WAGNER Super Finish 7000 Operating Manual

Page 1

NEU

Airless – Hochdruck Spritzgerät Airless high-pressure spraying unit Appareil de pulvérisation à haute pression Airless Apparecchio di verniciatura a spruzzo

Airless ad alta pressione

Super Finish 7000

2306118

03 / 2011

Betriebsanleitung 2 Operating manual 33 Mode d‘emploi 63

Istruzioni per l‘uso 95

Originalbetriebsanleitung

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Super Finish 7000

WARNING!

Attention, danger of injury by injection!

Airless units develop extremely high spray pressures.

Never bring ngers, hands or other body parts into contact with the spray jet! Never point the spray gun at yourself, other persons or animals. Never use the spray gun without spray jet safety guard.

Do not treat a spray injury as a harmless cut. In case of injury to the skin by coating material or solvents, consult a doctor for quick and correct treatment. Inform the doctor about the coating material or solvent used.

The following points are to be observed in accordance with the operating manual before every start-up:

1. Faulty units may not be used.

2. Secure a Wagner spray gun with the securing lever at the trigger guard.

3. Ensure earthing.

4. Check the permissible operating pressure of the high-pressure hose and spray gun.

5. Check all the connecting parts for leaks.

Instructions for regular cleaning and maintenance of the unit are to be observed strictly. Observe the following rules before any work on the unit and at every working break:

1. Relieve the pressure from the spray gun and high-pressure hose.

2. Secure a Wagner spray gun with the securing lever at the trigger guard

3. Switch the unit o.

Ensure safety!

Translation of the original operating instructions

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Super Finish 7000

contents

Contents

1 SAFETY REGULATIONS FOR AIRLESS SPRAYING 35

1.1 Flash point _________________________________ 35

1.2 Explosion protection _________________________ 35

1.3 Danger of explosion and re from sources of ignition during spraying work _________________ 35

1.4 Danger of injury from the spray jet _____________ 35

1.5 Secure spray gun against unintended operation __ 35

1.6 Recoil of spray gun __________________________ 35

1.7 Breathing equipment as protection against solvent vapors ______________________________ 35

1.8 Noise protection ____________________________ 35

1.9 Prevention of occupational illnesses ____________ 36

1.10 Max. operating pressure ______________________ 36

1.11 High-pressure hose (safety instructions) _________ 36

1.12 Electrostatic charging (formation of sparks or ames) ________________ 36

1.13 Use of units on building sites and workshops _____ 36

1.14 Ventilation when spraying in rooms ____________ 36

1.15 Suction installations _________________________ 36

1.16 Earthing of the object ________________________ 36

1.17 Cleaning the unit with solvents ________________ 36

1.18 Cleaning the unit ___________________________ 36

1.19 Work or repairs at the electrical equipment ______ 36

1.20 Work at electrical components _________________ 36

1.21 Working with a number of guns ________________ 36

1.22 Transport using a crane ______________________ 36

1.23 Setup on an uneven surface ___________________ 37

2 GENERAL VIEW OF APPLICATION ____________ 37

2.1 Application ________________________________ 37

2.2 Coating material ____________________________ 37

2.2.1 Coating materials with sharp-edged additional materials __________________________________ 37

2.2.2 Filtering ___________________________________ 37

3. DESCRIPTION OF UNIT _____________________ 38

3.1 Airless process ______________________________ 38

3.2 Functioning of the unit _______________________ 38

3.3 Explanatory diagram _________________________ 39

3.4 Transportation ______________________________ 39

3.5 Transport using a crane ______________________ 40

3.6 Technical data Super Finish 7000 _______________ 40

4 STARTUP _________________________________ 41

4.1 Unit with suction system _____________________ 41

4.2 High pressure hose and spray gun ______________ 41

4.3 Connection to the mains network ______________ 42

4.4 Cleaning preserving agent when starting-up of operation initially ___________________________ 42

4.5 Ventilate unit (hydraulic system) if the sound of inlet valve is not audible ______________________ 42

4.6 Taking the unit into operation with coating material ____________________________ 43

5 SPRAYING TECHNOLOGY ___________________ 43

5.1 TempSpray (accessory) _______________________ 43

6 HANDLING THE HIGHPRESSURE HOSE _______ 43

6.1 High-pressure hose __________________________ 43

7 INTERRUPTION OF WORK ___________________ 43

8 CLEANING THE UNIT _______________________ 44

8.1 Cleaning the unit from the outside _____________ 45

8.2 Suction lter _______________________________ 45

8.3 High-pressure lter __________________________ 45

8.4 Cleaning the Airless spray gun _________________ 46

9 SERVICING ________________________________ 46

9.1 General servicing ___________________________ 46

9.2 High-pressure hose __________________________ 46

10 REPAIRS AT THE UNIT ______________________ 46

10.1 Inlet valve Pusher ___________________________ 46

10.2 Inlet valve _________________________________ 47

10.3 Outlet valve ________________________________ 47

10.4 Pressure control valve ________________________ 48

10.5 Relief valve ________________________________ 48

10.6 Replacing the diaphragm _____________________ 48

10.7 Replacing the power cable ___________________ 49

10.8 Typical wear parts ___________________________ 49

10.9 Connection diagram _________________________ 50

10.10 Remedy in case of faults ______________________ 52

11 SPARE PARTS AND ACCESSORIES ____________ 53

11.1 Super Finish 7000 accessories _________________ 53

11.2 Spare parts list Pump head ___________________ 56

11.3 Spare parts list Pump-Aggregate ______________ 57

11.4 Spare parts list high-pressure lter _____________ 59

11.5 Spare parts List Trolley _______________________ 59

11.6 Spare parts list suction system (rigid) ___________ 60

11.7 Spare parts list hopper _______________________ 60

Testing of the unit ________________________________ 61 Important information on product liability_____________ 61 Note on disposal __________________________________ 61 Guarantee declaration _____________________________ 61 CE - declaration__________________________________ 127 European service network _________________________ 128

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Super Finish 7000

1.8 NOISE PROTECTION

Wear suitable ear protection when working.

1 SAFETY REGULATIONS FOR

AIRLESS SPRAYING

The safety-specic requirements for Airless spraying are specied in:

a) The European Standard „Spray equipment for coating ma-

terials – safety regulations „ (EN 1953: 1998).

b) The regulations of the German employer‘s liability insur-

ance association („Berufsgenossenschaft“) „Using liquid jets“ (BGV D15) and „Processing coating materials „ (BGV D25).

c) Guidelines for construction and implementation require-

ments for liquid jets (spraying units) of the German industrial employer‘s liability insurance association (ZH1/406).

The following safety regulations are to be observed in order to ensure safe handling of the Airless high-pressure spraying unit.

1.1 FLASH POINT

Only spray coating materials with a ash point of 21 °C or higher. The ash point is the lowest temperature at which vapors develop from the coating material. These vapors are sucient to form an inammable mixture over the air above the coating material.

1.2 EXPLOSION PROTECTION

Do not use the unit in work places which are covered by the explosion protection regulations. The unit is not designed to be explosion protected.

1.3 DANGER OF EXPLOSION AND FIRE FROM

SOURCES OF IGNITION DURING SPRAYING WORK

There must be no sources of ignition such as, for example, open res, lit cigarettes, cigars or tobacco pipes, sparks, glowing wires, hot surfaces, etc. in the vicinity.

1.4 DANGER OF INJURY FROM THE SPRAY JET

Attention, danger of injury by injection! Never point the spray gun at yourself, other persons or animals. Never use the spray gun without spray jet safety guard. The spray jet must not come into contact with any part of the body. In working with Airless spray guns, the high spray pressures arising can cause very dangerous injuries. If contact is made with the spray jet, coating material can be injected into the skin. Do not treat a spray injury as a harmless cut. In case of injury to the skin by coating material or solvents, consult a doctor for quick and correct treatment. Inform the doctor about the coating material or solvent used.

