9
Translation of the Original
Operating and Assembly
Manual
PXM
Powder Center
Version 08 / 2015
P_02519P_0251
VERSION 08/2015 ORDER NUMBER DOC2350372
OPERATING AND ASSEMBLY MANUAL
Table of Contents
1 ABOUT THESE INSTRUCTIONS 7
1.1 Preface 7
1.2 Warnings, Notices, and Symbols in this Operating Manual 7
1.3 Languages 8
1.4 Abbreviations 8
1.5 Terminology for the Purpose of this Manual 9
2 CORRECT USE 10
2.1 Device Type 10
2.2 Type of Use 10
2.3 Use in Potentially Explosive Areas 10
2.4 Safety Parameters 10
2.5 Processible Working Materials 11
2.6 Reasonably Foreseeable Misuse 11
2.7 Residual Risks 11
PXM
3 IDENTIFICATION 12
3.1 Explosion Protection Identi cation 12
3.2 Permissible Device Combinations 12
3.3 Type Plate 12
3.4 Note on the Ex-Zone Classi cation by the Operator 13
4 GENERAL SAFETY INSTRUCTIONS 14
4.1 Safety Instructions for the Operator 14
4.1.1 Electrical Devices and Equipment 14
4.1.2 Personnel Quali cations 14
4.1.3 Safe Work Environment 14
4.2 Safety Instructions for Sta 15
4.2.1 Safe Handling of WAGNER Powder Spray Devices 15
4.2.2 Grounding the Device 15
4.2.3 Product Hoses 15
4.2.4 Cleaning 16
4.2.5 Handling Powder Lacquers 16
5 DESCRIPTION 17
5.1 Components 17
5.1.1 Version with Integrated Filter 18
5.1.2 Version for Final Filter 19
5.1.2 Version with Ultrasonic Sieve 20
5.2 Mode of Operation 21
5.3 Protective and Monitoring Equipment 21
5.4 Scope of Delivery 22
5.4.1 Design Variants of the PXM Powder Center 22
5.4.2 Type with Ultrasonic Screening Unit 23
5.4.3 Installation Dimensions for Ultrasonic Screening Unit 23
5.5 Technical Data 24
5.6 Controls 25
5.7 Screen Layout of the Touch Screen 26
5.8 Explanation of the Screen Page Numbers 27
5.9 Inputs on the Touch Panel 28
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5.10 Displays on the Warning Lamp 28
5.11 User Rights 29
6 ASSEMBLY AND COMMISSIONING 30
6.1 Training the Assembly Sta 30
6.2 Storage Conditions 30
6.3 Installation Conditions 30
6.4 Transportation 31
6.5 Assembly and Installation 32
6.6 Grounding 37
6.7 Safety Checks 37
6.8 Commissioning 38
6.9 Standard Settings 39
6.9.1 Machine Parameters Operation 39
6.9.2 Machine Parameter Cleaning 40
6.9.3 CAN Addresses for MCM System 41
6.9.4 EPG S2 Settings 42
6.10 Function Test 44
PXM
7 OPERATION 46
7.1 Training the Operating Sta 46
7.2 Safety Instructions 46
7.3 Touch Screen Operation Standard Equipment 47
7.3.1 Equipment with Final Filter 47
7.3.2 Equipment with Integrated Exhaust System 48
7.4 Set Language 49
7.5 Logging a User On/O 50
7.6 Starting/Stopping Coating 51
7.6.1 Paint Change Components 52
7.6.2 Cleaning Positions Powder Hoses 53
7.7 Con guring the Powder Center 54
7.7.1 Settings 55
7.7.2 Machine Parameters Operation 56
7.7.3 Machine Parameter Cleaning 62
7.7.4 Machine Parameters Diagnosis 64
7.7.5 System 66
8 CLEANING AND MAINTENANCE 69
8.1 Cleaning 69
8.1.1 Cleaning Sta 69
8.1.2 Safety Instructions 69
8.2 Paint Change 70
8.2.1 Paint Change Components 70
8.2.2 Cleaning Positions Powder Hoses 71
8.2.3 Cleaning Functions 72
8.2.4 Cleaning Parameters 72
8.2.5 Start Cleaning (Example: Pro Tech M) 73
8.2.6 Cleaning/Paint Change on the PXM with Ultrasonic Sieve 82
8.3 Maintenance 85
8.3.1 Maintenance Sta 85
8.3.2 Safety Instructions 85
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8.3.3 Maintenance Procedures 86
8.3.4 Safety Checks 87
8.3.4.1 Grounding Check 87
9 TROUBLESHOOTING AND RECTIFICATION 88
9.1 Fault Messages 88
9.2 Types of Fault Messages 89
9.3 Current 89
