wagner-group.com
AUS
CONTROL PRO 150
HIGH PERFORMANCE AIRLESS SPRAYER
OPERATING INSTRUCTIONS
! NOT FOR COMMERCIAL USE !
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Warning!
Never put your ngers, hands or any other parts of the body into the
spray jet!
Never point the spray gun at yourself, other persons or animals.
Never use the spray gun without safety guard.
Do not treat a spraying injury as a harmless cut. In case of injury to
the skin through coating materials or solvents, consult a doctor
immediately for quick and expert treatment. Inform the doctor
about the coating material or solvent used.
The operating instructions state that the following points must
always be observed before starting up:
1. Faulty units must not be used.
2. Secure spray gun using the safety catch on the trigger.
3. Ensure that the unit is properly earthed. The connection
must take place through a correctly earthed two-pole and earth
socket outlet.
4. Check allowable operating pressure of high-pressure hose and
spray gun.
5. Check all connections for leaks.
The instructions regarding regular cleaning and maintenance of the
unit must be strictly observed.
Before any work is done on the unit or for every break in work the
following rules must be observed:
1. Release the pressure from spray gun and hose.
2. Secure the spray gun using the safety catch
on the trigger.
3. Switch o unit.
Be safety-conscious !
Attention: Danger of injury by injection!
Airless units develop extremely high spraying pressures.
Danger
1
2
3
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Congratulations for the purchase of your
WAGNER Airless high pressure spray gun.
Read this manual carefully before the initial use of this
equipment and observe the safety instructions. Keep
manual and safety instructions carefully stored.
You have purchased a quality product which requires careful
maintenance and care in order to function perfectly.
Important! After each use, the equipment should be
cleaned.
Not cleaning the equipment leads to malfunctioning! For
faults caused by crud, no guarantee claim will be granted.
In case of malfunctioning, check the cleaned equipment once
again prior to sending it in to the service department.
Explanation of symbols used
Danger
Indicates an immediate danger. Unless
avoided, death or serious injuries will
result.
i
Indicates tips for use and other
particularly useful information.
Wear suitable ear protection when
working.
Wear suitable respiratory equipment
when working.
Wear suitable safety gloves when
working.
General Safety Instructions
Warning!
Read all safety notications and instructions.
Failure to comply with the safety notications
and instructions provided may result in electric
shock, re and/or serious injury. The term
"power tool" used below covers both mainsoperated power tools (with mains lead) and
accumulator-operated power tools (without
mains lead).
Danger
1. Work area safety
a) Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
b)
Do not operate power tools in explosive
atmospheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
c)
Keep children and bystanders away while operating
a power tool. Distractions can cause you to lose control.
2. Electrical Safety
a)
Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.
Unmodied plugs and matching outlets will reduce risk
of electric shock.
b) Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c)
Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
d)
Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase
the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric
shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
3. Personal safety
a)
Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the inuence of drugs, alcohol or medication. A
moment of inattention while operating power tools may
result in serious personal injury.
b)
Use personal protective equipment. Always
wear eye protection. Protective equipment such as
dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure the switch
is in the o-position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your nger on the
switch or energising power tools that have the switch on
invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control of
the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
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g) This appliance is not intended for use by persons
(including children) with reduced physical, sensory
or mental capabilities, or lack of experience
and knowledge, unless they have been given
supervision or instruction concerning use of the
appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not
play with the appliance.
h)
Do not lull yourself into a false sense of security
and do not think yourself above the safety rules
for electric tools, even if you are familiar with
the electric tool following extensive practical
experience. Careless use can lead to serious injuries in
fractions of a second.
4. Power tool use and care
a)
Do not force the power tool. Use correct power tool
for your application. The correct power tool will do the
job better and safer at the rate for which it was designed.
b)
Do not use the power tool if the switch does not
turn it on and o. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
c)
Disconnect the plug from the power source and/
or the battery pack from the power tool before
making any adjustments, changing accessories, or
storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of reach of children and
do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained
users.
e) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may aect the power
tool's operation. If damaged, have the power tool
repaired before use. Many accidents are caused by
poorly maintained power tools.
f)
Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to
be performed. Use of the power tool for operations
dierent from those intended could result in a hazardous
situation.
g) Keep the handles and grip surfaces dry, clean and
free of oil and grease. Slippery handles and grip
surfaces hamper safe operation and control of the
electric tool in unforeseen situations.
5. Service
a)
Have your power tool serviced by a qualied repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
b) If the supply cord is damaged, it must be replaced
by the manufacturer or it’s service agent or a
similarly qualied person in order to avoid a safety
hazard.
Health protection
Danger
Caution! Wear breathing equipment: Paint
mist and solvent vapors are damaging to
health. Always wear breathing equipment
and only work in well ventilated rooms
or using supplementary ventilating
equipment. It is advisable to wear working
clothing, safety glasses, ear protection
and gloves
Flammable materials
Danger
Do not use the spray guns to spray
ammable substances.
Explosion protection
Danger
Do not use the unit in work places which
are covered to the explosion protection
regulations.
