1-800-328-8251
Wagner Technical Service
http://www.wagnerspraytech.com
Or visit us on the world wide web!
¡O visitenos en Internet!
Owner’s manual: Read this manual for complete instructions
1-800-328-8251
Wagner Technical Service
http://www.wagnerspraytech.com
Or visit us on the world wide web!
¡O visitenos en Internet!
Manual del propietario: Le este manual para obtener instrucciones completas
English - Table of Contents
Safety Information
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Spraying. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Maintenance
Troubleshooting
Registration card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Technical service hours:
Monday through Friday, 8:00 am to 4:30 Central Time
Español - Tabla de Contenido
Información de seguridad
Componentes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Preparación . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Rociado
Limpieza . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Mantenimiento . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Solución de problemas . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Targeta de registro del producto . . . . . . . . . . . . . . . . . . . . .13
Lista de piezas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-15
Garantía limitada
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .
8-9
1
16
1
1106 • Form No. 0518878A
De lunes a viernes, de 8 a.m. a 4:30 p.m., Hora Central
Need Help?
Call us first for answers fast. Call
Wagner toll-free if you have any comments
or problems with this W
agner product.
Horario del servicio técnico:
¿Necesita Ayuda?
Llámenos primero para obtener
respuestas rápidas.
gratuita de Wagner si quiere hacer un
comentario o tiene problemas con este
producto de Wagner.
Llame a la línea
Important Safety Information • Read all safety information before
Minimum gauge for extension cords
Cord length (feet)Voltage
Ampere
rating
range
2 - 3
120V
25-50
100 150 200 250 300 400 500
18
16 14 14 12 12 10 10
operating the equipment. Save these instructions
To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in
his manual. Be familiar with the controls and proper usage of the equipment.
t
ndicates a hazardous situation which, if not avoided,
I
could result in death or serious injury.
HAZARD: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite.
evere injury or property damage can occur.
S
PREVENTION:
• Provide extensive exhaust and fresh air introduction to keep
the air within the spray area free from accumulation of
flammable vapors.
• Avoid all ignition sources such as static electric
sparks, open flames, pilot lights, electrical
appliances, and hot objects. Connecting or
disconnecting power cords or working light
switches can make sparks.
• Do not smoke in spray area.
• Fire extinguisher must be present and in good working order.
• Use only outdoors in a well-ventilated area. Flammable vapors
are often heavier than air. The turbine contains arcing parts
that emit sparks and can ignite vapors.
• Follow the material and solvent manufacturer’s warnings and
instructions.
• Do not use materials with a flashpoint below 70°F (21°C).
Flashpoint is the temperature that a fluid can produce enough
vapors to ignite (see coating supplier).
• Plastic can cause static sparks. Never hang plastic to enclose
the spray area. Do not use plastic drop cloths when spraying
flammable materials.
HAZARD: EXPLOSION HAZARD DUE TO
INCOMPA
Will cause property damage or severe injury.
REVENTION:
P
• Do not use materials containing bleach or
chlorine.
• Do not use halogenated hydrocarbon solvents such as bleach,
mildewcide, methylene chloride and 1,1,1--trichloroethane.
They are not compatible with aluminum.
• Contact your coating supplier about the compatibility of
material with aluminum.
TIBLE MATERIALS.
AZARD: HAZARDOUS VAPORS
H
Paints, solvents, insecticides, and other
aterials can be harmful if inhaled or come in
m
contact with the body. Vapors can cause
severe nausea, fainting, or poisoning.
REVENTION:
P
• Use a respirator or mask if vapors can be
inhaled. Read all instructions supplied with the
mask to be sure it will provide the necessary
protection.
• Wear protective eyewear.
• Wear protective clothing as required by coating manufacturer.
HAZARD: GENERAL
Can cause severe injury or property damage.
PREVENTION:
• Read all instructions and safety precautions before operating
equipment.
• Follow all appropriate local, state, and national codes
governing ventilation, fire prevention, and operation.
