Wagner Studio PRO User Manual

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Page 1

studio Pro™

Owner‘s manual

read this manual fOr cOmplete instructiOns franÇais - p. 17 espaÑOl - p. 33

wagner-group.com

1216 • Form No. 0529641C

Page 2

IMPORTANT SAFETY INFORMATION

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

Read all safety information before operating the equipment. Save these instructions.

To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

EXPLANATION OF SYMBOLS

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

IMPORTANT:

This symbol indicates a potential hazard to you or to the equipment. Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow.

Danger of electric shock

Danger of fire from solvent and paint fumes

Danger of explosion from solvent, paint fumes and incompatible materials

GROUNDING INSTRUCTIONS

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING - Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either at blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualied electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not t the outlet, have the proper outlet installed by a qualied electrician.

This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below. Make sure that the product is connected to an outlet having the same conguration as the plug. No adapter should be used with this product.

Notes give important information which should be given special attention.

IMPORTANT ELECTRICAL INFORMATION

Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 14 gauge or 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the sux W-A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.

IMPORTANT: Household use only. Intended for indoor/outdoor use ONLY with materials having ashpoint above 100ºF (38ºC).

Page 3

IMPORTANT SAFETY INFORMATION

WARNING - To reduce the risk of fire or explosion:

• Do not spray ammable or combustible materials near an open

ame, pilot lights or sources of ignition such as hot objects, cigarettes, motors, electrical equipment and electrical appliances. Avoid creating sparks from connecting and disconnecting power cords.

• For use with only water-based or mineral spirit-type materials

with a minimum ash point of 38ºC (100º F) — Do not spray or clean with liquids having a ash point of less than 38ºC (100º F). Flash point is the temperature at which a uid can produce enough vapor to ignite.

• Verify that all containers and collection systems are grounded to

prevent static discharge.

• Connect to a grounded outlet and use grounded extension cords

(electric models only). Do not use a 3 to 2 adapter.

• Keep spray area well ventilated. Keep a good supply of fresh air

moving through the area to keep the air within the spray area free from accumulation of ammable vapors.

• Do not smoke in the spray area.

• Do not operate light switches, engines, or similar spark producing

products in the spray area.

• Keep area clean and free of paint or solvent containers, rags, and

other ammable materials.

• Know the contents of the paint and solvents being sprayed.

Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacture’s safety instructions.

• Fire extinguisher equipment shall be present and working.

WARNING - To reduce the risk of electric shock:

• Do not submerge air hose into any liquids.

• Power cord must be connected to a grounded circuit.

• Never submerge electrical parts.

• Never expose the equipment to rain. Store indoors.

• Keep electrical cord plug and spray gun trigger free from paint

and other liquids. Never hold the cord at plug connections to support the cord. Failure to observe may result in an electrical shock.

THANK YOU FOR YOUR PURCHASE!

Designed with the Upcycling professional in mind, the Studio Pro™ helps you nish projects faster and with less paint waste. The air power adjustments and paint ow settings provide control you won’t expect and the nish you want for every piece. From chalk, milk and latex paints to stains, urethanes and sealers, the Studio Pro was designed to spray any coating to create the look you want. Get quality projects done in less time with the Studio Pro Sprayer.

TABLE OF CONTENTS

WARNING - To reduce the risk of injury:

• Always wear appropriate gloves, eye protection, clothing and a

respirator or mask when painting. Hazardous vapors – Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause severe nausea, fainting or poisoning.

• Do not operate or spray near children. Keep children away from

equipment at all times.

• Do not overreach or stand on an unstable support. Keep eective

footing and balance at all times.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the inuence of

drugs or alcohol.

• Never aim spray gun at any part of the body.

• Follow all appropriate local, state, and national codes governing

ventilation, re prevention, and operation.

• The United States Government Safety Standards have been

adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.

• Use only manufacturer authorized parts. User assumes all risks

and liabilities when using parts that do not meet the minimum specications and safety devices of the turbine manufacturer.