Danger of explosion and re through
sources of ame during spraying work
Danger
There may be no sources of ame such
as, for example, open res, smoking
of cigarettes, cigars or tobacco pipes,
sparks, glowing wires, hot surfaces, etc.
in the vicinity.
Electrostatic charging (formation of
sparks or ame)
Danger
Under certain circumstances, electrostatic
charging can occur on the unit due to
the rate of ow of the coating material
when spraying. On discharging this can
result in the emergence of sparks or re.
It is therefore necessary that the unit is
always earthed through the electrical
installation. The connection must take
place through a correctly earthed twopole-and-earth socket outlet.
Ventilation
Good natural or articial ventilation must be ensured in
order to avoid the risk of explosion or re and damage to
health during spray work.
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Secure device and spray gun
All hoses, ttings, and lter parts must be secured
before operating spray pump. Unsecured parts
can eject at great force or leak a high pressure uid
stream causing severe injury.
Always secure the spray gun when mounting or
dismounting the nozzle and in case of interruption to
work.
Recoil of spray gun
Danger
In case of high operating pressure, pulling
the trigger can eect a recoil force of up
to 15 N.
If you are not prepared for this, your
hand can be thrust backwards or your
balance lost. This can lead to injury.
Continuous stress from this recoil can
cause permanent damage to health.
Max. operating pressure
Max. permissible operating pressure for spray gun,
spray gun accessories and high-pressure hose may
not fall short of the maximum operating pressure of
110 bar (11 MPa) stated on the unit.
Coating substance
Caution against dangers that can arise from the sprayed
substance and observe the text and information on the
containers or the specications given by the substance
manufacturer.
Do not spray any liquid of unknown hazard potential.
High-pressure hose (safety note)
Danger
Attention, danger of injury by injection!
Wear and tear and kinks as well as usage
that is not appropriate to the purpose
of the device can cause leakages to form
in the high-pressure hose. Liquid can be
injected into the skin through a leakage.
High-pressure hoses must be checked thoroughly before
they are used.
Replace any damaged high-pressure hose immediately.
Never repair defective high-pressure hoses yourself!
Avoid sharp bends and folds: the smallest bending radius
is about 20 cm.
Do not drive over the high-pressure hose. Protect against
sharp objects and edges.
Never pull on the high-pressure hose to move the device.
Do not twist the high-pressure hose.
Do not put the high-pressure hose into solvents. Use only
a wet cloth to wipe down the outside of the hose.
Lay the high-pressure hose in such a way as to ensure
that it cannot be tripped over.
Electrostatic charging of spray guns and the high-
pressure hose is discharged through the high-pressure
hose. For this reason the electric resistance between the
connections of the high-pressure hose must be equal or
lower than 197 kΩ/m (60 kΩ/ft.).
i
For reasons of function, safety and
durability, only use genuine WAGNER
high-pressure hoses and spray nozzles.
For overview see „Spare parts lists“.
i
The risk of damage rises with the age of
the high-pressure hose.
Wagner recommends replacing highpressure hoses after 6 years.
Connecting the device
A properly earthed socket outlet with earthing
contact must be used for connection. The connection
must be equipped with a residual current protective
device with INF ≤ 30 mA.
Setting up the unit
Danger
When working indoors:
Vapors containing solvents may not be
allowed to build up in the area of the
device.
Setting up the unit on the side a way
from the sprayed object.
A minimum distance of 5 m between the
unit and spray gun is to be maintained.
When working outdoors:
Vapors containing solvents may not be
allowed to blow toward the unit.
Note the direction of the wind.
Set the unit up in such a way that vapors
containing solvents do not reach the unit
and build up there.
A minimum distance of 5 m between the
unit and spray gun is to be maintained.
Maintenance and repairs
Danger
Before carrying out any work on the device,
relieve the pressure and unplug the power
plug from the socket.
Cleaning the unit
Danger
Danger of short circuit through
penetrating water!
Never spray down the unit with highpressure or high-pressure steam
cleaners.
Cleaning units with solvents
Danger
When cleaning the unit with solvents,
the solvent should never be sprayed or
pumped back into a container with a
small opening (bunghole). An explosive
gas/air mixture can be produced. The
container must be earthed.
Do not use ammable materials for
cleaning purposes.
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Earthing of the object
The object to be coated must be earthed.
i
If liquids collect in the area underneath the
outlet valve, this could be due to a leak in
the set of pistons. If operations continue, the
liquid can leak and dirt might get under the
device.
Usable materials
•
Dispersion and latex paints for interior use.
•
Water-based and solvent-containing lacquers and
glazes. Paints, oils, release agents, synthetic enamels,
PVC lacquers, undercoats, base coats, llers and anti-rust
paints.
i
Another tip size and gun lter may be used,
depending on the material to be processed.
Information about all the available tips and
lters can be found in the section about
"Accessories".
Unsuitable materials
•
Materials that contain highly abrasive components,
facade paint, caustic solutions and acidic coating
substances.