9.4 History 90
10 REPAIR 93
10.1 Repair Personnel 93
10.2 Safety Instructions 93
11 FUNCTION TEST AFTER THE REPAIR 95
12 INSPECTIONS IN ACCORDANCE WITH DIN EN 50177: 2010 96
PXM
13 DISASSEMBLY AND DISPOSAL 99
14 ACCESSORIES 100
15 SPARE PARTS 103
15.1 How Can Spare Parts Be Ordered? 103
15.2 Workstation 22 Injectors 104
15.3 Workstation 20 Injectors with Fluidization 106
15.3 Workstation 34 Injectors 108
15.4 Cylinder Workstation (22 Injectors) 110
15.5 Cylinder Workstation (34 Injectors) 111
15.6 Scraper Assembly Intake Tubes 112
15.7 Cleaning System Tank Version (22 Injectors) 114
15.8 Cleaning System Box Version (22 Injectors) 116
15.9 Vibration Table 118
15.10 Feed lance 120
15.11 Vibrating Table Fresh Powder 122
15.12 Compressed Air Tank for 22 Injectors (1 Outlet) 123
15.13 Compressed air tank for 22 injectors 124
15.14 Compressed Air Tank for 34 Injectors 125
15.15 Pressure Regulator, Complete 126
15.12 Powder Tank, Fluidized (22 Injectors) 127
15.13 Final Filter Adapter 128
15.14 Exhaust System Throttle Valve 130
15.15 Exhaust system throttle valve (version with US sieve) 132
15.16 Housing 134
15.17 Control Unit Cabinet (1 IP 5000) 136
15.18 Control Unit Cabinet (2 IP 5000) 138
15.19 Control Unit Cabinet (18 EPG) 140
15.20 Control Unit Cabinet Control Panel 142
15.21 LED Lamp 1500 143
15.22 LED Lamp 700 144
15.23 Final Filter 145
15.24 PI-F1 Powder Injector 147
15.25 PI-P1 Powder Injector 148
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15.26 HiCoat-ED Pump P 149
15.27 HiCoat-ED Pump F 150
15.28 Fresh Powder Feed Unit 151
15.29 Ultrasonic Screening Unit 152
15.30 Level Sensor 153
16 WARRANTY DECLARATION AND DECLARATION OF INCORPORATION 154
16.1 Important Notes Regarding Product Liability 154
16.2 Warranty Claim 154
16.3 Declaration of Incorporation (Statement of Conformity) 155
17 ELECTRICAL CONNECTION PLANS 158
PXM
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1 ABOUT THESE INSTRUCTIONS
1.1 PREFACE
The operating manual contains information about safely operating, maintaining, cleaning
and repairing the device.
The operating manual is part of the device and must be available to the operating and
service personnel.
The device may only be operated by trained personnel and in compliance with this
operating manual.
Operating and service personnel should be instructed according to the safety instructions.
This equipment can be dangerous if it is not operated according to the instructions in this
operating manual.
PXM
1.2 WARNINGS, NOTICES, AND SYMBOLS IN THIS OPERATING MANUAL
Warning instructions in this operating manual highlight particular dangers to users and to
the device and state measures for avoiding the hazard. These warning instructions fall into
the following categories:
Danger - immediate risk of danger.
Non-observance will result in death or serious injury.
Warning - possible imminent danger.
Non-observance may result in death or serious injury.
Caution - a possibly hazardous situation.
Non-observance may result in minor injury.
DANGER
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the danger and its consequences.
WARNING
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the danger and its consequences.
CAUTION
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the danger and its consequences.
Notice - a possibly hazardous situation.
Non-observance may result in damage to property.
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions. The signal word
indicates the hazard level.