• Power cord must be connected to a grounded circuit.

• Do not spray outdoors on windy days.

• Use only Wagner HVLP hose.

IMPORTANT SAFETY INFORMATION ...........................................................2-3

OVERVIEW .................................................................................................................4

CONTROLS AND FUNCTIONS ............................................................................. 5

MATERIAL PREPARATION ....................................................................................6

ASSEMBLY .................................................................................................................7

POWER AND MATERIAL CONTROLS ................................................................8

SPRAY PATTERN ADJUSTMENT .........................................................................9

PROPER SPRAYING TECHNIQUE ............................................................... 10-11

CLEANUP ..........................................................................................................12-13

REASSEMBLY ..........................................................................................................14

MAINTENANCE ......................................................................................................15

TROUBLESHOOTING ............................................................................................16

PARTS LIST .......................................................................................................49-51

WARRANTY .............................................................................................................54

Page 4

OVERVIEW

In order to set up the system, items will need to be retrieved from inside of the X-Boost Power Box.

1. Lower the carry handle by pressing the locking tabs on either side

of the handle.

2. Open the Power Box (a). Open the air hose retainer (b) inside the

cover and retrieve the air hose and handle assembly (c). Close the air hose retainer.

3. Unwrap the power cord. Slide the power cord into the provided

recess.

IMPORTANT: Do not close the Power Box cover if the power cord is not positioned correctly. The power cord could be damaged.

4. Remove the desired spray nozzle from inside the Power Box*. Close

the cover and pull the carry handle upwards. This will make the nozzle holder accessible during usage.

*NOZZLE SELECTION

Your unit includes two spray nozzles. See below to determine the correct nozzle for your spraying project.

(c)

(b)

(a)

CONTROL FINISH NOZZLE

Used for small projects and ne nishing. Designed for spraying thinner materials, such as water- and oil-based stains and thinned paints. The Control Finish Nozzle leaves a smooth nish.

iSPRAY NOZZLE

Used for broad surface coating. Designed for spraying thicker materials, such as latex paints and stains. Spraying with this nozzle will leave a slightly coarser nish that is between a roller and ne-nish sprayer.

These two spray nozzles have dierent spray pattern / width

controls. Make sure to familiarize yourself with the controls on each spray nozzle. See the “Controls” section, page 8-9.

Page 5

CONTROLS AND FUNCTIONS

Control Finish Nozzle

Air cap

iSpray Nozzle

Spray

width lever

djustment

ring

Material ow control

Trigger

Material container

Material ow control

Trigger

Material container

Handle / air hose assembly

X-Boost Power Dial

ON/OFF

switch

Handle

Spray gun holder

ON/OFF switch

X-Boost Power Box

TURBINE ON/OFF SWITCH

The turbine ON/OFF switch turns the system’s main power ON (I) and OFF (0).

Note: The turbine will not turn ON with this switch. The handle switch must be turned ON (I) to activate turbine.

ON/OFF switch

Air hose port

HANDLE ON/OFF SWITCH

The handle ON/OFF switch will ready the nozzle for spraying.

XBOOST POWER DIAL

The X-Boost Power Dial adjusts the level of air pressure produced by the turbine.

MATERIAL FLOW CONTROL

The material ow control knob determines the amount of spray material that is sprayed from the spray gun.

Page 6

MATERIAL PREPARATION

Material to be sprayed may need to be strained to remove any impurities in the paint which may enter and clog the system. Impurities in the paint will give poor performance and a poor nish.

Only thin the material if absolutely necessary to improve spray performance. Optimal spray performance should be acheived simply by adjusting the various controls on the unit.

TO PREPARE THE MATERIAL

1. Stir the spraying material thoroughly.

2. Unscrew the cup from the nozzle.

3. After the material has been properly thinned* and strained, ll the

container to desired level.