•
Flammable materials, materials containing acetone or
cellulose thinner
Field of application
Coating of interior walls as well as small and mediumsized objects outdoors (e.g. garden fences, garage doors,
etc.).
Industrial use is excluded.
Technical data
Voltage 230-240 V, 50 Hz
Power consumption 350 W
Protection class I
Maximum pressure 11 MPa (110 bar)
Flow rate at 69 bar (0 bar) 0.9 l/min (2.0 l/min)
Maximum temperature of coating
material
43°C
Sound pressure level*
Uncertainty
78 dBA
K= 4 db
Sound pressure output*
Uncertainty
91 dBA
K= 4 db
Oscillation level**
Uncertainty
3.8 m/s²
K = 1.5 m/s²
Maximum ambient temperature 40°C
Pump system piston pump
volume upper container, max. 5.5 l
Max. nozzle size 515 HEA
Max. hose length 22.5 m
Empty weight (pump, hose, gun) 4.1 kg
* Measured in accordance with EN 50580
** Measured in accordance with EN 60745-1
Information about the oscillation level
The specied oscillation level has been measured according
to a standard test procedure and can be used to compare
against electric tools.
The oscillation level is also for determining an initial
assessment of the vibrational strain.
Attention! The vibration emission value can dier from
the specied value when the electric tool is actually in
use, depending on how the electric tool is being used.
It is necessary to specify safety measures to protect the
operating personnel. These measures are based on an
estimated shutdown during the actual conditions of use
(all parts of the operating cycle are taken into consideration
here, for example periods when the electric tool is switched
o, and, when it is switched on but running without any
load).
The rating plate and production code are located on the
underside of the device.
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Components
•
Spray gun with lter
•
Spray tip assembly
•
7.5 mtr. long
Tools needed for assembly
•
Two adjustable wrenches.
WARNING
Do not plug in the unit until setup is complete.
Controls and functions
ON/OFF switch The ON/OFF switch turns the unit
on and o (O = OFF, l = ON)
Spray Gun The spray gun controls the
delivery of the uid being
pumped.
Spray Hose The spray hose connects the gun
to the pump.
Return Tube Fluid is sent back out through the
return tube to the hopper when
priming.
PRIME/SPRAY knob The PRIME/SPRAY knob directs
uid to the spray hose when set
to SPRAY, or the return tube when
set to PRIME.
= ON
= OFF
ON/OFF Switch
Assembly
1
2
Place the spray gun against the tapered end of the hose
and twist the gun onto the hose. Firmly tighten the
thread using a wrench
Twist the thread at the other end of the hose onto the hose
connection. Using a wrench, hold the hose connection rmly and
tighten the hose with another wrench.
COMPONENTS AND ASSEMBLY
Spray hose
Motor
housing
ON/OFF
switch
PRIME/SPRAY knob
Trigger lock
Trigger
Inlet lter
(inside of hopper)
Return tube
Outlet valve
Tip storage
Spray gun
Hopper lid
Hopper
Tip guard
Tip 515
Filter (yellow)
preassembled
in gun
Handle
PRIME/SPRAY
knob
PRIME
Position
SPRAY
Position
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Paint straining
It is recommended that in order to avoid premature tip
and lter clogging you should strain your paint before
spraying. Follow manufacturer’s recommendations.
Locking and unlocking the gun
WARNING
Always lock the trigger o when attaching the spray tip
or when the spray gun is not in use.
Locking the gun
The gun is secured when the
trigger lock is at a 90° angle
(perpendicular) to the trigger
in either direction.
Unlocking the gun
To unlock the gun, turn the
trigger lock to be in line with
the trigger.
Plugging in the sprayer
1)
Check that the ON/OFF switch is in the OFF
postion.
O
2) The connection must be made by
correctly grounded plug socket.
Pressure relief procedure
WARNING
Be sure to follow the pressure relief procedure when
shutting the unit o FOR ANY PURPOSE. This procedure
is used to relieve pressure from the spray hose.
1)
Lock the spray gun o and
ip the ON/OFF switch to the
OFF position.
O
2) Turn the PRIME/SPRAY knob
to PRIME.
3) Unlock the spray gun and
then trigger it onto a scrap
piece of wood or cardboard.
4) Lock the spray gun.
Important information
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Make pump ready for operation
1) Make sure the inlet lter is in
place inside the hopper. If it
is not, snap in place as shown.
2)
Press down the button
on the filter once. This
will ensure proper
operation of the inlet valve.
3) Turn the PRIME/SPRAY knob
to PRIME.
4) Plug in the sprayer, and
move the ON/OFF switch to
the ON position.
Button
l
5) Switch the pump to OFF.
O
We recommend performing the following steps with
water rst of all, in order to check that the system and all
connections are watertight.
6) Fill your hopper with the
material you plan to spray.
Do not exceed the ll line as
shown. Replace the hopper
lid.
Fill line
7) Leave the PRIME/SPRAY
knob on PRIME and switch
your unit ON once more
and make sure that material
is owing from the return
tube.
l
i
Mount the cover during operation. The cover
does not close airtight. Therefore, do not tilt
the device when lled.
