Wacker Neuson PS4 5503, PS2 2203, PS3 1503, PS3 2203, PS3 3703 Operator's Manual
...
Pump
PS (3-Phase)
Series
OPERATOR’S MANUAL
0154623en 002
0107
0154623EN
PS (3-Phase) Series Table of Contents
wc_bo0154623002enTOC.fm 1
1. Foreword 3
2. Safety Information 4
2.1 Operating and Electrical Safety ............................................................ 5
2.2 Information Labels ................................................................................ 5
3. Technical Data 6
3.1 Standard Specifications ........................................................................ 6
3.2 Operating Specifications (60 Hz) .......................................................... 7
4. Operation 11
4.1 Names of Parts ................................................................................... 11
4.2 Prior to Operation ............................................................................... 12
4.3 Installation .......................................................................................... 12
4.4 Electrical Wiring .................................................................................. 16
4.5 Operation ............................................................................................ 19
5. Maintenance 23
5.1 Periodic Maintenance Schedule ......................................................... 23
5.2 Maintenance and Inspection .............................................................. 24
5.3 Disassembly and Reassembly ........................................................... 27
5.4 Troubleshooting .................................................................................. 34
Table of Contents PS (3-Phase) Series
wc_bo0154623002enTOC.fm 2
Foreword
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1. Foreword
This manual provides information and procedures to safely operate
and maintain this Wacker m odel. For you r own safet y and prote ction
from injury, carefully read, understand and observe the safety
instructions described in this manual.
Keep this manual or a copy of it with the machine. If you lose this
manual or need an additional copy, please contact Wacker
Corporation. This machine is built with user safety in mind; however,
it can present hazards if improperly operated and serviced. Follow
operating instructions carefully! If you have questions about operating
or servicing this equipment, please contact Wac ker Corporation.
The information contained in this manual was based on machines in
production at the time of publication. Wacker Corporation reserves the
right to change any portion of this information without notice.
All rights, especially copying and distribution rights, are reserved.
Copyright 2007 by Wacker Corporation.
No part of this publication may be reproduced in any form or by any
means, electronic or mechanical, including photocopying, without
express written permission fr om Wacker Co rp or at io n.
Any type of reproduction or distribution not authorized by Wacker
Corporation represents an infringement of valid cop y rights and will be
prosecuted. We expressly reserve the right to make technical
modifications, even without due notice, which aim at improving our
machines or their safety standards.
Safety Information PS 3 1500 / PS 3 2200
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2. Safety Information
This manual contains DANGER, WARNING, CAUTION, and NOTE
callouts which must be followed to reduce the possibility of personal
injury, damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
CAUTION: Used without the safety alert symbol, CAUTION indicates
a potentially hazardous situation which, if not avoided, may result in
property damage.
Note:
Contains additional information important to a procedure.
DANGER
WARNING
CAUTION
PS 3 1500 / PS 3 2200 Safety Information
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2.1 Operating and Electrical Safety
To reduce risk of electric shock, connect only to a properly grounded,
grounding-type receptacle.
Risk of electric shock - This pump has n ot be en inve stigated for use i n
swimming pool areas.
An acceptable motor-control switch shall be provided at the time of
installation according to local codes and regulations.
To reduce risk of electric shock, see instruction manual for proper
installation.
CAUTION: This pump may automatically restart. Prior to working on
the pump or control panel all supply circuits must be disconnected.
CAUTION: Risk of shock - Do not remove cord and strain relief.
2.2 Information Labels
Label Meaning
A nameplate listing the Model Number, Item
Number, Revision, and Serial Number is
attached to each unit. Please record the information found on this plate so it will be available
should the nameplate become lost or damaged.
When ordering parts or requesting service information, you will always be asked to specify the
model, item number , revision number, and serial
number of the unit.
WARNING
Wacker Corporation
Menomonee Falls, WI 53051 USA
Model Item No. Rev.
Serial No.
VHz
kWkgMax. L/minMax. m
MADE IN
JAPAN
HPlbsMax. GPMMax.
ft
CUS
L
I
S
T
E
D
R
Phase
C22.2 No. 108-M89
2001992
Conforms to UL Std. 778
Cert. to CAN/CSA St
d.
Amp.
