1.2 Warnings, Notices, and Symbols in this Manual 6
1.3 Languages 7
1.4 Abbreviations 7
1.5 Terminology for the Purposes of this Manual 7
2 CORRECT USE 8
2.1 Device Types 8
2.2 Type of Use 8
2.3 Use in an Explosion Hazard Area 8
2.4 Processible Working Materials 9
2.5 Improper Use 9
3 IDENTIFICATION 10
3.1 Explosion Protection Identication 10
3.2 Identication "X" 10
4 BASIC SAFETY INSTRUCTIONS 12
4.1 Safety Instructions for the Operator 12
4.1.1 Electrical Devices and Equipment 12
4.1.2 Safe Work Environment 12
4.1.3 Personnel Qualications 13
4.2 Safety Instructions for Personnel 13
4.2.1 Personal Safety Equipment 13
4.2.2 Safe Handling of WAGNER Spray Devices 14
4.2.3 Grounding the Device 14
4.2.4 Product Hose 15
4.2.5 Cleaning and Flushing 16
4.2.6 Touching Hot Surfaces 16
4.2.7 Maintenance and Repair 17
4.2.8 Protective and Monitoring Equipment 17
5 DESCRIPTION 18
5.1 Components 18
5.2 Mode of Operation 18
5.2.1 Air Motor 18
5.2.2 Fluid Section 18
5.3 Protective and Monitoring Equipment 19
5.3.1 Safety Valve 19
5.4 Scope of Delivery 19
5.5 Data 20
5.5.1 Materials of Paint-wetted Parts 20
5.5.2 Recommended Packings 20
5.5.3 Technical Data 21
5.5.4 Dimensions and Connections 22
5.5.5 Performance Diagrams 23
5.6 Operating Elements 24
5.6.1 Pressure Regulator Unit 24
5.6.2 Return Valve 24
3
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EDITION 10/2017
6 ASSEMBLY AND COMMISSIONING 25
6.1 Training of Assembly/Commissioning Personnel 25
6.2 Storage Conditions 25
6.3 Assembly Conditions 25
6.4 Transportation 25
6.5 Assembly and Installation 26
6.5.1 Ventilation of the Spray Booth 27
6.5.2 Air Supply Lines 27
6.5.3 Product Supply Lines 27
6.6 Grounding 27
6.7 Commissioning 29
7 OPERATION 30
7.1 Training the Operating Personnel 30
7.2 Emergency Stop 30
7.3 Working 31
7.4 Pressure Relief/Work Interruption 32
7.5 Basic Cleaning 33
7.6 Filling with Working Material 33
ORDER NUMBER 2351778
EvoMotion 20-30 S-HE
8 CLEANING AND MAINTENANCE 34
8.1 Cleaning 34
8.1.1 Cleaning Personnel 34
8.1.2 Decommissioning and Cleaning 34
8.1.3 Long-term Storage 34
8.2 Maintenance 35
8.2.1 Maintenance Personnel 35
8.2.2 Maintenance Instructions 35
8.2.3 Safety Checks and Maintenance Intervals 36
8.2.4 Emptying the Pump 38
8.2.5 Filling the Empty Pump 39
9 TROUBLESHOOTING AND RECTIFICATION 40
10 REPAIRS 41
10.1 Repair Personnel 41
10.2 Repair Notes 41
10.3 Tools 41
10.4 Cleaning the Parts after Disassembly 42
10.5 Assembly of the Device 42
11 FUNCTION TEST AFTER REPAIR WORK 43
4
EvoMotion 40-15 S-HE
EDITION 10/2017
12 DISPOSAL 43
13 ACCESSORIES 44
14 SPARE PARTS 45
14.1 How Can Spare Parts Be Ordered? 45
14.2 Overview of the Pump Components 46
14.3 Overview of Spraypack 47
14.3.1 Spraypack Spare Parts 48
14.4 Air Motor 50
14.4.1 Reversing Valve 52
14.5 Fluid Section EvoMotion 40-15 54
14.6 Fluid Section EvoMotion 20-30 56
14.6 Complete Stand 58
14.8 5 Liter Tank 59
14.9 2 Liter Tank 60
15 EU DECLARATION OF CONFORMITY 61
ORDER NUMBER 2351778
EvoMotion 20-30 S-HE
5
EvoMotion 40-15 S-HE
EDITION 10/2017
ORDER NUMBER 2351778
EvoMotion 20-30 S-HE
1 ABOUT THESE INSTRUCTIONS
1.1 PREFACE
The operating manual contains information about safely operating, maintaining, cleaning
and repairing the device.
The operating manual is part of the device and must be available to the operating and
service personnel.
The device may only be operated by trained personnel and in compliance with this
operating manual.
Operating and service personnel should be instructed according to the safety instructions.
This equipment can be dangerous if it is not operated according to the instructions in this
operating manual.
1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS
Warning instructions in this manual highlight particular dangers to users and to the
device and state measures for avoiding the hazard. These warning instructions fall into the
following categories:
DANGER
WARNING
CAUTION
NOTICE
Notice
Explanation of warning notice:
Immediate risk of danger.
Non-observance will result in death or serious injury.
Potential risk.
Non-observance can result in death or serious injury.
Potentially hazardous situation.
Non-observance may result in minor injury.
Potentially hazardous situation.
Non-observance may result in damage to property.
Provides information about particular characteristics and how
to proceed.
LEVEL OF DANGER
This notice warns you of a hazard!
Possible consequences of not observing the warning notice.
The measures for preventing the hazard and its consequences.
6
EDITION 10/2017
1.3 LANGUAGES
The operating manual is available in the following languages:
Additional languages on request or at: www.wagner-group.com
1.4 ABBREVIATIONS
Number of piecesStainless steel
PositionTwo components
Marking in the spare parts listsUltra high molecular
Order no.Order numberPTFE
Double strokePolytetrauorethylene
ORDER NUMBER 2351778
weight polyethylene
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
1.5 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL
Cleaning
CleaningManual cleaning of devices and device parts with cleaning
agent.
FlushingInternal ushing of paint-wetted parts with ushing agent.
Product pressure
generator
Personnel qualications
Trained personIs instructed in the tasks assigned to him/her, the potential risks
Electrically trained
person
ElectricianCan assess the work assigned to him/her and detect possible
Skilled person in
accordance with TRBS
1203
(2010/Revision 2012)
Pump or pressure tank.
associated with improper behavior as well as the necessary
protective devices and measures.
Is instructed by an electrician about the tasks assigned to him/
her, the potential risks associated with improper behavior as
well as the necessary protective devices and measures.
hazards based on his/her technical training, experience and
knowledge of the relevant provisions.
A person, who, based on his/her technical training, experience
and recent vocational experience, has sucient technical
knowledge in the areas of explosion protection, protection
from pressure hazards and electric hazards (if applicable) and
is familiar with the relevant and generally accepted rules of
technology so that he/she can inspect and assess the status of
devices and coating systems based on workplace safety.
7
EDITION 10/2017
ORDER NUMBER 2351778
2 CORRECT USE
2.1 DEVICE TYPES
Pneumatic piston pump and its spray packs:
40-15 S HE
20-30 S HE
2.2 TYPE OF USE
The device is suitable for processing liquid products like paints and lacquers:
– Non-ignitable products.
– Products in accordance with their classication in explosion class IIB.
WAGNER explicitly prohibits any other use!
The device may only be operated under the following conditions:
Use the device only to work with the products recommended by WAGNER.
Do not deactivate safety xtures.
Use only WAGNER original spare parts and accessories.
The operating personnel must be trained on the basis of this operating manual.
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
2.3 FOR USE IN POTENTIALLY EXPLOSIVE AREAS
The device can be employed in potentially explosive areas (Zone 1) (see Chapter 3).
8
EDITION 10/2017
2.4 PROCESSIBLE WORKING MATERIALS
Fluid materials like paints and lacquers.
Application
Water-based materials
Solvent-based materials
Low viscosity (<40sec. DIN no.4)
Medium viscosity (40–60sec. DIN no.4)
High viscosity (>60sec. DIN no.4)
UV-sensitive materials
Shear-sensitive materials
Humidity-sensitive materials
recommendedlimited suitabilitynot suitable
ORDER NUMBER 2351778
NOTICE
Abrasive working materials and pigments!
Greater wear of product-wetted parts.
Use the application-oriented model (ow rate/cycle, product, valves, etc.) as
indicated in Chapter 5.5.
Check if the uids and solvents used are compatible with the pump construction
materials as indicated in Chapter 5.5.1.
Use suitable device combinations (packings, valves etc.)