Suck in material
Perform the following steps, without the spray tip
mounted to the gun.
1)
Unlock the spray gun and
turn the PRIME/SPRAY knob
to PRIME.
2) Trigger and HOLD the spray
gun into a waste container.
3) Switch the pump on.
WARNING
Keep hands clear from uid
stream.
4)
While holding the trigger,
turn the PRIME/SPRAY knob
to SPRAY. Hold the trigger
until all air, water, or solvent
is purged from the spray hose
and paint is owing freely.
l
5) Release trigger, turn the
PRIME/SPRAY knob to
PRIME and turn pump OFF .
O
6) Trigger the gun into the waste container once more to
be sure that no pressure is left in the hose.
7) Lock the spray gun o.
8) Thread the spray tip assembly onto the gun. Tighten by
hand.
Begin
tightening
the tip at
this angle
to achieve
the desired
spray angle
when tight.
9) Insert spray tip (tip pointing in the spray direction).
Your device is now ready for operation.
Preparation
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Practice
CAUTION
Be sure that the paint hose is free of kinks and clear of
objects with sharp cutting edges.
1)
Switch the pump ON and
turn the PRIME/SPRAY knob
to SPRAY.
2) When the motor shuts o,
unlock the spray gun and
spray a test area to check
the spray pattern.
When enough pressure has
built up in the hose, the motor
will shut off automatically.
The motor will cycle on and
o automatically as it needs
pressure.
l
Good spray pattern
Bad spray pattern (tailing)
If your pattern is tailing, your spray tip might have an
obstruction, your spray gun lter might be clogged or
your spray tip might be worn or color is diluted too few.
Refer to Spraying Troubleshooting on the next page.
Spraying technique
The key to a good paint job is an even coating over the
entire surface. This is done by using even strokes. Follow
the TIPS, below.
TIP: Keep your arm moving at a constant speed and
keep the spray gun at a constant distance from
the surface. The best spraying distance is 25 to
30 cm between the spray tip and the surface.
Keep stroke smooth and at an even speed.
Even coat throughout
Approximately
25-30cm
TIP: Keep the spray gun perpendicular to the
surface, otherwise one end of the pattern will
be thicker than the other.
Approximately
25-30cm
Right way
Wrong way
TIP: Keep the spray gun at right angles to the
surface. This means moving your entire arm
back and forth rather than just exing your
wrist.
Heavy Coat
Do not flex wrist while spraying.
Light Coat Light Coat
TIP: The spray gun should be triggered by turning
it on and o with each stroke. Do not trigger
the gun during the middle of a stroke. This
will result in an uneven spray and splotchy
coverage.
Proper way to trigger the spray gun
Approximately
25-30cm
Keep stroke
even
Start stroke End stroke
Pull trigger Release triggerKeep steady
ADDITIONAL TIPS
Overlap each stroke by about 30%. This will ensure an
even coating.
When you stop painting, follow PRESSURE RELIEF
PROCEDURE and unplug electrical cord.
Keep the hopper lid placed on the hopper during
spraying.
This will prevent debris from falling into your spray
material.
IF YOU EXPECT TO BE AWAY FROM YOUR SPRAYER FOR
MORE THAN ONE HOUR, FOLLOW THE SHORT-TERM
STORAGE PROCEDURE DESCRIBED IN THE STORAGE
SECTION OF THIS MANUAL (page 14).
SPRAYING
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The following is a short list of minor diculties you might
encounter while spraying. If any of these occur, it will reduce the
ow of material, making your spray pattern poor, or material
will fail to spray from the gun.
Follow the guidelines on this page to correct any one of
these problems.
Unclogging the spray tip
WARNING
Do not attempt to unclog or clean the tip with your
nger.
CAUTION
Do not use a needle or other sharp pointed instrument
to clean the tip. The hard tungsten carbide can chip.
If the spray pattern becomes distorted or stops completely
while the gun is triggered, follow these steps:
1)
Turn the pump o, and release the trigger and lock the
gun o.
O
2) Rotate the reversible tip arrow 180° so that the point of
the arrow is toward the rear of the gun.
Under pressure, the spray tip
may be very dicult to turn.
Turn the PRIME/SPRAY knob
to PRIME and trigger the gun.
This will relieve pressure and
the tip will turn more easily.
3) Turn the PRIME/SPRAY knob
to SPRAY.
4) Unlock the gun and squeeze the trigger, pointing the
gun at a scrap piece of wood or cardboard. This allows
pressure in the spray hose to blow out the obstruction.
When the nozzle is clean, paint will come out in a high
pressure stream.
If paint still will not spray from the spray tip, follow the
steps on the next column.
5) Release the trigger and lock
the gun o.
6) Reverse the tip so the arrow
points foward again (SPRAY
position).
7) Unlock the gun and resume spraying.
Unclogging the spray gun lter
This lter must be cleaned every time you use your
sprayer. When using thicker paints, the lter might need
to be cleaned more often.
1) Perform Pressure Relief Procedure (page 8).
2)
Unclip the trigger guard from the lter housing by pulling
outward from the lter housing. Unscrew the housing.