• The United States Government Safety Standards have been
adopted under the Occupational Safety and Health Act
(OSHA). These standards, particularly part 1910 of the
General Standards and part 1926 of the Construction
Standards should be consulted.
• Use only manufacturer authorized parts. User assumes all
risks and liabilities when using parts that do not meet the
minimum specifications and safety devices of the turbine
manufacturer.
• Power cord must be connected to a grounded circuit.
• All swivels, guns and accessories must be rated at or above 10
PSI.
Do not spray outdoors on windy days.
•
• Wear protective clothing to keep paint off skin and hair.
• Never aim spray gun at any part of the body.
Household use only
materials having flashpoint above 70ºF (21ºC).
. Intended for outdoor use ONLY with
English
2
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
Important Safety Information • Read all safety information before
Viscosity
cup
Handle
Filter
housing
Fluid
container
Turbine
Trigger
Material
adjustment
knob
Nut
Air cap Seal
Nozzle
operating the equipment. Save these instructions
Important Electrical Information
NOTICE
Use only a 3-wire extension cord that has a 3-blade grounding plug
and a 3-slot receptacle that will accept the plug on the product.
ake sure your extension cord is in good condition. When using
M
an extension cord, be sure to use one heavy enough to carry the
current your product will draw. An undersized cord will cause a
drop in line voltage resulting in loss of power and overheating. A 14
gauge (200 feet maximum) or 12 gauge cord (300 feet maximum) is
recommended. If an extension cord is to be used outdoors, it must
be marked with the suffix W-A after the cord type designation. For
example, a designation of SJTW-A would indicate that the cord
would be appropriate for outdoor use.
Grounding Instructions
This product must be grounded. In the event of an electrical short
circuit, grounding reduces the risk of electric shock by providing an
escape wire for the electric current. This product is equipped with a
cord having a grounding wire with an appropriate grounding plug.
The plug must be plugged into an outlet that is properly installed
and grounded in accordance with all local codes and ordinances.
DANGER--Improper installation of the
rounding plug can result in a risk of
g
electric shock.
If repair or replacement of the cord or plug is
necessary, do not connect the green grounding
ire to either flat blade terminal. The wire with insulation having a
w
green outer surface with or without yellow stripes is the grounding
wire and must be connected to the grounding pin.
Check with a qualified electrician or serviceman if the grounding
instructions are not completely understood, or if you are in doubt as
to whether the product is properly grounded. Do not modify the
plug provided. If the plug will not fit the outlet, have the proper
outlet installed by a qualified electrician.
This product is for use on a nominal 120 volt circuit and has a
grounding plug that looks like the plug illustrated below. Make sure
that the product is connected to an outlet having the same
configuration as the plug.
Components
3
English
Setup
Thinning Chart
Material Runout Time
1) Oil enamel
2) Oil based primer
3) Oil stain
4) Clear sealer
5) Polyurethane
6) Varnish
25-40
30-45
No thinning required
No thinning required
No thinning required
20-50
Assembly
1. Align the arrow on the spray gun with the “unlock” symbol
on the turbine.
2. Insert and twist the spray gun into the turbine toward the
“lock” symbol on the turbine. The tab below the trigger will
lock the two pieces into place.
Aligning the Suction Tube
If you are going to be spraying in a downward direction,
the angled end of the suction tube should be pointing
toward the front of the gun.
Material Preparation
Before spraying, the material being used may need to be
thinned with the proper solvent as specified by the
material manufacturer. Never exceed the thinning
advice given by the coating manufacturer.
Do not use materials with a flashpoint below 70°F
(21°C). Follow the instructions below.
1. Stir the spraying material thoroughly before measuring
viscosity.
2. Dip the viscosity test cup completely into the spraying
material.
3. Hold the test cup up and measure the time in seconds until
the liquid empties out. This time is referred to below as
Runout Time.
If you are going to be spraying in an upward direction,
the angled end of the suction tube should be pointing
toward the rear of the gun.
By pointing the suction tube in the proper direction, you
will not have to refill the container as often.
English
Material to be sprayed should always be strained to
remove any impurities in the paint which may enter and
clog the system. Impurities in the paint will give poor
performance and a poor finish.
