Wacker Neuson WP 1550A, WP 1540A, WP 1540AW Operator's Manual

Operator’s Manual
Vibroplate
WP 1550A
WP 1550AW
5000190169 18 0712
5000190169
Copyright notice
© Copyright 2012 by Wacker Neuson Corporation.
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Corporation.
Any type of reproduction or distribution not authorized by Wacker Neuson Corporation represents an infringement of valid copyrights. Violators will be prosecuted.
Trademarks
Manufacturer
All trademarks referenced in this manual are the property of their respective owners.
Wacker Neuson Manila Incorporated
Lot 2,Blk 1 Phase , PEZA Drive, First Cavite Industrial Estate, Brgy. Langkaan
Dasmariñas, Cavite, Philippines Tel: +63-(0)2-580-7136 Fax: +63-(0)2-580-7122
www.wackerneuson.com
Translated instructions
This Operator’s Manual presents a translation of the original instructions. The original language of this Operator’s Manual is American English.
WP 1550A/AW Table of Contents
Foreword 3
1. Emission System Control Information 4
2. Safety Information 5
2.1 Laws Pertaining to Spark Arresters ...................................................... 5
2.2 Operating Safety .................................................................................. 6
2.3 Operator Safety while using Internal Combustion Engines .................. 7
2.4 Service Safety ...................................................................................... 8
2.5 Label Locations .................................................................................... 9
2.6 Warning and Informational Labels ...................................................... 10
2.7 Operating Labels ................................................................................ 13
3. Technical Data 15
3.1 Engine Data ........................................................................................ 15
3.2 Plate Data ........................................................................................... 16
3.3 Sound and Vibration Specifications .................................................... 16
3.4 Dimensions ......................................................................................... 17
4. Operation 18
4.1 Recommended Fuel ........................................................................... 18
4.2 Before Starting ................................................................................... 18
4.3 To Start ............................................................................................... 19
4.4 To Stop ............................................................................................... 19
4.5 Application .......................................................................................... 20
4.6 Operation ............................................................................................ 21
4.7 Wheel Kit (0162986) ........................................................................... 22
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Table of Contents WP 1550A/AW
5. Maintenance 23
5.1 Maintaining the Emission Control System............................................23
5.2 Periodic Maintenance Schedule ..........................................................23
5.3 Cleaning Plate .....................................................................................25
5.4 Drive Belt .............................................................................................25
5.5 Exciter Lubrication ...............................................................................26
5.6 Spark Plug ...........................................................................................27
5.7 Engine Oil ............................................................................................28
5.8 Air Cleaner ..........................................................................................29
5.9 Cleaning Sediment Cup ......................................................................30
5.10 Carburetor Adjustment ........................................................................31
5.11 Troubleshooting ...................................................................................32
5.12 Storage ................................................................................................33
5.13 Lifting Machine ....................................................................................34
5.14 Transporting Machine ..........................................................................35
wpm_bo5000190169_16TOC.fm 4
Foreword
WARNING
CALIFORNIA
Proposition 65 Warning:
Engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
This manual provides information and procedures to safely operate and maintain this Wacker Neuson model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual.
Keep this manual or a copy of it with the machine. If you lose this manual or need an additional copy, please contact Wacker Neuson Corporation. This machine is built with user safety in mind; however, it can present hazards if improperly operated and serviced. Follow operating instructions carefully! If you have questions about operating or servicing this equipment, please contact Wacker Neuson Corporation.
The information contained in this manual was based on machines in production at the time of publication. Wacker Neuson Corporation reserves the right to change any portion of this information without notice.
All rights, especially copying and distribution rights, are reserved.
Copyright 2012 by Wacker Neuson Corporation.
No part of this publication may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission from Wacker Neuson Corporation.
Any type of reproduction or distribution not authorized by Wacker Neuson Corporation represents an infringement of valid copyrights and will be prosecuted. We expressly reserve the right to make technical modifications, even without due notice, which aim at improving our machines or their safety standards.
wc_tx000001gb.fm 5
Emission Control System Information
1 Emission Control Systems Information and Warranty
The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada.
1.1 Emission Control Systems Warranty Statement
See the supplied engine owner’s manual for the applicable exhaust and evaporative emission warranty statement.
