Wacker neuson PT2, PT3A, PT2A, PT3, PT2H User Manual

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Operator’s Manual

5100016561

Pump

PT2 / PT2A / PT2H PT3 / PT3A / PT3H

5100016561 02 0915

© Copyright 2015 by Wacker Neuson Production Americas LLC All rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any

other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC.

Any type of reproduction or distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights. Violators will be prosecuted.

T ra d emarks

Manufacturer

Original instructions

All trademarks referenced in this manual are the property of their respective owners.

Wacker Neuson Production Americas LLC N92W15000 Anthony Avenue Menomonee Falls, WI 53051 U.S.A. Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957 www.wackerneuson.com

This Operator’s Manual presents the original instructions. The original language of this Operator’s Manual is American English.

PT2 / PT3 Foreword

wc_gr012659

MADE IN USA

lbs

gpm

Item Number

Type/Model

Rev.

Manuf.Yr.

m3/hr

179096

Serial Number

Foreword

SAVE THESE INSTRUCTIONS—This manual contains important instructions for the machine models below. These instructions have been written expressly by Wacker Neuson Production Americas LLC and must be followed during inst allation, operation, and maintenance of the machines.

Machine Item Number

PT2 5000009318 PT2A, PT2A(I) 5000009092, 5000009095, 5000009237 PT2(I) 5000620725 PT2H, PT2H(I) 5000009094, 5000009097

PT3 5000009321, 5000009322 PT3A, PT3A(I) 5000009098, 5000009101, 5000009240, 5000620800 PT3(I) 5000620726 PT3H, PT3H(I) 5000009100, 5000009103

Machine identification

Serial number (S/N)

A nameplate listing the model number, item number, revision number, and serial number is attached to this machine. The location of the nameplate is shown above.

For future reference, record the serial number in the space provided below . You will need the serial number when requesting parts or service for this machine.

Serial Number:

Machine documentation

 From this point forward in this documentation, Wacker Neuson Production

Americas LLC will be referred to as Wacker Neuson.

 Keep a copy of the Operator’s Manual with the machine at all times.  For spare parts information, please see your Wacker Neuson Dealer, or visit

the Wacker Neuson website at http://www.wackerneuson.com/.

 When ordering parts or requesting service information, be prepared to provide

wc_tx004018gb_FM10.fm 3

the machine model number, item number, revision number, and serial number.

Foreword PT2 / PT3

Expectations for information in this manual

CALIFORNIA Proposition 65 Warning

Laws pertaining to spark arresters

 This manual provides information and procedures to safely operate and

maintain the above Wacker Neuson model(s). For your own safety and to reduce the risk of injury , carefully read, underst and, and observe all instructions described in this manual.

 Wacker Neuson expressly reserves the right to make technical modifications,

even without notice, which improve the performance or safety standards of its machines.

 The information contained in this manual is based on machines manufactured

up until the time of publication. Wacker Neuson reserves the right to change any portion of this information without notice.

 The illustrations, parts, and procedures in this manual refer to Wacker Neuson

factory-installed components. Your machine may vary depending on the requirements of your specific region.

Combustion exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

NOTICE: State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust. Spark arresters are qualified and rated by the United States Forest Service for this purpose. In order to comply with local laws regarding spark arresters, consult the engine distributor or the local Health and Safety Administrator.

Manufacturer’s approval

This manual contains references to approved parts, attachments, and modifications. The following definitions apply:

 Approved parts or attachments are those either manufactured or provided by

Wacker Neuson.

 Approved modifications are those performed by an authorized Wacker

Neuson service center according to written instructions published by Wacker Neuson.

 Unapproved parts, attachments, and modifications are those that do not

meet the approved criteria.

Unapproved parts, attachments, or modifications may have the following consequences:

 Serious injury hazards to the operator and persons in the work area  Permanent damage to the machine which will not be covered under warranty

Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications.

4 wc_tx004018gb_FM10.fm

EC Declaration of Conformity

Manufacturer

Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue, Menomonee Falls, Wisconsin 53051 USA

Product

Product category Product function Item number

Net installed power

Measured sound power level Guaranteed sound power level

PT2A, PT2H

Water Pump Units To pump fluid 5000009095, 5000009097, 5000009 237

PT 2A: 3.6 kW; PT 2H: 3.4 kW

PT 2A: 99 dB(A); PT 2H: 102 dB(A) PT 2A: 101 dB(A); PT 2H: 103 dB(A)

Conformity Assessment Procedure

According to 2000/14/EC ANNEX V

Directives and Standards

We hereby declare that this product meets and complies with the relevant regulations and requirements of the following directives and standards: 2006/42/EC, 2000/14/EC

Authorized Person for Technical Documents

Leo Goeschka, Wacker Neuson Produktion GmbH & Co. KG, Preußenstra ß e 41, 80809 München

Menomonee Falls, WI, USA, 24.08.15

Keith Herr Vice President and Managing Director For Wacker Neuson

2015-CE-PT2_en_812_FM10.fm

Dan Domanski Technical Director For Wacker Neuson

Travis Pound Manager, Product Engineering For Wacker Neuson

Original Declaration of Conformity

EC Declaration of Conformity

Manufacturer

Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue, Menomonee Falls, Wisconsin 53051 USA

Product

Product category Product function Item number

Net installed power

Measured sound power level Guaranteed sound power level

PT3, PT3A, PT3H

Water Pump Units To pump fluid 5000009101, 5000009240, 5000009103, 5000009322,

5000620800

PT 3: 6.6 kW; PT 3A: 5.9 kW; PT 3H: 5.0 kW

PT 3: 102 dB(A); PT 3A: 101 dB(A); PT 3H: 106 dB(A) PT 3: 103 dB(A); PT 3A: 102 dB(A); PT 3H: 106 dB(A)

Conformity Assessment Procedure

According to 2000/14/EC ANNEX V

Directives and Standards

We hereby declare that this product meets and complies with the relevant regulations and requirements of the following directives and standards: 2006/42/EC, 2000/14/EC

Authorized Person for Technical Documents

Leo Goeschka, Wacker Neuson Produktion GmbH & Co. KG, Preußenstra ß e 41, 80809 München

Menomonee Falls, WI, USA, 27.03.15

Keith Herr Vice President and Managing Director For Wacker Neuson

2015-CE-PT3_en_FM10.fm

Dan Domanski Technical Director For Wacker Neuson

Travis Pound Manager, Product Engineering For Wacker Neuson

Original Declaration of Conformity

PT2 / PT3

Table of Contents

Foreword 3

EC Declaration of Conformity 5

EC Declaration of Conformity 7

1 Safety Information 11

1.1 Signal Words Used in this Manual ..................................................... 11

1.2 Machine Description and Intended Use ............................................. 12

1.3 Safety Guidelines for Operating the Machine ..................................... 13

1.4 Service Safety .................................................................................... 15

1.5 Operator Safety while Using Internal Combustion Engines ............... 17

2 Labels 18

2.1 Label Locations ................................................................................... 18

2.2 Label Meanings .................................................................................. 19

3 Lifting and Transporting 22

3.1 Lifting the Machine ............................................................................. 22

3.2 Preparing the Machine for Transport on a Truck or Trailer ................ 23

4 Operation 24

4.1 Preparing the Machine for First Use ................................................... 24

4.2 Recommended Fuel ........................................................................... 25

4.3 Recommended Fuel (Hatz powered machines only) ......................... 25

4.4 Refueling the Machine ........................................................................ 26

4.5 Positioning and Preparing the Machine for Operation ........................ 27

4.6 Before Starting the Machine ............................................................... 28

4.7 Starting and Stopping the Machine (WM 170 / WM 270) ................... 29

4.8 Starting and Stopping the Machine (Honda) ...................................... 30

4.9 Starting and Stopping the Machine (Hatz) ......................................... 31

4.10 Emergency Shutdown Procedure ....................................................... 32

5 General Maintenance 33

5.1 Maintaining the Emission Control System .......................................... 33

5.2 Periodic Maintenance Schedule ......................................................... 33

wc_bo5100016561_02_FM10TOC.fm

Table of Contents

5.3 Inspecting the Impeller ........................................................................34

5.4 Storage ...............................................................................................36

5.5 Machine Disposal and Decommissioning ...........................................37

PT2 / PT3

6 Engine Maintenance: WM 130 / WM 170 / WM 270 38

7 Engine Maintenance: Honda GX160 40

8 Engine Maintenance: Honda GX390 42

9 Engine Maintenance: Hatz 1B 20 / 1B 30 44

10 Troubleshooting 47

11 Technical Data 48

11.1 Engine—PT2 / PT2(I) / PT2H / PT2H(I) ..............................................48

11.2 Engine—PT2A / PT2A(I) .....................................................................49

11.3 Engine—PT3 / PT3A / PT3(I) / PT3H .................................................50

11.4 Pump—PT2 / PT2(I) / PT2A / PT2H ...................................................51

11.5 Pump—PT3 / PT3(I) / PT3A / PT3H ...................................................51

11.6 Sound Measurements .........................................................................52

11.7 Dimensions .........................................................................................53

12 Emission Control Systems Information

and Warranty 55

12.1 Emission Control Systems Warranty Statement .................................55

13 AEM Safety Manual 57

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PT2 / PT3 Safety Information

1 Safety Information

1.1 Signal Words Used in this Manual

This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service.