MATERIAL FLASH POINT MUST BE 70°F (21°C) OR
HIGHER.
Fill Container
1. Unscrew the cup from the spray gun.
2. After the material has been properly thinned and strained,
fill the container to the top of the neck.
3. Carefully screw the cup back onto the spray gun.
4
Spraying
Nut
Air cap
Round pattern
Horizontal pattern
Vertical pattern
Incorrect
Do not flex wrist while spraying.
Light coat Heavy coat Light coat
1 to 12 inches
Correct
Even coat throughout
Keep stroke smooth and at an even speed
Adjust Spray Pattern
The spray pattern shape is adjusted by turning the ears
f the air cap to either the vertical, horizontal, or
o
diagonal positions. The positions of the air cap and the
corresponding spray pattern shapes are illustrated
below.
Test each pattern and use whichever pattern is suitable
for your application.
Proper Spraying Technique
If spraying with an HVLP spray system is new or
unfamiliar to you, it is advisable to practice on a piece of
scrap wood or cardboard before beginning on your
intended workpiece.
Surface Preparation
All objects to be sprayed should be thoroughly cleaned before
praying material on them. Areas not to be sprayed may, in
s
certain cases, need to be masked or covered.
Spray Area Preparation - outdoor use only
The spray area must be clean and free of dust in order to avoid
blowing dust onto your freshly sprayed surface.
How to Spray Properly
Position the spray gun perpendicular to and one (1) or more
•
inches from the spray surface, depending upon the spray
pattern size desired.
• Spray parallel to the surface with smooth passes at a
consistent speed as illustrated below. Doing this will help
avoid irregularities in the finish (i. e. runs and sags).
• Always apply a thin coat of material on the first pass and
allow to dry before applying a second, slightly heavier coat.
• The closer your sprayer is to the object being sprayed the
lower the overspray.
NEVER trigger the gun while adjusting the ears on
the air cap. NEVER point the spray gun at any part
of the body.
Material Flow Adjustment
Set the material volume by turning the regulator on the
trigger of the spray gun.
• When spraying, always trigger the spray gun after spray
pass has begun and release trigger before stopping the
pass. Always keep the gun pointed squarely at the spray
surface and overlap passes slightly to obtain the most
consistent and professional finish possible.
5
English
Cleanup
(a)
(b)
Cleaning the Spray Gun
Special cleanup instructions for use with
flammable solvents (must have a flashpoint above
0ºF (21ºC):
7
• Always flush spray gun outside.
Area must be free of flammable vapors.
•
• Cleaning area must be well-ventilated.
DO NOT SUBMERGE TURBINE!
•
1. Unplug the spray gun, and
trigger the spray gun so that
the material inside the spray
gun flows back into the
container.
2. Unscrew the container.
Empty any remaining material
back into the material
container.
6. Spray the solution through the
gun for two seconds in a safe
area. Spray again for two
seconds. Unplug the spray
gun, and trigger the spray gun
so that the material inside the
pray gun flows back into the
s
container.
. Wipe the exterior of the cup
7
and gun until clean.
Unscrew the nut and
8.
remove the air cap
and nozzle.
9. Clean the container,
suction tube, air cap
and nozzle with a
cleaning brush and
the appropriate
cleaning solution.
3. Pour a small amount of the
appropriate cleaning solution
into the cup (warm, soapy
water for latex materials;
mineral spirits for oil-based
materials).
properly dispose of
cleaning solution.
4. Refill the cup with NEW
cleaning solution.
5. Attach the cup to the gun and
plug in the sprayer.
Clean cup and
Never clean nozzle or air holes in the spray gun with
sharp metal objects. Do not use solvents or lubricants
containing silicone.
10. Push the tab below
the trigger, twist and
separate the spray
gun from the turbine.
11. Clean the rear of the
spray gun
appropriate cleaning
solution. Use a thin
layer of petroleum
jelly to lubricate the
O-ring
Reassemble spray
gun.
(a) with the
(b).