Hole
Filter top
(tapered
end)
Housing
Filter
T
rigger
guard
3) Remove the lter from the spray gun housing and clean
with the appropriate cleaning solution (warm, soapy
water)
When cleaning lter, look for sediments in the spraying
material you are using. Refer to Paint Straining, (page 8).
4) Inspect the lter for holes (see Hole picture, above).
Replace if holes are found.
CAUTION
NEVER POKE THE FILTER WITH A SHARP INSTRUMENT!
5) Replace the cleaned lter, tapered end rst, into the
gun housing.
The tapered end of the lter must be loaded properly
into the gun. Improper assembly will result in a plugged
tip or no ow from the gun.
6)
Replace the housing and spring and snap the trigger
guard back into the housing.
Unclogging the inlet lter
1) Perform Pressure Relief Procedure, (page 8).
2)
Empty the hopper of all spraying material (see Emptying
the Hopper, page 12).
3)
Remove the inlet lter from
the hopper. You may need to
use a screwdriver to pry the
lter loose.
4) Clean the inlet lter using
the appropriate cleaning
solution (warm, soapy
water).
5) Replace lter.
Inlet
lter
If after having completed all of the steps on this page
you are still experiencing problems spraying, refer to
the TROUBLESHOOTING page (page 16)
SPRAYING TROUBLESHOOTING
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Important cleaning notes
READ THESE NOTES AND WARNINGS
BEFORE YOU START TO CLEAN YOUR
SPRAYER!
•
Thorough cleaning and lubrication
of the sprayer is the most important
step you can take to ensure proper
operation after storage.
•
Clean the spray device and components
with a suitable cleaning agent (e.g.
warm soapy water for water-soluble
spray materials).
•
Make sure to dispose cleaning
solution properly when nished
cleaning your sprayer.
Emptying the hopper
O
1)
Perform all the steps of the Pressure
Relief Procedure (page 8).
2) Remove the lid from the hopper.
3)
Hold the device by the two handles
on the left and right.
4)
Lift and tilt the sprayer so that material
will pour from one of the front corners
of the hopper and into its original
container.
WARNING
The unit, when lled with spraying
material, can be heavy. Make sure to
lift with your legs and not your back in
order to reduce the risk of injury.
CAUTION
Make sure your oors and furnishings
are protected with drop cloths to avoid
property damage.
Rinsing the hopper
1) Thoroughly rinse out the hopper
using the appropriate cleaning
solution.
Make sure you do not drip any
cleaning solution into the motor
housing.
2)
Remove the inlet filter from the
bottom of the hopper and clean. You
may need to use a screwdriver to pry
the lter loose.
Inlet
lter
3)
Replace the lter and properly dispose
of the cleaning solution.
Flushing the sprayer
1) Fill the hopper with NEW cleaning
solution.
2) Turn the PRIME/SPRAY knob to
PRIME, turn the pump to ON .
l
3)
Let the pump circulate the cleaning
solution out the return tube for 2-3
minutes.
4) Turn the pump OFF .
O
5) Properly dispose of cleaning
solution and move on to Cleaning
the Spray Gun Components, next
page.
Purging the paint hose
These steps will allow you to recover
excess paint left over in the paint hose.
1)
Lock the gun, remove spray tip
assembly, and turn the PRIME/SPRAY
knob to PRIME.
2) Fill the hopper with the appropriate
cleaning solution.
3) Hold the spray gun against the
side of the paint can and hold the
trigger.
4) While holding the trigger, turn the
pump ON, and turn the PRIME/
SPRAY knob to SPRAY.
l
Let the pump run until all paint is
purged from the hose and cleaning
solution is coming out of the gun.
5) Release the trigger and turn the
PRIME/SPRAY knob to PRIME.
6) Hold the spray gun against the side
of a separate container and hold
the trigger.
7) Turn the PRIME/SPRAY knob to
SPRAY and trigger the gun until the
uid coming out of the gun is clear.
You might need to add more
cleaning solution to the hopper.
8) Turn the PRIME/SPRAY knob to
PRIME and trigger gun once more to
relieve pressure.
CLEANUP
13
Control Pro 150
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Cleaning the spray gun components
1) Perform Pressure Relief Procedure, page 25.
2)
Remove spray gun from the
paint hose using adjustable
wrenches.
3)
Remove lter from spray gun
(refer to Unclogging the
Spray Gun Filter, page 11).
4) Remove spray tip from spray
guard assembly.
Housing
Filter
5) Clean spray tip and lter with a soft-bristled brush and
the appropriate cleaning solution. Be sure to remove and
clean the washer and saddle seat located in the rear of
the spray tip assembly.
WasherSaddle seat
6)
Pour a few drops of household oil inside the gun housing
(see area indicated below by arrow).
7) Reassemble spray gun:
•
Insert gun lter with the
tapered end rst and screw
down closure with spring.
•
Install spray tip, saddle seat
and washer, and replace spray
guard assembly.
Housing
Filter
8) Thread the paint hose back onto the spray gun. Tighten
with a wrench.