The measures for preventing the danger and its consequences.
NOTICE
Note - provides information about particular characteristics and how to proceed.
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1.3 LANGUAGES
The operating manual is available in the following languages:
Language: Order No. Language: Order No.
German 2350371 English 2350372
French 2361466 Italian 2361468
Spanish 2361471 Russian 2361472
Chinese 2361473
1.4 ABBREVIATIONS
Number of pieces
Position
Marking in the spare parts lists
Order No. Order number
Spare part
FP Fresh powder
RP Reclaimed powder
Version with integrated suction
Version with nal lter
PXM
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1.5 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL
Cleaning Manual cleaning of devices and device parts with cleaning agent
Flushing Internal ushing with compressed air of parts carrying paint
Sta quali cations
Trained person Is instructed in the tasks assigned to him/her, the potential risks
associated with improper behavior as well as the necessary
protective devices and measures.
Electrically trained
person
Electrician Can assess the work assigned to him/her and detect possible
Skilled person A person, who, based on his/her technical training, experience
In accordance with
TRBS 1203 (2010)
Is instructed by an electrician about the tasks assigned to him/her,
the potential risks associated with improper behavior as well as
the necessary protective devices and measures.
hazards based on his/her technical training, knowledge and
experience in relevant provisions.
and recent vocational experience, has su cient technical
knowledge in the areas of explosion protection, protection
from pressure hazards and electric hazards (if applicable) and
is familiar with the relevant and generally accepted rules of
technology so that he/she can inspect and assess the status of
devices and coating systems based on workplace safety.
PXM
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2 CORRECT USE
2.1 DEVICE TYPE
Powder center for feeding uidized powder lacquers
2.2 TYPE OF USE
The PXM powder center is used to feed uidized powder lacquers from a powder tank
(including original tank) to several guns at the same time.
PXM
2.3 USE IN POTENTIALLY EXPLOSIVE AREAS
The PXM powder center is intended for construction outside of the dust Ex-zone (Zone 22).
2.4 SAFETY PARAMETERS
WAGNER accepts no liability for any damage arising from incorrect use.
Use the device only to work with the products recommended by WAGNER.
Operate only the device as a whole.
Do not deactivate safety xtures.
Use only WAGNER original spare parts and accessories.
The device may only be operated under the following conditions:
The operating personnel must be trained on the basis of this operating manual.
The safety regulations listed in this operating manual must be observed.
The operating, maintenance and repair information in this operating manual must be
observed.
The statutory requirements and accident prevention regulation standards in the country
of use must be observed.
The powder center may only be used if all parameters are set and all measurements/safety
checks are carried out correctly.
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2.5 PROCESSIBLE WORKING MATERIALS
Electrostatically charged powder types
Metallic powder
2.6 REASONABLY FORESEEABLE MISUSE
Use of damp powder lacquer
Working with liquid coating products
Use of defective components and accessories
Use for foodstu s
PXM
2.7 RESIDUAL RISKS
Residual risks are risks which cannot be ruled out even in the event of correct use.
If necessary, warning and prohibition signs at the relevant points of risk indicate residual
risks.
Residual risk Source Consequences Speci c measures Lifecycle phase
Skin contact with
powder lacquers
and cleaning agents
Powder lacquer
in air outside the
de ned working
area
Noise Exhaust system Hearing damage Wear ear protection Operation
Handling powder
lacquers and
cleaning agents
Lacquering outside
the de ned working
area
Blowing-out system Cleaning
Skin irritations, Wear protective
clothing
allergies Observe safety data
sheets
Inhalation of
substances
hazardous to health
Observe work and
operation instructions
Operation,
maintenance,
disassembly
Operation,
maintenance
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3 IDENTIFICATION
3.1 EXPLOSION PROTECTION IDENTIFICATION
The PXM powder center is intended for construction outside of the dust Ex-zone (Zone 22).
3.2 PERMISSIBLE DEVICE COMBINATIONS
The following components may be used in the PXM powder center:
PI-F1 injector
Hi-Coat ED injector
Ultrasonic screening device (version for PXM with replaceable lter)
IP 5000 powder pump
EPG S2 control unit
EPG-Sprint X control unit
MCC controller
MCS 1 controller
CPD 1
PXM
3.3 TYPE PLATE
Powder center Control cabinet
P_02628
P_02627
Note:
The type plate may only be attached with the CE mark if the complete installation
(powder center, controller, add-on parts, etc.) complies with the provisions of the
EC directives.
