Wacker Neuson PT 3, PT 3A, PT 3H, PT 2, PT 2A Operator's Manual
...
Operator’s Manual
Pump
PT 3
PT 3A
PT 3H
EN
5000185222 11 0711
5000185222
Copyright
notice
© Copyright 2011 by Wacker Neuson Production Americas LLC
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the machine. Any
other type of reproduction is prohibited without express written permission from
Wacker Neuson Production Americas LLC.
Any type of reproduction or distribution not authorized by Wacker Neuson Production
Americas LLC represents an infringement of valid copyrights. Violators will be
prosecuted.
Trademarks
Manufacturer
All trademarks referenced in this manual are the property of their respective owners.
Wacker Neuson Production Americas LLC
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Original
instructions
This Operator’s Manual presents the original instructions. The original language of this
Operator’s Manual is American English.
PT 3 / PT 3A / PT 3H Foreword
Foreword
SAVE THESE INSTRUCTIONS—This manual contains important instructions for
the machine models below. These instructions have been written expressly by
Wacker Neuson Production Americas LLC and must be followed during installation,
operation, and maintenance of the machines.
Machine Item Number
PT 3(I) 0620726
PT 3 0009321, 0009322, 0009323
PT 3A 0009098, 0009101, 0009240, 0620800
PT 3H 0009100, 0009103, 0009242
Machine
documentation
Expectations
for
information in
this manual
From this point forward in this documentation, Wacker Neuson Production
Americas LLC will be referred to as Wacker Neuson.
Keep a copy of the Operator’s Manual with the machine at all times.
Use the separate Parts Book supplied with the machine to order replacement
parts.
Refer to the separate Repair Manual for detailed instructions on servicing and
repairing the machine.
If you are missing any of these documents, please contact Wacker Neuson to
order a replacement or visit www.wackerneuson.com.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
This manual provides information and procedures to safely operate and main-
tain the above Wacker Neuson model(s). For your own safety and to reduce the
risk of injury, carefully read, understand, and observe all instructions described
in this manual.
Wacker Neuson expressly reserves the right to make technical modifications,
even without notice, which improve the performance or safety standards of its
machines.
The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson reserves the right to change
any portion of this information without notice.
CALIFORNIA
Proposition
65 Warning
Laws
pertaining to
spark
arresters
Engine exhaust, some of its constituents, and certain vehicle components, contain
or emit chemicals known to the State of California to cause cancer and birth
defects or other reproductive harm.
NOTICE: State Health Safety Codes and Public Resources Codes specify that in
certain locations spark arresters be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust. Spark arresters are qualified
and rated by the United States Forest Service for this purpose. In order to comply
with local laws regarding spark arresters, consult the engine distributor or the local
Health and Safety Administrator.
wc_tx001780gb.fm 3
Foreword PT 3 / PT 3A / PT 3H
Manufacturer’s
approval
This manual contains references to approved parts, attachments, and modifications. The following definitions apply:
Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
Approved modifications are those performed by an authorized Wacker Neu-
son service center according to written instructions published by Wacker Neuson.
Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following consequences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.
4 wc_tx001780gb.fm
EC Declaration of Conformity
Manufacturer
Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue,
Menomonee Falls, Wisconsin USA
Product
Product
Product category
Product function
Item number
Net installed power
Measured sound power level
Guaranteed sound power level
PT 3, PT 3A, PT 3H
Centrifugal Trash Pump
To pump fluid
0009101, 0009240, 0009103, 0620726, 0620800
PT 3: 6.6 kW; PT 3A: 5.9 kW; PT 3H: 5.0 kW
PT 3: 103 dB(A); PT 3A: 101 db(A); PT 3H 107 dB(A)
PT 3: 104 dB(A); PT 3A: 102 db(A); PT 3H 108 dB(A)
Conformity Assessment Procedure
According to ANNEX V
Guidelines and Standards
We hereby declare that this product meets and complies with the relevant regulations and
requirements of the following guidelines and standards:
2006/42/EC, 2000/14/EC, 2002/88/EC, 89/336/EEC, 98/37/EEC
Authorized Person for Technical Documents
Axel Häret, Wacker Neuson SE, Preußenstraße 41, 80809 München
Menomonee Falls, WI, USA, 17.5.11
William Lahner
Vice President of Engineering
2011-CE-PT3-3A_en.fm
Dan Domanski
Manager, Product Engineering
Original Declaration of Conformity
PT 3 / PT 3A / PT 3H
Table of Contents
Foreword 3
1 Safety Information 9
1.1 Signal Words Used in this Manual ....................................................... 9
1.2 Machine Description and Intended Use ............................................. 10
1.3 Operating Safety ................................................................................ 11
1.4 Operator Safety while Using Internal Combustion Engines ............... 13
1.5 Service Safety .................................................................................... 15
2 Labels 16
2.1 Label Locations (PT 2A, PT 3A, PT 2, PT3) ....................................... 16
2.2 Label Locations (PT 2H, PT 3H) ........................................................ 17
2.3 Label Meanings .................................................................................. 18
3 Lifting and Transporting 21
4 Operation 22
4.1 Preparing the Machine for First Use ................................................... 22
4.2 Recommended Fuel ........................................................................... 23
4.3 Recommended Fuel (Hatz) ................................................................ 23
4.4 Before Starting ................................................................................... 24
4.5 To Start (Wacker Neuson) .................................................................. 26
4.6 To Stop (Wacker Neuson) .................................................................. 26
4.7 To Start (Honda) ................................................................................. 27
4.8 To Stop (Honda) ................................................................................. 27
4.9 To Start (Hatz) .................................................................................... 28