This is the safety alert symbol. It is used to alert you to potential personal hazards. ► Obey all safety messages that follow this symbol.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

► To avoid death or serious injury from this type of hazard, obey all safety

messages that follow this signal word.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

► To avoid possible death or serious injury from this type of hazard, obey all safety

messages that follow this signal word.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

► To avoid possible minor or moderate injury from this type of hazard, obey all

safety messages that follow this signal word.

NOTICE: Used without the safety alert symbol, NOTICE indicates a situation which, if not avoided, could result in property damage.

Note: A Note contains additional information important to a procedure.

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Safety Information PT2 / PT3

1.2 Machine Description and Intended Use

This machine is a centrifugal trash pump. The Wacker Neuson Trash Pump consists of a tubular steel frame surrounding a gasoline or diesel engine, a fuel tank, and an impeller pump with ports for water suction and discharge. The engine rotates the impeller during operation. Waste water is drawn into the pump through the suction port and expelled through the discharge port. The operator connects hoses to the pump and routes them so that water and solids are drained from the work area and discharged into an appropriate location.

This machine is intended to be used for general de-watering applications. This machine is intended for the pumping of clear water , or water containing solids up to the size stated within the product specifications, and up to the flow, head, and suction lift limits also stated within the product specifications.

This machine has been designed and built strictly for the intended use described above. Using the machine for any other purpose could permanently damage the machine or seriously injure the operator or other persons in the area. Machine damage caused by misuse is not covered under warranty.

The following are some examples of misuse:

■ Pumping flammable, explosive, or corrosive fluids

■ Pumping hot or volatile fluids that result in pump cavitation

■ Operating the pump outside of product specifications due to incorrect diameter

hoses, incorrect length hoses, other inlet or outlet restrictions, or excessive suction lift or head

■ Using the machine as a ladder, support, or work surface

■ Operating the machine outside of factory specifications

■ Operating the machine in a manner inconsistent with all warnings found on the

machine and in the Operator’s Manual

This machine has been designed and built in accordance with the latest global safety standards. It has been carefully engineered to eliminate hazards as far as practicable and to increase operator safety through protective guards and labeling. However, some risks may rema in even after protective measures have been t aken. They are called residual risks. On this machine, they may include exposure to:

■ Heat, noise, exhaust, and carbon monoxide from the engine

■ Fire hazards from improper refueling techniques

■ Fuel and its fumes

■ Personal injury from improper lifting techniques

■ Projectile hazard from discharge

■ Crushing hazards from a tipping or falling pump

To protect yourself and others, make sure you thoroughly read and understand the safety information presented in this manual before operating the machine.

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PT2 / PT3 Safety Information

1.3 Safety Guidelines for Operating the Machine

Operator training

Operator qualifications

Application area

Before operating the machine:

■ Read and understand the operating instructions contained in all manuals delivered with the machine.

■ Familiarize yourself with the location and proper use of all controls and safety devices.

■ Contact Wacker Neuson for additional training if necessary.

When operating this machine:

■ Do not allow improperly trained people to operate the machine. People operating the machine must be familiar with the potential risks and hazards associated with it.

Only trained personnel are permitted to start, operate, and shut down the machine. They also must meet the following qualifications:

■ have received instruction on how to properly use the machine

■ are familiar with required safety devices

The machine must not be accessed or operated by:

■ children

■ people impaired by alcohol or drugs

Be aware of the application area.

■ Keep unauthorized personnel, children, and pets away from the machine.

■ Remain aware of changing positions and the movement of other equipment and

personnel in the application area/job site.

■ Identify whether special hazards exist in the application area, such as toxic gases or unstable ground conditions, and take appropriate action to eliminate the special hazards before using the machine.

Be aware of the application area.

■ Do not operate the machine in areas that contain flammable objects, fuels, or

Safety devices, controls, and attachments

Only operate the machine when:

■ All safety devices and guards are in place and in working order.

■ All controls operate correctly.

■ The machine is set up correctly according to the instructions in the Operator’s

■ The machine is clean.

■ The machine’s labels are legible.

To ensure safe operation of the machine:

■ Do not operate the machine if any safety devices or guards are missing or

■ Do not modify or defeat the safety devices.

■ Only use accessories or attachments that are approved by Wacker Neuson.

wc_si000938gb_FM10.fm

products that produce flammable vapors.

Manual.

inoperative.

Safety Information PT2 / PT3

Safe operating practices

Personal Protective Equipment (PPE)

Safe operating practices

When operating this machine:

■ Remain aware of the machine’s moving parts. Keep hands, feet, and loose clothing away from the machine’s moving parts.

When operating this machine:

■ Do not operate a machine in need of repair.

Wear the following Personal Protective Equipment (PPE) while operating this machine:

■ Close-fitting work clothes that do not hinder movement

■ Safety glasses with side shields

■ Hearing protection

■ Safety-toed footwear

■ Do not open the priming plug when the pump is hot. Do not loosen or remove

inlet or discharge hose fittings when the pump is hot. Hot water inside could be pressurized much like the radiator on an automobile. Allow the pump to cool to the touch before loosening the plug and before loosening or removing the inlet or discharge hose fittings.

■ Do not position the pump on a loose, uneven, or unstable surface where it can tip, roll, slide or fall! The pump must be secure before operating. Position the pump on a firm and flat surface

■ Do not open the pump housing cover while the pump is operating or start the pump with the cover off. The rotating impeller inside the pump can cut or sever objects caught in it.

■ Do not block or restrict flow from the inlet line or the discharge line. Remove kinks from the discharge line before starting the pump. Operation with a blocked inlet line or discharge line can cause water inside the pump to overheat.

■ Do not reach into or insert anything into the pump while the engine is on! The impeller inside the pump housing is turning at all times while the engine is running.

■ Do not allow anyone to stand in front of the discharge port when starting the engine or while priming the pump! The sudden out-rush of water could push or knock a person down.

■ Always make sure the hose connections on the pump are tight. A loose connection could cause water to spray or result in a hose falling off the pump while it is in operation.

■ Always make sure the water stream from the pump discharge is not directed in such a way so as to cause erosion to the surrounding ground or damage or weakening of nearby structures!

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PT2 / PT3 Safety Information

1.4 Service Safety

Service training

Precautions

Before servicing or maintaining the machine:

■ Read and understand the instructions contained in all manuals delivered with the machine.

■ Familiarize yourself with the location and proper use of all controls and safety devices.

■ Only trained personnel shall troubleshoot or repair problems occurring with the machine.

■ Contact Wacker Neuson for additional training if necessary.

When servicing or maintaining this machine:

■ Do not allow improperly trained people to service or maintain the machine. Personnel servicing or maintaining the machine must be familiar with the associated potential risks and hazards.

When servicing or maintaining the machine:

■ Read and understand the service procedures before performing any service to the machine.

■ All adjustments and repairs must be completed before operating the machine. Do not operate the machine with a known problem or deficiency.

■ All repairs and adjustments shall be completed by a qualified technician.

■ Turn off the machine before performing maintenance or making repairs.

■ Remain aware of the machine’s moving parts. Keep hands, feet, and loose

clothing away from the machine’s moving parts.