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WP 1550A/AW Safety Information
2. Safety Information
This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which
must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
DANGER
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
WARNING
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
CAUTION
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation which, if not avoided, could result in property damage.
Note: Contains additional information important to a procedure.
2.1 Laws Pertaining to Spark Arresters
Notice: State Health Safety Codes and Public Resources Codes
specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust. Spark arresters are qualified and rated by the United States Forest Service for this purpose.
In order to comply with local laws regarding spark arresters, consult the engine distributor or the local Health and Safety Administrator.
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Safety Information WP 1550A/AW
2.2 Operating Safety
Familiarity and proper training are required for the safe operation of the machine. Machines operated improperly or by untrained personnel can be hazardous. Read the operating instructions contained in this
WARNING
2.2.1 Do not allow anyone to operate this equipment without proper training.
2.2.2 Do not touch the engine or muffler while the engine is on or
2.2.3 Do not use accessories or attachments that are not recommended by
manual and the engine manual, and familiarize yourself with the location and proper use of all controls. Inexperienced operators should receive instruction from someone familiar with the machine before being allowed to operate it.
People operating this equipment must be familiar with the risks and hazards associated with it.
immediately after it has been turned off. These areas get hot and may cause burns.
Wacker Neuson. Damage to equipment and injury to the user may result.
2.2.4 NEVER operate the machine with the beltguard missing. Exposed drive belt and pulleys create potentially dangerous hazards that can cause serious injuries.
2.2.5 Do not leave the machine running unattended.
2.2.6 Be sure operator is familiar with proper safety precautions and operation techniques before using machine.
2.2.7 Always wear protective clothing appropriate to the job site when operating the machine.
2.2.8 Wear hearing protection when operating equipment.
2.2.9 Close fuel valve on engines equipped with one when machine is not being operated.
2.2.10 Store the machine properly when it is not being used. The machine should be stored in a clean, dry location out of the reach of children.
2.2.11 Always operate machine with all safety devices and guards in place and in working order. Do not modify or defeat safety devices. Do not operate machine if any safety devices or guards are missing or inoperative.
2.2.12 Read, understand, and follow procedures in the Operator’s Manual before attempting to operate the machine.
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WP 1550A/AW Safety Information
2.3 Operator Safety while using Internal Combustion Engines
Internal combustion engines present special hazards during operation and fueling. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. Failure to follow the
WARNING
2.3.1 DO NOT run the machine indoors or in an enclosed area such as a
2.3.2 Do not smoke while operating the machine.
2.3.3 Do not smoke when refueling the engine.
2.3.4 Do not refuel a hot or running engine.
2.3.5 Do not refuel the engine near an open flame.
2.3.6 Do not spill fuel when refueling the engine.
2.3.7 Do not run the engine near open flames.
warnings and safety standards could result in severe injury or death.
deep trench unless adequate ventilation, through such items as exhaust fans or hoses, is provided. Exhaust gas from the engine contains poisonous carbon monoxide gas; exposure to carbon monoxide can cause loss of consciousness and may lead to death.
2.3.8 Refill the fuel tank in a well-ventilated area.
2.3.9 Replace the fuel tank cap after refueling.
2.3.10 ALWAYS check the fuel lines and the fuel tank for leaks and cracks before starting the engine. Do not run the machine if fuel leaks are present or the fuel lines are loose.
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Safety Information WP 1550A/AW
2.4 Service Safety
A poorly maintained machine can become a safety hazard! In order for the machine to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary.
WARNING
2.4.1 Do not attempt to clean or service the machine while it is running. Rotating parts can cause severe injury.
2.4.2 Do not crank a flooded engine with the spark plug removed on gasoline-powered engines. Fuel trapped in the cylinder will squirt out the spark plug opening.
2.4.3 Do not test for spark on gasoline-powered engines if the engine is flooded or the smell of gasoline is present. A stray spark could ignite the fumes.
2.4.4 Do not use gasoline or other types of fuels or flammable solvents to clean parts, especially in enclosed areas. Fumes from fuels and solvents can become explosive.
2.4.5 Keep the area around the muffler free of debris such as leaves, paper, cartons, etc. A hot muffler could ignite the debris and start a fire.
2.4.6 Replace worn or damaged components with spare parts designed and approved by Wacker Neuson.
2.4.7 Disconnect the spark plug on machines equipped with gasoline engines, before servicing, to avoid accidental start-up.