*THINNING THE MATERIAL

For certain spraying situations or desired nishes, thinning the material may be desired. It is not necessary for most materials when used with the iSpray nozzle. For use with the Control Finish nozzle thinning may be needed to acheive a ner nish. Make sure you adjust the X-Boost™ and Material Flow settings for your specic material needs.

If thinning is necessary, use the proper solvent as specied by the material manufacturer. Never exceed the thinning advice given by the coating manufacturer.

Do not thin with materials that have a flashpoint below 100°F (38°C). The material flashpoint should be shown on the material container.

Page 7

ASSEMBLY

BEFORE YOU BEGIN

NEVER point the spray gun at any part of the body.

TO ASSEMBLE

IMPORTANT: Make sure the power cord is unplugged.

1. Insert the suction tube into the intake opening.

2. Align the suction tube -

a. If you are going to be spraying in a downward direction, the angled

end of the suction tube should be pointing toward the front of the nozzle.

b. If you are going to be spraying in an upward direction, the angled

end of the suction tube should be pointing toward the rear of the nozzle.

Make sure the suction tube is inserted as far as it will go to ensure a tight t.

3. Carefully screw the cup back onto the nozzle assembly. Tighten

rmly.

4. Align the arrow on the nozzle with the “unlock” symbol on the

spray gun handle.

5. Insert and twist the nozzle into the handle toward the “lock”

symbol on the handle. The tab below the trigger will lock the two pieces into place.

6. Insert the air hose tightly into the air hose port in the Power Box.

7. Turn the Power Box switch ON (I). Turn switch on handle to ON (I).

The turbine will not run until handle switch is set to ON (l).

Do not pull trigger at any time if the turbine is not running.

5 6

Page 8

POWER AND MATERIAL CONTROLS

(b)

Spray performance will depend upon a number of factors: material thickness, air power, spray pattern selected, and material ow. Testing dierent variations of the control settings will help you achieve the desired results. See descriptions

and suggested Power and Material Settings Guide below to help with your project.

XBOOST™ POWER DIAL

The X-Boost™ Power Dial adjusts the level of air pressure produced by the turbine. The X-Boost™ Power Dial is factory-set at maximum out of the box.

• A high air power level will result in faster coverage and a smoother nish with

thicker materials.

• Lowering the air power will result in larger drops of material being sprayed from

the gun, and will create a slightly rougher nish.

• Use the arrow (a) to set power level with the three markings (b) on the dial.

Thinnest section = low. Middle section = medium. Thickest section = high.

Tip: The thicker the material you are spraying, the higher the air pressure you will

need.

Tip: For ne-nish work with thinner materials, you may want to decrease the

air power. Spraying a thinner material at high air power will result in more overspray. Overspray is sprayed material that does not stick to the spray surface and bounces back.

(a)

XBOOST™ POWER DIAL

MATERIAL FLOW CONTROL

The material ow control determines the amount of spray material that is sprayed from the spray gun. Set the material ow by turning the red knob on the trigger of the spray gun.

• For thicker materials, it is recommended that you start with the highest material

ow setting and then gradually decrease the ow to suit your particular spraying

MATERIAL FLOW CONTROL

needs.

• For thinner materials, it is recommended that you start with a low material ow

setting, and then gradually increase the ow to suit your particular spraying needs.

• The higher the ow setting, the quicker you will have to work in order to avoid

drips and sags in your spray pattern.

Tip: Spraying with the control set too high will result in a spray pattern that runs and

sags (too much material).

Tip: Spraying with the control set too low will result in a spray pattern that does not

cover (not enough material).

Tip: To ensure desired results are achieved with the controls, test your spray pattern

on the spray poster or a scrap piece of wood or cardboard.