■ Re-install the safety devices and guards after repair and maintenance procedures are complete.

Machine modifications

Replacing parts and labels

When servicing or maintaining the machine:

■ Use only accessories/attachments that are approved by Wacker Neuson.

When servicing or maintaining the machine:

■ Do not defeat safety devices.

■ Do not modify the machine without the express written approval of Wacker

Neuson.

■ Replace worn or damaged components.

■ Replace all missing and hard-to-read labels.

■ When replacing electrical components, use components that are identical in

rating and performance to the original components.

■ When replacement parts are required for this machine, use only Wacker Neuson replacement parts or those p arts equivalent to the original in a ll types of specifications, such as physical dimensions, type, strength, and material.

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Safety Information PT2 / PT3

Cleaning

Personal Protective Equipment (PPE)

After Use

When cleaning and servicing the machine:

■ Keep the machine clean and free of debris such as leaves, paper, cartons, etc.

■ Keep the labels legible.

When cleaning the machine:

■ Do not clean the machine while it is running.

■ Never use gasoline or other types of fuels or flammable solvents to clean the

machine. Fumes from fuels and solvents can become explosive.

Wear the following Personal Protective Equipment (PPE) while servicing or maintaining this machine:

■ Close-fitting work clothes that do not hinder movement

■ Safety glasses with side shields

■ Hearing protection

■ Safety-toed footwear

In addition, before servicing or maintaining the machine:

■ Tie back long hair.

■ Remove all jewelry (including rings).

■ Stop the engine when the machine is not being operated.

■ Close the fuel valve on engines equipped with one when machine is not being

operated.

■ Ensure that the machine will not tip over, roll, slide, or fall when not being operated.

■ Store the machine properly when it is not being used. The machine should be stored in a clean, dry location out of the reach of children.

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PT2 / PT3 Safety Information

1.5 Operator Safety while Using Internal Combustion Engines

WARNING

Internal combustion engines present special hazards during operation and fueling. Failure to follow the warnings and safety standards could result in severe injury or death.

► Read and follow the warning instructions in the engine owner’s manual and the

safety guidelines below.

DANGER

Exhaust gas from the engine contains carbon monoxide, a deadly poison. Exposure to carbon monoxide can kill you in minutes.

► NEVER operate the machine inside an enclosed area, such as a tunnel, unless

adequate ventilation is provided through such items as exhaust fans or hoses.

Operating safety

Refueling safety

When running the engine:

■ Keep the area around the exhaust pipe free of flammable materials.

■ Check the fuel lines and the fuel tank for leaks and cracks before starting the

engine. Do not run the machine if fuel leaks are present or the fuel lines are loose.

When running the engine:

■ Do not smoke while operating the machine.

■ Do not run the engine near sparks or open flames.

■ Do not touch the engine or muffler while the engine is running or immediately

after it has been turned off.

■ Do not operate a machine when its fuel cap is loose or missing.

■ Do not start the engine if fuel has spilled or a fuel odor is present. Move the

machine away from the spill and wipe the machine dry before starting.

When refueling the engine:

■ Clean up any spilled fuel immediately.

■ Refill the fuel tank in a well-ventilated area.

■ Re-install the fuel tank cap after refueling.

■ Do not smoke.

■ Do not refuel a hot or running engine.

■ Do not refuel the engine near sparks or open flames.

■ Use suitable tools for refueling (for example, a fuel hose or a funnel).

■ Do not refuel if the machine is positioned in a truck fitted with a plastic bed liner.

Static electricity can ignite the fuel or fuel vapors.

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Labels PT2 / PT3

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2 Labels

2.1 Label Locations

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PT2 / PT3 Labels

GEFAHRGEFAHR

DANGERDANGER

117034 HONDA

DANGERDANGER

STOPSTOP

PELIGROPELIGRO

STOP

117039

ADVERTENCIAADVERTENCIA

AVERTISSEMENTAVERTISSEMENT

WARNINGWARNING

178713

ATTENTIONATTENTION

CAUTIONCAUTION

VORSICHTVORSICHT

ATENCIONATENCION

110167110167

178714178714

2.2 Label Meanings

DANGER Asphyxiation hazard.

■ Engines emit carbon monoxide.

■ Do not run the machine indoors or in an

enclosed area.

■ NEVER use inside a home or garage, EVEN IF

doors and windows are open.

■ Only use OUTSIDE and far away from windows,

doors, and vents.

STOP

178715

■ Read the Operator’s Manual.

■ No sparks, flames, or burning objects near the

machine.

■ Stop the engine before refueling.

■ Use only clean, filtered diesel fuel.

WARNING Hot surface

178713

CAUTION Read and understand the supplied Operator’s Manual before operating this machine. Failure to do so increases the risk of injury to yourself and others.

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Labels PT2 / PT3

110164

ADVERTENCIA

AVERTISSEMENT

WARNING

5100015564

ADVERTENCIAADVERTENCIA

WARNUNGWARNUNG

110164110164

WARNINGWARNING

AVERTISSEMENTAVERTISSEMENT

5100015565

NE JAMAIS POMPER DESNE JAMAIS POMPER DES LIQUIDES VOLATILES, LIQUIDES VOLATILES, INFLAMMABLES OU A BAS POINT INFLAMMABLES OU A BAS POINT CES LIQUIDES CES LIQUIDES POURRAIENT PRENDRE FEU OU POURRAIENT PRENDRE FEU OU EXPLOSER.EXPLOSER.

NUNCA BOMBEAR LIQUIDOS NUNCA BOMBEAR LIQUIDOS VOLATILES INFLAMABLES O DE VOLATILES INFLAMABLES O DE PUNTO BAJO DE ENCENDIDO. PUNTO BAJO DE ENCENDIDO. ESTOS FLUIDOS PUEDEN ESTOS FLUIDOS PUEDEN ENCENDERSE O EXPLOTAR.ENCENDERSE O EXPLOTAR.

AVERTISSEMENTAVERTISSEMENT

ADVERTENCIAADVERTENCIA

151049151049

NEVER PUMP VOLATILE, NEVER PUMP VOLATILE, FLAMMABLE OR LOW FLASH FLAMMABLE OR LOW FLASH POINT FLUIDS. THESE FLUIDSPOINT FLUIDS. THESE FLUIDS COULD IGNITE OR EXPLODE.COULD IGNITE OR EXPLODE.

WARNUNGWARNUNG

WARNINGWARNING

178764178764

181145

WARNING

ADVERTENCIA

AVERTISSEMENT

110164

5100015564

5100015565

Pressurized contents. Do not open when hot!

WARNING Never pump volatile, flammable, or low-flash-point fluids. These fluids could ignite or explode.

CAUTION Use only clean, filtered diesel fuel

(Hatz powered machines only)

181145

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PT2 / PT3 Labels

5200015473 PT2

73 kg

(160 LBS)

5200015474 PT3

91 kg

(200 LBS)

WARNING

Operation of This Equipment May Create Sparks That Can Start Fires Around Dry Vegetation. A Spark Arrestor May be Required. The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements.

Per CAL. PRC. CODE

NOTICE

73 kg

(160 LBS)

91 kg

(200 LBS)

Lifting point

5200015473 PT2

5200015474 PT3

Guaranteed sound power level in dB(A)

153789

Certified Performance Contractors Pump Bureau A Bureau of AEM The manufacturer of this pump certifies that it was manufactured in accordance with the standards of

the Contractors Pump Bureau.

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WARNING Operation of this equipment may create sparks that can start fires around dry vegeta tion. A spark arrester may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.

This machine may be covered by one or more patents.

Lifting and Transporting PT2 / PT3

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3 Lifting and Transporting

3.1 Lifting the Machine

Requirements

Lifting the machine

■ Lifting equipment (crane, hoist, or fork truck) capable of supporting the machine’s weight

■ Lifting devices (hooks, chains, and shackles) capable of supporting the machine’s weight

■ Engine stopped

A lifting eye is used for lifting the machine.

Perform the procedure below to lift the machine.

1. Attach the lifting devices and equipment to the lifting eye. Do not attach lifting devices to any other part of the machine.

