FINECOAT 9900 PLUS
GB
D
F
I
HVLP SPRAY SYSTEM
owner‘s manual • betriebsanleitung • mode d’emploi •
istruzioni per l’uso • MANUAL DE OPERAÇÕES • instrucciones de uso
wagner-group.com
RFB
0618 • Form No. 0276799B
E
original operating manual / contents
FC9900 Plus
GB ________________________________________ 2
D _______________________________________ 16
F _______________________________________ 30
I _______________________________________ 44
RFB _______________________________________ 58
E _______________________________________ 72
1 SAFETY REGULATIONS ___________________ 3
1.1 Explanation of symbols used _____________________3
1.2 Safety hazards ________________________________3
1.3 Electrical safety _______________________________4
2 INTRODUCTION _________________________ 5
2.1 Technical data ________________________________5
3 USING AN HVLP SPRAYER ________________ 6
3.1 Setup _______________________________________6
3.2 Dual ltration system ___________________________ 6
3.3 Filter warning system __________________________6
4 STARTING OPERATION ___________________ 7
4.1 Setting the FC9900 Plus spray gun ________________7
5 SPRAYING TECHNIQUE ___________________ 9
5.1 Breaks in work ________________________________9
6 FINISHING WORK AND CLEANING
THE UNIT ______________________________ 10
7 MAINTENANCE _________________________11
7.1 Cleaning/replacing the lters ___________________11
7.2 Cleaning the air hoses _________________________11
8 CHOOSING A PROJECTOR SET ____________ 12
8.1 Changing a projector set _______________________ 12
9 MATERIAL REDUCTION/PROJECTOR SET
CHART ________________________________ 13
10 REMEDY IN CASE OF FAULTS _____________ 13
10.1 Servicing ____________________________________ 13
11 SPECIAL ACCESSORIES __________________ 14
IMPORTANT NOTES ON PRODUCT LIABILITY ___15
3+2 YEARS GUARANTEE FOR PROFESSIONAL
FINISHING _________________________________ 15
SPARE PARTS LISTS __________________________86
Spare parts list for main assembly _____________________ 86
Spare parts list for turbine assembly ___________________88
Spare parts list for upper housing assembly _____________ 90
Spare parts list for lower housing assembly _____________92
WIRING DIAGRAM ________________________ 94/95
CE DECLARATION OF CONFORMITY ________ 96/97
SALES AND SERVICE COMPANIES _________99/100
2
safety regulations
At
i
i
FC9900 Plus
1 SAFETY REGULATIONS
1.1
This manual contains information that must be read and
understood before using the equipment. When you come to
an area that has one of the following symbols, pay particular
attention and make certain to heed the safeguard.
EXPLANATION OF SYMBOLS USED
This symbol indicates a potential hazard
that may cause serious injury or loss of life.
Important safety information will follow.
This symbol indicates a potential hazard
to you or to the equipment. Important
tention
information that tells how to prevent
damage to the equipment or how to avoid
causes of minor injuries will follow.
Danger of skin burn injury
Danger of re from solvent and paint fumes
Danger of explosion from solvent, paint
fumes and incompatible materials
Danger of injury from inhalation of harmful
vapors
1.2 SAFETY HAZARDS
HAZARD: EXPLOSION HAZARD DUE
TO INCOMPATIBLE MATERIALS
Will cause severe injury or property damage.
PREVENTION:
• Do not use materials containing bleach or chlorine.
• Do not use halogenated hydrocarbon solvents such as
methylene chloride and 1,1,1 - trichloroethane. They
are not compatible with aluminum and may cause an
explosion. If you are unsure of a material’s compatibility
with aluminum, contact your coating’s supplier.
A list of the materials used in the construction of
the equipment will be made available on request
to validate compatibility with the coating
materials to be used.
HAZARD: GENERAL
This product can cause severe injury or property
damage.
Ear protection must be worn
Eye protection must be worn
Notes give important information which
should be given special attention.
PREVENTION:
• Read all instructions and safety precautions before
operating equipment.
• Follow all appropriate local, state, and national codes
governing ventilation, re prevention, and operation.
• Use only manufacturer authorized parts. User assumes all
risks and liabilities when using parts that do not meet the
minimum specications and safety devices of the pump
manufacturer.
• Before each use, check all hoses for cuts, leaks, abrasion
or bulging of cover. Check for damage or movement of
couplings. Immediately replace the hose if any of these
conditions exist. Never repair a hose. Replace it with an
identical replacement hose.
• NEVER aim the gun at any part of the body.
• Wear clothing to keep paint o skin and hair.
• Wear ear protection.
• Do not spray outdoors on windy days.
• Never leave this equipment unattended. Keep away from
children or anyone not familiar with the operation of HVLP
equipment.
3
safety regulations
can be harmful if inhaled or come in contact with
HAZARD: HAZARDOUS VAPORS
Paints, solvents, insecticides, and other materials
body. Vapors can cause severe nausea, fainting,
or poisoning.