POWER AND MATERIAL SETTINGS GUIDE

Coating

Transparent / semi-transparent stains, sealers Light 2 Med 2

Lacquers (water based) N/A N/A Med 3

Solid stains Med 4 Med 5

Polyurethane Med 5 Med / Heavy 5-7

Oil enamels Heavy 5 Heavy 5-7

Latex paints plus primers, Latex paints Heavy 6-Max Med 6-Max

Oil or latex primers Heavy 6-Max Med 6-Max

Chalk type (*thinning may be necessary) Med 5-7 Med* 6-8*

Milk paint (*thinning may be necessary) Med 5-7 Med* 6-8*

Material Flow Air Power Material Flow Air Power

iSpray Nozzle Control Finish Nozzle

Page 9

SPRAY PATTERN ADJUSTMENT

ADJUST SPRAY SHAPE

The spray pattern shape is adjusted by turning the adjustment ring (iSpray) or air cap ears (Control Finish) to either the vertical, horizontal, or diagonal positions. The positions of the air cap and the corresponding spray pattern shapes are

illustrated below. Test each pattern and use whichever pattern is suitable for your application.

NEVER trigger the gun while adjusting the ears on the air cap. NEVER point the spray gun at any part of the body.

ADJUSTMENT RING iSPRAY

AIR CAP EARS CONTROL FINISH

Horizontal pattern

Vertical pattern

 Use ‘up and down’ spraying motion

 Use ‘side to side’ spraying motion

IMPORTANT: When changing the spray pattern, make sure the black retaining ring is not loosened.

*The air cap can be set diagonally on the Control Finish nozzle only. To achieve a round pattern with the iSpray nozzle, see the “Adjust Spray Width” section.

Diagonal pattern*

 Use ‘up and down’ or ‘side to side’ spraying motion  Use lower air power / material ow  For coating smaller areas, corners and edges

ADJUST SPRAY WIDTH  iSPRAY ONLY

The spray width lever on the iSpray nozzle determines the width of the spray pattern.

Wide pattern

ISPRAY

Narrow pattern

 For coating large surfaces  Use higher air power  Use higher material ow

 For coating smaller areas, corners and edges  Use lower air power  Use lower material ow

TIPS:

1. Start with a fan pattern for painting trim work (1-5” width) and larger surfaces like doors and walls (>5” width).

2. Adjust Material & Air Flow settings as shown in chart based on coating, fan pattern width, and nozzle.

3. Fine tune the Material and Air Power settings to achieve the best results for your application.

4. Use narrow pattern for detailed work, touch up.

5. Recommended settings for Material and Air Power may change if the coating is thinned.

Page 10

PROPER SPRAYING TECHNIQUE

STOP

If spraying with an air-assisted spray system is new or unfamiliar to you, it is advisable to practice on a piece of scrap wood or cardboard before beginning on your intended workpiece and/or test with water.

The item you are spraying must be properly masked in order to prevent overspray from covering woodwork, oors or other furnishings.

SURFACE PREPARATION

All objects to be sprayed should be thoroughly cleaned before spraying material on them. Areas not to be sprayed may, in certain cases, need to be masked or covered.

SPRAY AREA PREPARATION

The spray area must be clean and free of dust in order to avoid blowing dust onto your freshly sprayed surface.

HOW TO SPRAY PROPERLY

STOP

• Position the spray gun perpendicular to and 3-6 inches (Control

• Spray parallel to the surface with smooth passes at a consistent

• Always apply a thin coat of material on the rst pass and allow to

• When spraying larger surfaces, overlap each spray pass by at least

• When spraying, always trigger the spray gun after spray pass has

It is important to keep your arm moving whenever the gun is being triggered. If you pause or linger in one spot too long, too much material will be sprayed to the surface.

Partially pulling the trigger will start the turbine, but no material will spray until the trigger is pulled fully. It is recommended that the trigger rst be pulled partially in order to start the turbine before a spray pass is made.

Spray) or 6-8 inches (iSpray) from the spray surface, depending upon the spray pattern size desired. With reduced material ow and air power, you can get closer to the spraying surface.

speed as illustrated, right. Doing this will help avoid irregularities in the nish (i. e. runs and sags).

dry before applying a second, slightly heavier coat.

