Wagner SprayTech 292003 User Manual
T.M.
R
Fine Finish
STATI-KIT
T.M.
2000
ELECTROSTATIC
SPRAYING SYSTEM
Model No. 0292003
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VM200
HV
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T0.2A
VM200
OWNER'S MANUAL
FOR ELECTROSTATIC FINISHING APPLICATION
POWER PACK, VM 200
POWER PACK
POWER PACK, EPP 2000
SPRAY GUN ,
SPRAY GUN , GM 2000 EA P/N 0179221
P/N 0179966
APPROVED
, EPP 200
GM 2000 EAC
AIR HOSE
FLUID HOSE P/N 9984482
AIR HOSE
FLUID HOSE
P/N 0179637
P/N 0179633
P/N 0179673
P/N 0128510
P/N 0179248
R
CAUTION
Read Rules for
Safe Operation
and Instructions
Carefully
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Form No.0292522-4/91A
CONTENTS
SAFETY PRECAUTIONS .................................................................... 3-6
SPECIFICATIONS................................................................................ 7
INTRODUCTIONS ............................................................................... 7
GENERAL DESCRIPTION .................................................................. 8
MOUNTING ARRANGEMENT ............................................................. 9
SET UP ................................................................................................ 9
OPERATION ........................................................................................ 10
CLEAN UP ........................................................................................... 11
TIP CHANGE ....................................................................................... 12
FILTER REPLACEMENT ..................................................................... 13
FRONT & REAR PACKING REPLACEMENT ..................................... 13
TROUBLE SHOOTING ........................................................................ 14-15
PARTS LIST ......................................................................................... 16-17
SPARE TIPS ........................................................................................ 18
WARRANTY ......................................................................................... 20
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SAFETY PRECAUTIONS
This manual contains information which must be read and understood before using the equipment. When you come to an
area which has one of the following symbols, pay particular attention and make certain to heed the safeguard.
WARNING
Important safety information indicates a hazard which may cause serious injury or loss of life.
CAUTION
Important information that tells how to prevent damage to equipment or how to avoid causes of minor injuries.
Notes: Gives important information which should be given special attention.
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WARNING
HAZARD
Electrostatic arcing may cause an explosion or fire.
Solvent and paint fumes can explode or ignite causing
property damage and/or severe injury.
PREVENTION
• Operator must be grounded. Grounding straps must be
used when wearing rubber soled shoes.
• Operator must be in contact with the spray gun handle;
cut out palm section of any work gloves to be used.
• Operator must remove all metal objects from his or her
person which are not grounded.
• The object being sprayed must be grounded.
• All metal objects within the spray area must be grounded
(including spray booth, part hangers, fire extinguishers,
etc.)
• Grounded conductive floor must be provided in spray
area.
• Turn off the Power Pack and unplug from outlet before
flushing out the gun, cleaning or replacing parts on the
gun such as changing tips.
Explosion or fire. Solvent and paint fumes can explode or ignite causing property damage and/or severe injury.
• Exhaust and fresh air introduction must be provided to
keep the air within the spray area free of accumulation of
flammable vapors.
• Smoking must not be allowed in spray area.
• Fire extinguishing equipment must be present and in
working order.
• Electrostatic arcing must be prevented. (See Electrostatic arcing)
• When flushing the system use only solvents recommended by the coatings manufacturer. Be sure Power
Pack is turned off and unplugged.
• Use only grounded high pressure fluid hose.
• Avoid all ignition sources such as static electrcity
sparks,open flames such as pilot lights, hot objects such
as cigarettes and sparks from connecting and disconnecting power cords and working light switches.
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WARNING
HAZARD
Toxic Substances: Some materials may be harmful if inhaled or come in contact with the skin.
Explosion hazard incompatible materials. May cause
property damage or severe injury.
PREVENTION
• Follow the requirements of the Material Safety Data
Sheet supplied by the coatings manufacturer.
• Exhaust and fresh air introduction must be provided
within the spray area to keep the air free of accumulations of toxic materials.
• Wear a mask or respirator. Read all instructions for the
mask to insure that it will provide the necessary protection against the inhalation of harmful vapors.
• Some spray pumps prohibit the use of halogenated
hydrocarbon solvents.
• Halogenated hydrocarbon solvents such as methylene
chloride and 1,1,1 - Trichlorethane are not compatible
with aluminum and may cause an explosion. If you are
not sure of a material’s compatibility with aluminum,
contact your coatings supplier. Halogenated hydrocarbon solvents are compatible with the GM2000 spray gun
and may be used if the solvents are compatible with the
pump and other accessories.
Injection. A high pressure stream of paint can pierce the
skin and underling tissues, leading to serious injury and
possible amputation.
• Maximum operating range of the gun - 3625 PSI fluid
pressure.
• NEVER aim the gun at any part of the body under any
circumstances.
• NEVER let any part of the body come in contact with the
fluid stream. DO NOT come in contact with a fluid stream
created by a leak in the fluid hose.
• Paint hose can develop leaks from wear, kinking, abuse
etc. A leak is capable of injecting material into the skin.
Paint hose should be inspected before each use. Replace a damaged hose.
• NEVER put hand in front of the gun. Gloves will not
provide protection against an injection injury.
• ALWAYS lock the gun trigger when cleaning, changing
tips or leaving unattended.
• ALWAYS shut fluid pump off and release all pressure
before servicing, cleaning, or changing tips.
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WARNING
Injection (Con't)
HAZARD
PREVENTION
• All accessories must be rated at or above the maximum
pressure rating of spray pump (includes spray tips, guns,
extensions and fluid hose.
• If you are injected, see a physician immediately.
DO NOT TREAT AS A SIMPLE CUT! It can lead
to amputation. See a physician immediately.
NOTE TO PHYSICIAN: Injection into the skin
is a traumatic injury. It is important to treat
the injury surgically as soon as possible. DO
NOT delay treatment to research toxicity.
Toxicity is a concern with some coatings
injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.
General
• Read all instructions and safety precautions before operating.
• Comply with all appropriate local, state and national
codes governing ventilation, fire prevention, and operation of Electrostatic equipment usage.
• The United States Government Safety Standards have
been adopted under the Occupational Safety and Health
Act. These standards, particularly the General Standards, Part 1910 and the Construction Standard, Part
1926, should be consulted.
• NFPA Standard No. 33 is to be followed when setting up
your spray area. Contact the National Fire Protection
Association, Batterymarch Park, Quincy, Massachusetts,
02269 for more information.
• Check with insurance company for additional requirements.
• DO NOT substitute any other spray gun or power pack
with this system. Use only identical replacement parts.
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