Wear caused by abrasive working materials is not covered by the warranty.
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
Typical applications
Fields of application
Furniture industry
Kitchen manufacturers
Joinery
Window factories
Steel-processing industry
Construction of vehicles
Shipbuilding
recommendedlimited suitabilitynot suitable
2.5 MISUSE
Misuse can lead to physical injury and/or property damage!
Special attention must be paid that:
No dry coating products, e.g., powder are processed.
no food, medicine or cosmetics are processed.
It is important to note that the device's materials are not food-safe.
9
EvoMotion 40-15 S-HE
EDITION 10/2017
ORDER NUMBER 2351778
EvoMotion 20-30 S-HE
3 IDENTIFICATION
3.1 EXPLOSION PROTECTION IDENTIFICATION
As dened in the Directive 2014/34/EU (ATEX), the device is suitable for use in potentially
explosive areas.
European Communities
Symbol for explosion protection
Device class II
Category 2 (zone 1)
Ex-atmosphere gas
Explosion protection
Ignition protection for non-electrical devices
Explosion group
Maximum surface temperature < 200 °C; 392 °F (without drying protection
active)
Maximum surface temperature < 135 °C; 275 °F (with drying protection
active)
High safety level
There are special instructions to ensure safe operation.
See the following Chapter "Identication X".
3.2 IDENTIFICATION "X"
The maximum surface temperature corresponds to the permissible product temperature.
This and the permissible ambient temperature can be found in Chapter 5.5.3 (Technical
Data).
Safe Handling of WAGNER Spray Devices
Mechanical sparks can form if the device comes into contact with metal.
In an explosive atmosphere:
knocking or pushing metal against metal is to be avoided;
Do not drop the device or components.
Maximum surface temperature
The maximum surface temperature of the piston pump can be reached if it runs dry.
Ensure that the piston pump is lled with sucient working or ushing agent.
Ensure that the separating agent tank is lled with sucient separating agent.
Ignition temperature of the coating product
Ensure that the ignition temperature of the surrounding gases (pumping product,
cleaning agents) is higher than the maximum permitted surface temperature of the
device.
Ambient temperature
The permissible ambient temperature range is: 5 °C to 50 °C; 41 °F to 122 °F.
Medium supporting atomizing
To atomize the product, use only weakly oxidizing gases, e.g., air.
Surface spraying, electrostatics
Do not spray device parts using electrostatic equipment.
10
EvoMotion 40-15 S-HE
EDITION 10/2017
Cleaning
If there are deposits on the surfaces, the device may form electrostatic charges. Flames or
sparks can form during discharge.
Remove deposits from the surfaces to maintain conductivity.
Use only a damp cloth to clean the device.
Air in the pump uid
Ignitable gas mixtures can form if air enters the pump uid.
Prevent the pump from taking in air and running dry.
If air has been taken in, x the leak. Then, ll slowly and in a controlled manner until
the air has escaped.
Air in the pumped uid can be caused by damaged packings.
Avoid operating the pump with damaged packing.
Ensure that the separating agent tank is lled with sucient separating agent.
Periodically check that the pump is working smoothly, paying special attention to
the presence of air in the pumped uid.
Filling and emptying
Ignitable gas mixtures can form in the uid section or product hoses if the pump must
be emptied for maintenance and/or repair purposes.
Empty and ll the device slowly and in a controlled manner.
Avoid potentially explosive atmosphere in the surroundings.
ORDER NUMBER 2351778
EvoMotion 20-30 S-HE
11
EDITION 10/2017
ORDER NUMBER 2351778
4 BASIC SAFETY INSTRUCTIONS
4.1 SAFETY INSTRUCTIONS FOR THE OPERATOR
Keep this operating manual at hand near the device at all times.
Always follow local regulations concerning occupational safety and accident
prevention.
4.1.1 ELECTRICAL DEVICES AND EQUIPMENT
Electric shock hazard!
Danger to life from electric shock
Prepare device in accordance with the local safety requirements with regard to the
operating mode and ambient inuences.
May only be maintained by skilled electricians or under their supervision. With open
housings, the mains voltage poses a danger.
Operate device in accordance with the safety regulations and electrotechnical
regulations.
Must be repaired immediately in the event of problems.
Decommission if it poses a hazard or is damaged.
Must be de-energized before work is commenced. Inform personnel about planned
work. Observe electrical safety regulations.
Ground all devices to a common grounding point.
Only operate the device with a properly installed socket with a protective ground
wire connection.
Keep liquids away from electrical devices.
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
4.1.2 A SAFE WORK ENVIRONMENT
Hazard due to dangerous uids or vapors!
Severe or fatal injuries due to explosion hazard or inhalation, swallowing or contact with
the skin or eyes.
Ensure that the oor in the working area is static dissipative in accordance with
EN61340-4-1 (resistance must not exceed 100 M).
Paint mist extraction systems/ventilation systems must be tted on site according
to local regulations.
Make sure that the ground connection and potential equalization of all system parts
are reliable and continuous and can withstand the expected stress (e.g. mechanical
stress, corrosion).
Ensure that product hoses / air hoses adapted to the working pressure are used.
Ensure that personal protective equipment (see Chapter 4.2.1) is available and is
used.
Ensure that all persons within the working area wear static dissipative shoes.
Footwear must comply with EN 20344. The measured insulation resistance must not
exceed 100 M.
Ensure that during spraying, persons wear electrically conductive gloves. The
grounding takes place via the spray gun handle or the trigger.
Protective clothing, including gloves, must comply with EN 1149-5. The measured
insulation resistance must not exceed 100 M.
Ensure that there are no ignition sources such as naked ames, sparks, glowing
wires, or hot surfaces in the vicinity. No smoking.
12
EDITION 10/2017
Ensure that the pipe joints, hoses, equipment parts and connections are
permanently, technically leak-proof:
- Periodic preventative maintenance and service (replacing hoses, checking
tightness strength of the connections etc.).
- Regular monitoring of leaks and defects via visual inspection and odor testing,
e.g., daily before commissioning, at the end of work or weekly.
Ensure that maintenance and safety checks are performed regularly.
In the event of defects, immediately bring the device or system to a stop and
arrange to have repairs carried out immediately.
4.1.3 PERSONNEL QUALIFICATIONS
Hazard due to incorrect use of device!
Risk of death due to untrained personnel.
Ensure that the operating personnel has been instructed by the operator in
accordance with the operating manual and the operating instructions. The device
must only be operated, maintained and repaired by trained personnel. Refer to the
operating instructions for information about the required personnel qualications.
ORDER NUMBER 2351778
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
4.2 SAFETY INSTRUCTIONS FOR THE PERSONNEL
Always follow the information in this manual, particularly the safety instructions and
the warning instructions.
Always follow local regulations concerning occupational safety and accident
prevention.
In electrostatics applications: anyone who belongs to a risk group according to EMF
Directive 2013/35/EU (e.g. those with active implants), must not enter the highvoltage area.
4.2.1 PERSONAL SAFETY EQUIPMENT
Hazard due to dangerous uids or vapors!
Serious or fatal injuries due to inhalation, swallowing or contact with the skin or eyes.
When preparing or working with lacquer and when cleaning the device, follow the
working instructions of the manufacturer of the lacquers, solvents, and cleaning
agents being used.
Take the specied protective measures. In particular wear safety goggles, protective
clothing and gloves, as well as hand protection cream if necessary.
Use a mask or breathing apparatus if necessary.
For sucient health and environmental safety: Operate the device in a spray booth
or on a spraying wall with the ventilation (extraction) switched on.
Wear suitable protective clothing when working with hot products.
13
EvoMotion 40-15 S-HE
EDITION 10/2017
4.2.2 SAFE HANDLING OF WAGNER SPRAY DEVICES
Hazard due to injection of lacquer or ushing agent into the skin!
The spray jet is under pressure and can cause dangerous injuries. Avoid injection of
lacquer or ushing agents:
Never point the spray gun at people.
Never reach into the spray jet.
Before any work on the device, in the event of work interruptions and malfunctions:
– Switch o the energy/compressed air supply.
– Relieve the pressure from the spray gun and device.
– Secure the spray gun against actuation.
− Disconnect the control unit from the mains.
– In the event of functional faults, remedy the fault as described in the
"Troubleshooting" chapter.
If necessary, or at least every 12 months, the liquid ejection devices must be
checked for safe working conditions by an expert (e.g. WAGNER service technician)
in accordance with the guidelines for liquid ejection devices (DGUV 100-500
Chapters 2.29 and 2.36).
− For shut-down devices, the check can be postponed until the next start-up.