2.4.8 Keep the machine clean and labels legible. Replace all missing and hard-to-read labels. Labels provide important operating instructions and warn of dangers and hazards.
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WP 1550A/AW Safety Information
2.5 Label Locations
ADVERTENCIA
AVERTISSEMENT
1 2
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3
WARNING WARNUNG
4 5 6 7
10W30
wpmgr005961
1
2
Safety Information WP 1550A/AW
2.6 Warning and Informational Labels
Wacker Neuson machines use international pictorial labels where needed. These labels are described below.
Label Meaning
WARNING! To prevent hearing loss, wear hearing protec­tion when operating the machine.
Read the Operator’s Manual for machine infor­mation.
 9! 
Check engine oil level. Use SAE10W30.
Check the fuel level.
WARNING! Hot surface
Guaranteed sound power level in dB(A).
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WP 1550A/AW Safety Information
Label Meaning
WARNING! Hand injury if caught in moving belt. Always replace beltguard.
CAUTION! Read and understand the supplied Operator’s Manual before operating this machine. Failure to do so increases the risk of injury to yourself and others.
NOTICE Lifting point.
Lifting point (manual).
Engines emit carbon monoxide; operate only in well-ventilated area. Read the operator’s Manual No sparks, flames, or burning objects near the machine. Shut off the engine before refueling.
Label-machine model
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Safety Information WP 1550A/AW
Label Meaning
Company logo
A nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the infor­mation found on this nameplate so it will be available should the nameplate become lost or damaged. When ordering parts or requesting service information, you will always be asked to specify the model number, item number, revision number, and serial number of the unit.
This machine may be covered by one or more patents.
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WP 1550A/AW Safety Information
2.7 Operating Labels
Wacker Neuson machines use international pictorial labels where needed. These labels are described below.
Label Meaning
Open the fuel flow valve.
Push or turn engine switch to ON position.
Close the choke.
Place throttle in the IDLE position.
Pull the rewind starter.
Close the fuel flow valve.
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Safety Information WP 1550A/AW
Label Meaning
1
Push or turn engine switch to OFF position.
Open the choke.
Place throttle in the FAST position.
Throttle control lever: Turtle = Idle or Slow Rabbit = Full or Fast
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WP 1550A/AW Technical Data
3. Technical Data
3.1 Engine Data
Engine Power Rating
Net power rating per SAE J1349. Actual power output may vary due to conditions of specific use.
WP 1550A/AW
0007576, 0007579, 0009486, 0009546
Engine
Engine Make Honda
Engine Model GX 160 UT1 QWX2
Max. rated power @ rated speed
Spark Plug
Electrode Gap
Operating speed
Clutch Engagement
Air Cleaner
Engine Lubrication
Engine Oil Capacity
Fuel
Fuel Tank Capactity
Valve Clearance (cold)
kW (Hp)
type
mm (in.)
rpm
rpm
type
oil grade
service class
ml (oz.)
type
l (qts.)
mm (in.)
3.6 (4.8) @ 3600 rpm
NGK BPR 6ES
0.7 – 0.8 (0.028 – 0.031)
3600
2100
Dual Element
SAE 10W30
SG or SF
600 (20)
Regular unleaded gasoline
3.6 (3.7)
Inlet: 0.15 (0.006)
Outlet: 0.20 (0.008)
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Technical Data WP 1550A/AW
3.2 Plate Data
WP 1550A/AW
0007576, 0007579, 0009486, 0009546
Plate
Operating Weight
Water Tank Capacity
Exciter Speed
Exciter Lubrication
Dimensions
kg (lbs.)
l (qts.)
rpm / belt
ml (oz.)
mm (in.)
3.3 Sound and Vibration Specifications
Products are tested for sound pressure level in accordance with EN ISO 11204. Sound power level is tested in accordance with European Directive 2000/14/EC - Noise Emission in the Environment by Equipment for use outdoors.
the sound pressure level at operator’s location (L
the guaranteed sound power level (LWA) = 108 dB(A).
92 (203)
10.4 (11.0)
5800
150 (5)
Automatic Transmission Fluid
Dextron III / Mercon or equivalent
875 (35) x 500 (20) x 965 (38)
) = 97 dB(A).
pA
Products are tested for hand/arm vibration (HAV) level in accordance with ISO 5349, EN1033, and EN500-4 where applicable.