IMPORTANT!
If you cleaned your pump, it is recommended that you
ush the pump again using warm, soapy water to prepare
it for storage. Repeat Flushing the Pump instructions.
Cleaning the inlet valve
Cleaning or servicing the inlet valve may be required
if the unit has priming problems. This may be caused
by improper cleaning and/or storage.
1)
Remove the inlet lter from
the bottom of the hopper.
Inlet
lter
2) Loosen and remove the inlet
valve housing (1) with an
Allen key (8 mm).
3) Remove the valve seat
(2), ball (3), spring (4)
and O-ring seal (5) with a
suitable tool (e.g. needlenose pliers, tweezers).
Tip: alternatively, turn the
device upside down with the
cover on and release the parts
by tapping on the underside of
the device.
4) Check all parts and the valve
area (6) in the container and
clean thoroughly. Replace
damaged parts.
5) Ensure the O-ring seal on the
inlet valve housing (1) is well
lubricated.
6) Replace all parts as shown in
the illustration. The conical
side of the inlet valve seat
(2) must point downwards.
7)
Securely re-tighten the inlet
valve housing (1) with an
Allen key (8 mm).
1
2
5
3
4
6
2
CLEANUP / MAINTENANCE
14
Control Pro 150
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Replacing the outlet valve
Replacement of the outlet valve may be necessary if
your spray performance remains poor after having
performed all the steps contained in the Spraying
Troubleshooting section of this manual.
1)
Remove the high-pressure
hose from the outlet
valve using two spanners.
2) Loosen the screw (2.5 mm
Allen key) on the bottom of
the outlet valve, but do not
remove it.
3) Remove the outlet valve
from the base unit using a
spanner.
4) Check the outlet valve and
clean thoroughly (especially
the ball seat on the back).
Replace if necessary.
5) Inspect the inside of the
outlet valve housing.
Remove any accumulated
paint.
6) Reinsert the new or cleaned
outlet valve (tighten into
outlet valve housing with an
adjustable wrench).
7) Re-tighten the screw.
WARNING
Securely tighten the screw to ensure grounding of the
hose and gun.
MAINTENANCE / STORAGE
Short-term storage (up to 8 hours)
Shutdown
1)
Perform all the steps of the PRESSURE RELIEF
PROCEDURE (page 8).
O
2) Pour 1/2 cup water slowly on top of the paint to prevent
it from drying. Replace the hopper lid.
3) Wrap the spray gun assembly in a damp cloth and place
it in a plastic bag. Seal the bag shut.
4) Unplug the sprayer.
5)
Place the sprayer in a safe place out of the sun for
shortterm storage.
Startup
1)
Remove the gun from the
plastic bag and stir the water
into the paint.
2) Check to be sure the PRIME/
SPRAY knob is set to PRIME.
3) Plug sprayer in and turn the
switch to ON.
4) Turn the PRIME/SPRAY knob
to SPRAY.
5) Test the sprayer on a
practice piece and begin
spraying.
l
15
Control Pro 150
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Preparing the sprayer for longterm storage
1)
Make sure you have already completed the Cleanup
steps on pages 29-30.
2)
Remove the inlet lter. You may need to use a screwdriver
to pry it loose.
Inlet
lter
3)
Pour approximately 60 ml of light household oil into
the inlet valve.
HOUSEHOLD
OIL
4)
Remove hose from outlet valve, place a rag over the
outlet valve, and turn the switch ON. Let the unit run
for ve seconds.
l
5) Switch the pump OFF.
O
6)
Reinstall the inlet lter and press the button on the lter.
Button
7) Wipe the entire unit, hose and gun with a damp cloth to
remove accumulated paint.
8) Replace the high pressure hose to the outlet valve and
replace the hopper lid.
STORAGE
Storage/Conservation of the gun
1)
Unclip the trigger guard from the lter housing by
pulling outward from the lter housing.
2) Unscrew the housing.
3) Turn the gun over and ll with a few drops of oil.
HOUSEHOLD
OIL
4) Reassemble the gun.
16
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WARNING
Before servicing, always release system pressure by following PRESSURE RELIEF PROCEDURE (page 8).
PROBLEM CAUSE SOLUTION
A. The sprayer does not start. 1) The sprayer is not plugged in.
2) The ON/OFF switch is set to OFF.
3) The sprayer shuts o while still under
pressure.
4) No voltage is coming from the wall plug.
5) The extension cord is damaged or has too
low a capacity.
6) There is a problem with the motor.
1) Plug the sprayer in.
2) Turn the ON/OFF switch to ON.
3)
Motor will cycle ON and OFF while spraying as it needs
pressure. This is normal. Resume painting.
4) Properly test the power supply voltage.
5) Replace the extension cord.
6) Take sprayer to Wagner Authorized Service Center.
B. The sprayer starts but does
not draw in paint when
the PRIME/SPRAY knob is
set to PRIME.
1) The unit will not prime properly or has lost
prime.
2) The hopper is empty.
3) The unit is not on level ground.
4) The inlet lter is clogged.