In the event of skin injuries caused by lacquer or ushing agents:
Note the lacquer or ushing agent that you have been using.
Consult a doctor immediately.
Danger due to recoil forces!
Actuating the trigger can causes strong recoil forces. Thereby, the user can lose his
balance and injure himself when falling.
Avoid risk of injury from recoil forces:
Ensure that you have firm footing when operating the spray gun.
ORDER NUMBER 2351778
EvoMotion 20-30 S-HE
4.2.3 GROUNDING THE UNIT
Hazard due to electrostatic charge!
Explosion hazard and damage to the device.
Friction, owing liquids and air or electrostatic coating processes create charges. Flames
or sparks can form during discharge.
Correct grounding of the entire spraying system prevents electrostatic charges.
Ensure that all devices and tanks are grounded before each spraying process.
Ground the work pieces to be coated.
Ensure that all persons inside the working area are grounded, e.g., that they are
wearing static dissipative shoes.
Wear static dissipative gloves when spraying. The grounding takes place via the
spray gun handle or the trigger.
14
EvoMotion 40-15 S-HE
EDITION 10/2017
4.2.4 PRODUCT HOSE
Hazard due to bursting of product hose!
The product hose is under pressure and may cause dangerous injuries.
Ensure that the hose material is chemically resistant to the sprayed products and
the ushing agents used.
Ensure that the product hose and the ttings are suitable for the pressure
generated.
Ensure that the following information can be seen on the high-pressure hose:
− manufacturer
− permissible operating pressure
− date of manufacture
Make sure that the hoses are laid only in suitable places. Hoses should not be laid in
the following places under any circumstances:
− in high-traffic areas
− on sharp edges
− on moving parts
− on hot surfaces
Ensure that the hoses are never run over by vehicles (e.g., fork lift trucks), or that the
hoses are never put under pressure from the outside in any other way.
Ensure that the hoses are never kinked. Observe maximum bending radii.
Ensure that no work is ever performed with a damaged hose.
Make sure that the hoses are never used to pull or move the equipment.
The electrical resistance of the product hose, measured at both valves, must be less
than 1 M.
Suction hoses may not be subjected to pressure.
Several liquids have a high expansion coecient. In some cases, their volume can rise with
consequent damage to pipes, ttings, etc. and cause uid leakage.
When the pump sucks liquid from a closed tank, ensure that air or a suitable gas can
enter the tank. Thus a negative pressure is avoided. The vacuum could implode the tank
(squeeze) and can cause it to break. The tank would leak and the liquid would ow out.
The pressure created by the pump is a multiplication of the inlet air pressure.
ORDER NUMBER 2351778
EvoMotion 20-30 S-HE
15
EDITION 10/2017
4.2.5 CLEANING AND FLUSHING
Hazard due to cleaning and ushing!
Explosion hazard and damage to the device.
Preference should be given to non-ignitable cleaning and ushing agents.
When carrying out cleaning work with ammable cleaning agents, make sure
that all equipment and resources (e.g., collection tank, funnel, transport cart) are
conductive or static dissipative and grounded.
Observe the specications of the lacquer manufacturer.
Ensure that the ash point of the cleaning agent is at least 15 K above the ambient
temperature or that cleaning is undertaken at a cleaning station with technical
ventilation.
Never use chloride or halogenated solvents (such as trichloroethane and methylene
chloride) with units containing aluminium or galvanized and zinc-plated parts. They
may react chemically thus producing an explosion danger.
Take measures for workplace safety (see Chapter 4.1.2).
When commissioning or emptying the device, please note that:
−depending upon the coating product used,
−depending on the ushing agent (solvent) used.
an explosive mixture may temporarily exist inside the lines and components of
equipment.
Only electrically conductive tanks may be used for cleaning and ushing agents.
The tanks must be grounded.
An explosive gas/air mixture forms in closed tanks.
Never spray into a closed tank when using solvents for ushing.
External Cleaning
When cleaning the exterior of the device or its parts, also observe the following:
Relieve the pressure from the device.
De-energize the device electrically.
Disconnect the pneumatic supply line.
Use only moistened cloths and brushes. Never use abrasive agents or hard objects
and never spray cleaning agents with a gun. Cleaning the device must not damage
it in any way.
Ensure that no electric component is cleaned with or immersed into solvent.
ORDER NUMBER 2351778
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
4.2.6 TOUCHING HOT SURFACES
Hazard due to hot surfaces because of hot coating products!
Risk of burn injuries
Only touch hot surfaces if you are wearing protective gloves.
When operating the device with a coating product with a temperature of > 43 °C; 109 °F:
– Identify the device with a warning label "Warning – hot surface".
Only a WAGNER service center or a suitably trained person may carry out repairs and
replace parts.
Use only WAGNER original spare parts and accessories.
Do not change or modify the device; if change is necessary, contact WAGNER.
Only repair and replace parts that are listed in Chapter 13 and Chapter 14 that are
assigned to the unit.
Do not use any defective components.
Exclusively use accessories listed in Chapter 13 and that are assigned to the unit.
Before all work on the device and in the event of work interruptions:
- Relieve the pressure from the spray gun, high-pressure hoses and device.
- Secure the spray gun against actuation.
- Switch o the energy and compressed air supply.
- Disconnect the control unit from the mains.
Observe the operating and service manual for all work.
ORDER NUMBER 2351778
EvoMotion 20-30 S-HE
4.2.8 PROTECTIVE AND MONITORING EQUIPMENT
Hazard due to removal of protective and monitoring equipment!
Danger to life and equipment damage.
Protective and monitoring equipment must not be removed, modied or rendered
unusable.
Regularly check for perfect functioning.
If defects are detected on protective and monitoring equipment, the system must
The piston pump is driven with compressed air (11). The compressed air moves the air
piston in the air motor (1) and the associated pump pistons in the uid section(6) up and
down. At the end of each stroke, the compressed air is redirected by a reversing valve (9).
The working material is sucked in during the downwards stroke and is continuously
conveyed towards the product outlet (5) in both stroke directions.
5.2.1 AIR MOTOR
The air motor (1) with its pneumatic reverse (9) does not require pneumatic oil.
The compressed air is fed to the motor via an air regulator (11) and the ball valve (12).
The air motor must be equipped with a safety valve (10) in accordance with Chapter 5.3.1.
5.2.2 FLUID SECTION
The uid section (6) has been designed as a piston pump with exchangeable ball valves.
The
pump piston runs in two xed packings which are self-adjusting by means of
a pressure spring, thus resulting in a long service life.
Between the air motor (1) and the uid section (6) there is a separating uid chamber
(4) for holding the separating agent. The ball valves are spring-loaded for proper upsidedown operation.
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EDITION 10/2017
ORDER NUMBER 2351778
5.3 PROTECTIVE AND MONITORING EQUIPMENT
5.3.1 SAFETY VALVE
EvoMotion 20-30 S-HE
WARNING
Overpressure!
Danger to life from bursting device components.
Never change the safety valve setting.
The air motor is tted with a safety valve. The safety valve (10) has been set and sealed at
the factory. In case of pressures over and above the permissible operating pressure, the
spring-loaded valve, automatically opens and releases the excess pressure.
As well as handling pressure limits, the valve is also used as a pressure relief valve for the
air motor.
Procedure:
2
1. Close ball valve (2).
2. Pull the ring on the safety valve (7) and hold
7
it until the pressure in the air motor has been
equalized.
C_HE_00011
5.4 INCLUDED ITEMS
Pneumatic piston pump
– Fluid section
– Air motor
– Connection elements
The standard equipment includes:
Order no.Designation
1 9992504Separating agent 250 ml
1 2351777Operating manual, in German
1 see Chapter 14Declaration of Conformity
1 see Chapter 1.3Operating manual in the local language
The delivery note shows the exact scope of delivery. Accessories: see Chapter 13.