2. Lift the machine a small distance.

WARNING

Crushing hazard. An unstable machine may cause the lifting devices and equipment to fail. You may be crushed if the lifting devices and equipment fail.

► Check for stability before continuing.

3. Check for stability . If necessary, lower the machine, reposition the lifting devices, and lift the machine a small distance again.

4. Continue lifting the machine only when it is stable.

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PT2 / PT3 Lifting and Transporting

3.2 Preparing the Machine for Transport on a Truck or Trailer

Requirements

Checklist

■ Machine stopped

■ Flatbed truck or trailer capable of supporting the machine’s weight

■ Chains, hooks, or straps capable of supporting the machine’s weight

Before transporting the machine, check the following items:

 Check that the transport vehicle or trailer can support the weight of the machine.  Check that the transport vehicle or trailer is wide enough to support the

machine.

 Check that the wheels of the transport vehicle or trailer are chocked during the

loading process.

 Check that the transport vehicle or trailer is clean and free of grease, oil, ice,

and other loose material.

 Check that any ramps used in the loading process:

■ Can support the weight of the machine.

■ Are clean and free of grease, oil, ice, and other loose material.

■ Are securely connected to the transport vehicle or trailer.

■ Are of sufficient length to keep the loading angle 15° or less.

In addition:

 Check that the loading area is flat and the ground is stable.  Check the overall height of the machine once it is loaded on the truck or trailer.  Plan your travel route so there will be adequate clearance for overpasses, road

signs, buildings, etc.

 Check local regulations regarding transporting and obey these regulations.

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Operation PT2 / PT3

4 Operation

4.1 Preparing the Machine for First Use

1. Make sure all loose packaging materials have been removed from the machine.

2. Check the machine and its components for damage. If there is visible damage, do not operate the machine! Contact your Wacker Neuson dealer immediately for assistance.

3. Take inventory of all items included with the machine and verify that all loose components and fasteners are accounted for.

4. Attach component parts not already attached.

5. Add fluids as needed and applicable, such as fuel and engine oil.

6. Move the machine to its operating location.

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PT2 / PT3 Operation

4.2 Recommended Fuel

The engine requires regular grade unleaded gasoline. Use only fresh, clean gasoline. Gasoline containing water or dirt will damage the fuel system. Consult the engine owner’s manual for complete fuel specifications.

Use of oxygenated fuels

Some conventional gasolines are blended with alcohol. These gasolines are collectively referred to as oxygenated fuels. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement.

Before using an oxygenated fuel, confirm the fuel’s contents. Some states and provinces require this information to be posted on the fuel pump.

The following is the Wacker Neuson approved percentage of oxygenates: ETHANOL - (ethyl or grain alcohol) 10% by volume. You may use gasoline

containing up to 10% ethanol by volume (commonly referred to as E10). Gasoline containing more than 10% ethanol (such as E15, E20, or E85) may not be used because it could damage the engine.

If you notice any undesirable operating symptoms, try another service station, or switch to another brand of gasoline.

Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty.

4.3 Recommended Fuel (Hatz powered machines only)

Low temperatures cause diesel fuel to gel. Always use the proper fuel for the conditions. Follow the guidelines in the table below.

Lowest expected ambient

temperature

Above freezing > 0°C (32°F)

Below freezing < 0°C (32°F)

Your engine may require ultra low sulfur fuel. Consult the engine owner’s manual.

Recommended fuel

#2 diesel plus additives

Winter-blend diesel

CAUTION

Fire hazard. ► Do not use gasoline, crankcase oil, or any oil containing gasoline.

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Operation PT2 / PT3

wc_gr012714

4.4 Refueling the Machine

Requirements

Procedure

■ Machine shut down

■ Engine cool

■ Machine/fuel tank level with the ground

■ Fresh, clean fuel supply

Perform the procedure below to refuel the machine.

WARNING

Fire hazard. Fuel and its vapors are extremely flammable. Burning fuel can cause severe burns.

► Keep all sources of ignition away from the machine while refueling. ► Do not refuel if the machine is positioned in a truck fitted with a plastic bed liner.

Static electricity can ignite the fuel or fuel vapors.

► Refuel only when the machine is outdoors. ► Clean up spilled fuel immediately.

1. Remove the fuel cap (a).

2. Fill the fuel tank to the base of the neck.

CAUTION

Fire and health hazard. Fuel expands when heated. Expanding fuel in an ove r-filled tank can lead to spills and leaks.

► Do not overfill the fuel tank.

3. Re-install the fuel cap.

Result

The procedure to refuel the machine is now complete.

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PT2 / PT3 Operation

wc_gr012715

4.5 Positioning and Preparing the Machine for Operation

WARNING

Personal injury hazard. Failure to follow the listed procedures may cause injury to personnel or damage to the machine.

► All persons setting up the machine must be fully trained on the installation of the

machine.

Pre-operation setup

Perform the procedure below to position and prepare the machine for operation.

1. Position the pump as near to the water as possible, on a firm, flat surf ace. Keep the pump level.

2. Connect the suction hose (a) to the suction port (b).

■ Suction hoses must be rigid enough not to collapse.

■ At least two T-bolt clamp s are recommended for connecting the suction hose

to the suction port. Position the hose clamps at 90° intervals for best seal.

wc_tx004020gb_FM10.fm

WARNING

Personal injury hazard. A loose connection between the suction hose and the suction port can result in personal injury should the suction hose break loose while the pump is operating.

► Only operate the machine when the suction hose is securely fastened to the

suction port.

This procedure continues on the next page.

Operation PT2 / PT3

Continued from the previous page.

3. Connect the strainer (c) to the suction hose.

■ Always use a strainer on the end of the suction hose to prevent pulling in

large debris which could clog the pump or jam the impeller.

■ Do not use a strainer with holes larger than the maximum solid-size rating of

the pump.

Machine Maximum solid-size rating

PT2 25 mm (1.0 in.) PT3 38 mm (1.5 in.)

4. Submerge the suction hose.

■ Do not place the strainer directly into mud or sand. Always keep the strainer

suspended (d) in the liquid being pumped.

5. Connect the discharge hose (e) to the discharge port (f).

Note: Lay the discharge hose as straight as possible. Avoid sharp bends and turns.

6. Prime the pump. To do so: a.Remove the priming plug (g).

b.With the suction hose submerged, fill the pump housing with water. c.Close the priming plug.

4.6 Before Starting the Machine

Before starting the machine, perform each item on the following checklist.

Pre-operation checks

External checks

Internal checks

 Read and understand the engine owner’s manual.  Review and follow the safety instructions found in the front of this Operator’s

Manual.

 Check the suction hose and discharge hose for holes or tears.  Make sure that the hose couplings and hose clamps are attached.  Check that the priming plug is closed.  Check the tightness of the external fasteners—tighten the external fasteners as

necessary.

 Check engine oil and fuel levels—fill as required.  Check the condition of the air cleaner—remove debris or replace air cleaner.

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PT2 / PT3 Operation

wc_gr012716

4.7 Starting and Stopping the Machine (WM 170 / WM 270)

Requirements

Starting the machine

■ Suction and discharge hoses properly attached and positioned

■ There is fuel in the tank

Perform the procedure below to start the machine.

1. Set the fuel valve to the open position (a

Note: If the engine is cold, set the choke lever to the closed position (b

engine is hot, set the choke lever to the open position (b

). If the

2. Turn the engine start switch to the “ON” position (c

3. Move the throttle lever slightly to the left (d

4. Pull the starter rope (e).

Note: If the oil level in the engine is low, the engine will not start. If this happens, add oil to the engine.

5. Open the choke (b

6. Set the throttle lever to the high speed position (d

Stopping the machine

Perform the procedure below to stop the machine.

1. Set the throttle lever to the slow/idle position (d

2. Turn engine start switch to the “OFF” position (c

3. Set the fuel valve to the closed position (a

wc_tx004020gb_FM10.fm

high speed position (d

) as the engine warms.

), about 1/3 of the way toward the

) to operate the machine.

) to reduce engine RPM.

Operation PT2 / PT3

wc_gr012718

4.8 Starting and Stopping the Machine (Honda)

Requirements

Starting the machine

■ Suction and discharge hoses properly attached and positioned

■ There is fuel in the tank

Perform the procedure below to start the machine.