4.10 Cold Weather Starting (Hatz) ............................................................. 29
4.11 To Stop (Hatz) .................................................................................... 29
4.12 Operation ............................................................................................ 29
4.13 Hoses and Clamps ............................................................................. 30
4.14 Emergency Shutdown Procedure ....................................................... 31
5 Maintenance 32
5.1 Maintaining the Emission Control System .......................................... 32
5.2 Periodic Maintenance Schedule ......................................................... 32
5.3 Engine Oil System (Hatz) ................................................................... 34
5.4 Engine Oil (Wacker Neuson / Honda) ................................................ 36
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7
Table of Contents
5.5 Air Cleaner (Wacker Neuson) .............................................................37
5.6 Air Cleaner (Honda) ............................................................................38
5.7 Air Cleaner (Hatz) ................................................................................39
5.8 Spark Plug (Wacker Neuson / Honda) ................................................40
5.9 Sediment Cup (Honda) ........................................................................41
5.10 Cleaning the Fuel Strainer ...................................................................41
5.11 Valve Clearances (Hatz) .....................................................................42
5.12 Fuel Filter (Hatz) ..................................................................................44
5.13 Adjusting the Impeller Clearance ........................................................45
5.14 Cleaning the Pump ..............................................................................46
5.15 Storage ................................................................................................47
5.16 Accessories .........................................................................................47
5.17 Basic Troubleshooting .........................................................................48
PT 3 / PT 3A / PT 3H
6 Technical Data 49
6.1 Engine .................................................................................................49
6.2 Pump ...................................................................................................50
6.3 Sound Measurements .........................................................................51
6.4 Dimensions ..........................................................................................51
7 Emission Control Systems Information and Warranty 52
7.1 Emission Control Systems Warranty Statement .................................52
8 AEM Safety Manual 53
8
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PT 2/3 /... Safety Information
1 Safety Information
1.1 Signal Words Used in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and
NOTE signal words which must be followed to reduce the possibility of
personal injury, damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
f Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
f To avoid death or serious injury from this type of hazard, obey all safety mes-
sages that follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
f To avoid possible death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
f To avoid possible minor or moderate injury from this type of hazard, obey all
safety messages that follow this signal word.
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation
which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
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Safety Information PT 2/3 /...
1.2 Machine Description and Intended Use
This machine is a centrifugal trash pump. The Wacker Neuson Trash
Pump consists of a tubular steel frame surrounding a gasoline or
diesel engine, a fuel tank, and an impeller pump with ports for water
suction and discharge. The engine rotates the impeller during
operation. Waste water is drawn into the pump through the suction
port and expelled through the discharge port. The operator connects
hoses to the pump and routes them so that water and solids are
drained from the work area and discharged into an appropriate
location.
This machine is intended to be used for general de-watering
applications. This machine is intended for the pumping of clear water,
or water containing solids up to the size stated within the product
specifications, and up to the flow, head, and suction lift limits also
stated within the product specifications.
This machine has been designed and built strictly for the intended use
described above. Using the machine for any other purpose could
permanently damage the machine or seriously injure the operator or
other persons in the area. Machine damage caused by misuse is not
covered under warranty.
The following are some examples of misuse:
• Pumping flammable, explosive, or corrosive fluids
• Pumping hot or volatile fluids that result in pump cavitation
• Operating the pump outside of product specifications due to
incorrect diameter hoses, incorrect length hoses, other inlet or
outlet restrictions, or excessive suction lift or head
• Using the machine as a ladder, support, or work surface
• Using the machine to carry or transport passengers or equipment
• Operating the machine outside of factory specifications
• Operating the machine in a manner inconsistent with all warnings
found on the machine and in the Operator’s Manual
This machine has been designed and built in accordance with the
latest global safety standards. It has been carefully engineered to
eliminate hazards as far as practicable and to increase operator
safety through protective guards and labeling. However, some risks
may remain even after protective measures have been taken. They
are called residual risks. On this machine, they may include exposure
to:
• Heat, noise, exhaust, and carbon monoxide from the engine
• Fire hazards from improper refueling techniques
• Fuel and its fumes
• Personal injury from improper lifting techniques
10 wc_si000003gb.fm
PT 2/3 /... Safety Information
• Projectile hazard from discharge
• Crushing hazards from a tipping or falling pump
To protect yourself and others, make sure you thoroughly read and
understand the safety information presented in this manual before
operating the machine.