PREVENTION:
• Use a respirator or mask if vapors can be inhaled. Read
all instructions supplied with the mask to be sure it will
provide the necessary protection.
• Wear protective eyewear.
• Wear protective clothing as required by coating
manufacturer.
HAZARD: SKIN BURN INJURY
Heated parts can cause severe skin burn injury.
PREVENTION:
• Quick disconnect ttings on the hose and spray gun become
hot during use. Avoid skin contact with quick disconnect
ttings when they are hot. Allow quick disconnect ttings
to cool before disconnecting the spray gun from the hose.
FC9900 Plus
• Power cord must be connected to a grounded circuit
(electric units only).
• Follow material and solvent manufacturer’s warnings and
instructions. Be familiar with the coating material’s MSDS
sheet and technical information to ensure safe use.
• Use extreme caution when using materials with a ashpoint
below 70° F (21º C). Flashpoint is the temperature that a
uid can produce enough vapors to ignite.
• The object to be coated must be earthed.
• Before working on the device, remove the power plug from
the socket.
1.3 ELECTRIC SAFETY
Electric models must be grounded/earthed. In the event
of an electrical short circuit, grounding/earthing reduces
the risk of electric shock by providing an escape wire for the
electric current. This product is equipped with a cord having
an grounding/earthing wire with an appropriate grounding/
earthing plug. Connection to the power cord only through a
special feed point, e.g. through an error protection insallation
with INF < 30 mA.
DANGER — Work or repairs at the electrical
equipment may only be carried out by a skilled
electrician. No liability is assumed for incorrect
installation. Switch the unit o. Before all repair
work, unplug the power plug from the outlet.
HAZARD: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite.
Severe injury and/or property damage can occur.
PREVENTION:
• Provide extensive exhaust and fresh air introduction to
keep the air within the spray area free from accumulation
of ammable vapors.
• Avoid all ignition sources such as static electricity sparks,
electrical appliances, ames, pilot lights, hot objects, and
sparks from connecting and disconnecting power cords or
working light switches.
• Plastic can cause static sparks. Never hang plastic to
enclose spray area. Do not use plastic drop cloths when
spraying ammable materials.
• Do not smoke in spray area.
• Fire extinguisher must be present and in good working
order.
4
Danger of short-circuits caused by water
ingressing into the electrical equipment. Never
spray down the unit with high-pressure or highpressure steam cleaners.
Caution – The power cord for this equipment
acts as an supply circuit connector. The power
cord must be placed near an easily accessible,
unobstructed socket-outlet.
introduction
FC9900 Plus
2 INTRODUCTION
This High Volume/Low Pressure (HVLP) spray system is designed
for applying coatings to surfaces that can be sprayed faster
than brushing or rolling and are too small for traditional airless
sprayers. Components of this system include a power switch, a
power cord, a lter warning light, a circuit breaker switch, a dual
ltration system, a cup holder, an air hose, and an air outlet.
The turbine is also equipped with a tool box. It is located on the
reverse side of the turbine and can be used to store projector
sets or any other small spare parts.
1
2
4
3
5
6
7
8
1. Circuit breaker switch
2. Filter warning light
3. Filter
4. Air inlet
5. Cup holder
6. Filter (in the end of can)
7. Power switch
8. Air outlet
* Air hose not pictured.
2.1 TECHNICAL DATA
Voltage 100-110V~, 50/60 Hz or
220V-240V~, 50/60 Hz
Power consumption P1 1836 W
Max. current comsumption
100-110V~
220V-240V~
Max. air ram pressure 0,72 bar (10,5 psi)
Rpm 21 000 rpm
Turbine weight 15 kg
Mains cable 3 m
Container capacity 1 liter
Air hose 9,1 m
Whip hose length 1,5 m
Nozzle set (standard) No. 4 (1.8 mm)
Max. permissible coating
temperature
Typical coating ow rate 0,35 l/min
Max. noise level
turbo-blower 75 dB (A) *
paint spray gun 76 dB (A)
* Measuring location: 1 m in distance from the unit 1.60 m
above the oor, reverberant oor.
** Measuring location: 2.5 m distance from the unit 1.60 m
above the oor.
13,4A
9,0A
43ºC
With this HVLP spray system, you can achieve the highest
quality professional nish possible with little or no preparation
or setup time. Please review all the information contained in
this manual before operating the system.
5
using an HVlp spray system
i
i
5
At
i
i
At
3 USING AN HVLP SPRAY SYSTEM
Refer to the following information to operate and
understand your HVLP spray system.
FC9900 Plus
4. Plug the turbine power cord into a grounded receptacle.
5. Turn on the turbine and begin spraying.
Your system may include a short air (“whip”)
hose. The short hose should be connected to the
longer hose or a remote spraying system (sold
separately) and NOT directly to the turbine. See
your spray gun instruction manual for complete
instructions.