HAV 10.8 m/s
2
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WP 1550A/AW Technical Data
3.4 Dimensions
mm (in.)
38 (965)
19.5 (500)
34.5 (875)
wpmgr005986
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Operation WP 1550A/AW
4. Operation
4.1 Recommended Fuel
The engine requires regular grade unleaded gasoline. Use only fresh, clean gasoline. Gasoline containing water or dirt will damage fuel system. Consult engine owner’s manual for complete fuel specifications.
Use of oxygenated fuels
Some conventional gasolines are blended with alcohol. These gasolines are collectively referred to as oxygenated fuels. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement.
Before using an oxygenated fuel, confirm the fuel's contents. Some states and provinces require this information to be posted on the fuel pump.
The following is the Wacker Neuson approved percentage of oxygenates: ETHANOL - (ethyl or grain alcohol) 10% by volume. You may use gasoline containing up to 10%
ethanol by volume (commonly referred to as E10). Gasoline containing more than 10% ethanol (such as E15, E20, or E85) may not be used because it could damage the engine.
If you notice any undesirable operating symptoms, try another service station, or switch to another brand of gasoline.
Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty.
4.2 Before Starting
4.2.1 Read and understand the safety and operating instructions at the beginning of this manual.
4.2.2 Check:
Oil level in the engine
Fuel level
Condition of the air cleaner
Tightness of the external fasteners
Condition of the fuel lines
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WP 1550A/AW Operation
4.3 To Start
See Graphic: wc_gr000014
4.3.1 Open fuel valve by moving lever to the right (a1).
Note: If engine is cold, move choke lever to close position (b1). If engine is hot, set choke to open position (b2).
4.3.2 Turn engine switch to “ON” (e1).
4.3.3 Open throttle by moving it slightly to left (d1).
4.3.4 Pull starter rope (c).
Note: If the oil level in the engine is low, the engine will not start. If this happens, add oil to engine. Some engines are equipped with an oil alert light (f) that will come on while pulling the starter rope.
4.3.5 Open choke as engine warms (b2).
4.3.6 Open throttle fully to operate.
4.4 To Stop
See Graphic: wc_gr000014
4.4.1 Reduce engine RPM to idle by moving throttle completely to right (d2).
4.4.2 Turn engine switch to “OFF” (e2).
4.4.3 Close fuel valve by moving lever to the left (a2).
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Operation WP 1550A/AW
4.5 Application
This plate is designed for compacting loose, granular soils, gravel, and paving stones. It is intended to be used in confined areas and areas next to structures such as walls, curbs, and foundations. Plates equipped with water tanks can be used for compacting asphalt.
This plate is not recommended for compacting cohesive soils with a heavy clay content. For cohesive soil, use a vibratory rammer or sheepsfoot roller.
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WP 1550A/AW Operation
4.6 Operation
See Graphic: wpmgr006016
Run engine at full throttle and allow plate to pull itself along at its normal speed. When operating on an incline it may be necessary to assist plate by pushing it forward slightly. Depending on the material being compacted, three or four passes are recommended to achieve the best compaction.
While a certain amount of moisture in the soil is necessary, excessive moisture may cause soil particles to stick together and prevent good compaction. If soil is extremely wet, allow it to dry somewhat before compacting.
If soil is so dry as to create dust clouds while operating plate, some moisture should be added to the ground material to improve compaction. This will also reduce service to the air filter.
For compacting asphalt, open water tank valve (a1) to wet asphalt and underside of plate. This will prevent asphalt material from sticking. Two or three passes are usually sufficent to ensure good compaction.
When using plate on paving stones, attach a pad to the bottom of the plate to prevent chipping or grinding surface of the stones. A special urethane pad designed for this purpose is available as an optional accessory.
NOTICE: DO NOT operate plate on concrete or on extremely hard,
dry, compacted surfaces. The plate will jump rather than vibrate and could damage both plate and engine.
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wpmgr006016
Operation WP 1550A/AW
4.7 Wheel Kit (0162986)
See Graphic: wc_gr002793
Wheel kit (Part No. 0162986) is a standard item on Item Number 0009545, 0009546, 0009547 and 0009548 only. Available as an option on all other models.
4.7.1 Disengage wheel kit from holding latch (a) and position wheels in “down” position.
4.7.2 Pivot holding latch and engage cross member brace into latch.
NOTICE: Latch prevents vibroplate from pivoting and falling back
towards the operator.