English
6
Maintenance
You should inspect the air filter in the turbine to see if it
is excessively dirty. If it is dirty, follow the steps below
to replace it.
1. Unplug the spray
gun. Remove the
filter cover from the
urbine by removing
t
the two screws
holding it in place.
Troubleshooting
Problem
A. Little or no material flow
B. Material leaking
Cause
1. Nozzle clogged.
2. Suction tube clogged.
3. Material volume setting turned too low (-).
4. Suction tube loose.
5. No pressure build up in container.
6. Air filter clogged.
1. Nozzle loose.
2. Nozzle worn.
3. Nozzle seal worn.
4. Material build-up on air cap and nozzle
. Remove the dirty
2
filters and replace
ith new ones. The
w
smooth side of the air
filter must be placed
toward the turbine.
3. Secure the cover back onto the turbine.
Never operate your unit without the air filters. Dirt could
be sucked in and interfere with the function of the unit.
Solution
1. Clean.
2. Clean.
3. Increase volume setting (+).
4. Insert.
5. Tighten container.
6. Change.
1. Tighten.
2. Replace.
3. Replace.
4. Clean.
C. Atomization is too coarse
D. Spray jet pulsates
Pattern runs or sags
E.
oo much overspray
T
.
F
Pattern is very light and
G.
splotchy
.
1. Viscosity of material too high.
2. Material volume too large.
3. Material volume setting too high (+).
4. Nozzle clogged.
5. Air filter clogged.
6. Too little pressure build-up in container.
1. Material in container running out.
2. Air filter clogged.
Applying too much material.
1.
Gun too far from spray object.
1.
oo much material applied.
T
2.
Moving the spray gun too fast.
1.
1. Thin.
2. Decrease volume setting (-).
3. Decrease volume setting (-).
4. Clean.
5. Change.
6. Tighten container.
1. Refill.
2. Change.
Adjust material flow or increase
1.
movement of spray gun.
Reduce distance.
1.
Decrease volume setting (-).
2.
Adjust material flow or decrease
1.
movement of spray gun.
Have you tried the recommendations above and are still having problems? In the United States, to speak to a
customer service representative, call our Customer Service at 1-800-328-8251 Monday through Friday between 8:00
AM and 4:30 PM Central time. An automated Self-Help option is also available at 1-800-328-8251, seven days a week,
twenty-four hours a day.
Product Registration Card
Send in your product registration card or register online at www.wagnerspraytech.com. Proper registration will serve as proof of
purchase in the event your original receipt becomes misplaced or lost. Returning this card will expedite the processing of your warranty.
Be sure you write your unit’s date code on the card before sending it. The date code is located underneath the base of your unit
(for example, S087R).
The additional information will also help us to develop new products that best meet your needs and desires.
7
English
Parts List • Lista de pieza
2
1
4
6
7
5
3
14
Parts List • Lista de pieza
Item
Articulo
1) 0417210 Sprayer assembly Rociador 1
2) 0414364 Container seal Sello de recipiente 1
3) 0414363 Suction tube Tubo de succión 1
4) 0414336 1 1/2 quart container Recipiente de 1.4 litros 1
5) 0417323 Air filter Filtro de aire 1
6) 0202303 Viscocity cup Cubeta de viscosidad 1
7) 9892550 Lubricant Lubricante 1
Part No.
Pieza No.
English Description
Replacement parts available by
calling customer service.
Español Descripción
Los repuestos están disponibles
llamanado al servicio a clientes.
Quantity
Cantidad
15
Warranty • Garantía
LIMITED WARRANTY
HVLP PAINT SPRAY EQUIPMENT
This product, manufactured by Wagner Spray Tech Corporation (Wagner), is warranted against defects in material and work-manship for one year
following date of purchase if operated in accordance with Wagner’s printed recommendations and instructions. This warranty does not cover damage
resulting from improper use, accidents, user’s negligence or normal wear. This warranty does not cover any defects or damages caused by service
or repair performed by anyone other than a Wagner Authorized Service Center.