1.3 Operating Safety
Notice: State Health Safety Codes and Public Resources Codes
specify that in certain locations spark arresters be used on internal
combustion engines that use hydrocarbon fuels. A spark arrester is a
device designed to prevent accidental discharge of sparks or flames
from the engine exhaust. Spark arresters are qualified and rated by
the United States Forest Service for this purpose.
In order to comply with local laws regarding spark arresters, consult
the engine distributor or the local Health and Safety Administrator.
Familiarity and proper training are required for the safe operation of the
machine. Machines operated improperly or by untrained personnel
can be hazardous. Read the operating instructions contained in this
WARNING
manual and the engine manual, and familiarize yourself with the
location and proper use of all controls. Inexperienced operators should
receive instruction from someone familiar with the machine before
being allowed to operate it.
Operator qualifications
Only trained personnel are permitted to start, operate, and shut down
the machine. They also must meet the following qualifications:
• have received instruction on how to properly use the machine
• are familiar with required safety devices
The machine must not be accessed or operated by:
•children
• people impaired by alcohol or drugs
Personal Protective Equipment (PPE)
Wear the following Personal Protective Equipment (PPE) while
operating this machine:
• Close-fitting work clothes that do not hinder movement
• Safety glasses with side shields
• Hearing protection
• Safety-toed footwear
1.3.1 Do not allow anyone to operate this equipment without proper training.
People operating this equipment must be familiar with the risks and
hazards associated with it.
wc_si000003gb.fm 11
Safety Information PT 2/3 /...
1.3.2 Do not use accessories or attachments that are not recommended by
Wacker Neuson. Damage to equipment and injury to the user may
result.
1.3.3 Do not touch the engine or muffler while the engine is on or
immediately after it has been turned off. These areas get hot and may
cause burns.
1.3.4 Do not pump volatile, flammable, or low flash point fluids. These fluids
could ignite or explode.
1.3.5 Do not pump corrosive chemicals or water containing toxic
substances. These fluids could create serious health and
environmental hazards. Contact local authorities for assistance.
1.3.6 Do not open the priming plug when the pump is hot. Do not loosen or
remove inlet or discharge hose fittings when the pump is hot. Hot water
inside could be pressurized much like the radiator on an automobile.
Allow the pump to cool to the touch before loosening the plug and
before loosening or removing the inlet or discharge hose fittings.
1.3.7 Do not open pump housing cover while pump is operating, or start
pump with the cover off. The rotating impeller inside the pump can cut
or sever objects caught in it.
1.3.8 Do not block or restrict flow from inlet line or discharge line. Remove
kinks from discharge line before starting pump. Operation with a
blocked inlet line or discharge line can cause water inside pump to
overheat.
1.3.9 Be sure operator is familiar with proper safety precautions and
operation techniques before using machine.
1.3.10 Read, understand, and follow procedures in the Operator’s Manual
before attempting to operate the machine.
1.3.11 Be sure the machine is on a firm, level surface and will not tip, roll,
slide, or fall while operating.
1.3.12 Close fuel valve on engines equipped with one when machine is not
being operated.
1.3.13 Store the machine properly when it is not being used. The machine
should be stored in a clean, dry location out of the reach of children.
1.3.14 Do not pump fluid into an inappropriate location.
1.3.15 Do not place hoses where they may become a tripping hazard.
1.3.16 Do not operate the pump without the strainer or with an incorrect
strainer.
1.3.17 Do not transport the machine while it is running.
1.3.18 Do not operate the machine with unapproved accessories or
attachments.
12 wc_si000003gb.fm
PT 2/3 /... Safety Information
1.4 Operator Safety while Using Internal Combustion Engines
WARNING
Internal combustion engines present special hazards during operation and fueling.
Failure to follow the warnings and safety standards could result in severe injury or
death.
f Read and follow the warning instructions in the engine owner’s manual and the
safety guidelines below.
DANGER
Asphyxiation hazard. Using a pump indoors CAN KILL YOU IN MINUTES. Pump
exhaust contains carbon monoxide. This is a poison you cannot see or smell.
f NEVER use this pump inside a home or garage, EVEN IF doors and windows
are open. Only use OUTSIDE and far away from windows, doors, and vents.
f NEVER use a pump inside an enclosed area, such as a tunnel or a trench,
unless adequate ventilation is provided through such items as exhaust fans or
hoses.
Operating safety
When operating the pump:
• Keep the area around exhaust pipe free of flammable materials.