Each product has the following properties, which inuence the packings:
DesignationPET
Mechanical stabilitygoodpoor
Friction coecientgoodvery good
Sealing forcegoodgood
Chemical resistancevery goodvery good
Temperature resistancevery goodpoor
ORDER NUMBER 2351778
ProductColor
Ultra high molecular weight
polyethylene
PTFEwhite
transparent
EvoMotion 20-30 S-HE
20
EDITION 10/2017
5.5.3 TECHNICAL DATA
ORDER NUMBER 2351778
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
DescriptionUnits
Pump ratio40:120:1
Volume ow per double stroke (DH)
Maximum operating pressure28.0
Maximum possible strokes in operation60
Minimum / maximum air inlet pressure0.2–0.7
Quality standard 7.5.4 according to ISO 8573.1, 2010
Compressed air quality: free from oil and water
Air inlet diameter (internal thread)8.0
Minimum diameter of the compressed air supply line9.0
Air consumption at 0.6MPa; 6bar; 87psi perdoublestroke
Air motor piston diameter80
Air motor piston stroke60
Sound pressure level at maximum permissible air
pressure*
Sound pressure level at 0.6 MPa; 6bar; 87psi air pressure*69
Sound pressure level at 0.4 MPa; 4bar; 58psi air pressure*65
Product inlet (outside thread)Hopper (M36×2)
Product outlet (outside thread)NPS 1/4"
Product outlet (inside thread)G 1/4"
Weight17
Material pH valuepH3.5–9
Maximum product pressure at pump inlet2
Product temperature5–80
Ambient temperature5–60
Allowable inclination for operation± 10
* Measured A-rated emission sound pressure level at distance of 1m, LpA1m in accordance with DINEN14462:
2015. Reference measurements have been made by Suva (Swiss National Accident Insurance Fund).
40-15 S HE20-30 S HE
1530
16.0
280
4061
2–7
28–101
7: Particle concentration 5–10mg/m³
5: Humidity: pressure dew point ≤ 7 °C
4: Oil content ≤ 5mg/m3
0.31
0.35
3.9
0.14
3.15
2.4
72
37.5
20
90
41–176
41–140
160
2320
0.2–0.8
2–8
28–116
19
41.9
WARNING
Exhaust air containing oil!
Risk of poisoning if inhaled.
Provide compressed air free from oil and water.
21
EDITION 10/2017
B_06914
E
F
G
H
B
D
C
A
ORDER NUMBER 2351778
5.5.4 DIMENSIONS AND CONNECTIONS
EvoMotion 40-15 compact
A47018.50
B51020.08
C99839.29
D64125.24
EM36×2
FNPSM 1/4"-18
GG 1/4"
HG 1/4"
EvoMotion 20-30 compact
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
A47018.50
B51020.08
C105041.33
D69327.28
EM36×2
FNPSM 1/4"-18
GG 1/4"
HG 1/4"
22
EDITION 10/2017
bar (MPa)
<psi>
A
0
120 (12)
<1740>
60 (6)
<870>
30 (3)
<435>
0
10 20 30 40 50 60
0
1.80
<0.47>
1.50
<0.39>
1.20
<0.31>
0.90
<0.23>
0.60
<0.16>
0.30
<0.08>
0
B
C
bar (MPa)
<psi>
nl/min
<scfm>
l/min
<gpm>
B
C
150 (15)
<2176>
C_00142
210
<7.5>
140
<5>
70
<2.5>
280
<10>
350
<12.5>
A
90 (9)
<1305>
ORDER NUMBER 2351778
5.5.5 PERFORMANCE DIAGRAMS
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
Example
Stroke frequency /min
8 bar
8 bar
6 bar
4 bar
B_00301
Product pressure bar (MPa) psi
Water ow rate l/min <gpm>
EvoMotion 40-15 compact
Stroke frequency /min
10 20 30 40 50 60
0
300 (30)
<4350>
240 (24)
<3480>
180 (18)
<2610>
120 (12)
<1740>
60 (6)
<870>
A
B
C
Product pressure
0
0.30
0.15
0
C_00054
<0.04>
<0.08>
0.45
<0.12>
0.60
<0.16>
Product ow – water
A = 8 bar; 0.8 MPa; 116 psi air pressure
B = 6 bar; 0.6 MPa; 87 psi air pressure
C = 4 bar; 0.4 MPa; 58 psi air pressure
6 bar
4 bar
0.75
<0.20>
B
A
C
Air consumption nl/min <scfm>
0.90
<0.24>
nl/min
<scfm>
300
<11>
240
<8>
180
<6>
120
<4>
60
<2>
0
l/min
<gpm>
EvoMotion 20-30 compact
Stroke frequency
Product pressure
Air consumption
Product ow – water
A = 8 bar; 0.8 MPa; 116 psi air pressure
B = 6 bar; 0.6 MPa; 87 psi air pressure
C = 4 bar; 0.4 MPa; 58 psi air pressure
/min
Air consumption
23
EDITION 10/2017
3
1
4
C_HE_00012
ORDER NUMBER 2351778
5.6 OPERATING ELEMENTS
5.6.1 PRESSURE REGULATOR UNIT
Designation
1Pressure regulator - pump
2Ball valve
3Pressure gauge - pump
4Pressure gauge - AirCoat air
5Compressed air inlet
6Pressure regulator - AirCoat air
7Safety and motor pressure relief
valve
Ball valve positions:
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
3
2
1
4
2
6
5
B_06915
7
1
2
C_HE_00018
5.6.2 RETURN VALVE
Installing a return valve is absolutely necessary for carrying
out a complete depressurization of the pump (see Chapter
7.4).
The suitable return valves (ball valves), return pipes and
hoses for the device can be found in the accessories list.
Designation
1Product outlet
3Material return line
4Return valve
Designation
1 Open: working position
2 Closed:
The air motor can still be under pressure.
24
EvoMotion 40-15 S-HE
EDITION 10/2017
ORDER NUMBER 2351778
EvoMotion 20-30 S-HE
6 ASSEMBLY AND COMMISSIONING
6.1 TRAINING OF ASSEMBLY/COMMISSIONING PERSONNEL
The assembly and commissioning personnel must have the technical skills to safely
commission the device.
When assembling, commissioning and carrying out all work, read and follow the
operating manuals and safety regulations for the additionally required system
components.
A skilled person must check to ensure that the device is in a reliable state after it is installed
and commissioned.
6.2 STORAGE CONDITIONS
Until the point of assembly, the device must be stored in a dry location, free from vibrations
and with a minimum of dust. The device must be stored in closed rooms.
The air temperature at the storage location must be between -20 °C and 60 °C (-4 °F and
140 °F).
The relative air humidity at the storage location must be between 10% and 95% (without
condensation).
6.3 INSTALLATION CONDITIONS
The air temperature at the installation site must be in a range between 5 °C and 50 °C; 41
°F and 122 °F.
The relative air humidity at the installation site must be between 10% and 95% (without
condensation).
6.4 TRANSPORTATION
The pump can be moved manually without lifting equipment.
25
EDITION 10/2017
ORDER NUMBER 2351778
6.5 ASSEMBLY AND INSTALLATION
WARNING
Inclined ground!
Risk of accident if device falls over.
Place device on level ground and secure it.
National regulations
Ensure that the national explosion prevention rules and regulations are observed
when setting up the device.
This pump can be used as part of a spraying system for
Airless or AirCoat applications. Individual supplement
components for this pump can be found in the Wagner
accessories catalogue. The nozzles must be selected
according to the gun instructions. The pump (1) is already
pre-mounted on a frame at the factory.
Procedure:
1. Mount the return valve (4) for pressure relief or
product circulation.
Notice: To ensure enough space for assembly, the
return valve must be assembled in open position
(image shows closed position).
2. Connect high-pressure hose (2) and spray gun (3)
according to gun operating manual.
3
AirCoat system
2
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
1
5
4
C_HE_00013
To prevent potential transportation issues, the separating
uid chamber of the pump is not lled at the factory.
Remove the two caps (5), ll up the chamber with separating
agent, as shown in the gure (6), and then replace the caps.
LEVEL
C_HE_00006
6
5
5
5
5
26
EvoMotion 40-15 S-HE
EDITION 10/2017
6.5.1 VENTILATION OF THE SPRAY BOOTH
Operate the device in a spray booth approved for the working materials.
- or -
Operate the device on an appropriate spraying wall with the ventilation (extraction)
switched on.
Observe national and local regulations for the exhaust air speed.
6.5.2 AIR SUPPLY LINES
Ensure that only dry, clean atomizing air is used in the spray gun! Dirt and moisture in the
atomizing air worsens the spraying quality and spray pattern.
ORDER NUMBER 2351778
EvoMotion 20-30 S-HE
WARNING
Hose connections!
Risk of injury and damage to the device.
Do not mix up hose connections of product hose and air hose.
6.5.3 PRODUCT SUPPLY LINES
DANGER
Bursting hose, bursting threaded joints!
Danger to life from injection of product.
Ensure that the hose material is chemically resistant to the sprayed products.
Ensure that the spray gun, ttings and product hose between the device and the
spray gun are suitable for the pressure generated in the device.
Ensure that the following information can be seen on the high-pressure hose:
- manufacturer,
- permissible operating pressure,
- date of manufacture.
6.6 GROUNDING
WARNING
Discharge of electrostatically charged components in atmospheres containing
solvents!