1.5 SECURE SPRAY GUN AGAINST UNINTENDED

OPERATION

Always secure the spray gun when mounting or dismounting the tip and in case of interruption to work.

1.6 RECOIL OF SPRAY GUN

When using a high operating pressure, pulling the trigger guard can eect a recoil force up to 15 N. If you are not prepared for this, your hand can be thrust backwards or your balance lost. This can lead to injury.

1.7 BREATHING EQUIPMENT AS PROTECTION

AGAINST SOLVENT VAPORS

Wear breathing equipment during spraying work.

A breathing mask is to be made available to the user (regulations of the German employer‘s liability insurance association („Berufsgenossenschaft“) „Rules for the use of breathing masks“ (BGR 190), „Using liquid jets“ (BGV D15) and „Processing coating materials „ (BGV D25).

safety regulatIons

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Super Finish 7000

safety regulatIons

1.9 PREVENTION OF OCCUPATIONAL ILLNESSES

Protective clothing, gloves and possibly skin protection cream are necessary for the protection of the skin.

Observe the regulations of the manufacturer concerning coating materials, solvents and cleaning agents in preparation, processing and cleaning units.

1.10 MAX. OPERATING PRESSURE

The permissible operating pressure for the spray gun, spray gun accessories, unit accessories and high-pressure hose must not fall short of the maximum operating pressure of 25 MPa (250 bar or 3625 psi).

1.11 HIGHPRESSURE HOSE SAFETY

INSTRUCTIONS

An electrostatic charging of spray guns and the high-pressure hose is discharged through the high-pressure hose. For this reason the electric resistance between the connections of the high-pressure hose must be equal to or lower than 1 MΩ.

Only use WAGNER original-high-pressure hoses in order to ensure functionality, safety and durability.

1.12 ELECTROSTATIC CHARGING FORMATION OF

SPARKS OR FLAMES

Electrostatic charging of the unit may occur during spraying due to the ow speed of the coating material. These can cause sparks and ames upon discharge. The unit must therefore always be earthed via the electrical system. The unit must be connected to an appropriately-grounded safety outlet.

1.13 USE OF UNITS ON BUILDING SITES AND

WORKSHOPS

The unit may only be connected to the mains network via a special feeding point with a residual-current device with INF ≤ 30 mA. In the 400 volt version, a CEE 16A-6h socket with appropriate fusing must be used for connection to the mains supply.

1.14 VENTILATION WHEN SPRAYING IN ROOMS

Adequate ventilation to ensure removal of the solvent vapors has to be ensured.

1.15 SUCTION INSTALLATIONS

The are to be provided by the unit user in accordance with the corresponding local regulations.

1.16 EARTHING OF THE OBJECT

The object to be coated must be earthed. (Building walls are usually earthed naturally)

1.17 CLEANING THE UNIT WITH SOLVENTS

When cleaning the unit with solvents, the solvent should never be sprayed or pumped back into a container with a small opening (bunghole). An explosive gas/air mixture can arise. The container must be earthed.

1.18 CLEANING THE UNIT

Danger of short-circuits caused by water ingression! Never spray down the unit with high-pressure or high-pressure steam cleaners.

1.19 WORK OR REPAIRS AT THE ELECTRICAL

EQUIPMENT

These may only be carried out by a skilled electrician. No liability is assumed for incorrect installation.

1.20 WORK AT ELECTRICAL COMPONENTS

Unplug the power plug from the outlet before carrying out any repair work.

1.21 WORKING WITH A NUMBER OF GUNS

Changes to the device will aect all connected guns. Sudden pressure increases (activation/modication) can cause accidents. Make sure that you know the status of all connected spray guns/accessories and inform all other users if necessary.

1.22 TRANSPORT USING A CRANE

Do not suspend the device using the extendable shaft.

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Super Finish 7000

safety regulatIons

1.23 SETUP ON AN UNEVEN SURFACE

The front end must always point downwards in order to avoid sliding away.

2 GENERAL VIEW OF APPLICATION

2.1 APPLICATION

Super Finish 7000 is an electric driven unit for the airless atomization of dierent painting materials. Also it is able to feed the internal feeded paint roller, which is available as accessory. The performance of the Super Finish 7000 is designed to enable processing of dispersions for large objects both indoors and outdoors (e.g. ceilings, facades, underground garages, etc.). The use of corrosion protection and re protection is also possible. The unit is able for all common varnishing jobs like doors, door frames, balustrades, furniture, woodencladding, fences, radiators (heating) and steel parts. The device is prepared for operation with several guns. However, this requires appropriate accessories, which are available separately.

2.2 COATING MATERIAL

Dispersion and latex paints, two-component coating materials, diluting lacquers and paints or those containing solvents. No other materials should be used for spraying without WAGNER‘s approval.

Pay attention to the Airless quality of the coating materials to be processed.

The unit is able to process coating materials with up to 15,000 mPas. If highly viscous coating materials cannot be taken in or the performance of the unit is to low, the paint must be diluted in accordance with the manufacturer‘s instructions.

Multi-gun operation is not possible when working with high viscosity coating materials.

Stir coating substance well before commencing work.

Attention: Make sure, when stirring up with motor-driven agitators that no air bubbles are stirred in. Air bubbles disturb when spraying and can, in fact, lead to interruption of operation.

2.2.2 FILTERING

Sucient ltering is required for fault-free operation. To this purpose the unit is equipped with a suction lter (Item 1) and an insertion lter in the spray gun (Item 2). Regular inspection of these lters for damage or soiling is urgently recommended. A high-pressure lter (Item 3) -available as accessory- is rising up the ltering surface and will make the work more comfortable.

2.2.1 COATING MATERIALS WITH SHARPEDGED

ADDITIONAL MATERIALS

These particles have a strong wear and tear eect on valves and tips, but also on the heating hose and spray gun. This impairs the durability of these wearing parts considerably.

If possible do not use the unit on an inclined surface since the unit tends to wander through the resulting vibrations.

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Super Finish 7000

6 45 3

2 1

general vIew of applIc atIon

3. DESCRIPTION OF UNIT

3.1 AIRLESS PROCESS

The main area of application are thick layers of highly viscous coating material.

At the Super Finish 7000 unit a diaphragm pump takes in the coating materials and transports it via a high-pressure hose to the spray gun with the airless tip. Here the coating material atomizes since it is pressed through the tip core at a maximum pressure of 25 MPa (250 bar, 3625 psi). This high pressure has the eect of micro ne atomisation of the coating material. As no air is used in this process, it is described as an AIRLESS process. This method of spraying has the advantages of nest atomisation, cloudless operation (depending of a correct unit adjustment) and a smooth, bubblefree surface. As well as these, the advantages of the speed of work and convenience must be mentioned.

3.2 FUNCTIONING OF THE UNIT

The following section contains a brief description of the technical construction for better understanding of the function:

Super Finish 7000 is an electrically driven high-pressure paint spraying equipment. The motor (Item 1) drives directly the hydraulic pump. A piston (2) is moved up and down so that hydraulic oil is moved under the diaphragm (3) which then moves.

In detail: The downwards movement of the machine opens the disk inlet valve (4) automatically and coating material is sucked in. During the upwards movement of the diaphragm, the coating material is displaced and the outlet valve (5) opens while the inlet valve is closed.

The coating material ows under high pressure through the high-pressure hose to the spray gun and is atomized when it exists from the tip.

The pressure control valve (6) limits the set pressure in the hydraulic oil circuit and thus also the pressure of the coating material. A pressure change when the same tip is used also leads to a change in the amount of paint atomized.