1. Set the fuel valve to the open position (a

Note: If the engine is cold, set the choke lever to the closed position (b

engine is hot, set the choke lever to the open position (b

). If the

2. Turn the engine start switch to the “ON” position (c

3. Move the throttle lever slightly to the left (d high speed position (d

), about 1/3 of the way toward the

4. Pull the starter rope (e).

Note: If the oil level in the engine is low, the engine will not start. If this happens,

Stopping the machine

add oil to the engine. Y our engine may be equipped with an oil alert light (f) that will illuminate while pulling the starter rope.

5. Open the choke (b

) as the engine warms.

6. Set the throttle lever to the high speed position (d

) to operate the machine.

Perform the procedure below to stop the machine.

1. Set the throttle lever to the slow/idle position (d

2. Turn engine start switch to the “OFF” position (c

3. Set the fuel valve to the closed position (a

) to reduce engine RPM.

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PT2 / PT3 Operation

wc_gr012719

1/2

StartStop

4.9 Starting and Stopping the Machine (Hatz)

Requirements

Starting the machine

■ Suction and discharge hoses properly attached and positioned

■ There is fuel in the tank

Perform the procedure below to start the machine.

1. Set the engine speed control lever (a) to the 1/2 START or START position, as desired or necessary.

Note: Starting the engine at a lower speed will help to prevent exhaust smoke.

2. Pull the starter rope (b) lightly until you feel slight resistance.

Stopping the machine

3. Allow the recoil starter to pull the starter rope back in. This allows the entire length of the starter rope to be used to start the engine.

4. Grip the starter rope handle with both hands.

5. Pull the starter rope briskly. Repeat until the engine starts.

Note: If after several attempts to start the engine and exhaust begins to emit white smoke, move the speed control lever to the STOP position. Then, pull the starter rope out slowly 5 times. Repeat the starting the machine procedure at step 1.

Set the engine speed control lever to the STOP position.

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Operation PT2 / PT3

4.10 Emergency Shutdown Procedure

Perform the procedure below if a breakdown or accident occurs while the machine is operating.

1. Stop the engine.

2. Remove the obstruction.

3. Un-kink the hoses.

4. Allow the machine to cool.

5. Contact the rental yard or machine owner.

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PT2 / PT3 General Maintenance

5 General Maintenance

WARNING

A poorly maintained machine can malfunction, causing injuries or permanent damage to the machine.

► Keep the machine in safe operating condition by performing periodic

maintenance and making repairs as needed.

5.1 Maintaining the Emission Control System

For machines sold in North America: Normal maintenance, replacement, or repair of emission control devices and

systems may be performed by any repair establishment or individual; however, warranty repairs must be performed by a dealer/service center authorized by Wacker Neuson. The use of service parts that are not equivalent in performance and durability to authorized parts may impair the effectiveness of the emission control system and may have a bearing on the outcome of a warranty claim.

5.2 Periodic Maintenance Schedule

The table below lists basic machine and engine maintenance. Tasks designated with check marks may be performed by the operator . Tasks designated with square bullet points require special training and equipment.

Refer to the engine owner’s manual for additional information.

Check external hardware. Open pump housing cover and remove any debris from

inside of pump housing. Inspect for leaks between pump and engine.

Check the condition of the fuel tank cap and drain plug cap.

Check housing cover O-rings. Inspect shockmounts for damage.

Daily before starting





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General Maintenance PT2 / PT3

wc_gr012673

5.3 Inspecting the Impeller

Background

Requirements

Procedure

Sand, dirt, and debris will cause the impeller to wear. If the pump’s performance drops over time, check and adjust the clearance between the impeller and the insert.

■ Machine shut down

■ Bleach and source of clean water

■ Shims (if needed)

WARNING

Personal injury hazard.

► Do not reach into or insert anything into the pump while the engine is running. ► Do not run the pump with the pump housing cover removed.

Perform the procedure below to inspect the impeller.

1. Open the drain plug (a) and drain the pump.

2. Remove the pump housing cover (b) from the front of the pump.

WARNING

Personal injury hazard. Impeller edges can become sharp. ► Use care when working on the pump to reduce the risk of being cut.

This procedure continues on the next page.

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PT2 / PT3 General Maintenance

wc_gr012674

Continued from the previous page.

3. Remove the volute (c) and clean the impeller (d) with a 50-50 mixture of bleach and water before working on it.

Note:

Result

4. Check clearance between the impeller and the insert by slowly pulling the starter rope to turn the impeller. If starter rope is difficult to pull, or rubbing is heard from inside pump, the impeller and insert are too close to each other. Remove a shim (e) from behind the insert and check again for rubbing. Continue removing shims until the impeller turns easily.

■ It is important not to remove too many shims or the clearance between the impeller and the insert will become too wide and pump performance will be reduced.

■ As the impeller wears down, additional shims may be required to maintain the clearance between the impeller and the insert.

5. Re-install the pump housing cover.

The impeller has now been inspected.

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General Maintenance PT2 / PT3

5.4 Storage

Introduction

When

Preparing for storage

Extended storage of equipment requires preventive maintenance. Performing these steps helps to preserve machine components and ensures the machine will be ready for future use. While not all of these steps necessarily apply to this machine, the basic procedures remain the same.

Prepare your machine for extended storage if it will not be operated for 30 days or more.

Follow the procedures below to prepare your machine for storage.

■ Complete any needed repairs.

■ Replenish or change oils (engine, exciter, seal and bearing housings, and

gearcase) per the intervals specified in the Periodic Maintenance Schedule.

■ Grease all fittings and, if applicable, repack bearings.

■ Inspect engine coolant. Replace coolant if it appears cloudy, is more than two

seasons old, or does not meet the average lowest temperature for your area.

■ If your machine has an engine equipped with a fuel valve, start the engine, close the fuel valve, and run the engine until it stops.

■ Flush the pump and the hose lines by pumping clean water for a few minutes. If the pump was used for pumping salt water, be sure to use fresh water when flushing it.

■ Remove the covers and clean the pump’s interior. Wipe or spray all interior surfaces with a rust-inhibiting oil.

■ Consult the engine owner’s manual for instructions on preparing the engine for storage.

Stabilizing the fuel

Storing the machine

After completing the procedures listed above, fill the fuel tank completely and add a high-quality stabilizer to the fuel.

■ Choose a stabilizer that includes cleaning agents and additives designed to coat/protect the cylinder walls.

■ Make sure the stabilizer you use is compatible with the fuel in your area, fuel type, grade and temperature range. Do not add extra alcohol to fuels which already contain it (for example, E10).

■ For engines with diesel fuel, use a stabilizer with a biocide to restrict or prevent bacteria and fungus growth.

■ Add the correct amount of stabilizer per the manufacturer’s recommendations.

Perform these remaining steps to store your machine.

■ Wash the machine and allow it to dry.

■ Move the machine to a clean, dry, secure storage location. Block or chock

wheels to prevent machine movement.

■ Use touch-up paint as needed to protect exposed metal against rust.

■ If the machine has a battery, either remove or disconnect it.

NOTICE: Allowing the battery to freeze or completely discharge is likely to cause permanent damage. Periodically charge the battery while the machine is not in use. In cold climates, store and charge the battery indoors or in a warm location.

wc_tx004021gb_FM10.fm

PT2 / PT3 General Maintenance

■ Cover the machine. Tires and other exposed rubber items should be protected from the weather. Either cover them or use a readily available protectant.

5.5 Machine Disposal and Decommissioning

Introduction

Preparation

Disposal

This machine must be properly decommissioned at the end of its service life. Responsible disposal of recyclable components, such as plastic and metal, ensures that these materials can be reused—conserving landfill space and valuable natural resources.

Responsible disposal also prevents toxic chemicals and materials from harming the environment. The operating fluids in this machine, including fuel, engine oil, and grease, may be considered hazardous waste in many areas. Before decommissioning this machine, read and follow local safety and environmental regulations pertaining to the disposal of construction equipment.

Perform the following tasks to prepare the machine for disposal.  Move the machine to a protected location where it will not pose any safety

hazards and cannot be accessed by unauthorized individuals.

 Ensure that the machine cannot be operated from the time of final shutdown to

disposal.

 Drain all fluids, including fuel, engine oil, and coolant.  Seal any fluid leaks.