50% This will ensure full coverage.

begun and release trigger before stopping the pass. Always keep the gun pointed squarely at the spray surface and overlap passes slightly to obtain the most consistent and professional nish possible.

Keep stroke smooth and at an even speed

Even coat throughout

Correct

3 - 8 inches

STOP

IMPORTANT: DO NOT sit or stand on the Power Box.

During a project, periodically wipe the nozzle tip with a cloth to remove any dried paint.

When you quit spraying for any length of time, unplug the sprayer. When you restart, wipe the nozzle with a damp

cloth to remove any dried paint.

Light coat Heavy coat Light coat

Incorrect

Do not ex wrist while spraying.

Page 11

PROPER SPRAYING TECHNIQUE (continued)

PATTERN EXAMPLES

Use the images and guidelines below in order to assist you in achieving the desired spray pattern for your project. These are meant to be general starting points - you may have to slightly modify certain controls on the system in order to get the exact performance you need.

STOP

During a project, periodically wipe the nozzle tip with a cloth to remove any dried paint.

LARGE SURFACE PROJECTS

Generally, high material ow and air power are needed for spraying large surface areas, such as walls and decks.

The iSpray nozzle is ideal for these applications and is designed for broad coverage in either horizontal or vertical spraying.

• The air cap position will determine the

movement direction of the spray gun.

SMALL SURFACE PROJECTS

Generally, low material ow and air power are needed for spraying smaller surface areas, such as corners, lattice, or spindles.

The Control Finish Nozzle provides an even narrower pattern for smaller surface projects and ne nishing. Moving closer to the spray surface narrows the fan and moving farther away widens it.

• If you feel the material is going on too thin, increase the material ow.

• If you feel the material is going on too thick, decrease the material ow even further.

If after following the guidelines on these two pages you are still not getting the spray performance you need, refer to the

‘Troubleshooting’ section on page 16.

Besides adjusting the controls, other factors that should be considered when spraying:

• Distance from the spray object - if you are too far from the spraying surface, the material will go on too thin, and vice versa.

• Spray gun movement - moving the gun too quickly will cause the spray pattern to be too thin and excess overspray. Moving the gun

too slowly will cause the spray pattern to be too coarse or thick.

• Material thickness - if the spray pattern runs and/or is too splotchy, the material may need to be thinned.

Only thin the material if absolutely necessary to improve spray performance. Optimal spray performance should be acheived simply by adjusting the various controls on the unit.

If the material needs to be thinned, dilute the material in steps of 10% until the desired nish is acheived.

Page 12

CLEANUP

FLUSHING THE UNIT

BEFORE YOU BEGIN

When cleaning, use the appropriate cleaning solution (warm, soapy water for latex materials; mineral spirits for oil-based materials)

IMPORTANT: Never clean air cap or air holes in the nozzle with sharp metal objects. Do not use solvents or lubricants containing silicone.

Special cleanup instructions for use with flammable solvents (must have a flashpoint above 100ºF (38ºC):

• Always ush spray gun outside.

• Area must be free of ammable vapors.

• Cleaning area must be well-ventilated.

• Do not submerge turbine!

TO FLUSH THE UNIT

1. Turn turbine and handle switches to OFF (0) position. Unplug the power cord.

Loosen the material container by 1/2 turn, but do not remove it. This will relieve any pressure left over in the system.

Pull the trigger so that the material inside the spray nozzle drains back into the

container.

2. Unscrew the container and remove. Empty any remaining material back into the

material container.

3. Pour a small amount of the appropriate cleaning solution into the cup (Water=1/2

full. Mineral spirits=1/4 full).

4. Attach the cup to the nozzle and plug in the turbine. Turn turbine and handle

switches to ON (I) position.

5. Spray the cleaning solution into a safe area. While spraying, gently shake the spray

gun. This slight agitation will help break up smaller particles of spray material.