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Super Finish 7000

descrIptIon of unI t

3.3 EXPLANATORY DIAGRAM

1 Tip guard with airless tip 2 Spray gun 3 High-pressure hose 4 Connection for high-pressure hose 5 Pressure gauge 6 Pressure control valve 7 Pressure relief valve

Symbols: Spraying

Circulation

8 ON / OFF switch 9 Indicating lamp (green indicates presence of line voltage) 10 Return hose 11 Suction system 12 Inlet valve button 13 Outlet valve 14 Oil measuring stick under the oil screw plug 15 Inlet lter 16 Storage container for exible suction system (Accessory.

Not included in the scope of supply.)

3.4 TRANSPORTATION

Device is very heavy (60 kg). Only lift or carry the device in pairs.

Roll up the high-pressure hose and place over the carriage frame. Pull out the shaft. Push or pull the device. To retract the shaft, hold both buttons (1) pressed down.

Transportation in vehicle

Secure the unit in the vehicle by means of suitable fasteners. The device can be placed on its side if necessary. In this case, please ensure that no attachments can be damaged. Attention: Paint or solvent residues can escape from the connections!

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Super Finish 7000

Do not suspend the device using the extendable shaft.

3.5 TRANSPORT USING A CRANE

For attaching points for the straps or rope (not wire cable) see gure.

descrIptIon of unI t

3.6 TECHNICAL DATA SUPER FINISH 7000

Article no. basic unit 2305973 2306248

Voltage : 230 Volt ~,

50 Hz

400 Volt ~,

50 Hz Fuses : 16 A time-lag 16 A Unit connecting line : 6 m long,

3x1.5 mm²

6 m long,

5x1.5 mm² Max. current consumption

hose heating : 13.5 A 5.8 A Degree of protection : IP 44 IP 44

Acceptance capacity : 2.8 kW 3.1 kW

Max. operating pressure : 25 MPa

(250 bar)

25 MPa

(250 bar) Max. volume ow : 7.2 l/min 7.2 l/min Volume ow at 12 MPa

(120 bar) with water :

5.8 l/min 5.8 l/min

Max. temperature of the coating material : 43 °C 43 °C

Max. viscosity : 15 000 mPas 15 000 mPas

Empty weight pump : 60 kg 60 kg Hydraulic oil lling quantity: 1.5 litre 1.5 litre

Max. vibration at the spray gun :

lower than

2.5 m/s²

lower than

2.5 m/s²

Max. sound pressure level:

82 dB (A)* 82 dB (A)*

*Place of measurement: 1 m distance from unit and 1.60 m above oor, 12 Mpa (120 bar) operating pressure, reverberant oor

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Super Finish 7000

2 5

4 STARTUP

4.1 UNIT WITH SUCTION SYSTEM

1. Unscrew the dust protective cap (Item 1).

2. Ensure that the sealing surfaces of the connections are clean.

Ensure that the red inlet (2) is inserted in the coating ma-

terial inlet (5).

3. If using the suction system

Screw union nut (3) on suction system (4) to the coating

substance inlet (5) with the spanner provided (41mm) and fasten nger-tight.

If using the upper container (accessories) Screw container adapter (12) to coating substance inlet

(5) and fasten nger-tight. Place upper container (9) on container adapter (12) and align. Place return hose (7) in upper container.

4. Screw the union nut (6) at the return hose (7) to the connection (8) (22mm).

4.2 HIGH PRESSURE HOSE AND SPRAY GUN

A special adapter is required for operation with several guns (see accessories). Several adapters can be connected together, so that two additional guns can be used per adapter. Multi-gun operation is not possible when working with high viscosity coating materials.

1. Screw adapter for multiple-gun operation to hose connection (if required).

2. Screw the high pressure hose (10) onto the hose connection or the adapter.

Unused connections on the adapter must be sealed with the protective caps provided. Only connect as many hoses as will be used. All connected hoses are pressurised!

3. Screw the spray gun (11) onto the high pressure hose

4. Tighten all union nuts on high pressure hose so that no coating material can escape.

5. Screw the tip holder with the selected tip onto the spray gun, align tip and tighten union nut.

When unscrewing the high pressure hose, hold rmly on the hose connection with a 22mm wrench.

startup

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Super Finish 7000

4.3 CONNECTION TO THE MAINS NETWORK

Connection must always be carried out via an appropriately grounded safety outlet with residual-current-operated circuit-breaker.

Before connecting the unit to the mains supply, ensure that the line voltage matches that specied on the unit’s rating plate.

startup

4.4 CLEANING PRESERVING AGENT WHEN

STARTINGUP OF OPERATION INITIALLY

1. Immerse the suction system into a container lled with a suitable cleaning agent (recommendation: water).

2. Switch on unit.

3. Turn the pressure regulating knob (1) to the right until the stop is reached.

4. Open relief valve (2)

valve position (circulation)

5. Wait until cleaning agent is emitted from the return hose.

6. Turn the pressure regulating knob (1) back approx. one rotation.

7. Close relief valve (2)

valve position (spraying), pressure is rising up inside

the high pressure hose (visible at pressure gauge)

8. Point the tip of the spray gun into an open collecting container and pull the trigger guard at the spray gun.

9. The pressure is increased by turning the pressure regulating knob (1) to the right. Set approx. 10 MPa at the pressure gauge.

10. Spray the cleaning agent out of the unit for approx. 1 - 2 min. (~5 litres) into the open collecting container.

4.6 TAKING THE UNIT INTO OPERATION WITH

COATING MATERIAL

1. Immerse the suction system into a container lled with coating material.

2. Press inlet valve pusher (4) several times to release possibly clogged inlet valve

3. Open relief valve (2)

valve position (circulation)

4. Switch on unit.

5. Turn the pressure regulating knob (1) to the right until the stop is reached.

When the noise of the valves changes, the unit is bled and

takes in coating material.

6. If coating material exits from the return hose, turn the pressure regulating knob (1) back approx. 1 rotation.

7. Close relief valve (2)

valve position (spraying), pressure is rising up inside

the high pressure hose (visible at pressure gauge)

8. Pull of the spray gun and spray into an open collecting container in order to remove the remaining cleaning agent from the unit. When coating materials exits from the tip, close the spray gun.

9. Pull of the spray gun and adjust the spraying pressure by turning the pressure regulating knob (1).

10. The unit is ready to spray.

4.5 VENTILATE UNIT HYDRAULIC SYSTEM IF THE

SOUND OF INLET VALVE IS NOT AUDIBLE

1. Switch on the unit.

2. Turn pressure regulating knob (1) three revolutions to the left.

3. Open relief valve (2)

valve position (circulation) The hydraulic system is ventilated. Leave the unit on for

two or three minutes.

4. Then turn pressure regulating knob (1) to the right until stop.

5. Press inlet valve pusher (4).

Sound of the inlet valve is audible.

6. If not, repeat points 2 and 4

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Super Finish 7000

5.1 TEMPSPRAY ACCESSORY

The paint material is heated to the required temperature uniformly by an electric heating element, which is located inside the hose (regulated from 20°C to 60°C).

Advantages:

• Constantpainttemperatureevenatlowoutsidetemperatures

• Considerablybetterworkingofhighviscositycoatingmaterials

• Increaseapplicationeciency

• Savingsinsolventsduetoreductioninviscosity

TempSpray H 326 (ideal for dispersions/materials with high viscosity) Order no. 2311661

Scope of delivery: Basic unit 1/4“ incl. Hose reel, heated hose DN10, 30m, hose 1/4“ DN4, 1m

5 SPRAYING TECHNOLOGY

Move the spray gun evenly during the spraying process. If this is not observed, an irregular spraying appearance will be the result. Carry out the movement with the arm, not with the wrist. A parallel distance of approx. 30 cm between the tip and the surface to be coated should always be observed. The lateral limitation of the spray fan should not to be too distinct. The edge of spraying should be gradual to facilitate overlapping of the next coat. The spray gun should always be held at an angle of 90° to the surface to be coated. A spray fan aimed obliquely at the surface to be coated leads to an unwanted spray cloud.

Depending on the material, the use of a smaller nozzle size or fewer guns can improve the spray pattern when using multiplegun operation.