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3.4 NOTE ON THE EXZONE CLASSIFICATION BY THE OPERATOR
Decreased intrinsic emission is used by the PXM powder center to create a reduced zone
extension as compared to classi cation and presentation as per EN 12981 (version 2010/06)*
and BGI 764 (version 2009/10, as per 2014/02)*.
The permanent openings are facilitated. It is ensured by design and construction.
Therefore, operation is permitted only upon compliance with all the following requirements:
– The minimum air extraction rate corresponds to the operating manual and is ensured
– The powder center can only be operated when technical ventilation equipment is
active (interlock with exhaust air)
– The open box is not uidized, the uidized box is only operated with "cover for box"
– The uidized tank is closed with "cover for uidized tank"
– The powder hoses and connections are airtight
– Necessary cleaning times are kept short
– The notes in the operating manual on safe operation are being observed.
PXM
Compliance with all the requirements and measures results in no relevant powder
discharge. The zone extension caused by the powder center can be seen in the following
images:
P_02590
Zone 20 in the tank and in the sieve chamber of the ultrasonic sieve
Zone 22 within the powder center
No zone caused by the powder center
* The EU standard and BG information are being revised. The exemptions shall be taken
into account in future versions.
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4 GENERAL SAFETY INSTRUCTIONS
4.1 SAFETY INSTRUCTIONS FOR THE OPERATOR
Keep this operating manual on hand near the device at all times.
Always follow local regulations concerning occupational safety and accident prevention.
4.1.1 ELECTRICAL DEVICES AND EQUIPMENT
To be provided in accordance with the local safety requirements with regard to the
operating mode and ambient in uences.
May only be maintained by skilled electricians.
Must be operated in accordance with the safety regulations and electrotechnical
regulations.
Must be repaired immediately in the event of problems.
Must be decommissioned if they pose a hazard.
Must be de-energized before work is commenced on active parts.
Secure the device against being switched back on without authorization. Inform sta
about planned work.
Observe electrical safety regulations.
PXM
4.1.2 PERSONNEL QUALIFICATIONS
Ensure that the device is only operated, maintained and repaired by trained persons.
4.1.3 SAFE WORK ENVIRONMENT
The oor in the working area must be electrostatically conductive (measurements
according to EN 1081).
Make sure that all persons within the working area are wearing electrostatic-conductive
shoes.
Ensure that gloves worn are made of conductive material.
The powder release must be electrically interlocked with the powder spray system's
exhaust air equipment.
Excess coating product (overspray) must be collected up safely.
Ensure that there are no ignition sources such as naked ames, sparks, glowing wires,
or hot surfaces in the vicinity. Do not smoke.
Maintain su cient quantities of suitable re extinguishers and ensure that they are
serviceable.
The operating company must ensure that an average concentration of powder lacquer
in the air does not exceed 50% of the lower explosion limit (LEL = max. permitted
concentration of powder to air). If no reliable LEL value is available, the average
concentration must not exceed 10 g/m³.
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4.2 SAFETY INSTRUCTIONS FOR STAFF
Always follow the information in this manual, particularly the general safety instructions
and the warning instructions.
Always follow local regulations concerning occupational safety and accident
prevention.
Under no circumstances may people with pacemakers enter the area where the
high-voltage eld between the spray gun and the work piece to be coated builds up!
4.2.1 SAFE HANDLING OF WAGNER POWDER SPRAY DEVICES
Do not point spray guns at people.
Before all work on the device, in the event of work interruptions and functional faults:
- Switch o the energy/compressed air supply.
- Secure the spray gun against actuation.
- Relieve pressure on spray gun and device.
- In case of functional faults: Identify and correct the problem, proceed as described
in the "Fault Recti cation" chapter.
PXM
4.2.2 GROUNDING THE DEVICE
The electrostatic charge may, in certain cases, give rise to electrostatic charges on the
device. This may result in the formation of sparks or ames when discharging.
Ensure that the device is grounded before each coating process.