6. Turn turbine and handle switches to OFF (0) position. Unplug the power cord.

Loosen the material container by 1/2 turn, but do not remove it. This will relieve any pressure left over in the system.

Pull the trigger so that the material inside the spray nozzle drains back into the

container.

1/2

PULL

IMPORTANT: If you cleaned the sprayer using mineral spirits, repeat steps 1-6 using warm, soapy water.

Move on to “Cleanup - Cleaning the Nozzle”, next page.

EMPTY WASTE

CONTAINER

1/2

PULL

Page 13

CLEANUP (continued)

CLEANING THE NOZZLE

1. Make sure power cord is unplugged. Remove the air hose from the turbine.

2. iSpray nozzle only -

a. Remove the adjustment ring (a) carefully from the connecting nut (b). Loosen

the connecting nut.

b. Remove the parts as shown. Clean all parts with a cleaning brush and the

appropriate cleaning solution.

To reassemble, see the instructions on the next page.

3. Control Finish nozzle only -

a. Unscrew the nut and remove the air cap and nozzle. Remove the parts as shown*. Clean all parts with a cleaning brush and the

appropriate cleaning solution.

Reassemble all parts when clean**.

4. Clean the air vent (c) on the suction tube with a soft bristled cleaning brush.

5. Push the tab below the trigger, twist and separate the nozzle from the

handle.

Clean the rear of the nozzle (b) with the appropriate cleaning solution. Use a

thin layer of petroleum jelly to lubricate the O-ring (c).

6. Reattach the handle to the nozzle.

(b)

(a)

2b 3a 4

(e)

(d)

NOZZLE SEAL CONTROL FINISH NOZZLE ONLY

The nozzle seal may become stuck inside the Control Finish nozzle when the nozzle is removed. If this occurs, make sure to pull it out.

(c)

It is important that the nozzle seal inside the nozzle be re-installed properly. Make sure the cup side of the seal (the side with the groove) is facing out towards the front of the nozzle. Improper installation will cause leakage and damage to the turbine.

Groove

Page 14

REASSEMBLY

(a)

(c)

(d)

(g)

(f)

TO REASSEMBLE

1. Insert the nozzle (1). Make sure to align the groove (a) and notch (b) and

align the nozzle opening with the needle.

Make sure the red nozzle seal is in place. Replace if it falls out and

is undamaged. Make sure the cup side of the seal (the side with the groove) is facing out (c).

2. Put the air screen (d) in the air cap (e). Put both (2) on the nozzle (1) and

secure with the connecting nut (3).

This step is easier if the iSpray nozzle is facing up.

Groove

3. Snap the adjustment ring (4) into the connecting nut (3), enabling the

adjustment lever (f) on the peg (g) to be positioned in the air cap.

Make sure that the two recesses on the adjustment ring are engaged in the air cap tabs.

4. Reassemble the spray gun.

Make sure the air valve tube is free of paint. If not, clean the air

valve tube by following the instructions on the next page. If clean, make sure it is attached securely at both ends (see inset).

(b)

(e)

Page 15

MAINTENANCE

(b)

(d)

CLEANING THE FILTER

IMPORTANT: Before every use, you should inspect the air lter in the turbine to see if it is excessively dirty. If it is dirty, follow these steps to replace it.

IMPORTANT: Never operate your unit without the air lter. Dirt could be sucked in and interfere with the function of the unit.

1. Open up the Power Box cover. Press the tab and remove the lter

cover.

2. Remove the dirty lter from the turbine and replace. The smooth

side of the air lter must be placed toward the turbine.

Secure the cover back onto the turbine.

CLEANING THE AIR VALVE TUBE

If paint has entered the air tube, proceed as follows.

1. Pull the air tube (a) at the top from the nozzle. Screw o the valve

cover (b).

Remove the valve seal (c). Clean all the parts carefully. Make sure to

remove any material from valve seal housing area (d).