Explosion hazard from electrostatic sparks.
Clean the pump only with a damp cloth.
WARNING
Heavy paint mist if grounding is insucient!
Danger of poisoning.
Insucient paint application quality.
Ground all device components.
Ground the work pieces to be coated.
27
EDITION 10/2017
C_HE_00014
Grounding scheme (example)
ORDER NUMBER 2351778
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
Ex zone
Work piece
Product tank
B_05086
Floor, static dissipative
Part / workstationCable cross sections
Pump4 mm; AWG 12
Product tank6 mm; AWG 10
Conveyor16 mm; AWG 6
Spray booth16 mm; AWG 6
Spraying stand16 mm; AWG 6
Safe operation of the pump is only guaranteed with a grounding
connection.
Connect all grounding cables using a short and direct route.
Conveyor
Spraying stand
R max < 1 MΩ
Procedure:
1. Screw on grounding cable with eyelet.
2. Clamp the grounding cable clip to a grounding connection on site.
3. Ground the other parts of the system to an on-site grounding connection.
Ex zone
All devices and equipment must be suitable for use in potentially explosive areas.
All product, ushing agent and waste tanks have to be electrically conductive.
All tanks must be grounded.
28
EvoMotion 40-15 S-HE
EDITION 10/2017
6.7 COMMISSIONING
ORDER NUMBER 2351778
EvoMotion 20-30 S-HE
WARNING
Gas mixtures can explode if there is an incompletely filled pump!
Danger to life from ying parts.
Ensure that the pump and suction system are always completely filled with ushing
agent or working medium.
Do not spray the device empty after cleaning.
NOTICE
Impurities in the spraying system!
Spray gun blockage.
Flush the spray gun and paint supply with a suitable ushing agent before
commissioning.
Emergency stop, see Chapter 7.2.
Preparation
Before every start-up, the following points should be observed as laid down in the operating manual:
− Secure spray gun with safety lever.
− Check the permissible pressures.
− Check all connections for leaks.
− Check hoses for damage in accordance with Chapter.
− Fill the separating agent in accordance with Chapter.
Fill the pump with ushing agent
The devices are tested during manufacturing with emulsifying oil, pure oil or solvent.
Possible residues must be ushed out of the circuits with a solvent (ushing agent) before
commissioning.
− Fill the empty device with ushing agent in accordance with
Chapter 8.2.5.
Pressure tightness test
WARNING
Overpressure!
Risk of injury from bursting components.
The operating pressure must not exceed the value shown on the type plate.
− Gradually increase the pressure in pump with the pressure regulator until maximum
pressure is reached. Maintain the pressure for 3 minutes and check all connection
points for leaks.
− Depressurization in accordance with Chapter 7.4.
Verifying a Safe Operational Condition
A skilled person must check to ensure that the device is in a reliable state after it is
installed and commissioned.
This includes:
− Carry out safety checks in accordance with Chapter 8.2.3.
Filling with Working Material
− According to Chapter.
29
EDITION 10/2017
3
1
4
C_HE_00012
ORDER NUMBER 2351778
7 OPERATION
7.1 TRAINING THE OPERATING PERSONNEL
The operating personnel must be qualied to operate the entire system.
The operating sta must be familiar with the potential risks associated with
improper behavior as well as the necessary protective devices and measures.
Before work commences, the operating personnel must receive appropriate system
training.
7.2 EMERGENCY STOP
In the case of unforeseen occurrences:
– Close ball valve (2).
– Open the safety valve (7) until the piston pump is entirely depressurized.
Relieve the product-conveying parts of pressure via the return valve (4).
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
C_HE_00015
2
7
30
EDITION 10/2017
ORDER NUMBER 2351778
7.3 TASKS
System example for the AirCoat procedure
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
9
6
closed
2
open
1
8
3
C_HE_00017
Ensure that:
commissioning was carried out in accordance with Chapter 6.7.
1. Visual check:
personal safety equipment, grounding and all devices ready to use.
2. Secure spray gun and insert nozzle into the spray gun.
3. Close return valve (3).
4. Slowly open the ball valve (2).
5. Set required working pressure on the pressure regulator (1).
6. Optimize spray pattern in accordance with the spray gun's operating manual.
7. Start work process.
31
EDITION 10/2017
3
1
4
C_HE_00012
ORDER NUMBER 2351778
7.4 PRESSURE RELIEF/WORK INTERRUPTION
The pressure must always be relieved when:
− after the spraying tasks are nished,
− before servicing or repairing the spraying system,
− before carrying out cleaning tasks on the spraying system,
− Before moving the spraying system to another location.
− before something must be checked on the spraying system,
− before the nozzle or the lter is removed from the spray gun.
The components for pressure relief on a CE-compliant spraying system include:
− Air cock with pressure relief hole mounted between compressed air source and
pneumatic pump.
− Outlet equipment (return valve) mounted between pump and spray gun.
Pressure relief procedure
1. Close the spray gun.
2.
Close the ball valve (4) (image shown in closed position).
3. Depressurize the spraying system by either removing the spray
gun or opening the return valve (3).
4. Close and secure the spray gun.
5. Open and close the return valve (3) to completely depressurize
the system.
Pressure relief of the air (in case of longer work interruptions)
1. Carry out pressure relief of the product (as mentioned above).
2. Ensure that the ball valve (2) is closed.
3. Pull back the ring on the safety valve (10) and hold it there until
the pressure in the air motor has been equalized.
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
2
B_05360
10
If the spraying system has been used with 2K products:
NOTICE
Hardened product in the spraying system when 2K product is processed!
Destruction of pump and injection system.
Observe the manufacturer's processing rules, particularly in regards to the pot life.
Flush thoroughly before the end of the pot life.
The pot life is decreased by warmth.
32
EDITION 10/2017
ORDER NUMBER 2351778
7.5 BASIC FLUSHING
Regular ushing
Regular ushing, cleaning and maintenance ensures the pump's high pumping and
extraction capacity.
The cleaning and ushing agents used must be compatible with the working
material.
WARNING
Incompatibility of ushing / cleaning agent with the working medium!
Risk of explosion and danger of poisoning by toxic gases.
Examine the compatibility of the ushing and cleaning agents and working media
on the basis of the safety data sheets.
Flushing procedures
1. Visual check: personal safety equipment, grounding and all
devices ready to use.
2. Place empty, grounded metal tank (5) for the return product
under the return tube (4).
3. Open return valve (3).
4. Slowly open the ball valve (2).
5. Adjust the air pressure on the pressure regulator (1) so that
the pump runs smoothly.
6. Feed until the tank (6) is empty.
Flushing via the return valve
7. Fill cleaning agent into the tank (6).
8. Perform steps 4-6.
9. Flush the system until the cleaning agent that ows into the
tank (5) is clean.
10. Close ball valve (2).
11. As soon as there is no pressure remaining in the spraying
system, close the return valve (3).
Flushing via spray gun
12. Point the spray gun (9), without nozzle, into tank (5) and pull
the trigger.
13. Slowly open the ball valve (2).
14. Flush until clean cleaning agent ows from the spray gun.
15. Close ball valve (2).
16. Relieve the pressure from the spraying system
- by opening the return valve (3)
- by pressing the trigger on the spray gun (9).
17. If the spraying system is depressurized, close spray gun (9) or return valve (3).
18. Secure the spray gun.
19. Clean the outside of the spraying system.
20. Dispose of the contents of the tank (5) according to the local regulations.
closed
open
1
9
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
6
2
3
5
4
C_HE_00016
7.6 FILLING WITH WORKING MATERIAL
After basic ushing, the pump can be lled with working material. Proceed according to
Chapter 8.2.5, but use working material instead of ushing agent.
33
EvoMotion 40-15 S-HE
EDITION 10/2017
ORDER NUMBER 2351778
EvoMotion 20-30 S-HE
8 CLEANING AND MAINTENANCE
8.1 CLEANING
8.1.1 CLEANING PERSONNEL
Cleaning work should be undertaken regularly and carefully by qualied and trained
personnel. They should be informed of specic hazards during their training.
The following hazards may arise during cleaning work:
− Health hazard from inhaling solvent vapors.
− Use of unsuitable cleaning tools and aids.
8.1.2 DECOMMISSIONING AND CLEANING
The device should be cleaned for maintenance purposes, etc. Ensure that no remaining
product dries on and sticks to the device.