Perform the following tasks to dispose of the machine.

 Disassemble the machine and separate all parts by material type.  Dispose of recyclable parts as specified by local regulations.  Dispose of all non-hazardous components that cannot be recycled.  Dispose of waste fuel, oil, and grease in accordance with local environmental

protection regulations.

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Engine Maintenance: WM 130 / WM 170 / WM 270

CLASSIFICATION BY OIL VISCOSITY

SAE (Society of Automotive Engineers)

Ambient temperature

Single grade

Multigrade

10W

20W

#20

#30

#40

10W

770081

6 Engine Maintenance: WM 130 / WM 170 / WM 270

The viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. See the table below.

WARNING

Most used liquids from this machine such as oil, gasoline, grease, etc., contain small amounts of materials that can cause cancer and other health problems if inhaled, ingested, or left in contact with skin for prolonged periods of time.

► Take steps to avoid inhaling or ingesting used liquids. ► Wash skin thoroughly after exposure to used liquids.

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Engine Maintenance: WM 130 / WM 170 / WM 270

The engine maintenance schedule(s) in this chapter are reproduced from the engine owner’s manual. For additional information, see the engine owner’s manual.

Daily

before

starting

After

rst 20

hours

Every

2 weeks

50 hrs.

Every

month

100 hrs.

Every

300 hrs.

Check fuel level.

Check engine oil level.

Inspect fuel lines.

Inspect air lter. Replace as needed.

Check external hardware.

Clean air cleaner elements.

Change engine oil.

Clean sediment cup / fuel lter.

Check and clean spark plug.

Check and adjust valve clearance.

Replace spark plug.

* Perform initially after rst 20 hours of operation. Maintenance, replacement or repair of emission control devices and systems may be performed by

any repair establishment or individual.

year

Every

500 hrs.

770082

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Engine Maintenance: Honda GX160

A A

7 Engine Maintenance: Honda GX160

The information in this chapter comes from copyrighted Honda material. The viscosity of the engine oil is an important factor when determining the correct

engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. See the table below.

WARNING

► Take steps to avoid inhaling or ingesting used liquids. ► Wash skin thoroughly after exposure to used liquids.

Recommended Oil

Use 4-stroke motor oil that meets or exceeds the requirements for

PI service category SJ or later (or equivalent). Always check the PI service label on the oil container to be sure it includes the

letters SJ or later (or equivalent).

AMBIENT TEMPERA TURE

SAE 10W-30 is recommended for general use. Other viscosities shown in the chart may be used when the average temperature in your area is within the indicated range.

770077

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Engine Maintenance: Honda GX160

The engine maintenance schedule(s) in this chapter are reproduced from the engine owner’s manual. For additional information, see the engine owner’s manual.

MAINTENANCE SCHEDULE

REGULAR SERVICE PERIOD (3) Perform at every indicated month or operating hour interval,

whichever comes first. ITEM Engine oil

Reduction case oil (applicable types)

Air cleaner

Sediment cup

Spark arrester (applicable types)

Idle speed

Valve clearance

Combustion chamber

Fuel tank & filter

Fuel tube Check Every 2 years

Check level Change

Check Clean

Replace Clean Check-adjustSpark plug Replace Clean

Check-adjust Check-adjust

Clean Shop

Clean

* Internal vent carburetor with dual element type only. Cyclone type every 6 months or 150 hours.

INTERNAL VENT CARBURETOR TYPE

Each

First

Use

Month or 20 Hrs

After every 500 Hrs. (2)

(Replace if necessary) (2)

Every 3

Every 6

Months

50 Hrs

100 Hrs

(1)

STANDARD TYPE

Every

Refer

Year

Page

300 Hrs

9 9

9–10

10 10

11–12

(4)

(2)

Shop manual

manual Shop

manual

BREATHER TUBE

TUBE CLIP

BREATHER TUBE

** Replace paper element type only.

Cyclone type every 2 years or 600 hours. (1) Service more frequently when used in dusty areas. (2) These items should be serviced by your servicing dealer,

unless you have the proper tools and are mechanically proficient. Refer to the Honda shop manual for service procedures.

(3) For commercial use, log hours of operation to determine proper maintenance intervals.

(4) In Europe and other countries where the machinery directive 2006/42/EC is enforced, this cleaning should be done by your servicing dealer.

Failure to follow this maintenance schedule could result in non-warrantable failures.

770078

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Engine Maintenance: Honda GX390

Recommended Oil

Use 4-stroke motor oil that meets or exceeds the requirements for API service category SJ or later (or equivalent). Always check the API service label on the oil container to be sure it includes the letters SJ or later (or equivalent).

AMBIENT TEMPERATURE

SAE 10W-30 is recommended for general use. Other viscosities shown in the chart may be used when the average temperature in your area is within the indicated range.

770079

8 Engine Maintenance: Honda GX390

The information in this chapter comes from copyrighted Honda material. The viscosity of the engine oil is an important factor when determining the correct

engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. See the table below.

WARNING

► Take steps to avoid inhaling or ingesting used liquids. ► Wash skin thoroughly after exposure to used liquids.

wc_tx004030gb_FM10.fm

The engine maintenance schedule(s) in this chapter are reproduced from the

BREATHER TUBE

INTERNAL VENT CARBURETOR TYPE

BREATHER TUBE

STANDARD TYPE

TUBE CLIP

770080

MAINTENANCE SCHEDULE

REGULAR SERVICE PERIOD (3) Perform at every indicated month or operating hour interval, whichever comes first.

Each Use

First Month or 20 Hrs

Every 3 Months or 50 Hrs

Every 6 Months or 100 Hrs

Every Year or 300 Hrs

Refer to Page

ITEM Engine oil

Check level Change

Failure to follow this maintenance schedule could result in non-warrantable failures.

(4) In Europe and other countries where the machinery directive 2006/42/EC is enforced, this cleaning should be done by your servicing dealer.

(3) For commercial use, log hours of operation to determine proper maintenance intervals.

(2) These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the Honda shop manual for service procedures.

(1) Service more frequently when used in dusty areas.

** Replace paper element type only. Cyclone type every 2 years or 600 hours.

* Internal vent carburetor with dual element type only. Cyclone type every 6 months or 150 hours.

Air cleaner

Check Clean

Check-adjustSpark plug

Spark arrester (applicable types)

Idle speed

Clean

Valve clearance

Combustion chamber

Fuel tank & filter

Clean

Check-adjust

Replace

Reduction case oil (applicable types)

Replace

(1)

(4)

(2) (2)

After every 1000 Hrs. (2)

(2)

Fuel tube Check Every 2 years

(Replace if necessary) (2)

Shop manual

Clean Shop

manual

Shop manual

11–12

9–10

(1)

Sediment cup

Clean

Check level Change

engine owner’s manual. For additional information, see the engine owner’s manual.

Engine Maintenance: Honda GX390

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Engine Maintenance: Hatz 1B 20 / 1B 30

9 Engine Maintenance: Hatz 1B 20 / 1B 30

The information in this chapter comes from copyrighted Hatz material. The viscosity of the engine oil is an important factor when determining the correct

engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. See the table below.

WARNING

► Take steps to avoid inhaling or ingesting used liquids. ► Wash skin thoroughly after exposure to used liquids.

Oil viscosity

OIL: SAE...

Choose the recommended viscosity based on the type of start (recoil, crankhandle or electric) and on the engine temperature at which the engine will be operated.

CAUTION

Engine damage from unsuitable engine oil.

Using engine oil that does not meet the above specifications considerably shortens the engine service life.

wc_tx003915gb_FM10.fm

770062

Engine Maintenance: Hatz 1B 20 / 1B 30

The engine maintenance schedule(s) in this chapter are reproduced from the engine owner’s manual. For additional information, see the engine owner’s manual.

wc_tx003915gb_FM10.fm

770063

Engine Maintenance: Hatz 1B 20 / 1B 30

770064

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PT2 / PT3 Troubleshooting

10 Troubleshooting

Problem / Symptom Reason Remedy

Engine does not start.

Engine is hard to start.

Impeller does not turn and pump is hard to start.

Engine starts but pump does not take in water.

Pump takes in water but discharges little or no water.