Man. Y/
M
THERMALLY PROTECTED
INDOORS OR OUTDOORS
CSA ENCLOSURE
3
Technical Data PS (3-Phase) Series
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3. Technical Data
3.1 Standard Specifications
Applicable Liquids,
Consistency and
Temperature
Work drainage and Sand-Carrying Water
0–40°C (32–104°F)
Pump Impeller Open Type
Shaft Seal Double Mechanical Seal
Bearing Shielded Ball Bearing
Motor Specification Dry Submersible Induction Motor (2-P ole)
Insulation Class B: 10 to 15 HP
Class E: 2 to 7.5 HP
Protection Sys tem Circle Thermal Protector
Lubricant SAE 10W/20W
Such as:
–Turbine Oil ISO VG #32
–Shell Victrolia Oil #27
–British Pet Energol THB #32
–Gulf Paramount #32
–Tellus #T22 Shell Oil
–Shell Turbo T32
Connection Coupling (NPT)
PS (3-Phase) Series Technical Data
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3.2 Operating Specifications (60 Hz)
*The weight (mass) given above is the operating weight of the pump itself, not including the cable
assembly
Part No. PS2 1503
0009120
0009121
0009122
PS3 1503
0009123
0009124
0009125
PS2 2203
0009126
0009127
0009128
PS3 2203
0009129
0009130
0009131
Pump
Bore
mm (in.)
50 (2) 80 (3) 50 (2) 80 (3)
Phase 3 3 3 3
Starting Method Direct Online Direct Online Direct Online Direct Online
Output
kW (Hp)
1.5 (2) 1.5 (2) 2.2 (3) 2.2 (3)
Rated Current
A
(V)
6.1/3.1/2.3
(220/440/575)
9.3/4.7/3.5
(220/440/575)
Maximum Head
m (ft.)
23 (75) 14.4 (47) 30.5 (100) 20.4 (67)
Maximum
Capacity
L/min
(GPM)
400
(106)
680
(180)
500
(132)
770
(203)
Maxmum
Pressure
psi
33 21 43 29.4
Solid Size
Capacity
mm (in.)
8.5 (0.3) 8.5 (0.3) 8.5 (0.3) 8.5 (0.3)
Weight*
Kg (lbs.)
29 (64) 29 (64) 32 (71) 32 (71)
Technical Data PS (3-Phase) Series
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*The weight (mass) given above is the operating weight of the pump itself, not including the cable
assembly
Part No. PS2 3703
0009132
0009133
0009134
PS3 3703
0009135
0009136
0009137
PS4 3703
0009138
0009139
0009140
Pump
Bore
mm (in.)
50 (2) 80 (3) 100 (4)
Phase 3 3 3
Starting Method Direct Online Direct Online Direct Online
Output
kW (Hp)
3.7 (5) 3.7 (5) 3.7 (5)
Rated Current
A
(V)
13.3/6.8/5.3
(220/440/575)
Maximum Head
m (ft.)
35 (115) 31 (102) 18.5 (61)
Maximum
Capacity
L/min
(GPM)
540
(143)
830
(219)
1460
(386)
Maximum
Pressure
psi
50 44 26.4
Solid Size
Capacity
mm (in.)
8.5 (0.3) 8.5 (0.3) 8.5 (0.3)
Weight*
Kg (lbs.)
55 (121) 55 (121) 55 (121)
PS (3-Phase) Series Technical Data
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*The weight (mass) given above is the operating weight of the pump itself, not including the cable
assembly
Part No. PS3 5503
0009141
0009142
0009143
PS4 5503
0009144
0009145
0009146
Pump
Bore
mm (in.)
80 (3) 100 (4)
Phase 3 3
Starting Method Direct Online Direct Online
Output
kW (Hp)
5.5 (7.5) 5.5 (7.5)
Rated Current
A
(V)
19.5/9.8/7.3
(220/440/575)
Maximum Head
m (ft.)
38 (125) 24 (79)
Maximum Capacity
L/min (GPM)
985
(260)
1620
(428)
Maximum Pressure
psi
54 34.6
Solid Size Capacity
mm (in.)
8.5 (.3) 8.5 (.3)
Weight*
Kg (lbs.)
66 (146) 66 (146)
Technical Data PS (3-Phase) Series
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*The weight (mass) given above is the operating weight of the pump itself, not including the cable
assembly.
Part No. PS4 7503HH
0009147
0009148
0009149
PS4 7503HF
0009150
0009151
0009152
PS4 11003HH
0009153
0009154
0009155
PS4 11003HF
0009156
0009157
0009158
Pump
Bore
mm
(in.)