IMPORTANT: The air tube and valve seal (c) are only solvent-resistant to a limited extent. Do not immerse in solvent, only wipe.

2. Place the valve seal (c) in the valve cover (b) with the pin facing into

the tube.

Installing the valve seal into the valve cover will be much easier if the valve cover is inverted.

3. Turn the nozzle upside down and screw on the valve cover (with

valve seal inside) from underneath.

(a)

(c)

(b)

Turning the nozzle upside down will prevent the valve seal from falling out of the valve cover during reinstallation.

4. Place the air tube on the valve cover and on the nipple at the nozzle.

Page 16

TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

Problem A: Little or no material ow 1. Nozzle clogged.

Problem B: Material leaking 1. Nozzle loose.

Problem C: Spray pattern too thick, runs and sags

Problem D: Spray jet pulsates 1. Material in container running out.

Problem E: Too much overspray 1. Gun too far from spray object.

Problem F: Pattern is very light and splotchy

2. Suction tube clogged.

3. Material ow setting too low.

4. Suction tube loose.

5. No pressure build up in container.

6. Air lter clogged.

7. Spray material too thick.

8. Nozzle seal missing or worn.

2. Nozzle worn.

3. Nozzle seal missing or worn.

4. Material build-up on air cap and nozzle

1. Material ow setting too high.

2. Air power setting too low.

3. Applying too much material.

4. Nozzle clogged.

5. Air lter clogged.

6. Too little pressure build-up in container.

7. Spray material too thick.

2. Air lter clogged.

2. Air power setting too high.

1. Moving the spray gun too fast.

2. Material ow setting too low.

3. Air power setting too high.

1. Clean.

2. Clean.

3. Increase material ow setting.

4. Remove and replace as tightly as possible.

5. Tighten container.

6. Change

7. Thin*.

8. Replace (extras provided).

1. Tighten.

2. Replace.

3. Replace (extras provided).

4. Clean.

1. Decrease material ow setting.

2. Increase air power setting.

3. Adjust material ow or increase movement of spray gun.

4. Clean.

5. Change.

6. Tighten container.

7. Thin*.

1. Rell.

2. Change.

1. Reduce distance (3”-8” is ideal).

2. Decrease air power setting.

1. Adjust material ow or decrease movement of spray gun.

2. Increase material ow setting.

3. Decrease air power setting.

*Only thin the material as a last resort to improve spray performance. Optimal spray performance should be acheived simply by adjusting the various controls

on the unit.

This unit contains no servicable electrical parts. Do not attempt to service yourself. Store indoors with the cord stored inside the Power Box.

Have you tried the recommendations above and are still having problems? In the United States, to speak to a customer service representative, call our Technical Service at 1-800-328-8251. See www.wagnerspraytech.com in the “Contact Us” section for Technical Service hours.

Page 17

Parts List • Liste de Pièces • Lista de Piezas

# Part No.

Nº de piéce Pieza No.

1 -------

2 0420330 Filter Filtre Filtro 3 2371414 Handle / air hose assembly Ensemble de poignée / tuyau d’air Ensamblaje del asa / manguera

Replacement parts available by calling customer service

On peut obtenir des pièces de rechange en appelant le Service à la clientèle.

Los repuestos están disponibles llamanado al servicio a clientes.

English Description

X-Boost® Power Box (includes item

Français Description

Boîte d’alimentation X-Boost (inclut de pièce 2)

Español Descripción

Caja de alimentación X-Boost (incluye le articulo 2)

de aire

Qty. Qte. Cant.

1-800-328-8251

ES F EN

Page 18

Parts List • Liste de Pièces • Lista de Piezas

isPray NozzLe • Buse de isPray • BoquiLLa de iSPRAY

# Part No.

Nº de piéce Pieza No.

