay): 250VAC 2A (Resistive load)
Possib le outpu t condi tions can be Enab led /Dis abled : STOP / Pre-Stop /
Interl ock / Lea k Detection / Moto r Overlo ad
Factor y prese t: Lea k Detec tion is En abled for OUT1
No-voltage contact (PhotoMOS relay): AC/DC 24V 0.1A (Resistive load)
Possib le outpu t condi tions can be Enab led /Dis abled : STOP / Pre-Stop / Interlock
Leak De tectio n / Motor Ove rload
Volume Prob. PLS
Factor y prese t: Inte rlock i s Enabled for OUT 2
12VDC 30m A maximum
DC 0-20 mA, 2 pr ogram mable s etpoin ts (Max. res istan ce load : 300Ω)
100 -240 VAC 10 % 50 /6 0H z
Note5
+
_
Note2
Note2
Note3
Note7
Note7
/ Batch Complete
/ Batch Complete
Note4
/ Drive Er ror /
Outputs (3/6)
Note4
/ Drive Er ror
Control Input (1/4)
STOP/PRE-STOP Input (2/5)
AUX In/ANA Out (2/5)
Communication (1/4)
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About Us
For more information on the entire
Iwaki America product line, visit:
iwakiamerica.com
1. DIN 5-Pin Field-wired Control Input connector (ANA/DIG/Batch). P/N E90495 (Supplied w/Pumps)
2. DIN 5-Pin Reverse-key Field-wired connectors (Stop/Aux/ANA Out). P/N E90496
3. DIN 4-Pin Field-wired mini-square Output connectors (OUT1/OUT2) P/N E90497
4. DIN 5-Pin Control Input connector & 5m Cable (ANA/DIG/Batch) P/N IX0018
5. DIN 5-Pin Reverse-key connector & 5m Cable (Stop/Aux/ANA Out) P/N IX0019
6. DIN 4-Pin mini square Output connectors & 5m Cable (OUT1/OUT2) P/N IX0020
7. ProfiBus Converter Box for communication interface (IX0018 req’d) P/N PB-01
5
6 7
Power cord
180452.O September 2018
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