4.7.3 Push forward on guide handle to tip vibroplate forward and pivot wheels into the “down” position.
4.7.4 Pull back on guide handle to tip vibroplate back up on wheels to transport.
NOTICE: DO NOT lift the vibroplate by its guide handle. The vibroplate
can shift, causing it to fall.
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a
a
wc_gr002793
WP 1550A/AW Maintenance
5. Maintenance
5.1 Maintaining the Emission Control System
Normal maintenance, replacement, or repair of emission control devices and systems may be performed by any repair establishment or individual; however, warranty repairs must be performed by a dealer/service center authorized by Wacker Neuson. The use of service parts that are not equivalent in performance and durability to authorized parts may impair the effectiveness of the emission control system and may have a bearing on the outcome of a warranty claim.
5.2 Periodic Maintenance Schedule
5.2.1 Engine Maintenance
The chart below lists basic engine maintenance. Refer to the engine manufacturer’s Operation Manual for additional information.
Check fuel level.
Check engine oil level.
Inspect fuel lines.
Inspect air filter. Replace as needed.
Clean air cleaner elements.
Change engine oil.
Clean engine cooling fins.
Clean sediment cup / fuel filter.
Check and clean spark plug.
Check and adjust valve clearance.
Change exciter oil.
Daily
before
starting
After
first
20 hrs.
Every
2 weeks
or
50 hrs.
Every
month
or
100 hrs.
Every
year
or
300 hrs.
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Maintenance WP 1550A/AW
5.2.2 Machine Maintenance
The chart below lists basic machine maintenance.
Check external hardware.
Check and adjust drive belt.
Inspect shockmounts for damage.
Replace shockmounts as needed.
Change exciter oil.
Note: When machine is being used in asphalt, it is highly recommended that shockmounts are replaced every year or after 300 hours of usage.
Daily
before
starting
After
first
20 hrs.
Every
2 weeks
or
50 hrs.
Every
month
or
100 hrs.
Every
year
or
300 hrs.
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WP 1550A/AW Maintenance
7
5.3 Cleaning Plate
Clean plate after use to remove dirt, stones, and mud caught under the engine console. If plate is being used in a dusty area, check engine cylinder cooling fins for heavy dirt accumulation. Keep engine cylinder fins clean to prevent engine from overheating.
5.4 Drive Belt
See Graphic: wc_gr000077
On new machines or after installing a new belt, check belt tension after first 20 hours of operation. Check and adjust belt every 50 hours thereafter.
To change the belt:
5.4.1 Remove the beltguard and remove the four hex nuts (a) holding pulley halves (b) together. Remove outer pulley half and remove belt.
5.4.2 Install new belt on pulley and secure pulley halves together with hex nuts. Adjust tension on belt by adding or removing spacers (c) between pulley halves. The fewer spacers used between pulley halves, the tighter the belt will be. Three spacers with new Wacker belts should provide the correct tension. Belt deflection should be 6– 10 mm, checked half way between the clutch pulley and the exciter pulley (d). Place unused spacers on outside of pulley.
5.4.3 Replace beltguard.
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=
w c _ g r 0 0 0 0 7
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Maintenance WP 1550A/AW
5.5 Exciter Lubrication
See Graphic: wpmgr006021
The exciter assembly is a self-contained, sealed unit. The bearings are
lubricated using automatic transmission fluid (see Technical Data for
type). Change fluid once every year or 300 hours of operation. When changing fluid, replace O-ring (a).
To change fluid:
5.5.1 Remove beltguard, belt, and hose from water tank.
5.5.2 Remove four screws (b) securing console assembly to baseplate and lift console assembly from baseplate.
5.5.3 Remove end cover (c) from bearing exciter assembly. Outer bearing race will remain with cover.
5.5.4 Tip baseplate up and drain fluid from exciter assembly. Dispose of used fluid in an appropriate manner. Contact local recycling center.
5.5.5 Add 150 ml of automatic transmission fluid to exciter housing and fasten end cover to exciter. Do not overfill exciter or bearings may overheat.
5.5.6 Assemble console assembly to baseplate and install belt, beltguard, and hose to water tank.
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wpmgr006021
WP 1550A/AW Maintenance
5.6 Spark Plug
See Graphic: wc_gr000028
Clean or replace the spark plug as needed to ensure proper operation. Refer to your engine operator’s manual.