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO ONE YEAR FOLLOWING
DATE OF PURCHASE. WAGNER SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY
KIND, WHETHER FOR BREACH OF THIS WARRANTY OR ANY OTHER REASON. THIS WARRANTY DOES NOT APPLY TO ACCESSORIES.
THIS PRODUCT IS DESIGNED FOR HOME USAGE ONLY. IF USED FOR COMMERCIAL OR RENTAL PURPOSES, THIS WARRANTY APPLIES
ONLY FOR 30 DAYS FROM DATE OF PURCHASE.
If any product is defective in material and/or workmanship during the applicable warranty period, return it with proof of purchase, transportation
prepaid to any Wagner Authorized Service Center. (Service Center listing is enclosed with this product.) Wagner’s Authorized Service Center will
either repair or replace the product (at Wagner’s option) and return it to you, postage prepaid.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION AND EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU
SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
GARANTÍA LIMITADA--EQUIPO DE ATOMIZACIÓN DE PINTURA HVLP
Este producto, fabricado por la Wagner Spray Tech Corporation (Wagner), está garantizado contra defectos de materiales y de mano de obra por un
año a partir de la fecha de compra siempre y cuando se utilice de acuerdo con las recomendaciones e intrucciones impresas de Wagner. Esta
garantía no cubre daños ocasionados por el uso incorrecto, accidentes, negligencia por parte del usario o el desgaste normal. Esta garantía no
cubre cualquier defecto o daño ocasionado por el servicio o las reparaciones llevadas a cabo fuera de un Centro de Servicio Wagner Autorizado.
CUALQUIER GARANTÍA IMPLÍCITA RFERENTE AL POTENCIAL COMERCIAL O ADAPTABILIDAD PARA UN USO PARTICULAR SE LIMITA A UN
AÑO A PARTIR DE LA FECHA DE COMPRA. WAGNER EN NINGÚN CASO SERÁ RESPONSABLE DE CUALQUIER DAÑO DIRECTO O
INDIRECTO DE CUALQUIER TIPO, YA SEA POR VIOLACIÓN DE ESTA GARANTÍA O CUALQUIER OTRA RAZÓN. ESTA GARANTÍA NO SE
APLICA A LOS ACCESORIOS.
ESTE PRODUCTO ESTÁ DISEÑADO PARA SER UTILIZADO EN EL HOGAR ÚNICAMENTE. SI SE UTILIZA PARA PROPÓSITOS
COMERCIALES O DE ALQUILER, ESTÁ GARANTÍA ES VÁLIDA ÚNICAMENTE DURANTE 30 DÍAS A PARTIR DE LA FECHA DE COMPRA.
Si cualquier producto está defectuoso con respecto a los materiales o mano de obra, regréselo porte pagado junto con el recibo de compra a
cualquier Centro de Servicio W
Autorizado reparará o reemplazará el producto (a la discreción de Wagner) y se lo regresará porte pagado.
ALGUNOS EST
GARANTÍA IMPLÍCITA NI LA EXCLUSIÓN DE DAÑOS DIRECTOS O INDIRECTOS. POR LA TANTO, LA LIMITACIÓN Y LA EXCLUSIÓN
ANTERIOR PUEDEN NO APLICARSE A USTED.
ESTA GARANTÍA LE OTORGA DERECHOS LEGALES ESPECÍFICOS Y USTED TAMBIÉN PUEDE TENER OTROS DERECHOS QUE VARÍAN DE
LOCALIDAD
UNA
ADOS, DEPARTAMENTOS O PROVINCIAS NO PERMITEN LIMITACIONES EN CUANTO AL PERÍODO DE VALIDEZ DE UNA
A OTRA.
Autorizado (la lista de Centros de Servicio se adjunta con este producto). El Centro de Servicio W
agner
agner
Wagner Spray Tech Corporation
1770 Fernbrook Lane
Plymouth, MN 55447
Telephone 1-800-328-8251
Copyright © 2006 Wagner Spray Tech Corporation.
All rights reserved, including right of reproduction in
whole or in part, in any form.
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