Suction hose leaks at inlet.

Discharge hose does not stay on coupling.

Engine stops by itself.

■ No fuel in tank

■ Old fuel

■ Engine oil pressure/oil level low

■ Impeller rubbing on insert

■ Dirt or debris inside pump housing

blocking movement of impeller

■ Impeller jammed or blocked

■ Impeller rubbing on insert

■ Pump housing not filled with water

■ Suction strainer partially clogged

■ Suction hose damaged

■ Air leak at suction port

■ Pump too high above water line

■ Engine speed too low

■ D ebris collecting in pump housing

■ Too much clearance between

impeller and insert.

■ Impeller worn

■ D ischarge hose kinked or blocked

■ Engine speed too low

■ Volute insert worn or damaged

■ Clamps not sealed properly

■ Suction hose diameter too large

■ Suction hose damaged

■ Pressure is too high for clamps

being used

■ D ischarge hose kinked or blocked

■ No fuel in tank

■ Engine oil pressure/oil level low

■ Engine too hot

■ Add fuel.

■ Drain fuel tank, change fuel filter,

and fill with fresh fuel.

■ Add engine oil.

■ Inspect impeller and remove

shims as necessary .

■ Clean or remove debris.

■ Remove pump housing cover and

clean or remove debris.

■ Inspect impeller and remove

shims as necessary .

■ Prime the pump.

■ Clean or remove debris.

■ Repair or replace suction hose.

■ Repair air leak.

■ Move pump closer to water.

■ Run pump at maximum operating

speed.

■ Clean or remove debris.

■ Inspect impeller and add shims as

necessary.

■ Inspect impeller and add shims as

necessary.

■ Un-kink discharge hose or remove

obstruction.

■ Run pump at maximum operating

speed.

■ Adjust clearance or replace volute

insert.

■ Tighten, replace, or add clamps.

■ Use a hose with a smaller

diameter.

■ Replace suction hose.

■ Add another clamp.

■ Un-kink discharge hose or remove

obstruction.

■ Add fuel.

■ Add engine oil.

■ Allow the engine to cool. Check/

add coolant.

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Technical Data PT2 / PT3

11 Technical Data

11.1 Engine—PT2 / PT2(I) / PT2H / PT2H(I)

Machine PT2

5000009318

Engine type 4-stroke, overhead valve,

single cylinder Engine make Wacker Neuson Hatz Engine model WM170 1B 20

Maximum rated power at rated

speed Displacement cm³ (in.³) 169 (10.3) 232 (14.2) Spark plug (NGK) BR 6HS

Electrode gap mm (in.) 0.6–0.7

Operating speed rpm 3500 Maximum engine speed—no load rpm 3700 ± 100 3700 ± 50 Valve clearance (cold)

kW (hp) 4.2 (5.7) @ 4000 rpm 3.4 (4.6) @ 3600 rpm

Champion RL86C

(0.024–0.028)

Intake and exhaust:

mm (in.)

0.12–0.15

(0.005–0.006)

4-stroke, air cooled,

PT2H

5000009094 5000009097

diesel

—

Air cleaner type Dual element Dry pleated paper

element

Engine lubrication oil grade SAE 10W30

Service class SJ, SL Engine oil capacity L (qt) 0.60 (0.63) 0.90 (.95) Fuel type Regular unleaded

gasoline

Fuel tank capacity L (qt) 3.6 (3.8) 3.0 (3.2)

Net engine power rating per SAE J1349 and ISO 3046. Actual power output may vary due to

conditions of specific use.

CH, CI, CJ rated

No. 2 diesel

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PT2 / PT3 Technical Data

11.2 Engine—PT2A / PT2A(I)

Machine PT2A

5000009092 (100–200) 5000009095 (100–201) 5000009237 (100–201)

Engine type 4-stroke, overhead valve,

single cylinder Engine make Honda Engine model GX 160 K1 TX2 GX 160 UT2 TX2 Maximum rated power at rated

speed Displacement cm³ (in.³) 163 (9.9) Spark plug (NGK) BPR 6ES

Electrode gap mm (in.) 0.7–0.8

Operating speed rpm 3500 Maximum engine speed—no load rpm 3700 ± 100 Valve clearance (cold)

intake: exhaust:

kW (hp) 3.6 (4.8) @ 3600 rpm

BOSCH WR7DC

(0.028–0.031)

mm (in.) 0.15 ± 0.02 (.006)

0.20 ± 0.02 (.008)

5000009092 (201–) 5000009095 (202–) 5000009237 (202–)

PT2A

Air cleaner type Dual element Engine lubrication oil grade SAE 10W30

Service Class SJ, SL Engine oil capacity L (qt) 0.6 (0.63) Fuel type Regular unleaded gasoline Fuel tank capacity L (qt) 3.1 (3.3)

Net engine power rating per SAE J1349 and ISO 3046. Actual power output may vary due to

conditions of specific use.

wc_td000650gb_FM10.fm

Technical Data PT2 / PT3

11.3 Engine—PT3 / PT3A / PT3(I) / PT3H

Machine PT3

5000009321 5000009322

Engine type 4-stroke, overhead valve,

single cylinder Engine make Wacker Neuson Honda Hatz Engine model WM270 GX240 UT2PA2 1B 30 Maximum rated power

at rated speed Displacement cm³

Spark plug (NGK) BR 6HS

Electrode gap mm (in.) 0.6–0.7

Operating speed rpm 3500 Maximum engine

speed—no load

kW (hp) 6.6 (9)

@ 4000 rpm

265 (16.17) 270 (16.5) 347 (21.2)

(in.³)

Champion RL86C

(0.024–0.028)

rpm 3700 ± 100 3700 ± 50

(DENSO) W20EPR-U

PT3A

5000009098 5000009101 5000009240 5000620800

5.9 (7.9)

@ 3600 rpm

(NGK) BPR 6ES

0.7–0.8

(0.028–0.031)

PT3H

5000009100 5000009103

4-stroke, air cooled,

diesel engine

5.0 (6.8)

@ 3600 rpm

—

Valve clearance (cold) Intake and exhaust mm (in.) — 0.10 (0.004)

Air cleaner type Dual element Dry pleated paper

element

Engine lubrication oil grade SAE 10W30

Service class SJ Engine oil capacity L (qt) 1.1 (1.2) Fuel type Regular unleaded gasoline No. 2 diesel Fuel tank capacity L (qt) 6.0 (6.4) 5.3 (5.6) 5.0 (5.3)

Net engine power rating per SAE J1349 and ISO 3046. Actual power output may vary due to

conditions of specific use.

CD, CE, CF, CG

rated

wc_td000650gb_FM10.fm

PT2 / PT3 Technical Data

11.4 Pump—PT2 / PT2(I) / PT2A / PT2H

Machine PT2(I)

5000620725

PT2

5000009318

PT2A

5000009092 5000009095

PT2H

5000009094 5000009097

5000009237

Dimensions mm (in.) 550 x 465 x 500

(21.7 x 18.3 x 19.6)

590 x 495 x 510

(23.2 x 19.4 x 20.0) Operating weight kg (lb) — 43 (96) 59 (131) Maximum suction lift

m (ft) 7.5 (25) Maximum total head m (ft) 32 (106) Maximum pressure ba r (psi) 3.2 (46) Maximum flow rate

Suction / discharge

L/min

(gpm)

652

(172)

mm (in.) 50 (2)

diameter Maximum solid size mm (in.) 25 (1)

Based on pump operating at sea level. Maximum suction lift will be less at higher altitudes.

Zero net head

11.5 Pump—PT3 / PT3(I) / PT3A / PT3H

Machine PT3(I)

5000620726

Dimensions mm (in.) 675 x 505 x 570

Operating weight kg (lb) — 64 (140) 68 (149) 77 (169) Maximum suction lift

m (ft) 7.5 (25) Maximum total head m (ft) 29 (93) Maximum pressure bar (psi) 2.8 (40) Maximum flow rate

L/min

(gpm) Suction / discharge diameter mm (in.) 75 (3) Maximum solid size mm (in.) 38 (1.5)

PT3

5000009321 5000009322 5000009323

(26 x 20 x 23)

5000009098 5000009101 5000009240 5000620800

1350 (356)

PT3A

PT3H

5000009100 5000009103 5000009242

wc_td000650gb_FM10.fm

Based on pump operating at sea level. Maximum suction lift will be less at higher altitudes.