To achieve perfect surfaces at varnishing works, special accessories are available at Wagner, e.g. FineFinish tips or an AirCoat gun set. Your Wagner dealer will advise you.

6 HANDLING THE HIGHPRESSURE

HOSE

The high-pressure hose is to be handled with care. Avoid sharp bending or kinking. The smallest bending radius amounts to about 20 cm. Do not drive over the high-pressure hose. Protect against sharp objects and edges.

6.1 HIGHPRESSURE HOSE

The unit is equipped with a high-pressure hose specially suited for diaphragm pumps.

Only use WAGNER original-high-pressure hoses with internal heating in order to ensure functionality, safety and durability.

Longer hoses (30 m is optimal) reduce vibrations.

7 INTERRUPTION OF WORK

1. Turn pressure regulating knob three revolutions to the left.

2 Open relief valve (2) valve position (circulation)

3. Switch o the unit

4. Pull the trigger guard on all spray guns in order to safely relieve the pressure of high-pressure hoses and spray guns.

5. Secure the spray gun, refer to the operating manual of the spray gun.

6. Remove tip from tip holder and store the tip in a small vessel with suitable cleaning agent.

7. Leave the suction system immersed in the coating material or immerse it in the corresponding cleaning agent. The suction lter and unit should not dry out.

8. Cover the material container in order to prevent the paint from drying.

When using quick-drying or two-component coating substances, always ush the device through with a suitable cleaning agent within the processing time, as otherwise it will be dicult to clean.

spr ayIng technIque / h andlIng the hI gh-pressure hose / InterruptIon of work

Danger of injury through leaking highpressure hose. Replace any damaged highpressure hose immediately. Never repair defective high-pressure hoses yourself!

When using the high-pressure hose while working on scaolding, it is best to always guide the hose along the outside of the scaffolding.

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Super Finish 7000

dIsplays at the unIt / c leanIng the unI t

8 CLEANING THE UNIT

A clean state is the best method of ensuring operation without problems. After you have nished spraying, clean the unit. Under no circumstances may coating material rests dry and harden in the unit. The cleaning agent used for cleaning (only with a ash point above 21 °C) must be suitable for the coating material used.

• Securethe spraygun, refer to the operating manual of the spray gun.

Remove and clean the tip and tip guard.

1. Open relief valve

valve position (circulation) and switch on unit

2. Remove suction system from the material container. The return tube remains over the material container.

3. Immerse the suction system into a container lled with a suitable cleaning agent

4. Turn the pressure control valve back in order to set a minimal spraying pressure.

5. Close relief valve,

valve position (spraying)

6. Pull the trigger guard of the spray gun in order to pump the remaining coating material from the suction hose, highpressure hose and the spray gun into an open container (if appropriate, increase the pressure at the pressure control valve slowly in order to obtain a higher material ow). When using multiple-gun operation the trigger guards must be pulled in succession, in order to increase the cleaning performance.

The container must be earthed in case of coating materials which contain solvents.

Caution! Do not pump or spray in container with small opening (bunghole)! See safety regulations.

7. Open relief valve

valve position (circulation)

8. Pump suitable cleaning agent in the circuit for several minutes.

Suction system with Quick Clean (points 9 to 17)

9. Screw the spray gun to the suction tube with both enclosed 22 mm wrenches.

10. Pump a suitable cleaning agent in the circuit for about 1 minute.

11. Pull the trigger guard of the spray gun and lock it with a clamp.

12. Close relief valve,

valve position (spraying)

13. Clean the suction tube about 3 minutes long.

14. Rinse in the circuit – Open relief valve valve position (circulation).

15. Close the spry gun.

16. When cleaning with water repeat the procedure about 3 minutes long with clear water.

17. Remove spray gun from suction tube, close spray gun connection at suction tube with closure nut.

The cleaning eect is increased by alternatively opening and closing the spray gun.

18. Close relief valve,

valve position (spraying)

19. Pump the remaining cleaning agent into an open container until the pump is empty.

20. Switch o the unit

Warm water improves the cleaning eect in the case of water-dilutable coating materials.

Unit with upper hopper

1. Open relief valve

valve position (circulation) and switch on unit

2. Turn the pressure control valve back in order to set a minimal spraying pressure.

3. Close relief valve,

valve position (spraying)

4. Pull the trigger guard of the spray gun in order to pump the remaining coating material from the hopper, highpressure hose and the spray gun into an open container (if appropriate, increase the pressure at the pressure control valve slowly in order to obtain a higher material ow).

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Super Finish 7000

The container must be earthed in case of coating materials which contain solvents.

Caution! Do not pump or spray in container with small opening (bunghole)! See safty regulations.

5. Fill up hopper with suitable cleaning agent.

6. Open relief valve valve position

(circulation)

7. Pump suitable cleaning agent in the circuit for several minutes.

8. Close relief valve,

valve position (spraying)

9. Pump the remaining cleaning agent from the hopper, high-pressure hose and the spray gun into an open container

10. Open relief valve

valve position (circulation)

11. Switch o unit

8.1 CLEANING THE UNIT FROM THE OUTSIDE

First unplug the power plug from the outlet.

Danger of short-circuits caused by water ingression! Never spray down the unit with high-pressure or high-pressure steam cleaners.

The suction hose is only solvent-resistant to a limited extent. Do not immerse in solvent, only wipe.

Wipe down unit externally with a cloth which has been immersed in a suitable cleaning agent.

8.2 SUCTION FILTE R

Clean lters always ensure maximum volume, constant spray pressure and problem-free functioning of the unit.

Device with exible suction system (accessory)

1. Unscrew the lter (Item 1) from the suction tube (2).

2. Disassemble lter by rotating the base (3).

3. Clean or replace the lter.

Carry out cleaning with

a hard brush and a corresponding cleaning agent.

8.3 HIGHPRESSURE FILT ER

1. Open relief valve valve position (circulation) - Switch the unit o.

2. Open the high-pressure lter and clean the lter insert. To do so:

3. Unscrew the lter housing (1) by hand.

4. Remove the lter insert (2) and pull out the bearing spring (3).

5. Clean all the parts with the corresponding cleaning agent. If compressed air is available – blow through the lter insert and bearing spring.

6. When mounting the lter ensure that the bearing ring (4) in the lter insert is positioned correctly and check the Oring at the lter housing for damage.

7. Screw on the lter housing by hand until it stops (a higher tightening force only impedes later dismantling).

Device with rigid suction system

1. Unscrew the lter (Item 1) from the suction tube.

2. Clean or replace the lter.

Carry out cleaning with a hard

brush and a corresponding cleaning agent.

Unit with hopper

1. Release screws with a screwdriver.

2. Lift and remove lter disk with a screwdriver

3. Clean or replace the lter disk. Carry out cleaning with a hard brush and a corresponding

cleaning agent.

cleanIng the unIt

Page 15

Super Finish 7000

Insertion lter in Airless spray gun

cleanIng the unIt / servIcIng

8.4 CLEANING THE AIRLESS SPRAY GUN

1. Rinse the Airless spray gun with a suitable cleaning agent under lower operating pressure.

2. Clean the tip thoroughly with a suitable cleaning agent so that no suitable coating material rests remain.

Do not use sharp objects to clean the nozzle.

3. Clean the outside of the Airless spray gun thoroughly.

Removal

1. Pull the protective bracket (1) forwards.

2. Screw the grip (2) out of the gun housing. Pull out the insertion lter (3).

3. If the insertion lter is clogged or defective, replace it.

Installation

1. Slide the insertion lter (3) with the longer cone into the gun housing.

2. Screw the grip (2) into the gun housing and tighten it.

3. Latch in the protective bracket (1).

9.1 GENERAL SERVICING

An annual expert check is highly recommended to be sure to have a safe unit.

You can servicing of the unit carried out by the Wagner Service. Favourable conditions can be agreed with a service agreement and/ or maintenance packages.