• Check the fuel lines and the fuel tank for leaks and cracks before
starting the engine.
When operating the pump:
• Do not smoke while operating the machine.
• Do not run the machine if fuel leaks are present or the fuel lines
are loose.
• Do not run the engine near sparks or open flames.
• Do not touch the engine or muffler while the engine is running or
immediately after it has been turned off.
• Do not operate a machine when its fuel cap is loose or missing.
• Do not start the engine if fuel has spilled or a fuel odor is present.
Move the machine away from the spill and wipe the machine dry
before starting.
Refueling safety
When refueling the engine:
• Clean up any spilled fuel immediately.
• Refill the fuel tank in a well-ventilated area.
• Replace the fuel tank cap after refueling.
When refueling the engine:
• Do not smoke.
wc_si000003gb.fm 13
Safety Information PT 2/3 /...
• Do not refuel a hot or running engine.
• Do not refuel the engine near sparks or open flames.
• Do not refuel if the machine is positioned in a truck fitted with a
plastic bed liner. Static electricity can ignite the fuel or fuel
vapors.
14 wc_si000003gb.fm
PT 2/3 /... Safety Information
1.5 Service Safety
A poorly maintained machine can become a safety hazard! In order
for the machine to operate safely and properly over a long period of
time, periodic maintenance and occasional repairs are necessary.
WARNING
Personal Protective Equipment (PPE)
Wear the following Personal Protective Equipment (PPE) while
servicing or maintaining this machine:
• Close-fitting work clothes that do not hinder movement
• Safety glasses with side shields
• Hearing protection
• Safety-toed footwear
In addition, before servicing or maintaining the machine:
• Tie back long hair.
• Remove all jewelry (including rings).
1.5.1 Do not attempt to clean or service the machine while it is running.
Rotating parts can cause severe injury.
1.5.2 Do not crank a flooded engine with the spark plug removed on
gasoline-powered engines. Fuel trapped in the cylinder will squirt out
the spark plug opening.
1.5.3 Keep the area around the muffler free of debris such as leaves, paper,
cartons, etc. A hot muffler could ignite the debris and start a fire.
1.5.4 When replacement parts are required for this machine, use only
Wacker Neuson replacement parts or those parts equivalent to the
original in all types of specifications, such as physical dimensions,
type, strength, and material.
1.5.5 Disconnect the spark plug on machines equipped with gasoline
engines, before servicing, to avoid accidental start-up.
1.5.6 Do not use gasoline or other types of fuels or flammable solvents to
clean parts, especially in enclosed areas. Fumes from fuels and
solvents can become explosive.
1.5.7 Handle impeller carefully. The impeller can develop sharp edges which
can cut.
1.5.8 Do not tip the machine for cleaning or for any other reason.
wc_si000003gb.fm 15
Labels PT 3 / PT 3A / PT 3H
2 Labels
2.1 Label Locations (PT 2A, PT 3A, PT 2, PT3)
G
A
D
C
D
B
C
E
H
J
wc_gr000009
16 wc_si000580gb.fm
PT 3 / PT 3A / PT 3H Labels
2.2 Label Locations (PT 2H, PT 3H)
B
A
G
D
C
C
D
F
E
J
H
wc_si000580gb.fm 17
Labels PT 3 / PT 3A / PT 3H
2.3 Label Meanings
A DANGER!
Asphyxiation hazard.
Engines emit carbon monoxide.
Do not run the machine indoors or in an
enclosed area.
NEVER use inside a home or garage, EVEN IF
doors and windows are open.
Only use OUTSIDE and far away from windows,
doors, and vents.
Read the Operator’s Manual.
No sparks, flames, or burning objects near the
machine.
Stop the engine before refueling.
B
WARNING!
Hot surface
C
CAUTION!
Read and understand the supplied Operator’s Manual before operating this
machine. Failure to do so increases the
risk of injury to yourself and others.
18 wc_si000580gb.fm
PT 3 / PT 3A / PT 3H Labels
D WARNING!
Do not open if pump is hot. Hot water and/or
steam inside could be pressurized.
E
WARNING!
Never pump volatile, flammable, or lowflash-point fluids. These fluids could ignite
or explode.
F
CAUTION!
Use only clean, filtered diesel fuel.
G NOTICE
wc_si000580gb.fm 19
Lifting point.
Labels PT 3 / PT 3A / PT 3H
H
A nameplate listing the model number,
item number, revision number, and serial
number is attached to each unit. Please
record the information found on this nameplate so it will be available should the
nameplate become lost or damaged.
When ordering parts or requesting service
information, you will always be asked to
specify the model number, item number,
revision number, and serial number of the
unit.
J
Guaranteed sound power level in dB(A).
— This machine may be covered by one or more pat-
ents.
20 wc_si000580gb.fm
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