5) The inlet or outlet valve is stuck.
6) The inlet valve is worn or damaged.
7) The PRIME/SPRAY valve is plugged.
1) Try to prime the unit again.
2) Rell the hopper.
3) Relocate unit to level ground.
4) Clean the inlet lter.
5)
Clean the inlet and outlet valves and replace any worn parts.
Inlet may be stuck from old paint. Push inlet lter tab to
release.
6) Replace the inlet valve.
7) Take sprayer to Wagner Authorized Service Center.
C. The sprayer draws up
paint but the pressure
drops when the gun is
triggered.
1) The spray tip is worn.
2) The inlet lter is clogged.
3) The gun or spray tip lter is plugged.
4) The paint is too heavy or coarse.
5) The outlet valve assembly is dirty or worn.
6)
The inlet valve assembly is damaged or
worn.
1) Replace the spray tip with a new tip.
2) Clean the inlet lter.
3)
Clean or replace the proper lter. Always keep extra lters
on hand.
4) Thin or strain the paint.
5) Clean or replace the outlet valve assembly.
6) Replace the inlet valve.
D. The PRIME/SPRAY valve is
on SPRAY and there is ow
through the return tube.
1) The PRIME/SPRAY valve is dirty or worn. 1) Take sprayer to Wagner Authorized Service Center.
E. The spray gun leaks. 1) Internal parts of the gun are worn or dirty. 1) Take the sprayer to a Wagner Authorized Service Center.
F. The tip assembly leaks. 1) The tip was assembled incorrectly.
2) A seal is worn.
1) Check the tip assembly and assemble properly.
2) Replace the seal.
G. The spray gun will not
spray.
1)
The spray tip or the gun lter is plugged.
2) The spray tip is in the CLEAN position.
3) PRIME/SPRAY knob not set on SPRAY.
1)
Clean the spray tip or gun lter. Review Unclogging the
Spray Tip.
2) Put the tip in the SPRAY position.
3) Turn the PRIME/SPRAY knob to SPRAY.
H. The paint pattern is tailing. 1)
The gun, the tip, or the inlet lter is plugged.
2) The tip is worn.
3) The paint is too thick.
4) Pressure loss.
1) Clean the lters and strain the paint.
2) Replace the spray tip.
3) Thin the paint.
4) Refer to Causes and Solutions for problem C.
TROUBLESHOOTING
17
Control Pro 150
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SPRAY GUN
SPRAYER
Spare Parts List / Accessories
i
If using another nozzle, the right lter must also be
used.
Tip 311, 313
Filter red
Tip 515
Filter yellow
6
7
3
1
2
5
4
Item
Part # Description Quantity
1 0517 200 Guard Assembly 1
2* 0517 515 Tip 515 1
3* 0517 900 Saddle seat and washer 1
4* 2400 975 Complete gun assembly
(incl pos. 1,5,6,7)
1
5* 0418 712 Filter yellow 2
6* 2337 235 Seal 1
7 2337 245 Filter housing 1
* Wear parts: Not covered by guarantee
1
2
3
4
5
Item
Part # Description Quantity
1 2399 762 Hopper lid 1
2 2399 767 Outlet valve kit 1
3* 2399 777 Inlet lter 1
4* 2399 783 Inlet valve kit 1
5 2398 073 7.5 m spray hos 1
* Wear parts: Not covered by guarantee
Accessories (not included in the delivery)
Item
Part # Description Quantity
1 0517 700 Gun extension (30 cm) 1
2 2397 787 Swivel point for gun 1
3 2319 722 Oil (118ml) 1
4 0517 311 Tip 311 (for very thin materials) 1
5 0517 313 Tip 313 (for thin materials) 1
6 0418 711 Filter red 2
Reduziert die Abnutzung der
Kolbenstangen und Pumpendichtungen
Reduces wear on cylinders rods
and pump packings
Réduit I‘usure des cylindres, des
tiges et des bourrages de pompe
Verminderd slijttage aan de
cilinders, pomp en dichtingen
Disminuye el desgaste de los cilindro,
pistón y empaquetaduras de la bomba
Diminui o desgaste do cilindro, do
Zmniejsza zużycie cylindrów
i uszczelnień pompy
D
GB
F
PL
NL
E
P
1
3
2
4
5
18
Control Pro 150
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3+1 years guarantee
The guarantee runs for three years, counting from the date of sale (sales slip). The guarantee is extended by a further 12 months if
the device is registered online within 4 weeks of the purchase at www.wagner-group.com/3plus1. Registration is only possible if
the buyer is in agreement with the data being stored that is entered during registration. The guarantee covers and is restricted to
free-of-charge rectication of faults which are demonstrably attributable to the use of faulty materials in manufacture, or assembly
errors; or free-of-charge replacement of the defective parts. The guarantee does not cover incorrect use or commissioning or
tting or repair work which is not stated in our operating instructions. Wearing parts are also excluded from the guarantee. The
guarantee excludes commercial use. We expressly reserve the right to full the guarantee. The guarantee expires if the tool is
opened up by persons other than WAGNER service personnel. Transport damage, maintenance work and loss and damage due to
faulty maintenance work are not covered by the guarantee. Under any guarantee claim, there must be proof of purchase of the tool
through submission of the original receipt. Wherever legally possible, we exclude all liability for injury, damage or consequential
loss, especially if the tool has been used for a purpose other than that stated in the operating instructions, commissioned or
repaired other than in accordance with our operating instructions or if repairs are performed by someone who is unqualied.