The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not touch the muffler while it is hot.
WARNING
Note: Refer to section “Technical Data” for the recommended spark
plug type and the electrode gap setting.
5.6.1 Remove the spark plug and inspect it.
5.6.2 Replace the spark plug if the insulator is cracked or chipped.
5.6.3 Clean the spark plug electrodes with a wire brush.
5.6.4 Set the electrode gap (a).
5.6.5 Tighten the spark plug securely.
NOTICE: A loose spark plug can become very hot and may cause engine damage.
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Maintenance WP 1550A/AW
5.7 Engine Oil
See Graphic: wc_gr000022
5.7.1 Drain the oil while the engine is still warm.
5.7.2 Remove the oil filler plug (a) and the drain plug (b) to drain the oil.
Note: In the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liquid that drains off. Dispose of this liquid in accordance with environmental protection legislation.
5.7.3 Install the drain plug.
5.7.4 Fill the engine crankcase with the recommended oil up to the level of
the plug opening (c). See section Technical Data for oil quantity and
type.
5.7.5 Install the oil filler plug.
wpm_tx001132gb.fm 30
wc_gr000022
WP 1550A/AW Maintenance
5.8 Air Cleaner
See Graphic: wc_gr000025
The engine is equipped with a dual element air cleaner. Service air cleaner frequently to prevent carburetor malfunction.
NOTICE: NEVER run engine without air cleaner. Severe engine
damage will occur. NEVER use gasoline or other types of low flash point solvents for
cleaning the air cleaner. A fire or explosion could result.
WARNING
To service:
5.8.1 Remove air cleaner cover (a). Remove both elements and inspect them for holes or tears. Replace damaged elements.
5.8.2 Wash foam element (b) in solution of mild detergent and warm water. Rinse thoroughly in clean water. Allow element to dry thoroughly. Soak element in clean engine oil and squeeze out excess oil.
5.8.3 Tap paper element (c) lightly to remove excess dirt. Replace paper element if it appears heavily soiled.
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Maintenance WP 1550A/AW
5.9 Cleaning Sediment Cup
See Graphic: wc_gr000029
5.9.1 Turn the fuel valve off.
5.9.2 Remove the sediment cup (a) and the O-ring (b).
5.9.3 Wash both thoroughly in a nonflammable solvent. Dry and reinstall them.
5.9.4 Turn the fuel valve on and check for leaks.
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WP 1550A/AW Maintenance
5.10 Carburetor Adjustment
See Graphic: wc_gr000032
5.10.1 Start the engine and allow it to warm up to operating temperature.
5.10.2 Set the pilot screw (a) two turns out. See Note.
5.10.3 With the engine idling, turn the pilot screw (a) in or out to the setting that produces the highest rpm.
5.10.4 After the pilot screw is adjusted, turn the throttle stop screw (b) to
obtain the standard idle speed. See Technical Data.
Note: On some engines the pilot screw is fitted with a limiter cap (c) to prevent excessive enrichment of the air-fuel mixture in order to comply with emission regulations. The mixture is set at the factory and no adjustment should be necessary. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the pilot screw.
wpm_tx001132gb.fm 33
wc_gr000032
Maintenance WP 1550A/AW
5.11 Troubleshooting
Problem / Symptom Reason / Remedy
Plate does not develop full
speed. Poor compaction.
Engine throttle control not completely open.
Throttle control not adjusted correctly.
Ground too wet, plate sticking. Allow soil to dry before compacting.
Drive belt loose or worn, slipping on pulleys. Adjust or replace belt. Check that engine mounting bolts are tight.
Exciter bearings binding. Check condition and level of oil in exciter. Add or change oil.
Air filter clogged with dust, reducing engine perfor­mance. Clean or replace air filter.
Engine speed too low. Check engine speed with tachometer. Adjust or repair engine to run at correct speed. Refer to engine manual.
Engine running, no vibration Engine throttle not open.
Drive belt loose or broken. Adjust or replace.
Clutch damaged. Inspect and replace clutch.
Plate jumps or compacts
unevenly.
Engine speed too low. Check engine speed.
Too much oil in exciter. Adjust oil to correct level.
Ground surface too hard.