1
1. Turbine
2. Air hose
3. Whip hose
4. Coupling
5. Spray gun
Do not attach the short air whip hose directly to
the turbine, as the hose will become damaged.
3.2 DUAL FILTRATION SYSTEM
The turbine has two dierent air lters— one for atomizing air
and one for cooling air. The atomizing air lter (1) is a two-stage,
ne mesh lter designed to trap particles that may damage
your nish. The atomizing air is discharged through the nozzle
of the spray gun where it atomizes the coating material (2). The
cooling air lter (3) is a coarse mesh lter designed to allow
the proper amount of air ow through the turbine for cooling
purposes. Cooling air is exhausted through the cooling air
4
2
3
discharge on the front of the turbine (4).
2
1
3
4
tention
3.3 FILTER WARNING SYSTEM
The lter warning system on your turbine consists of a red lter
3.1 SETUP
Use the following procedure to set up your HVLP
spray system for operation.
Keep the turbine at the maximum possible
distance from the spray area to safeguard against
explosion or re that may be caused by sparking
electrical parts.
1. Prepare your spray gun for operation. Refer to your spray
gun manual for material preparation, setup, and spraying
information.
2. Attach the air hose to the air outlet on the turbine.
3. Attach the air hose to the air inlet on your spray gun.
warning light on the front control panel and an air ow switch
inside the turbine. When the air ow switch does not detect
the appropriate amount of air owing through the turbine, the
lter warning light will come on to indicate that it is time to
clean or change the lters.
The lter warning system does not shut down
the turbine.
Clean lters regularly. Clogged lters can cause
excessive heat and possibly damage the turbine.
tention
6
starting operation
i
At
FC9900 Plus
4 STARTING OPERATION
Before connecting to the mains supply make
sure that the mains voltage corresponds to the
operating voltage on the rating plate. The unit
must be connected with a properly earthed
shockproof socket.
1. Screw air hose end (anti-kink spring) onto the turboblower.
Couple air hose to the paint spray gun.
2. Open closing lever on the paint container, remove paint
container.
3. Fill paint container with coating material.
4. Check that the paint container seal is clean and is seated
correctly.
5. Clip the container onto the spray gun and secure with the
closing lever.
6. Switch the turbo-blower on.
7. Point the paint spray gun at the object to be sprayed.
8. Determine the settings for the spray pattern, spray jet
width, amount of material, amount of air and ascending
feed pipe settings, see g. 4 - 10 and the description page
7/8.
9. Operate trigger on the paint spray gun.
4.1 SETTING THE FC9900 PLUS SPRAY GUN
SPRAY PATTERN SELECTION FIG. 4
A = vertical at jet for horizontal surfaces
B = horizontal at jet for vertical surfaces
C = Round jet for corners and edges and places dicult to
access.
ABC
SETTING THE REQUIRED SPRAY PATTERN FIG. 5
Turn the air cap (1) to the required spray pattern position.
tention
Never pull trigger while adjusting the air cap
settings.
1
7
starting operation
i
FC9900 Plus
SETTING THE SPRAY JET WIDTH FIG. 6
Adjusting ring
Turn to the right = wider spray jet
Turn to the left = narrower spray jet
The adjusting ring does not fasten the air cap!
SETTING THE AMOUNT OF MATERIAL FIG. 7
Set the amount of material by turning the material adjustment
knob.
Turn to the left = more material
Turn to the right = less material
SETTING THE ASCENDING FEED PIPE
SPRAYING OBJECT LYING ON FLOOR FIG. 9
Turn rotating lever clockwise as far as it will go.
SPRAYING OBJECT OVER HEAD FIG. 10
Turn rotating lever anti-clockwise as far as it will go.
SETTING THE AMOUNT OF AIR FIG. 8
The correct setting for the amount of air is decisive for the
atomization and formation of paint mist.
Maximum
Minimum Minimum
8
spraying tecHnique
i
FC9900 Plus
5 SPRAYING TECHNIQUE
Hold the paint spray gun upright and maintain a constant
distance of about 3 - 20 cm to the object being sprayed.
Move the paint spray gun evenly either from side to side or up
and down. If the gun is moved evenly, it will produce an even
surface nish. No runs will occur if the speed is correct.
Always start spraying away from the object and avoid stopping
spraying whilst still on the object.
If the round jet setting is used, the distance may
be increased according to the size of the object
being sprayed.
• In case of excessive paint mist formation, adjust the air and
material ow respectively and alter the distance from the
object.
RIGHT
3 - 20 cm
5.1 BREAKS IN WORK
1. Turn the material regulating knob to the right as far as it
will go (g. 13).
This will secure the paint spray gun against unintentional
operation.
2. Switch the unit o.
WRONG
Excessive paint mist formation, uneven surface nish.
9
Loading...