Ground the work pieces to be coated.
Make sure that all persons inside the working area are grounded, e.g., that they are
wearing electrostatically conductive shoes.
The functionality of grounding cables must be checked regularly (see EN 60204).
4.2.3 PRODUCT HOSES
Only use an original WAGNER powder hose.
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4.2.4 CLEANING
Before starting cleaning or any other manual work, the high-voltage in the spray area
must be shut down and locked to prevent it from being switched back on.
Lock the compressed air supply and decompress the device.
Secure the device against being switched back on without authorization.
Use only electrically conducting and grounded tanks for cleaning uids.
Preference should be given to non- ammable cleaning uids.
Flammable cleaning liquids may only be used if, after switching o the high-voltage,
all high-voltage conducting parts are discharged to a discharge energy of less than
0.24 mJ before they can be accessed.
Most ammable solvents have an ignition energy of around 0.24 mJ or 60 nC.
The cleaning agent's ash point must be at least 15 K above the ambient temperature.
Only mobile industrial vacuum cleaners of design 1 (see EN 60335-2) may be used to
remove dust deposits.
PXM
4.2.5 HANDLING POWDER LACQUERS
When preparing or processing the powder and cleaning the device, take note of the
processing regulations laid down by the manufacturer of the powder lacquers being
used.
Take note of the manufacturer’s instructions and the relevant environmental protection
regulations when disposing of powder lacquers.
Implement the prescribed safety measures, in particular the wearing of safety glasses
and safety clothing as well as the use of protective hand cream.
Use a mask or breathing apparatus if necessary.
To ensure su cient protection of health and the environment, only operate the device
in a powder booth or on a spray wall with activated ventilation (exhaust air).
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5 DESCRIPTION
5.1 COMPONENTS
PXM
2
1
P_02520
6789
1 Rack for EPG control units
2 Warning lamp with built-in alarm horn
3 Control cabinet with operating elements
4 Reciprocator with powder injectors and intake systems
5 Level sensor
6 Holder for box or container
7 Cleaning station for reclaimed powder; park station for loss mode of operation
8 Fresh powder supply
9 Cleaning position for fresh powder lance
3
4
5
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5.1.1 VERSION WITH INTEGRATED FILTER
10
PXM
11
P_02521
14
10 Filter suction
11 Fresh powder pump
12 Pressure switch for monitoring the mains pressure
13 Adapter for lter suction
Alternatively: Adapter to connect to the nal lter
14 Powder catch basin
13
12
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5.1.2 VERSION FOR FINAL FILTER
PXM
P_02674
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5.1.2 VERSION WITH ULTRASONIC SIEVE
PXM
1
2
3
P_02675
1 Sieve frame with converter
2 Sieve housing
3 Powder spout
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5.2 MODE OF OPERATION
The PXM powder center is a system from which uidized powder is conveyed simultaneously
from a powder tank (option) to several spray guns. Powder consumption is compensated
by the fresh powder feed device (option) in the powder center or by manually re lling.
The linear motion unit suction system is immersed directly into the powder tank.
A homogenous powder/air mixture is created through the uidization and vibration
(option) of the tank. The injectors convey the powdered paint to the guns in the coating
system. A lowered powder level in the tank is detected by the level sensor in conjunction
with sensors on the reciprocator. The level sensor also triggers the lowering of the suction
system and the fresh powder supply (option) when necessary. A warning is triggered
automatically in the event of a powder shortage and the warning lamp lights up yellow.
If the minimum level is not reached after a certain time, the alarm lights up red and the
system registers a malfunction. Powder level monitoring is active only in automatic mode.
PXM
5.3 PROTECTIVE AND MONITORING EQUIPMENT
Protective and monitoring equipment must not be removed, modi ed or rendered
unusable.
Regularly check for perfect functioning.
If defects are detected on protective and monitoring equipment, the system must not
be operated until these defects are remedied.