Procedure
1. Carry out work interruption Chapter 7.4.
2. Carry out the basic ushing Chapter 7.5.
3. Empty system in a controlled manner Chapter 8.2.4.
4. Service spray gun in accordance to its operating instructions.
5. Clean and check the suction system and the suction lter.
6. Clean the outside of the system.
7. Fully assemble the system.
8. Check ll level of the separating agent Chapter 8.2.3.1.
9. Fill the system with ushing agent in accordance with Chapter 8.2.5.
8.1.3 LONGTERM STORAGE
If storing the system for a prolonged period of time, thorough cleaning and corrosion
protection are necessary. Replace the water or solvent in the product pump with a suitable
preserving oil and ll the separating agent cup with separating agent.
Procedure
1. Perform points 1 to 7 in Chapter 8.1.2.
2. Fill with preservative according to Chapter 8.2.5.
3. Empty system in a controlled manner according to Chapter 8.2.4.
34
EvoMotion 40-15 S-HE
EDITION 10/2017
8.2 MAINTENANCE
8.2.1 MAINTENANCE PERSONNEL
Maintenance work should be undertaken regularly and carefully by qualied and trained
personnel. They should be informed of specic hazards during their training. The following
hazards may arise during maintenance work:
− Health hazard from inhaling solvent vapors.
− Use of unsuitable tools and aids.
An authorized person must ensure that the device is checked for being in a reliable state
after maintenance work is completed.
8.2.2 MAINTENANCE INSTRUCTIONS
ORDER NUMBER 2351778
EvoMotion 20-30 S-HE
DANGER
Incorrect maintenance/repair!
Danger to life and equipment damage.
Only a WAGNER service center or a suitably trained person may carry out repairs and
replace parts.
Use only WAGNER original spare parts and accessories.
Only repair and replace parts that are listed in the "Spare parts" chapter and that are
assigned to the unit.
Before all work on the device and in the event of work interruptions:
- Relieve the pressure from the spray gun, high-pressure hoses and all devices.
- Secure the spray gun against actuation.
- Switch o the energy and compressed air supply.
- Disconnect the control unit from the mains.
Observe the operating and service manual for all work.
Prior to Maintenance
− Flush and clean the system. Chapter 8.1.2
− Interrupt the air supply.
After maintenance
− Carry out safety checks in accordance with Chapter 8.2.3.
− Put the system into operation and check for leaks as described in Chapter 6.7.
− Have the system checked for safe condition by an authorized person.
− Function test in accordance with Chapter 11.
35
EvoMotion 40-15 S-HE
EDITION 10/2017
ORDER NUMBER 2351778
8.2.3 SAFETY CHECKS AND MAINTENANCE INTERVALS
Every day
Check grounding: see Chapter 6.6.
Check hoses, tubes and couplings: see Chapter 8.2.3.2
Check the level of separating agent in the separating agent tank and top up, if
necessary, in accordance with Chapter 8.2.3.1.
For each decommissioning, the process according to Chapter 8.1.2 must be followed.
If the pump has to be emptied for maintenance work, proceed according to Chapter
7.5 and Chapter 8.2.4.
Weekly
Check spraying system for damage.
Check that the safety xtures function properly (see Chapter 5.3).
Yearly or as required
In accordance with DGUV regulation 100-500 Chapter 2.29 and 2.36:
– The liquid ejection devices should be checked by an expert (e.g., WAGNER
service technician) for their safe working conditions as required and at least
every 12 months.
– For shut down devices, the examination can be suspended until the next start-
up.
EvoMotion 20-30 S-HE
8.2.3.1 FILLING WITH SEPARATING AGENT
NOTICE
Piston pump dry run!
High wear/damage to the packings.
Paint or solvent can escape if the seals are dry.
Ensure that the separating agent tank is lled with sucient separating agent.
To prevent potential transportation issues, the separating
uid chamber of the pump is not lled at the factory.
Remove the two caps (5), ll up the chamber with separating
agent, as shown in the gure (6), and then replace the caps.
Check the separating uid level weekly by removing one
cap.
Separating agent: order no. 9992504
Inclination angle of the pump
Maximum permissible tilt of the pump for moving,
transporting, etc. after lling separating agent is±30°.
The pump must be vertical during operation.
5
LEVEL
5
C_HE_00006
6
5
5
36
EvoMotion 40-15 S-HE
EDITION 10/2017
8.2.3.2 PRODUCT HOSES, PIPES AND COUPLINGS
The service life of the complete hoses between product pressure generator and application
device is reduced due to environmental inuences even when handled correctly.
Check hoses, pipes, and couplings every day and replace if necessary.
Before every commissioning, check all connections for leaks.
Additionally, the operator must regularly check the complete hoses for wear and
tear as well as for damage at intervals that he/she has set. Records of these checks
must be kept.
Undamaged complete hoses are to be replaced when one of the two following
intervals has been exceeded:
−6 years from the date of the hose crimping (see tting embossing).
−10 years from the date of the hose imprinting.
Fitting embossingMeaning
xxx barPressure
yymmCrimping date (year/month)
XXInternal code
ORDER NUMBER 2351778
EvoMotion 20-30 S-HE
Hose imprintingMeaning
WagnerName / Manufacturer
yymmDate of manufacture (year/month)
xxx bar (xx MPa)
e.g., 270 bar (27 MPa)
XXInternal code
DNxx (e.g., DN10)Nominal diameter
Pressure
37
EDITION 10/2017
8.2.4 EMPTYING PUMP
ORDER NUMBER 2351778
WARNING
Gas mixtures can explode if there is an incompletely filled pump!
Danger to life from ying parts.
Ignition of potentially explosive surrounding atmosphere.
Empty pump slowly and in a controlled manner.
Avoid potentially explosive atmosphere in the surroundings.
If the pumping product becomes heated, switch o all heaters and let the product
cool o.
Carry out basic ushing in accordance with Chapter 7.5.
1. Place an empty, grounded collection tank (5) under
the return tube (4).
2. Close pressure regulator (1) (0MPa; 0bar; 0psi).
Emptying via return line
3. Open return valve (3).
4. Slowly open the ball valve (2).
5. Slowly turn air pressure up on the pressure
regulator (1) and only until the pump is running
normally (approx. 0.05 MPa; 0.5 bar; 7.25 psi).
6. Be ready for the switch from working material to
air. Turn down pressure regulator (1) far enough
that the pump is still running normally (approx.
0–0.05MPa; 0–0.5bar; 0–7.25psi).
7. As soon as working material is no longer owing
from the return tube (4), close the ball valve (2).
8. Close return valve (3).
Empty up to the gun
9. Point the gun, without nozzle, into the tank (5) and
pull the trigger.
10. Slowly open the ball valve (2). Be ready for the
switch from working material to air.
11. As soon as working material is no longer owing,
close ball valve (2).
12. Close and secure gun.
13. Depressurization in accordance with Chapter 7.4.
14. Dispose of the contents of the tank (5) according to
the local regulations.
2
1
9
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
6
3
5
4
C_HE_00016
38
EDITION 10/2017
8.2.5 FILLING THE EMPTY PUMP
ORDER NUMBER 2351778
WARNING
Gas mixtures can explode if there is an incompletely filled pump!
Danger to life from ying parts.
Ignition of potentially explosive surrounding atmosphere.
Fill the device slowly and in a controlled manner.
Avoid potentially explosive atmosphere in the surroundings.
1. Visual check: personal safety equipment,
grounding and all devices ready to use.
2. Place an empty, grounded collection tank (5) under
the return tube (4).
3. Place working material into the tank (6).
4. Close pressure regulator (1) (0MPa; 0bar; 0psi).
5. Open return valve (3).
6. Slowly open the ball valve (2).
7. Slowly turn the air pressure up on the pressure
regulator (1) and only until the pump is running
normally (approx. 0–0.05MPa; 0–0.5 bar; 0–7.25
psi).
Be ready to switch from air to working material and
prevent back spray.
8. Close ball valve (2) as soon as pure working
material starts coming from the return tube (4).
9. Close return valve (3).
10. Point the spray gun (9), without nozzle, into tank
(5) and pull the trigger.
11. Slowly open the ball valve (2). Be ready to switch
from air to working material and prevent back
spray.
12. As soon as pure working material without air
bubbles is owing, close the ball valve (2).
13. Close and secure the spray gun.
14. Depressurization in accordance with Chapter 7.4.
15. Dispose of the contents of the tank (5) according to
the local regulations.
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
6
2
1
9
3
5
4
C_HE_00016
39
EvoMotion 40-15 S-HE
EDITION 10/2017
ORDER NUMBER 2351778
EvoMotion 20-30 S-HE
9 TROUBLESHOOTING AND RECTIFICATION
ProblemCauseRemedy
The pump does not
work.