1 0529014 Spray gun assembly (includes

2 -------- Nozzle seal 3 0529262 FLEXiO air cap kit (includes item 2)Trousse de chapeau d’air de

4 0529225 Spray jet kit Trousse de buse de pulvérisation Kit de chorro de pulverización 1 5 0529005 Tube / Valve seal Tube / Joint de clapet Tube / Junta de la válvula 1 6 0417474 Seal Joint Sello 1 7 0417473 Suction tube Tube d’aspiration Tubo de succión 1 8 2303366 Material container Réservoir de liquide Recipiente 1

English Description

items 1-8)

Français Description

Ensemble de pistolet (inclut des pièces 1 à 8)

Joint d’étanchéité de buse

FLEXiO (inclut de pièce 2)

Español Descripción

Ensamblaje de pistola (incluye los articulos 1-8)

Sello de boquilla 1 Juego de tapa de aire de FLEXiO

(incluye la articulo 2)

Qty. Qte. Cant.

EN F ES

Page 19

Parts List • Liste de Pièces • Lista de Piezas

coNtroL FiNish NozzLe • Buse de coNtroL FiNish • BoquiLLa de coNtroL FiNish

# Part No.

Nº de piéce Pieza No.

1 0529257 Control Finish Nozzle assembly

2 2359314 Nozzle seal 3 2305131 Nozzle Buse Boquilla 1 4 2305129 Air cap Chapeau d’air Tapa de aire 1

5 0414351 Connecting nut Écrou d’assemblage Tuerca de conexión 1 6 0529005 Tube / Valve seal Tube / Joint de clapet Tube / Junta de la válvula 1 7 0417358 Container seal Joint d’étanchéité de réservoir Sello de recipiente 1 8 0417357 Suction tube Tube d’aspiration Tubo de succión 1 9 0414313 Material container (20 oz) Réservoir de liquide (600 ml) Recipiente (600 ml) 1

English Description

(includes items 1-9)

Français Description

Ensemble de buse de Control Finish (inclut des pièces 1 à 9)

Joint d’étanchéité de buse

Español Descripción

Ensamblaje de boquilla de Control Finish (incluye los articulos 1-9)

Sello de boquilla 1

Qty. Qte. Cant.

ES F EN

Page 20

LIMITED WARRANTY

HVLP PAINT SPRAY EQUIPMENT

This product, manufactured by Wagner Spray Tech Corporation (Wagner), is warranted against defects in material and work-manship for one year following date of purchase if operated in accordance with Wagner’s printed recommendations and instructions. This warranty does not cover damage resulting from improper use, accidents, user’s negligence or normal wear. This warranty does not cover any defects or damages caused by service or repair performed by anyone other than a Wagner Authorized Service Center.

ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO ONE YEAR FOLLOWING DATE OF PURCHASE. WAGNER SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND, WHETHER FOR BREACH OF THIS WARRANTY OR ANY OTHER REASON. THIS WARRANTY DOES NOT APPLY TO ACCESSORIES.

THIS PRODUCT IS DESIGNED FOR HOME USAGE ONLY. IF USED FOR COMMERCIAL OR RENTAL PURPOSES, THIS WARRANTY APPLIES ONLY FOR 30 DAYS FROM DATE OF PURCHASE.

If any product is defective in material and/or workmanship during the applicable warranty period, return it with proof of purchase, transportation prepaid to any Wagner Authorized Service Center. (Service Center listing is enclosed with this product.) Wagner’s Authorized Service Center will either repair or replace the product (at Wagner’s option) and return it to you, postage prepaid.

SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION AND EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

QUESTIONS? PRODUCT REGISTRATION

Call Wagner Technical Service at:

1-800-328-8251

See www.wagnerspraytech.com in the “Contact Us” section for Technical Service hours.

In order to register your product today, visit:

www.wagnerspraytech.com/registration

We value your opinion. To complete your review, please visit:

www.wagnerspraytech.com/reviews

Page 21

Notes • remarques • Notas

ES F EN

Page 22

studio Pro™

wagner-group.com