100
(4)
100 / 150
(4 / 6)
100
(4)
100 / 150
(4 / 6)
Phase 3 3 3 3
Starting
Method
Direct Online Direct Online Direct Online Direct Online
Output
kW (Hp)
7.5 (10) 7.5 (10) 11 (15) 11 (15)
Rated Current
A
(V)
25.5/12.8/9.7
(220/440/575)
38.0/19.0/14.3
(220/440/575)
Maximum
Head
m (ft.)
42 (137) 31 (102) 51 (167) 32.5 (107)
Maximum
Capacity
L/min
(GPM)
1320
(349)
2079
(549)
1427
(377)
2440
(645)
Maximum
Pressure
psi
60 44 72.7 45.8
Solid Size
Capacity
mm
(in.)
8.5 (.3) 8.5 (.3) 8.5 (.3) 8.5 (.3)
Weight*
Kg (lbs.)
93 (205) 93 (205) 130 (287) 130 (287)
PS (3-Phase) Series Operation
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4. Operation
4.1 Names of Parts
See Graphic: wc_gr00032 7
Note:
This diagram shows the parts layout of a typical PS (Three-Phase) model. The external
appearance and the internal construction may vary slightly, depending on your particular model.
Ref. Description Ref. Description
1. Discharge Outlet 8. Lifting Handle
2. Coupling 9. Mechanical seal
3. Oil Housing 10. Oil plug
4. Lubricant 11. Sleeve
5. Impeller 12. Volute
6. Suction cover 13. Strainer
7. Cable Assem b ly 14. Plate
7
1
2
8
9
10
11
12
13
14
6
5
4
3
Operation PS (3-Phase) Series
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4.2 Prior to Operation
When the pump is delivered, first perform the following checks:
• Inspection
While unpacking, inspect the product for damage during shipment, and
make sure all bolts and nuts are tightened properly.
• Specification check
Check the model number to make sure it is the product that was
ordered. Be certain it is the correct voltage and frequency.
Note:
If there is any problem wi th the product as sh ipped, contact yo ur
nearest dealer or Wacker representative at once.
• Product specifications
Do not operate this product under any conditions other than those for
which it is specified. Failure to observe this precaution can lead to
electrical shock, current leakage, fire, water leakage or other
problems.
4.3 Installation
If the pump is used to drain a swimming pool, the pump must be
connected to a Ground Fault Interruptor (GFI).
If the pump is used in fountains, the pump must be connected to a
Ground Fault Interruptor (GFI).
The pump must not be used when people ar e in the water.
Leakage of pum p lubricants may cause pollution of water.
Proper plug must be provided according t o local cod es and stan dards.
Refer to wiring diagram.
The supply voltage should be within ± 5% of the rated voltage.
DO NOT use in water temperatures outside the range of 0–40°C (32–
104°F), which can lead to failure, electrical leakage or shock.
The pump should be used only for pumping plain water. The pump
should not be used to pump fluids such as oil, salt water, or organic
solvents.
The pump must never be used to pump explosive liquids and should
never be operated in an area where explosive elements might be
present.
The pump must not be used in a partially disassembled state.
CAUTION
WARNING
PS (3-Phase) Series Operation
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Note:
Consult your local dea ler or Wacker r epresentative before usi ng
with any liquids other than those indicated in this document.
Critical Pressure
Do not use the pump i n an area whe re the water pressure exceeds t he
values given below , as it may dama ge the pump, or cause a short or
electrical shock.
Preparing for Installation
Before installing the pump at a work site, you will need to have the
following tools and instruments ready:
• Insulation resistance tester (megohmme ter )
• AC voltmeter
• AC ammeter (clamp-on ty pe )
• Bolt and nut tighteners
• Power supply connection tools (screwdriver or box wrench)
Note:
Please also read the instru ctions that come with ea ch of the test
instruments.
Checks to Make Before Installation
With the megohmmeter, measure the insulation resistance between
each of the power wires and grounding wire to verify the insulation
resistance of the motor.
Reference insulation resistance: 20MW or greater
Note:
The reference insulation resistance (20MW or greater) is the
value when the pump is new or has been repaired. For the reference
value after installation, see Maintenance and Inspection.
Model Critical Pressure
PS2 1503
PS2 2203
PS2 3703
PS4 3703
PS4 5503
PS3 1503
PS3 2203
PS3 3703
PS3 5503
0.5 MPa (71 PSI)
– discharge pressure during use
= critical pressure
PS4 7503HH
PS4 11003HH
PS4 7503HF
PS4 11003HF
critical pressure = 0.5 MPa (71 PSI)
CAUTION
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