Zero net head

Technical Data PT2 / PT3

11.6 Sound Measurements

Products are tested for sound pressure level in accordance with EN ISO 11201:2010.

Sound power level is tested in accordance with European Directive 2000/14/EC Noise Emission in the Environment by Equipment for use outdoors.

Machine Sound Pressure at Operator’s

Location dB(A)

PT2A 99 101 PT2H 102 103

PT3A 101 102 PT3H 106 106

Guaranteed Sound Power

dB(A)

wc_td000650gb_FM10.fm

PT2 / PT3 Technical Data

wc_gr012713

11.7 Dimensions

Machine A B C

PT2

PT2A PT2H 590 (23.2) 495 (19.4) 510 (20.0)

PT3 PT3(I) PT3A PT3H

mm (in.)

mm (in.) 675 (26.0) 505 (20.0) 570 (23.0)

550 (21.7) 465 (18.3) 500 (19.6)PT2(I)

wc_td000650gb_FM10.fm

Technical Data PT2 / PT3

wc_td000650gb_FM10.fm

Emission Control Systems Information and Warranty

12 Emission Control Systems Information

and Warranty

The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada.

12.1 Emission Control Systems Warranty Statement

See the supplied engine owner’s manual for the applicable exhaust and evaporative emission warranty statement.

wc_tx001753gb_FM10.fm 55

Emission Control Systems Information and Warranty

56 wc_tx001753gb_FM10.fm

Important: For spare parts information, please see your Wacker Neuson Dealer, or visit the Wacker Neuson website at http://www.wackerneuson.com/.

Wichtig! Informationen über Ersatzteile erhalten Sie von Ihrem Wacker Neuson Händler oder besuchen Sie die Wacker Neuson Website unter http://www.wackerneuson.com/.

Important : Pour des informations sur les pièces détachées, merci de consulter votre distributeur Wacker Neuson, ou de visiter le site Internet de Wacker Neuson sur http://www.wackerneuson.com/.

Importante : Para saber más sobre las piezas de repuesto, póngase en contacto con su distribuidor de Wacker Neuson o acceda al sitio web de Wacker Neuson en http://www.wackerneuson.com/.

Importante : Per informazioni sui pezzi di ricambio, contattare il rivenditore Wacker Neuson o visitare il sito di Wacker Neuson all’indirizzo www.wackerneuson.com.

Viktigt : För information om reservdelar, kontakta din Wacker Neuson-leverantör eller besök Wacker Neusons webbplats på http://www.wackerneuson.com/.

Tärkeää : Pyydä varaosatietoja Wacker Neusonin jälleenmyyjältä tai vieraile Wacker Neusonin web-sivustolla osoitteessa http://www.wackerneuson.com/

Viktig : For informasjon om reservedeler, vennligst kontakt din Wacker Neuson-forhandler, eller besøk Wacker Neusons nettside på http://www.wackerneuson.com/.

Vigtigt : Hvis du ønsker oplysninger om reservedele, bedes du kontakte din Wacker Neuson forhandler eller besøg Wacker Neuson websiden på http://www.wackerneuson.com/.

Belangrijk! Neem contact op met uw Wacker Neuson dealer of bezoek de website van Wacker Neuson op http://www.wackerneuson.com/ voor meer informatie over reserveonderdelen.

Importante : Para obter informações sobre as peças sobresselentes, consulte o seu fornecedor da Wacker Neuson ou aceda ao site Web da Wacker Neuson em http://www.wackerneuson.com

Ważne : W celu uzyskania informacji na temat części zamiennych skontaktuj się z przedstawicielem firmy Wacker Neuson lub skorzystaj z witryny internetowej http://wackerneuson.com/.

Důležité upozornění! Pro informace o náhradních dílech, prosím, kontaktujte svého Wacker Neuson dealera, nebo navštivte webové stránky http://www.wackerneuson.com/.

FONTOS: A pótalkatrészekre vonatkozó információkért kérjük, forduljon Wacker Neuson kereskedőjéhez vagy látogasson el a Wacker Neuson weboldalára a következő címen: http://www.wackerneuson.com/.

Важно! Для ознакомления с информацией о запасных частях, пожалуйста, обратитесь к местному торговому представителю компании Wacker Neuson или посетите веб-сайт

http://www.wackerneuson.com/.

Σημαντικό : Γι

α πληροφο

ρίες σχετικά με τα ανταλλακτικά, μιλήστε με τον αντιπρόσωπό σας της

Wacker Neuson, ή επισκεφθείτε τον ιστότοπο http://www.wackerneuson.com/.

Važno : Za rezervne dijelove obratite se svom Wacker Neuson prodavaču ili posjetite mrežne stranice tvrtke Wacker Neuson: http://www.wackerneuson.com/.

Önemli : Yedek parça bilgileri için Wacker Neuson Bayinize bakın veya Wacker Neuson web sitesini ziyaret edin. http://www.wackerneuson.com/

重要交換部品の情報については、ワッカーノイソンディーラーにお問い合わせ頂くか、ワッカーノイソンウェブサイト http://www.wackerneuson.com/ をご覧ください。

重要有关备件信息，请咨询您的威克诺森经销商或访问威克诺森网站： http://www.wackerneuson.com/。

Important : Pentru informaţii referitoare la piesele de schimb, vă rugăm să vă adresaţi distribuitorului Wacker Neuson sau să vizitaţi site-ul web Wacker Neuson la adresa http://www.wackerneuson.com/.

Важно : За информация относно резервни части, моля, обърнете се към местния дилър на W

acke

r Neuson или посетете уебсайта на Wacker Neuson на адрес

http://www.wackerneuson.com/.

Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, D-80809 München, Tel.: +49-(0)89-3 54 02-0

Wacker Neuson Production Americas LLC, N92W15000 Anthony Ave., Menomonee Falls, WI 53051

Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward

Tel. : (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957

Fax: +49 - (0)89-3 54 02-390

Road West, Mongkok, Kowloon, Hongkong. Tel: (852) 3605 5360, Fax: (852) 2758 0032

Wacker neuson PT2, PT3A, PT2A, PT3, PT2H User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Foreword

EC Declaration of Conformity

EC Declaration of Conformity

1 Safety Information

1.1 Signal Words Used in this Manual

1.2 Machine Description and Intended Use

1.3 Safety Guidelines for Operating the Machine

1.4 Service Safety

1.5 Operator Safety while Using Internal Combustion Engines

2 Labels

2.1 Label Locations

2.2 Label Meanings

3 Lifting and Transporting

3.1 Lifting the Machine

3.2 Preparing the Machine for Transport on a Truck or Trailer

4 Operation

4.1 Preparing the Machine for First Use

4.2 Recommended Fuel

4.3 Recommended Fuel (Hatz powered machines only)

4.4 Refueling the Machine

4.5 Positioning and Preparing the Machine for Operation

4.6 Before Starting the Machine

4.7 Starting and Stopping the Machine (WM 170 / WM 270)

4.8 Starting and Stopping the Machine (Honda)

4.9 Starting and Stopping the Machine (Hatz)

4.10 Emergency Shutdown Procedure

5 General Maintenance

5.1 Maintaining the Emission Control System

5.2 Periodic Maintenance Schedule

5.3 Inspecting the Impeller

5.4 Storage

5.5 Machine Disposal and Decommissioning

6 Engine Maintenance: WM 130 / WM 170 / WM 270

7 Engine Maintenance: Honda GX160

8 Engine Maintenance: Honda GX390

9 Engine Maintenance: Hatz 1B 20 / 1B 30

10 Troubleshooting

11 Technical Data

11.1 Engine—PT2 / PT2(I) / PT2H / PT2H(I)

11.2 Engine—PT2A / PT2A(I)

11.3 Engine—PT3 / PT3A / PT3(I) / PT3H

11.4 Pump—PT2 / PT2(I) / PT2A / PT2H

11.5 Pump—PT3 / PT3(I) / PT3A / PT3H

11.6 Sound Measurements

11.7 Dimensions

Emission Control Systems Information and Warranty

12.1 Emission Control Systems Warranty Statement