Change hydraulic oil every 300 operating hours or at least once a year.

Minimum check before every startup:

1. Check the high-pressure hose, spray gun with rotary joint, power supply cable with plug for damage.

2. Check whether the pressure gauge can be read.

Check at periodical intervals:

1. Check inlet-, outlet-, relief valve according wear. Clean it and replace worn out parts.

2. Check all lter inserts (spray gun, suction system) clean it and replace if necessary.

9 SERVICING

9.2 HIGHPRESSURE HOSE

Inspect the high-pressure hose visually for any notches or bulges, in particular at the transition in the ttings. It must be possible to turn the union nuts freely. A conductivity of less than 1 MΩ must exist across the entire length.

Have all the electric tests carried by the Wagner Service.

10 REPAIRS AT THE UNIT

Switch the unit o. Before all repair work: Unplug the power plug from the outlet.

10.1 INLET VALVE PUSHER

1. Use a 17 mm spanner to screw out the inlet valve button.

2. Replace the wiper (1) and O-ring (2).

Page 16

Super Finish 7000

4 3

10.2 INLET VALVE

1. Place the enclosed 30 mm wrench on the trigger housing (1).

2. Loosen the trigger housing (1) with light blows of a hammer on the end of the wrench.

3. Screw out the trigger housing with the inlet valve (2) from the paint section.

4. Pull of the clasp (3) using the enclosed screwdriver.

5. Place the enclosed 30 mm wrench on the inlet valve (2). Turn out the inlet valve carefully.

6. Clean the valve seat (4) with a cleaning agent and brush (ensure that no brush hairs are left behind).

7. Clean the seals (5, 6) and check for damage. Replace, if necessary.

8. Check all the valve parts for damage. In case of visible wear replace the inlet valve.

repa Irs at the unIt

Installation

1. Insert the inlet valve (2) into the trigger housing (1) and secure with the clasp (3). Ensure that the (black) seal (5) is mounted in the trigger housing.

2. Screw the unit from the trigger housing and the inlet valve into the paint section. The white seal (6) must be tted in the colour stage.

3. Tighten the trigger housing with the 30 mm wrench and tighten with three light blows of the hammer on the end of the wrench. (Corresponds to approx. 90 Nm tightening torque).

10.3 OUTLET VALVE

1. Use a 22 mm wrench to screw the outlet valve from the paint section.

2. Carefully pull of the clasp (1) using the enclosed screwdriver. The compression spring (2) presses ball (4) and valve seat (5) out.

3. Clean or replace the components.

4. Check the O-ring (7) for damage.

5. Check the installation position when mounting the spring support ring (3) (clipped onto spring (2)), outlet valve seat (5) and seal (6), refer to gure.

Page 17

Super Finish 7000

repa Irs at the unIt

10.4 PRESSURE CONTROL VALVE

Only have the pressure control valve (1) replaced by the customer service. The max. operating pressure has to be reset by the customer service.

10.5 RELIEF VALVE

Replace a fault relief valve (1) as a single unit. Only the O-ring (2) may be replaced as a single part

10.6 REPLACING THE DIAPHRAGM

Switch the unit o. Before all repair work: Unplug the power plug from the outlet.

1. Screw the trigger housing with inlet valve out of the paint section as described in Section 10.2 Inlet valve, Items 1 to

3. (disassembling of hexagon nuts will become easier)

2. Turn back the pressure control valve, rotary knob completely (anti-clockwise).

(Note: If the unit is still warm, open the oil screw plug (6)

briey in order to compensate the pressure and close it again.)

3. Use a 19 mm wrench to screw the hexagonal bolt (Item 1) out of the ange ring (2).

4. Remove the paint section (3).

5. Remove the insert (4) and the diaphragm (5).

6. The diaphragm can only be used once. Always replace the diaphragm.

Page 18

Super Finish 7000

Representation of 230 V version

Representation of 400 V version

repa Irs at the unIt

Before mounting the new diaphragm, clean the insert as well as the grooved surface at the pressure insert (2) and the paint section (3) and wipe o any oil.

Mounting is carried out in the reverse order.

1. First tighten all the hexagonal bolts (1) crosswise with 30Nm, then crosswise with 70Nm.

2. Before starting up leave the pressure control valve in the open position for about 2 minutes while the motor is running (bleeds the unit). Only then close it until the noise of the inlet valve can be heard.

10.7 REPLACING THE POWER CABLE

10.8 TYPICAL WEAR PARTS

Despite the use of high-quality materials the highly abrasive eect of the paints means that wear can occur at the following parts: Inlet valve (spare part Order No.: 0254 524) For replacing refer to Section 10.2 (failure becomes noticeable through performance loss and/or poor or no suction) Outlet valve (spare part Order No.: 0341702) For replacing refer to Section 10.3 (failure becomes noticeable through performance loss and/ or poor suction) The outlet valve is usually considerably more durable than the inlet valve. Thorough cleaning may already help here. Relief valve (spare part Order No.: 0169248) For replacing refer to Section 10.5 (failure is noticeable through performance loss. Furthermore material arrives constantly at the return hose although the multifunction switch is set to spraying. This part is relatively seldom a wear part.

Work or repairs at the electrical equipment may only be carried out by a skilled electrician. No liability is assumed for incorrect installation. Switch the unit o. Before all repair work: Unplug the power plug from the outlet.

1. Dismount the cover (1) by loosening the 6 recessed-head screws (4).

2. Loosen the cable threaded joint (2).

3. Loosen the wires in the mains terminal (3) .

4. Replace the unit connecting line.

(only an approved power cable with the designation H07-

RNF with a splash-proof plug may be used).

5. Connect the green/yellow wire to the contact with the PE sign.

6. Connect the cover again and mount it carefully (do not squeeze any cables!)

Page 19

Super Finish 7000

repa Irs at the unIt

10.9 CONNECTION DIAGRAM 230 VOLT VE RSION

Page 20

Super Finish 7000

CONNECTION DIAGRAM 400 VOLT VERSION

repa Irs at the unIt

Page 21

Super Finish 7000

repa Irs at the unIt

10.10 REMEDY IN CASE OF FAULTS

t ype of malfunctIon w hat else? possI ble cause measures for elI mI natI ng the malfunctIon

Unit does not start Motor switch can not

switched on Indicating lamp does not illuminate

No voltage applied

400V version

N (neutral) conductor not connected

Check voltage supply

Have mains connection checked by a skilled electrician

Motor switch can not switched on Indicating lamp illuminates

Unit fuse has triggered Let the motor cool down

400V version

Motor hums

Lines missing or interrupted

Have mains connection checked by a skilled electrician

Unit does not suck in Air bubbles exit from

the return hose

Unit is sucking in outside air

Check: Suction system tightened properly? Inlet valve button leaky? -> Replace wiper and O-ring (-> refer to Section 10.1)

Air bubbles do not exit at the return hose

Inlet valve clogged Press the inlet valve button until the stop is

reached several times by hand

Inlet/outlet valve soiled / foreign bodies (e.g. threads) drawn in / worn

Remove the valves and clean then (-> refer to Section Pkt.10.2/10.3) / replace worn parts

Pressure control valve turned down completely

Turn the pressure control valve to the right until the stop is reached

Unit does not generate pressure

Unit has sucked in Air in the oil circuit Bleed the oil circuit in the unit by turning the

pressure control valve completely to the left (until overturning) and let it run approx. 2 – 3 min. Then turn the pressure control valve to the right and set the spraying pressure (repeat process several times, if necessary).

Unit reached pressure, but the pressure collapses, also at the pressure gage, during spraying.

Suction lter clogged Check the suction lter. If necessary, clean/

replace

Paint cannot be worked in this state. Due to its properties the paint clogs the valves (inlet valve) and the delivery rate is too low.