Safety Device E ect
EMERGENCY STOP button – Powder feed blocked
– Linear motion unit blocked
– Fluidization and vibrator deactivated
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5.4 SCOPE OF DELIVERY
Quantity Order No. Designation
1 see Chapter 5.4.1 PXM powder center
The standard equipment includes:
1 Declaration of incorporation
1 2350371 Operating and assembly manual, German
1 see Chapter 1.3 Operating and assembly manual in the local language
5.4.1 DESIGN VARIANTS OF THE PXM POWDER CENTER
Basic Module:
Order No. Designation
2350977 Powder center PXM 20/22 IF standalone, without ultrasonic sieve
2350980 Powder center PXM 20/22 FF standalone, without ultrasonic sieve
2359437 Powder center PXM 34 IF standalone, without ultrasonic sieve
Powder center PXM 34 FF standalone, without ultrasonic sieve
PXM
Expansion Modules*:
Order No. Designation
2350981 Injector set PI-F1
2350982 Injector set HiCoat-ED
2350983 Set EPG S2
2350984 EPG rack 1–11 for PXM 20/22
2359443 EPG rack 1–18 for PXM 34
2350987 Vibration table container/box
2350988 Box uidizing device (only possible for PXM 20/22)
2350990 Box fresh powder addition
2341584 External valve cabinet for single-plug conveyor
2353462 Extension set ultrasonic sieve device 160 μm
2353306 Extension set ultrasonic sieve device 200 μm
2353302 Controller extension bigbag (without bigbag)
2350985 Set connection material for injectors and EPG including installation
* Expansion modules can be used only in conjunction with an order of the basic module.
Product-speci c limitations, e.g., ow rates must be observed and taken into account during the con guration.
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5.4.2 TYPE WITH ULTRASONIC SCREENING UNIT
P_02370
PXM
For more information on the ultrasonic screening unit, see operating manual for ultrasonic
screening unit.
5.4.3 INSTALLATION DIMENSIONS FOR ULTRASONIC SCREENING UNIT
678520
78
P_02561
450
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5.5 TECHNICAL DATA
Dimensions:
Maximum height 2,660 mm; 104.72 inches
Maximum width 2,170 mm; 85.43 inches
Maximum depth 1,400 mm; 55.12 inches
Weight Approx. 500 kg + 150 kg lter suction
Electrical:
Three-phase current connection 230/400 V 3P/N/PE 50 Hz
Frequency 50 Hz
Total power consumption 1.5 kW (without lter)/3.7 kW (with lter)
Protection class IP 54
Pneumatic:
Compressed air connection 0.6 – 0.8 MPa; 6 – 8 bar; 87 – 116 psi
Cross-section of compressed air line At least 1.5"
Compressed air quality 6.5.2 according to ISO 8573.1: 2010
Air throughput coating mode 45 Nm³/h; 1,588.88 cf/h
Air throughput cleaning mode 100 – 150 Nm/h in approx. 30 sec.
Suction capacity, exhaust 4,000 m³ at 1,300 Pa; 5,230.86 cubic yards at 0.19psi
Filter surface area (version with lter) 40 m²; 430.55 square foot
Number of lters 2
Filter capacity > 99%
Permanent suction output for version with connection to a nal lter: 1,000 Nm/h; 35,308.34 cf
Equipment:
PXM
WARNING
Exhaust air containing oil!
Risk of poisoning if inhaled.
Provide compressed air free from oil and water
(Quality Standard 7.5.4 as per ISO 8573.1, 2010)
7.5.4 = 5-10mg/m³ / ≤7 °C; 44.6 °F / 5 mg/m³.
Number of injectors PXM 20/22: 20 injectors when feeding from the box
PXM 20/22: 22 injectors when feeding from the uid tank
PXM 34: 34 injectors when feeding from the uid tank
Ambient conditions:
Operating temperature range 5 – 45 °C; 41 – 113 °F
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5.6 CONTROLS
PXM
1
2
3
4
5
6
P_02522
1 Touch screen for operating the PXM
2 Fault display: Lights up red when the emergency stop chain is interrupted
Button to reset the EMERGENCY STOP safety relay
3 EMERGENCY STOP switch
4 Safety button for two-hand control function
5 Pressure gauge for uid air
6 Fluid air regulator
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5.7 SCREEN LAYOUT OF THE TOUCH SCREEN
Information bar
Service
PXM
Function graphic
Function bar 1
On
P_02591
On
P_02592
Manual
Auto
Home page
Cleaning
Menu bar
Settings
Alarm
Released functions and components are marked by a yellow frame.