Shockmounts loose or damaged.
wpm_tx001132gb.fm 34
WP 1550A/AW Maintenance
5.12 Storage
If plate is being stored for more than 30 days:
5.12.1 Remove loose stones and dirt from plate.
5.12.2 Clean engine cylinder cooling fins.
5.12.3 Clean or replace air filter.
5.12.4 Change exciter oil.
5.12.5 Change engine oil and follow procedures described in engine manual for engine storage.
5.12.6 Cover plate and engine and store in a clean, dry area.
wpm_tx001132gb.fm 35
Maintenance WP 1550A/AW
5.13 Lifting Machine
See Graphic: wpmgr006037
See Technical Data for the weight of the machine.
To lift machine manually:
5.13.1 Stop the engine.
5.13.2 Obtain help from a partner and plan the lift.
5.13.3 Grasp the machine by its cage (a) and lifting slot (b).
5.13.4 Lift the machine as shown.
To reduce risk of back injury while lifting, keep your feet flat on ground and shoulder width apart. Keep your head up and back straight.
WARNING
To lift machine mechanically:
NOTICE: Before attempting to lift, be sure that all lifting devices can safely handle the weight of the machine. See Technical Data for the
weight of the machine.
5.13.1 Attach hook, harness, or cable to the machine as shown and lift as desired.
NOTICE: DO NOT lift the vibroplate by its guide handle. The vibroplate
can shift, causing it to fall.
a
b
wpm_tx001132gb.fm 36
wpmgr006037
WP 1550A/AW Maintenance
5.14 Transporting Machine
See Graphic: wpmgr006055
To avoid burns or fire hazards, let engine cool before transporting machine or storing indoors.
WARNING
5.14.1 Turn fuel valve to the off position and keep the engine level to prevent fuel from spilling.
5.14.2 Tie down machine on vehicle to prevent machine from sliding or tipping over. Tie machine to vehicle at points shown on graphic.
wpm_tx001132gb.fm 37
wpmgr006055
EC DECLARATION OF CONFORMITY
WACKER NEUSON MANILA, INC., DASMARIÑAS, CAVITE, PHILIPPINES
BEFULDMÆGTIGET FOR TEKNISKE BILAG Axel Häret
WACKER NEUSON SE Preußenstraße 41 80809 München
hereby certifies that the construction equipment specified hereunder:
1. Category
Vibratory Plates
2. Machine function:
This plate is designed for compacting loose, granular soils, gravel, and paving stones. It is intended to be used in confined areas and areas next to structures such as walls, curbs, and foundations. Plates equipped with water tanks can be used for compacting asphalt.
3. Type / Model
WP 1550A, WP 1550AW
WP 1550, WP 1550W
4. Item number of equipment:
0007579, 0007576, 0009486, 0009325, 0009324, 0009546, 0009548
5. Net installed power:
WP 1550A, WP 1550AW 3,6kW
WP 1550, WP 1550W 4,2kW
Has been sound tested per Directive 2000/14/EC:
Conformity Assessment
Procedure
Annex VI VDE-Prüf- und
6. This machinery fulfills the relevant provisions of Machinery Directive 2006/42/EC and is also produced in accordance with these
standards:
Name and address of notified body Measured sound power level Guaranteed sound power level
Zertifizierungsinstitut
Zertifizierungsstelle
Merianstraße 28
63069 Offenbach/Main
WP 1550A 104 dB(A)
WP 1550AW 104 dB(A)
WP 1550 104 dB(A)
WP 1550W 104 dB(A)
WP 1550A 108 dB(A)
WP 1550AW 108 dB(A)
WP 1550 108 dB(A)
WP 1550W 108 dB(A)
2000/14/EC 2004/108/EC EN 500-1 EN 500-4
He inz Gen gnagel
President & CEO
06.12.10
Date
WACKER NEUSON MANILA INC.
The original language of this EC Declaration of Conformity is American English.
WP 1550-en_2011_WN.fm
Wacker Neuson SE, Preußenstraße 41, D-80809 München, Tel.: +49-(0)89-3 54 02-0 Fax: +49 - (0)89-3 54 02-390
Wacker Neuson Production Americas LLC, N92W15000 Anthony Ave., Menomonee Falls, WI 53051
Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong.
Tel. : (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957
Tel: (852) 3605 5360, Fax: (852) 2758 0032
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