Dilute the paint

Unit reached pressure, but the pressure collapses during spraying. pressure gauge still shows high pressure

Clogged lter do not let enough paint pass

Check/clean the (high-pressure lter) gun lter

Tip clogged Clean the tip (-> refer to Section 8.4)

Unit does not generate the max. pressure possible. Paint nevertheless exits at the return hose.

Relief valve defective Clean or replace the relief valve (-> refer to

Section 10.5)

Poor spray pattern Tip clogged Clean the tip (-> refer to Section 8.4)

Incorrect nozzle size Use dierent nozzle size

During multiple-gun operation

Too many guns connected

Use fewer guns

Page 22

Super Finish 7000

Item desIgnatIon order no.

1 Spray gun AG-14; 1/4“

(stainless steel) Spray gun AG-08; 1/4“ (aluminium made)

0502 166

0296 388

2 Insert lter red, 1 pc. ; 180 MA

Insert lter red, 10 pcs. ; 180 MA Insert lter yellow, 1 pc.; 100 MA Insert lter yellow, 10 pcs.; 100 MA Insert lter white, 1 pc.; 50 MA Insert lter white, 10 pcs.; 50 MA Insert lter green, 1 pc.; 30 MA Insert lter green, 10 pcs.; 30 MA

0034 383 0097 022 0043 235 0097 023 0034 377 0097 024 0089 323 0097 025

3 HP hose DN-3; 7.5m; 1/4“

HP hose DN-8; 15m; 1/4“ HP hose DN-10; 15m; 3/8“ HP hose DN-13; 15m; 1/2“

9984 583 9984 582 9984 506

9984 568 4 Inline Roller 0345 010 5 Tip extension

Length 15 cm Length 30 cm Length 45 cm Length 60 cm

0556 051

0556 052

0556 053

0556 054 6 Tip extension with

Slewable knee joint Length 100 cm Length 200 cm Length 300 cm

0096 015

0096 016

0096 017 7 Suction system (exible) complete 0034 630

8 Inlet lter 0036 580 9 Storage container for exible suction sy-

stem, complete with mounting parts

2306 366

10 Upper hopper ttings, 20 litres 0341 266

11 Suction system (rigid) for dispersions 0253 209

12 Double nipple with 2x60° 530bar

A= 3/8“x3/8“ Double nipple with 2x60° A= 1/2“x1/2“ Reducing double nipple with 2x60° A= 1/2“x3/8“ Reducing double nipple with 2x60° 530bar A= 3/8“x1/4“ Double nipple with 2x60° A= 1/4“x1/4“

0256 343

3202 901

3203 026

0367 561

0034 038

13 Connecting piece cpl I=1/4“xA=3/8“ 0179 732

14 Adapter for multiple-gun operation 230 4430

15 Pole gun 120cm; G thread 7/8”

Pole gun 120cm; F thread 11/16” Pole gun 240cm; G thread 7/8” Pole gun 240cm; F thread 11/16”

0296 441

0296443

0296442

0296444

Hose line 9984 458

spare parts and accessorIes

11 SPARE PARTS AND ACCESSORIES

11.1 SUPER FINISH 7000 ACCESSORIES

Page 23

Super Finish 7000

spare parts and accessorIes

Airless tip table

Wagner Professional tip

up to 270 bar (27 MPa)

621

without tip F thread (11/16 - 16 UN) for Wagner spray guns

Order no. 0556 042

without tip G thread (7/8 - 14 UN) for Graco/Titan spray guns

Order no. 0556 041

621

Application Tip marking Spray

angle

Bore inch / mm

Spraying width mm 1)

Order no.

Natural paints Clear paints Oils

407 507 209 309 409 509 609

40° 50° 20° 30° 40° 50° 60°

0.007 / 0.18

0.009 / 0.23

160 190 145 160 190 205 220

0552 407

------------0552 209 0552 309 0552 409 0552 509 0552 609

Synthetic-resin paints PVC paints

111 211 311 411 511 611

10° 20° 30° 40° 50° 60°

0.011 / 0.28

85 95 125 195 215 265

0552 111 0552 211 0552 311 0552 411 0552 511 0552 611

Paints, primers Zinc chromate base Fillers

113 213 313 413 513 613 813

10° 20° 30° 40° 50° 60° 80°

0.013 / 0.33

100 110 135 200 245 275 305

0552 113 0552 213 0552 313 0552 413 0552 513 0552 613 0552 813

Fillers Spray plasters Rust protection paints

115 215 315 415 515 615 715 815

10° 20° 30° 40° 50° 60° 70° 80°

0.015 / 0.38

90 100 160 200 245 265 290 325

0552 115 0552 215 0552 315 0552 415 0552 515 0552 615 0552 715 0552 815

Spray plasters Rust protection paints Red lead Latex paints

217 317 417 517 617 717 219 319 419 519 619 719 819

20° 30° 40° 50° 60° 70° 20° 30° 40° 50° 60° 70° 80°

0.017 / 0.43

0.019 / 0.48

110 150 180 225 280 325 145 160 185 260 295 320 400

0552 217 0552 317 0552 417 0552 517 0552 617 0552 717 0552 219 0552 319 0552 419 0552 519 0552 619 0552 719 0552 819

Mica paints Zinc dust paints Dispersions

221 421 521 621 821

20° 40° 50° 60° 80°

0.021 / 0.53

145 190 245 290 375

0552 221 0552 421 0552 521 0552 621 0552 821

Rust protection paints 223

423 523 623 723 823

20° 40° 50° 60° 70° 80°

0.023 / 0.58

155 180 245 275 325 345

0552 223 0552 423 0552 523 0552 623 0552 723 0552 823

Dispersions Binder, glue and  ller paints

225 425 525 625 825 227 427 527 627 827 629 231 431 531 631 433 235 435 535 635 839

20° 40° 50° 60° 80° 20° 40° 50° 60° 80° 60° 20° 40° 50° 60° 40° 20° 40° 50° 60° 80°

0.025 / 0.64

0.027 / 0.69

0.029 / 0.75

0.031 / 0.79

0.033 / 0.83

0.035 / 0.90

0.039 / 0.99

130 190 230 250 295 160 180 200 265 340 285 155 185 220 270 220 160 195 235 295 480

0552 225 0552 425 0552 525 0552 625 0552 825 0552 227 0552 427 0552 527 0552 627 0552 827 0552 629 0552 231 0552 431 0552 531 0552 631 0552 433 0552 235 0552 435 0552 535 0552 635

-------------

Large-area coatings 243

543 552

20° 50° 50°

0.043 / 1.10

0.052 / 1.30

185 340 350

0552 243 0552 543 0552 552

1)Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.

Spray gun  lter "RED"

Spray gun  lter "YELLOW"

Spray gun  lter "WHITE"

Spray gun  lter "GREEN"

Page 24

Super Finish 7000

2SpeedTip

The innovative changeover nozzle from WAGNER combines two nozzle cores into one nozzle.