Activated functions and components are depicted by yellow highlighted
icons or buttons.
Non-activatable functions are depicted by a gray font for each function
button and a gray frame.
Settings
P_02593
Tap on the respective component/function on the touch screen to switch things on and o .
The status of the individual components is depicted on the screen by di erent colors of the
points on the respective components:
Status Display Description
Gray Not active
Green Ready
Flashes yellow Warning
Lights up yellow During fresh powder feed in automatic mode:
The fresh powder conveyor is ready to feed powder,
but enough powder is available
Flashes red Malfunction
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5.8 EXPLANATION OF THE SCREEN PAGE NUMBERS
The screen pages are numbered from top to bottom (1-4) in the menu bar and from left to
right (1-5) in the function bar.
3 - 2 - 3
Button number in function bar 2
Button number in function bar 1
Button number in the menu bar
PXM
Page number
Service
RP supply
Operating mode
RP feed time [sec]
RP break time [sec]
Message recovery system [sec]
Work station
Settings System
FP
supply
MP
operation
No Yes
Duration Eco
Standard
Standard
RP
supply
MP
cleaning
Exhaust
system
Diagnosis
SAT
Function bar 1
Function bar 2
"Scroll forwards/backwards" buttons
Home page
Cleaning
Settings
Alarm
Menu bar
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5.9 INPUTS ON THE TOUCH PANEL
Pulse time [sec]
Exhaust system
PXM
Home page
Filter cleaning
Filter cleaning
Work station
Settings System
MP
operation
MP
cleaning
Diagnosis
Cleaning
Settings
Alarm
To modify number values, touch the value that is to be modi ed and the keypad shown
above appears.
The minimum and maximum setting values are displayed on the right; lower or higher values
are not applied.
Button assignment:
BACK Cancel: the entered value is not applied.
EXIT The input eld is left without applying the set value.
ENTER The entered value is applied.
5.10 DISPLAYS ON THE WARNING LAMP
Illuminated Display Description
Green
Flashes red brie y Warning
Flashes red at regular intervals Malfunction
Blue Cleaning is active
Alarm horn sounds Malfunction
Powder center ok ➔ No malfunction
– Exhaust air OK
– Ventilator is running
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PXM
OPERATING AND ASSEMBLY MANUAL
5.11 USER RIGHTS
Main menu Sub-menu Function Worker Supervisor Service Facility
Home page x x x x
Cleaning x x x x
Settings Settings Workstation x x x x
Powder supply x x x x
US Sieve x x x x
Test x
MP operation Workstation x x x
FP supply x x x
RP supply x x x
Exhaust system x x x
US Sieve x x x
Hardware x x x
MP cleaning Interface x x x
Injectors x x x
FP supply x x x
RP supply x x x
US Sieve x x x
Diagnosis LogView x x
Diagnosis x x
Maintenance x x
System Password x x x
Data backup x x x
Backup x x x
IP setting x x
Exit visualization
software
Alarm Current View x x x x
Con rm x x x x
History View x x x x
Save as *.csv x x x
Save as *.xml x x x
Delete x
xx
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6 ASSEMBLY AND COMMISSIONING
6.1 TRAINING THE ASSEMBLY STAFF
WARNING
Incorrect installation/operation!
Risk of injury and damage to the device.
The assembly and commissioning sta must have the technical
skills to safely commission the device.
When assembling, commissioning and performing all work,
please read and observe the operating manual and safety
regulations of the additionally required system components.
PXM
A skilled person must check to ensure that the device is in a reliable state after it is installed
and commissioned.
6.2 STORAGE CONDITIONS
Until the point of assembly, the powder center must be stored in a dry location, free from
vibrations and with a minimum of dust. The powder center must be stored in closed rooms.
The air temperature at the storage location must be between +10 °C and +20 °C
(+50 °F and +68 °F).
The relative air humidity at the storage location must be between 20 and 70%
(without condensation).
6.3 INSTALLATION CONDITIONS
The air temperature at the installation site must lie between +10 °C and +30 °C
(+50 °F and +86 °F).
The relative air humidity at the installation site must be between 20 and 70%
(without condensation).
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