Wacker Neuson PST3 750, PSTF3 750 Operator's Manual

Operator’s Manual
Pump
PST3 750
PSTF3 750
0176744en 002 0510
0176744EN
Copyright notice
© Copyright 2010 by Wacker Neuson Corporation.
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Corporation.
Any type of reproduction or distribution not authorized by Wacker Neuson Corporation represents an infringement of valid copyrights. Violators will be prosecuted.
Trademarks
Manufacturer
All trademarks referenced in this manual are the property of their respective owners.
Wacker Neuson Corporation
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A. Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Original instructions
This Operator’s Manual presents the original instructions. The original language of this Operator’s Manual is American English.
PST3/PSTF3 750 Foreword
Foreword
Machines covered in this manual
Machine Item Number
PST3 750 0620337
0620440
PSTF3 750 0620338
0620441
Machine documentatio n
Keep a copy of the Operator’s Manual with the machine at all times.
Use the separate Parts Book supplied with the machine to order replacement parts.
Refer to the separate Repair Manual for detailed instructions on servicing and repairing the machine.
If you are missing any of these documents, please contact Wacker Neuson Corporation to order a replacement or visit www.wackerneuson.com.
When ordering parts or requesting service information, be prepared to provide the machine model number, item number, revision number, and serial number.
Expectations for information in this manual
Manufacturer’ s approval
This manual provides information and procedures to safely operate and maintain the above Wacker Neuson model(s). For your own safety and to reduce the risk of injury, carefully read, understand, and observe all instructions described in this manual.
Wacker Neuson Corporation expressly reserves the right to make technical modifications, even without notice, which improve the performance or safety standards of its machines.
The information contained in this manual is based on machines manufactured up until the time of publication. Wacker Neuson Corporation reserves the right to change any portion of this information without notice.
This manual contains references to approved parts, attachments, and modifications. The following definitions apply:
Approved parts or attachments
are those either manufactured or provided by
Wacker Neuson.
Approved modifications
are those performed by an authorized Wacker Neuson
service center according to written instructions published by Wacker Neuson.
Unapproved parts, attachments, and modifications
are those that do not meet
the approved criteria.
Unapproved parts, attachments, or modifications may have the following consequences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications.
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Foreword PST3/PSTF3 750
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Table of ContentsPST3/PSTF3 750
Foreword 3
1 Safety Information 7
1.1 Signal Words Used in this Manual ....................................................... 7
1.2 Operating and Electrical Safety ............................................................ 8
1.3 Informational Labels ............................................................................. 8
2 Operation 9
2.1 Names of Parts ..................................................................................... 9
2.2 Prior to Operation ............................................................................... 10
2.3 Installation .......................................................................................... 10
2.4 Installing the Float (if equipped) ......................................................... 13
2.5 Electrical Wiring .................................................................................. 14
2.6 Electrical Circuit Diagrams ................................................................. 16
2.7 Operation ............................................................................................ 17
2.8 Automatic Operation (PSTF3 750 only) ............................................. 20
3 Maintenance 21
3.1 Periodic Maintenance Table ............................................................... 21
3.2 Maintenance and Inspection .............................................................. 22
3.3 Disassembly and Reassembly ........................................................... 24
3.4 Disassembly ....................................................................................... 24
3.5 Impeller Inspection ............................................................................. 25
3.6 Impeller Reassembly .......................................................................... 26
3.7 Troubleshooting .................................................................................. 27
4 Technical Data 29
4.1 Standard Specifications ...................................................................... 29
4.2 Operating Specifications .................................................................... 30
4.3 Dimensions ......................................................................................... 31
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Table of Contents PST3/PSTF3 750
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PST3/PSTF3 750 Safety Information
1 Safety Information
1.1 Signal Words Used in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential personal hazards. f Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
f
To avoid death or serious injury from this type of hazard, obey all safety messages that follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
To avoid possible death or serious injury from this type of hazard, obey all safety mes-
f
sages that follow this signal word.
CAUTION!
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
f
To avoid possible minor or moderate injury from this type of hazard, obey all safety mes­sages that follow this signal word.
NOTICE: Used without the safety alert symbol, NOTICE indicates a
situation which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
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Safety Information PST3/PSTF3 750
1.2 Operating and Electrical Safety
To reduce risk of electric shock, connect only to a properly grounded, grounding-type receptacle.
WARNING
Risk of electric shock—this pump has not been investigated for use in swimming pool areas.
An acceptable motor-control switch shall be provided at the time of installation according to local codes and regulations.
To reduce risk of electric shock, follow instructions in this manual for proper installation.
CAUTION: This pump may automatically restart. Prior to working on the pump or control panel, all supply circuits must be disconnected.
CAUTION: Risk of shock—do not remove cord and strain relief.
1.3 Informational Labels
Label Meaning
A nameplate listing the model number, item num-
Wacker Neuson Corporation
Phase
Menomonee Falls, WI 53051 USA
Man. Y/M
THERMALLY PROTECTED INDOORS OR OUTDOORS
CSA ENCLOSURE 3
Amp.
Conforms to UL Std. 778
Cert. to CAN/CSA St d.
C22.2 No. 108-M89
kWkgMax. L/minMax. m
HPlbsMax. GPMMax. ft
CUS
MADE IN JAPAN
Model Item No. Rev.
Serial No.
VHz
L
I
S
2001993
R
D
E
T
ber, revision number, and serial number is attached to each unit. Please record the informa­tion found on this plate so it will be available should the nameplate become lost or damaged. When ordering parts or requesting service infor­mation, you will always be asked to specify the model number, item number, revision number, and serial number of the unit.
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PST3/PSTF3 750 Operation
3
2 Operation
2.1 Names of Parts
See Graphic: wc_gr005663
1
8
2 3 4 5
6
7
Ref. Description Ref. Description
1 Lifting handle 8 Cable assembly
2 Mechanical seal 9 Oil plug
3 Lubricant 10 Oil lifter
10
9 11
12 13
14
wc_gr00566
4 Oil casing 11 Shaft sleeve
5 Hose coupling 12 Impeller
6 Pump casing 13 Stirrer
7 Casing packing 14 Strainer stand
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Operation PST3/PSTF3 750
2.2 Prior to Operation
When the pump is delivered, first perform the following checks:
Inspection
While unpacking, inspect the product for damage during shipment, and make sure all bolts and nuts are tightened properly.
Specification check
Check the model number to make sure it is the product that was ordered. Be certain it is the correct voltage and frequency.
Note: If there is any problem with the product as shipped, contact your nearest dealer or Wacker Neuson representative at once.
Product specifications
Do not operate this product under any conditions other than those for which it is specified. Failure to observe this precaution can lead to
CAUTION
electrical shock, current leakage, fire, water leakage or other problems.
2.3 Installation
If the pump is used to drain a swimming pool, the pump must be connected to a Ground Fault Interrupter (GFI).
WARNING
If the pump is used in fountains, the pump must be connected to a Ground Fault Interrupter (GFI).
The pump must not be used when people are in the water.
Leakage of pump lubricants may cause pollution of water.
Proper plug must be provided according to local codes and standards. Refer to wiring diagram.
Do not use this pump in liquids other than water, such as oil, salt water, or organic solvents.
Use with a power supply voltage within ±5% of the rated voltage.
Do not use in water temperatures outside the range of 0–40°C (32–104°F) which can lead to failure, current leakage or shock.
Do not use in the vicinity of explosive or flammable materials.
Use only in fully assembled state.
Note: Consult your local dealer or Wacker Neuson representative before using with any liquids other than those indicated in this document.
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