We reserve the right to perform any repairs in excess of those stated in our operating instructions. In case of guarantee or repair,
please refer to your point of sale.
Environmental protection
The device and all accessories and packaging have to be re-used in an environmentally friendly manner. Do
not dispose of the appliance with household waste. Support environmental protection by taking the appliance
to a local collection point or obtain information from a specialist retailer.
Leftover paint and solvents may not be emptied into drains, the sewage system or disposed of as household rubbish. It has
to be disposed of separately as special waste. Please pay special attention to the instructions on the product packaging.
Important Note regarding Product Liability!
According to an EU directive, the manufacturer is only liable without limitation for faults in the product if all parts come from the
manufacturer or have been approved by the manufacturer and have been mounted to the device and are operated properly. If
third-party accessories or spare parts are used, the manufacturer is exonerated wholly or partly from his/her liability if use of the
third-party accessories or spare parts have caused a defect in the product.
19
Control Pro 150
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Irrtümer und Änderungen vorbehalten.
Not responsible for errors and changes.
Sous réserves d’erreurs et de modifications.
Fouten en wijzigingen voorbehouden.
J. WAGNER GMBH
Otto-Lilienthal-Str. 18
88677 Markdorf
T +49 0180 - 55 92 46 37
F +49 075 44 -5 05 11 69
WAGNER SPRAYTECH (UK) LTD
Innovation Centre
Silverstone Park
Silverstone
Northants NN12 8GX
T + 44 (0) 1327 368410
WAGNER FRANCE S.A.R.L.
12 Avenue des Tropiques
Z.A. de Courtaboeuf
91978 Les Ulis Cedex
T +33 0825 011 111
F +33 (0) 1 69 81 72 57
MAKIMPORT
HERRAMIENTAS, S.L.
C/ Méjico nº 6
Pol. El Descubrimiento
28806 Alcalá de Henares (Madrid)
T 902 199 021 / 91 879 72 00
F 91 883 19 59
ORKLA HOUSE CARE DANMARK A/S
Stationsvej 13
3550 Slangerup
Danmark
T +45 47 33 74 00
F +45 47 33 74 01
WAGNER SPRAYTECH
AUSTRALIA PTY. LTD.,
14 -16 Kevlar Close
Braeside, VIC 3195
T +61 3 95 87 - 20 00
F +61 3 95 80 - 91 20
J. WAGNER AG
Industriestraße 22
9450 Altstätten
T +41 71 - 7 57 22 11
F +41 71 - 7 57 23 23
HONDIMPEX KFT.
Kossuth L. u. 48-50
8060 Mór
T +36 (-22) - 407 321
F +36 (- 22) - 407 852
E-CORECO SK S.R.O.
Kráľovská ulica 8/7133
927 01 Šaľa
T +42 1948882850
F +42 1313700077
PUT WAGNER SERVICE
ul. E. Imieli 27
41-605 Swietochlowice
T +48/32/346 37 00
F +48/32/346 37 13
D
F
DK
S
CH
AUS
H
PL
GB
E
SK
P
ORKLA HOUSE CARE AB
Box 133
564 23 Bankeryd
Sweden
T +46(0)36 37 63 00
ROMIB S.R.L.
str. Poligonului nr. 5 - 7
100070 Ploiesti ,judet Prahova
T +40-344801240
F +40-344801239
ROM
ORKLA HOUSE CARE NORGE AS
Nedre Skøyen vei 26,
PO Box 423, Skøyen
0213 Oslo
T +47 22 54 40 19
NOR
E-CORECO S.R.O.
Na Roudné 102
301 00 Plzeň
T +42 734 792 823
F +42 227 077 364
CZ
Part. No. 2400973 A
12/2018_RS
© Copyright by J.Wagner GmbH
EL-ME-HO
Horvatinčićev put 2
HR-10436 Rakov Potok
T +385 (-1)65 86 - 028
F +385 (-1)65 86 - 028
HR
OOO МЕФФЕРТ ПОЛИЛЮКС
142407 Россия, Московская обл,
Ногинский р-н, территория
«Ногинск-Технопарк» д.14
T +7 495 221 6666
F +7 495 99 55 88 2
RUS
ROMIB S.R.L.
str. Poligonului nr. 5 - 7
100070 Ploiesti ,judet Prahova
T +40-344801240
F +40-344801239
ROM
TEHOMIX OY
Telekatu 10
20360 TURKU
T +385 (0) 2 2755 999
F +385 (0) 2 2755 995
SF
FHC SRL
Via Stazione 94,
26013 Crema (CR)
T 0373 204839
F 0373 204845
I
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