Poor spray pattern.See the gun instructions.
Irregular pump
operation; spray jet
collapses (pulsation).
Pump is running
uniformly, but does
not suck in any
working material.
Pump is working with
a closed spray gun.
Air motor is iced up.There is a lot of condensation water
If none of the causes of malfunction mentioned are present, the defect can be remedied
by a WAGNER Service Center.
Air motor does not work or stops.Open and close ball valve on the pressure
regulator unit or briey disconnect
compressed air supply.
No pressure indication on the
pressure gauge (air pressure
regulator defective).
Spray nozzle is clogged.Clean the nozzle according to the
Insucient compressed air supply.Check compressed air supply.
Filter insert in spray gun is clogged.Clean the parts and use a suitable working
The uid section or high-pressure
hose is blocked (e.g., two-component
product hardened).
Occasionally, the pump stops at the
reversal point.
Viscosity is too high.Thin spraying product.
Spraying pressure is too low.Increase incoming air pressure.
Valves are clogged.Clean pump. If necessary, leave it to soak in
Foreign body in suction valve.Dismantle suction valve housing, clean and
Diameter of compressed air line too
small.
Valves, packings, or pistons are worn
out.
Pressure regulator lter is clogged.Check and clean it if necessary.
The suction system's union nut is
loose; the pump is taking in air.
Suction lter is clogged.Clean lter.
Ball in suction or piston valve is stuck. Clean balls and valve seats.
Packings, valves or pistons are worn
out.
in the air supply.
Disconnect compressed air supply briey or
repair or replace pressure regulator.
instructions.
material.
Dismount and clean uid section, replace
high-pressure hose.
Press the starter on the reverse valve and
restart the pump.
Clean the slide on the reversing valve
carefully and, if necessary, lubricate it with a
light layer of oil.
Use a smaller nozzle.
cleaning agent.
check valve seat.
Assemble a larger supply line.
Technical data, Chapter 5.5.3.
Replace the parts.
Tighten union nut.
Replace the parts.
Install a water separator.
40
EvoMotion 40-15 S-HE
EDITION 10/2017
ORDER NUMBER 2351778
EvoMotion 20-30 S-HE
10 REPAIRS
10.1 REPAIR PERSONNEL
Repair work must be carried out carefully and by qualied and trained personnel. They
should be informed of specic hazards during their training.
The following hazards may arise during repair work:
− Health hazard from inhaling solvent vapors.
− Use of unsuitable tools and aids.
A skilled person must check to ensure that the device is in a reliable state after it is repaired.
Carry out function test in accordance with Chapter 11.
10.2 REPAIR NOTES
DANGER
Incorrect maintenance/repair!
Danger to life and equipment damage.
Only a WAGNER service center or a suitably trained person may carry out repairs and
replace parts.
Use only WAGNER original spare parts and accessories.
Only repair and replace parts that are listed in the "Spare parts" chapter and that are
assigned to the unit.
Before all work on the device and in the event of work interruptions:
- Relieve the pressure from the spray gun, high-pressure hoses and all devices.
- Secure the spray gun against actuation.
- Switch o the energy and compressed air supply.
- Disconnect the control unit from the mains.
Observe the operating and service manual for all work.
Before Repair Work
− Flush and clean the system. Chapter 8.1.2
− Interrupt the air supply.
After Repair Work
− Carry out safety checks in accordance with Chapter 8.2.3.
− Put the system into operation and check for leaks as described in Chapter 6.7.
− Have the system checked for safe condition by an authorized person.
− Function test in accordance with Chapter 11.
10.3 TOOLS
The following tools are required for disassembling and assembling the devices (if possible,
always bring entire tool sets with you):
Incompatibility of cleaning agent and working medium!
Risk of explosion and danger of poisoning by toxic gases.
Examine the compatibility of the cleaning agents and working media on the basis
of the safety data sheets.
Please note:
Thoroughly clean all reusable parts with a suitable cleaning agent.
All dismantled parts have to be clean and dry after cleaning. Care should be taken
that these parts remain free of solvents, grease or sweat from the hands (salt water).
Perform cleaning and mounting tasks wearing gloves.
10.5 ASSEMBLY OF THE DEVICE
In Chapter 14 the order numbers for device spare parts can be found, as well as for wearing
parts such as seals.
Defective parts, O-rings and seal sets must always be replaced.
Use greases and glues in accordance with Chapter 14.
Observe torque specications in accordance with Chapter 14.
Assembly aids:
Order no.QuantityDesignationSmaller tanks
99928311 pc ≙ 50 mlLoctite 542
99981571 pc ≙ 18 mlLoctite 480
99988081 pc 18 kg !Mobilux EP 2 grease400 g tube ≙ Order No. 2355418
32015871 pc ≙ 50 mlLoctite
99926091 pc ≙ 100 gAnti-seize paste
Brand notice:
The brands specied in this document are property of the respective owners. Loctite , for example, is a
registered brand of Henkel.
42
EvoMotion 40-15 S-HE
EDITION 10/2017
ORDER NUMBER 2351778
EvoMotion 20-30 S-HE
11 FUNCTION TEST AFTER REPAIR WORK
After all repairs, the device must be checked for safe condition before recommissioning.
The necessary scope of inspection and testing depends on the repair carried out and must
be documented by the repair personnel.
ActivityMeans
1.1 Filling with separating agent
See Chapter 8.2.3.1.
1.2 EX-relevant inspections
− Check grounding connection between ground connection of the pump and
the frame/trolley and between the individual components of the frame/
trolley: < 1M
− Check conductivity between piston and grounding connection: < 1M
These inspections are - relevant!
Ohmmeter
(measurement voltage
500...1000 VDC)
1.3 Testing for leaks
− Connect the air motor to the air supply 7 bar. To perform a leak test on the
device, the product pressure with the ushing agent is slowly increased
in increments until the maximum pressure indicated on the type plate is
reached. Close pump outlet. In each position (forward stroke and reverse
stroke), let sit for 0.5-1 minutes and listen for audible blowing o. When the
air supply is turned o, a drop in pressure must be watched for.
Check seal of following modules:
− uid section
− mounted ttings and regulators
1.4 General inspections
− Check tightening torque of various screws. See Chapter 14.
− Check all ttings.
− Empty device in a controlled manner (Chapter 8.2.4) and depressurize
(Chapter 7.4).
− Check function of frame or transport trolley.
Air motor:
Test medium
compressed air
Leak spray
Fluid section:
Test medium: suitable
ushing agent
Torque wrench
Visual check
12 DISPOSAL
When the equipment must be scrapped, please dierentiate the disposal of the waste
materials.
Consumable products (lacquers, adhesives, ushing and cleaning agents and solvents)
must be disposed of in accordance with all legal requirements and provisions.
43
EDITION 10/2017
B_05087
2
3
4
1
6
5
7
13 ACCESSORIES
ORDER NUMBER 2351778
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
40-1520-30
DesignationOrder no.Order no.
1U6S40015HEBU6S20030HEBPump EM 40-15S HE, complete
23402655 lt. tank (included in the device)
33404295 lt. tank cover (included in the device)
423447412 lt. tank (optional)
52334472Ball valve R1/4"-G1/4"-PN350-CS
62329046Return hose DN6-PN310-G1/4"-PA
79992831Loctite 542
44
EvoMotion 40-15 S-HE
EDITION 10/2017
ORDER NUMBER 2351778
EvoMotion 20-30 S-HE
14 SPARE PARTS
14.1 HOW CAN SPARE PARTS BE ORDERED?
Always supply the following information to ensure delivery of the right spare part:
Order number, designation and quantity
The quantity need not be the same as the number given in the quantity column "" on the list.
This number merely indicates how many of the respective parts are used in each component.
The following information is also required to ensure smooth processing of your order:
− billing address
− delivery address
− name of the person to be contacted in the event of any queries
− type of delivery (normal mail, express delivery, air freight, courier etc.)
Identication in spare parts lists
Explanation of column " " (labeling) in the following spare parts lists:
Wearing parts/ Wearing parts are not included in the warranty terms.
Included in service set
Notice
These parts are not covered by warranty terms.
Not part of standard equipment, available, however, as additional extra.
Explanation of order no. column
-- Item not available as spare part.
/ Position does not exist.
DANGER
Incorrect maintenance/repair!
Danger to life and equipment damage.
Only a WAGNER service center or a suitably trained person may carry out repairs and
replace parts.
Use only WAGNER original spare parts and accessories.
Only repair and replace parts that are listed in the "Spare parts" chapter and that are
assigned to the unit.