2 Speed Tip holder

Order no. 0271065

Tip table

Object size Painting material

Lacquer (L) Emulsion (D) Filler (S)

Small

D5 Nozzles: 111 / 415

Order no. 0271 062

S5 Nozzles: 225 / 629

Order no. 0271 064

D7 Nozzles: 113 / 417

Order no. 0271 063

L10 Nozzles: 208 / 510

Order no. 0271 042

D10 Nozzles: 111 / 419

Order no. 0271 045

S10 Nozzles: 527 / 235

Order no. 0271 049

Medium

L20 Nozzles: 210 / 512

Order no. 0271 043

D20 Nozzles: 115 / 421

Order no. 0271 046

S20 Nozzles: 539 / 243

Order no. 0271 050

Large

L30 Nozzles: 212 / 514

Order no. 0271 044

D30 Nozzles: 115 / 423

Order no. 0271 047

S30 Nozzles: 543 / 252

Order no. 0271 051

X-Large

D40 Nozzles: 117 / 427

Order no. 0271 048

Recommended gun  lter red white -

spare parts and accessorIes

Page 25

Super Finish 7000

21 20

27 28 29

7 8

11.2 SPARE PARTS LIST PUMP HEAD

Item order-no desIgnatIon

1 0254 235 Paint head 2 0254 232 Diaphragm assy. 3 0341 314 Screw ange 4 9971 469 O-ring 35x2 (PTFE) 5 0341 315 Flange ring 6 0034 357 Pressure spring 7 0254 341 Insert, piston 8 0254 340 Piston D26 9 0254 230 Pressure insert assy. 10 9900 377 Cylinder head screw M8x 50 (4) 11 9920 102 Washer 8,4 (4) 12 9991 797 Manometer

13 9970 109 Sealing ring

14 0047 432 Double socket 1/4“ NPS/M16x1,5

15 9970 103 Sealing ring

16 0341 325 Valve guide

17 0341 702 Outlet valve, service set 18 0254 524 Inlet valve 19 0341 336 Clasp 20 9990 865 Dust protective cap 21 0340 339 Inlet

22 9971 486 O-ring 4x2 (FFPM)

23 0341 316 Wiper 24 0341 241 Inlet valve button 25 0252 279 Trigger housing 26 0341 331 Sealing ring 27 0341 330 Sealing ring 28 9900 217 Hexagon head screw M12x60 (6) 29 9920 204 Washer 13 (6) 30 9971 395 O-ring 10x1,25 31 0169 248 Relief valve (item. 30,31) 32 9971 365 O-ring 9,25x1,78 33 0252 294 Control valve assy. (item. 32,33)* 34 0010 859 Stop sleeve* 35 0010 861 Pressure spring* 36 0010 858 Clasp*

37 0341 219 Pressure regulating knob* 38 0341 599 Label

* When these parts are replaced the operating pressure has to be set again by the customer service.

Spare parts diagram pump head

spare parts and accessorIes

Page 26

Super Finish 7000

spare parts and accessorIes

11.3 SPARE PARTS LIST PUMPAGGREGATE

Item ortder-no desI gnatIon

0254 221

2306 246

Motor partition assembled 230V/50Hz (item. 1,3, 4) Motor partition assembled 400V/50Hz (item. 1,3, 4)

2 3050 814 Hexagon screw M6x25 (4)

0254 520 Fan

4 0254 521 Fan cowl 5 2301 762 Snap ring 82x2,5 DIN 471 6

2304 436 Hydraulics housing (pos. 6 and 26)

7 3056 464 Snap ring 72x2,5 DIN 472 8 9970 103 Sealing ring 9 9904 302 Hexagon socket screw plugs 10 0254 516 Shaft sealing ring 11 0115 437 O-ring 12 0254 327 Bearing adaptor 13 0254 515 Bearing, cylinder roller

14 0254 233 Bearing, eccentric assy.

(incl. item 15, 16)

15 9960 431 Roller bearing 16 9922 603 Snap ring 52x2 DIN 472 17 0254 356 Oil line 18 0254 322 Cover seal 19 0254 321 Front cover assy. 20 9900 307 Cylinder head screw M5x16 (11) 21 0288 406 Hose clip 22 9900 377 Cylinder head screw M8x50 (4) 23 0341 348 Oil dipstick 24 9971 146 O-ring 25 0252 453 Oil cap screw 26 0190 370 Adapter 27 9971 315 O-ring

28 0261 352 Mains cable (230V version)

H07RN-F3G1,5 6m long

29 2306 340 Mains cable (230V version)

H07RN-F5G 1,5 6m long; CEE 16A-6h

30 9952 685 Cable threaded joint M20x1,5 31 0254 336 Seal 32 0254 337 Intermediate plate 33 9900 518 Hex. socket counters. head screw

M5x12 (4)

34 0254 335 Electric box 35 9900 249 Hex washer head screw

M5x12 (4)

36 9950 244 Terminal strip (230V version)

37 2306 244 Terminal strip (400V version)

38 9902 234 Pan head screw ST 2,9x16 (1)

39 0254 334 Cover 40 9905 103 Pan head screw ST4,3x19 (6) 41 0254 346 Label SF 7000 42 9902 228 Pan head screw 4,2 x 9,5 (2)

(400V version) 43 2306 174 Miniature contactor (400V version) 44 9952 870 Capacitor 60µF (230V version) 45 9902 209 Pan head screw ST 3,9x25 (1) 46 9953 704 Motor protection switch 47 2301 766 Green glow lamp

Page 27

Super Finish 7000

spare parts and accessorIes

Spare parts diagram pump-aggregate

Page 28

Super Finish 7000

8 9

spare parts and accessorIes

Item order no. desIgnatIon

1 0097 121 High-pressure lter HF- 01 compl.

2 0097 301 Filter block 3 0097 302 Filter housing

4 0097 303 Hollow screw 5 0097 304 Seal ring

6 9970 110 Seal ring 7 9974 027 O-ring 30x2 (PTFE) 8 9971 401 O-ring 16x2 (PTFE) 9 0508 749 Bearing spring

10 0508 603 Bearing ring

0508 748

0508 450 0508 449

Filter insert 60 meshes Optional: Filter insert 100 meshes Filter insert 30 meshes

12 9994 245 Pressure spring

11.4 SPARE PARTS LIST HIGHPRESSURE FILTER

ACCESSORY

Spare parts diagram high-pressure lter

11.5 SPARE PARTS LIST TROLLEY

Item order-no. desIgnatIon

1 0254 240 Trolley assy.

2 0348 349 Wheel (2) 3 9994 902 Wheel cap (2) 4 0254 372 Handle leading 5 0254 373 Axis

6 0254 368

2313 983

Plug, tube end (230 V version)

Plug, tube end (400 V Version) 7 0254 369

2313 984

Adjustment screw (230 V version)

Rubber base (400 V Version) 8 2302 242 Trolley partitional assy.

2306 366

Accessory

Storage container for exible suction

system, complete with mounting

parts (items 9-13)

Spare parts diagram trolley

Page 29

Super Finish 7000

11.7 SPARE PARTS LIST HOPPER

Spare parts diagram hopper

spare parts and accessorIes

11.6 SPARE PARTS LIST SUCTION SYSTEM RIGID

Spare parts diagram suction system (rigid)

Item order-no desIgnatIon

1 0341 266 Upper hopper ttings, 20 litres

2 0097 269 Upper hopper without cover

3 0097 270 Cover

5 9902 306 Combination sheet metal

screw 3.9 x 13

6 0097 521 Filter disk, mesh width 0.8 mm

7 9922 609 Securing ring 37 x 1.5 9 0037 776 Pressure spring 10 9941 509 Ball 30 13 0097 295 Return pipe 15 0097 271 Container adapter 16 0037 756 Valve support 17 9971 065 O-ring 44 x 3 19 0097 522 Container acceptance

7 9

16 17

Item o rder no. desI gnatIon

1 0341 263 Suction system compl.

0341 435

0253 244

Filter, mesh width 1 mm Optional: Filter, mesh width 0.8 mm

3 0253 211 Return tube

4 0341 260

Hexagon cap nut with chain and clamp

5 0341 367 Seal

Page 30

Super Finish 7000

TESTING OF THE UNIT

For safety reasons, we would recommend having the device checked by an expert as required but at least every 12 months to ensure that it can continue to operate safely. In the case of unused devices, the check can be postponed until they are next started up. All (potentially deviating) national inspection and maintenance regulations must also be observed. If you have any questions, please contact the customer service team at Wagner.

IMPORTANT INFORMATION ON PRODUCT LIABILITY

An EU directive valid since 01.01.1990 species that the manufacturer is only liable for his products if all the parts originate from the manufactured or are approved by him, and if the units are mounted and operated properly.

If accessories or spare parts from third parties are used, liability can be partially or completely inapplicable. In extreme cases the responsible authorities can prohibit the use of the entire unit (German industrial employer‘s liability insurance association and factory inspectorate).

With original WAGNER accessories and spare parts, compliance with all safety regulations is guaranteed.

NOTE ON DISPOSAL

In observance of the European Directive 2002/96/EC on waste electrical and electronic equipment and implementation in accordance with national law, this product is not to be disposed of together with household waste material but must be recycled in an environmentally friendly way!

Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way. Please ask your local Wagner service centre or dealer for details or contact us direct.

GUARANTEE DECLARATION

(Status 01.02.2009)

1. Scope of guarantee

All Wagner professional colour application devices (hereafter referred to as products) are carefully inspected, tested and are subject to strict checks under Wagner quality assurance. Wagner exclusively issues extended guarantees to commercial or professional users (hereafter referred to as “customer”) who have purchased the product in an authorised specialist shop, and which relate to the products listed for that customer on the Internet under www.wagner-group.com/pro-guarantee. The buyer’s claim for liability for defects from the purchase agreement with the seller as well as statutory rights are not impaired by this guarantee. We provide a guarantee in that we decide whether to replace or repair the product or individual parts, or take the device back and reimburse the purchase price. The costs for materials and working hours are our responsibility. Replaced products or parts become our property.

2. Guarantee period and registration

The guarantee period amounts to 36 months. For industrial use or equal wear, such as shift operations in particular, or in the event of rentals it amounts to 12 months. Systems driven by petrol or air are also guaranteed for a 12 month period. The guarantee period begins with the day of delivery by the authorised specialist shop. The date on the original purchase document is authoritative. For all products bought in authorised specialist shops from

01.02.2009 the guarantee period is extended to 24 months providing the buyer of these devices registers in accordance with the following conditions within 4 weeks of the day of delivery by the authorised specialist shop. Registration can be completed on the Internet under www.wagner-group.com/pro-guarantee. The guarantee certicate is valid as conrmation, as is the original purchase document that carries the date of the purchase. Registration is only possible if the buyer is in agreement with having the data being stored that is entered during registration. When services are carried out under guarantee the guarantee period for the product is neither extended nor renewed. Once the guarantee period has expired, claims made against the guarantee or from the guarantee can no longer be enforced.

testIng of the unIt / InformatIon on product lIabIl Ity / guarantee declaratI on

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guarantee declaratIon

3. Handling

If defects can be seen in the materials, processing or performance of the device during the guarantee period, guarantee claims must be made immediately, or at the latest within a period of 2 weeks. The authorised specialist shop that delivered the device is entitled to accept guarantee claims. Guarantee claims may also be made to the service centres named in our operating instructions. The product has to be sent without charge or presented together with the original purchase document that includes details of the purchase date and the name of the product. In order to claim for an extension to the guarantee, the guarantee certicate must be included. The costs as well as the risk of loss or damage to the product in transit or by the centre that accepts the guarantee claims or who delivers the repaired product, are the responsibility of the customer.

4. Exclusion of guarantee

Guarantee claims cannot be considered

for parts that are subject to wear and tear due to use or other

natural wear and tear, as well as defects in the product that are a result of natural wear and tear, or wear and tear due to use. This includes in particular cables, valves, packaging, jets, cylinders, pistons, means-carrying housing components, lters, pipes, seals, rotors, stators, etc. Damage due to wear and tear that is caused in particular by sanded coating materials, such as dispersions, plaster, putty, adhesives, glazes, quartz foundation. in the event of errors in devices that are due to non-compliance

with the operating instructions, unsuitable or unprofessional use, incorrect assembly and/or commissioning by the buyer or by a third party, or utilisation other than is intended, abnormal ambient conditions, unsuitable coating materials, unsuitable operating conditions, operation with the incorrect mains voltage supply/frequency, over-operation or defective servicing or care and/or cleaning. for errors in the device that have been caused by using

accessory parts, additional components or spare parts that are not original Wagner parts. for products to which modications or additions have been

carried out. for products where the serial number has been removed or

is illegible for products to which attempts at repairs have been carried

out by unauthorised persons. for products with slight deviations from the target properties,

which are negligible with regard to the value and usability of the device. for products that have been partially or fully taken apart.

5. Additional regulations.

The above guarantees apply exclusively to products that have been bought by authorised specialist shops in the EU, CIS, Australia and are used within the reference country. If the check shows that the case is not a guarantee case, repairs are carried out at the expense of the buyer. The above regulations manage the legal relationship to us concludingly. Additional claims, in particular for damages and losses of any type, which occur as a result of the product or its use, are excluded from the product liability act except with regard to the area of application. Claims for liability for defects to the specialist trader remain unaected. German law applies to this guarantee. The contractual language is German. In the event that the meaning of the German and a foreign text of this guarantee deviate from one another, the meaning of the German text has priority.

J. Wagner GmbH Division Professional Finishing Otto Lilienthal Strasse 18 88677 Markdorf Federal Republic of Germany

Subject to modications ∙ Printed in Germany

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ce-erklärung/ ce declaratIon

ce d éclaratIon/ ce dIchI arazIone

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www.wagner-group.com

A J. Wagner Ges.m.b.H.

Ottogasse 2/20 2333 Leopoldsdorf Österreich Tel. +43/ 2235 / 44 158 Telefax +43/ 2235 / 44 163 o ce@wagner-group.at

DK Wagner Spraytech

Scandinavia A/S Helgeshøj Allé 28

2630 Taastrup Denmark Tel. +45/43/ 27 18 18 Telefax +45/43/ 43 05 28 wagner@wagner-group.dk

GB Wagner Spraytech (UK) Limited

The Coach House 2 Main Road Middleton Cheney OX17 2ND Great Britain UK-Helpline 0844 335 0517

5 p per minute (landline)

B Wagner Spraytech Benelux b.v.

Veilinglaan 56 1861 Meise-Wolvertem Belgium Tel. +32/2/269 46 75 Telefax +32/2/269 78 45 info@wagner-wsb.nl

E Wagner Spraytech Iberica S.A.

P.O. Box 132, Crta. N-340 08750 Molins de Rey Barcelona / Espania Tel. +34/93/6800028 Telefax +34/93/66800555 info@wagnerspain.com

I Wagner Colora

Via Fermi, 3 20040 Burago di Molgora (MI) Italia Tel. +39/ 039 / 625 021 Telefax +39/ 039 / 685 18 00 info@wagnercolora.com

CH Wagner International AG

Industriestrasse 22 9450 Altstätten Schweiz Tel. +41/71 / 7 57 22 11 Telefax +41/71 / 7 57 22 22 wagner@wagner-group.ch

F J. Wagner France S.a.r.l

Parc de Gutenberg - Bâtiment F 8 8 voie la Cardon, 91127 Palaiseau Cedex France Tel. +33/1/825 011 111 Telefax +33/1/698 172 57 division.batiment@wagner-france.fr

NL Wagner Spraytech Benelux b.v.

Zonneban 10, 3542 EC Utrecht Netherlands Tel. +31/ 30/241 41 55 Telefax +31/ 30/241 17 87 info@wagner-wsb.nl

J. Wagner GmbH Otto-Lilienthal-Straße 18 D-88677 Markdorf Postfach 11 20 D-88669 Markdorf Deutschland Tel.: +49 / 75 44 / 505 -1664 Fax: +49 / 75 44 / 505 -1155 wagner@wagner-group.com www.wagner-group.com

CZ Wagner, spol. s r.o.

Nedasovská str. 345 155 21 Praha 5 -Zlicín Czechia Tel. +42/ 2 / 579 50 412 Telefax +42/ 2 / 579 51 052 info@wagner.cz

S Wagner Spraytech

Scandinavia A/S Helgeshøj Allé 28 2630 Taastrup Denmark Tel. +45/43/ 21 18 18 Telefax +45/43/ 43 05 28 wagner@wagner-group.dk

servIcenetz I n europa / european s ervIce network