Before all work on the device and in the event of work interruptions:
- Relieve the pressure from the spray gun, high-pressure hoses and all devices.
- Secure the spray gun against actuation.
- Switch o the energy and compressed air supply.
- Disconnect the control unit from the mains.
Observe the operating and service manual for all work.
45
EDITION 10/2017
B_05363
ORDER NUMBER 2351778
14.2 OVERVIEW OF PUMP COMPONENTS
10
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
15Nm; 11.0 lbft
15Nm; 11.0 lbft
2
5
11
9
7
4
2
8
6
3
1
40-1520-30
K
DesignationOrder no.Order no.
11U3B08018060Air motor M80 EM
22U2B015AI03U2B030AI02Fluid section
31A359.71CA359.71CAMotor pump spacer
44K307.62BH1166.62Spacer
51G7039.05Rod motor protection
6
1L118.06AO-ring EPDM
71E0092.62APump mounting plate
84H124.62H092.62Tie rod D10x231
989920106K506.62Washer, A10.5
1043136398K129.62Socket screw M10x16
111M294.00M339.00Fast tting D 1/8x8
= Wearing part
= Included in the uid section service set
46
EDITION 10/2017
14.3 OVERVIEW OF SPRAYPACK
ORDER NUMBER 2351778
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
3
5
2
B_05362
6
4
1
40-1520-30
DesignationOrder no.Order no.
1123506032365818Spraypack with GM 4700 AC
21U6S40015HEBU6S20030HEBSpraypack (spare parts, see Chapter 14.3.1)
312313585GM 4700AC
412313497Air cap HV plus
512309706AC hose DN4-PN270-1/4"NPS 7.5m
61379413Nozzle ACF3000 13/40
47
EDITION 10/2017
ORDER NUMBER 2351778
14.3.1 SPRAYPACK SPARE PARTS LIST
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
2
32
28
20Nm; 14.7 lbft
4
14
5
11
1
8
10
9
15
6
7
24
13
3
29
33
20
16
18
33
19
33
12
23
21
22
30
25
33
27
31
17
26
C_HE_00001
48
EvoMotion 40-15 S-HE
EDITION 10/2017
11U1S40015HEAU1S20030HEAPump EM 40-15S HE
2123445055 lt. tank
31T6196.00AFrame, complete
41B0558.03Nipple
51S437.07Hose D.8 x 600
62H509.07Silencer
72M213.04Fitting 1/4"
81P484.00C1P484.00C0Safety valve 1/4"
91M218.04Fitting 1/4"
Notice In this unit, the motor is
mounted in upside-down position.
2
3
4
5
6
7
8
9
13
14
13
3
29
4.5 Nm; 3.3 lbft
29
27
20 Nm; 14.7 lbft
29
B_03431
17
15
22
16
24
19
27
25
23
18
12
20
21
20
50
EvoMotion 40-15 S-HE
EDITION 10/2017
Order no.Designation
11U3B08018060Air motor EM M80
21F132.91CMotor ange, upper, M50 EM
32L108.06O-ring
412369375Cylinder motor
513055157Hexagon nut with clamp
619920106Washer
72G903.06Damper
81L413.06Seal DE 80
91A164.01Motor piston
101L802.08Sliding ring
111L110.06O-ring
121D404.12Piston rod, M80 EM
132L109.06O-ring
141A408.12Air tube, M80 EM
151T616.00CMotor ange, complete M80 EM, at bottom
161P498.00KNEReversing valve ISO N/1 (for spare parts list, seeChapter14.4.1)
171367258Grounding, complete
181L403.06Rod seal
191T703.00Sensor below, M80
202K606.02Lock washer for shaft
211A160.01AWasher
221369290Pilot valve
231M294.00Quick tting D 1/8X8
242H505.07Silencer
251M294.00Quick tting D 1/8X8
2719992831Loctite 542
2849907241Hexagon socket cylinder head screw
2919998808Mobilux grease EP2
3019998157Loctite 480
1T910.00Service set EM air motor M80
= Wearing part
= Included in service set.
= Not part of the standard equipment but available as an accessory
ORDER NUMBER 2351778
EvoMotion 20-30 S-HE
51
EDITION 10/2017
14.4.1 REVERSING VALVE
1
ORDER NUMBER 2351778
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
4
2
B_03139
3
Order no.Designation
11P498.00Reversing valve
269971123O-ring
31P521.00Reversing valve seal
42P520.00Damper
91K803.03Ball
101B0553.03ASuction spring guide
111H203.03Spring
121T9038.00EPacking
131A410.03Thrust bearing/interior part
141A411.03Thrust bearing/exterior part
153K126.62Socket screw M5x70
161L170.06O-ring EPDM
171B0554.62Stop ring
181A169.03Rod valve body
191K801.03Ball
201H288.03Contact spring
211B0552.03Delivery spring guide
221H204.03Spring
231T9037.00HEPacking
241A172.03Thrust bearing/exterior part
251A171.03Thrust bearing/interior part
261B0557.03Rod seal washer
271L487.08Rod seal
281B0556.03Flange
291T6158.00Connector
3019992609Anti-seize paste
3119992831Loctite 542
1T9039.00HEService set
= Wearing part
= Included in service set.
= Not part of the standard equipment but available as an accessory
ORDER NUMBER 2351778
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
55
EDITION 10/2017
ORDER NUMBER 2351778
14.6 FLUID SECTION EVOMOTION 2030
30Nm; 22.1 lbft
5
1
6
9
8
10
15
18
19
20
21
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
15Nm; 11 lbft
30
4
13
16
11
22
17
7
2
12
6
14
23
24
25
26
27
28
29
3
B_05361
56
EDITION 10/2017
Order no.Designation
11B0390.03APump foot
21B0392.03Cylinder 30
31B0391.03Tube 30
41D120.53DPiston SSt 30
51B0389.03Valve screw
62L170.06O-ring EPDM
71B0387.62Pump ange
81H298.03Valve spring
91K803.03Ball
101B0687.03Suction spring guide
111H222.03Spring
121T941.00GPacking
131K640.02O-ring
141A114.03Support ring plate
153K1063.62Hexagon socket cylinder head screw
161B0099.03Ring
1719992609Anti-seize paste
181A155.03Valve screw
191K802.03Ball
201H256.03Spring
211B0688.03Delivery spring guide
221H203.03Spring
231T920.00DPacking
241L112.06O-ring
251B0689.03Washer
261L114.06O-ring
271L458.08Rod seal
281B0690.62Flange
291T6158.00Connector
3019992831Loctite® 542
1T940.00HEService set
= Wearing part
= Included in service set.
= Not part of the standard equipment but available as an accessory
13756Filter disk, mesh 0.4 mm; 0.02 inch
137607Filter disk, mesh 0.8 mm; 0.03 inch
59
EDITION 10/2017
14.9 2 LT. TANK
9
ORDER NUMBER 2351778
7
4
5
3
EvoMotion 40-15 S-HE
EvoMotion 20-30 S-HE
2
8
6
B_05088
1
Order no.Designation
112320844Union nut with bayonet
212321426Low-pressure mini ball valve, G1/2
3123412772 lt. tank
412341532Cover
522321676Sieve insert SPA easy line
612320888Cone connector preassembled
719990623Protection plug
812320922Sealing sleeve
912347181Assembly manual
= Wearing part
60
EvoMotion 40-15 S-HE
EDITION 10/2017
ORDER NUMBER 2351778
EvoMotion 20-30 S-HE
15 EU DECLARATION OF CONFORMITY
We hereby declare that the supplied version of diaphragm pumps and spray packs:
40-15S HE
20-30S HE
complies with the following guidelines:
2006/42/EC
2014/34/EU (ATEX Directive)
Applied standards, in particular:
DIN EN ISO 12100:2010EN 12621: 2006+A1: 2010
EN809: 1998+A1:2009+AC:2010EN 1127-1:2011
EN ISO 4413:2010EN ISO 80079-36:2016
EN ISO 4414:2010EN ISO 80079-37:2016
EN ISO 13732-1:2008EN ISO/IEC 80079-34:2011
EN14462:2015
Applied national technical standards and specications, in particular:
DGUV regulation 100-500 Chapter 2.29 and
Chapter 2.36
Identication:
EU Declaration of Conformity
The EU Declaration of Conformity is enclosed with this product. If needed, further copies
can be ordered through your WAGNER dealer by specifying the product name and serial
number.
Order number:2312813
61
62
C
E
R
T
I
F
I
E
D
Order no.2351778
Edition10/2017
ts-liquid@wagner-group.com
Document No. 11171186
Version B
wagner_it_va@wagner-group.com
www.wagner-group.com
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