Wacker Neuson PS3 1500, PS3 2200, PS2 500, PS2A 500, PS2 750 Operator's Manual
...
Operator’s Manual
Pump
PS3 1500
PS3 2200
EN
5000187821 03 0112
5000187821
Copyright
notice
© Copyright 2011 by Wacker Neuson Production Americas LLC
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the machine. Any
other type of reproduction is prohibited without express written permission from
Wacker Neuson Production Americas LLC.
Any type of reproduction or distribution not authorized by Wacker Neuson Production
Americas LLC represents an infringement of valid copyrights. Violators will be
prosecuted.
T ra d emarks
Manufacturer
All trademarks referenced in this manual are the property of their respective owners.
Wacker Neuson Production Americas LLC
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Original
instructions
This Operator’s Manual presents the original instructions. The original language of this
Operator’s Manual is American English.
PS3 1500 / PS3 2200 Foreword
Foreword
SAVE THESE INSTRUCTIONS—This manual contains important instructions for
the machine models below. These instructions have been written expressly by
Wacker Neuson Production Americas LLC and must be followed during inst allation,
operation, and maintenance of the machines.
Machines discussed in this manual:
Machine
documentation
Expectations
for
information in
this manual
Part No. PS3 1500
0009117, 0009118
From this point forward in this documentation, Wacker Neuson Production
PS3 2200
0009119
Americas LLC will be referred to as Wacker Neuson.
Keep a copy of the Operator’s Manual with the machine at all times.
Use the separate Parts Book supplied with the machine to order replacement
parts.
Refer to the separate Repair Manual for detailed instructions on servicing and
repairing the machine.
If you are missing any of these documents, please contact Wacker Neuson to
order a replacement or visit www.wackerneuson.com.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
This manual provides information and procedures to safely operate and
maintain the above Wacker Neuson model(s). For your own safety and to
reduce the risk of injury , carefully rea d, understand, and obse rve all instructions
described in this manual.
Wacker Neuson expressly reserves the right to make technical modifications,
even without notice, which improve the performance or safety standards of its
machines.
The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson reserves the right to change
any portion of this information without notice.
Manufacturer’s
approval
This manual contains references to approved parts, attachments, and
modifications. The following definitions apply:
Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
Approved modifications are those performed by an authorized Wacker
Neuson service center according to written instructions published by Wacker
Neuson.
Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following
consequences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine which will not be covered under warranty
wc_tx002040gb.fm 3
Foreword PS3 1500 / PS3 2200
Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.
4 wc_tx002040gb.fm
Table of ContentsPS3 1500 / PS3 2200
Foreword 3
1 Safety Information 7
1.1 Signal Words Used in this Manual ....................................................... 7
1.2 Machine Description and Intended Use ............................................... 8
1.3 Operating and Electrical Safety ............................................................ 9
1.4 Service Safety .................................................................................... 10
1.5 Labels ................................................................................................. 11
2 Lifting and Transporting 12
3 Installation 13
3.1 Components ....................................................................................... 13
3.2 Preparing the Machine for First Use ................................................... 14
3.3 Application Area ................................................................................. 14
3.4 Maximum Allowable Water Pressure ................................................. 15
3.5 Preparing for installation ..................................................................... 15
3.6 Checks to Make Before Installation .................................................... 17
3.7 Changing the Operating Voltage ........................................................ 18
3.8 Precautions in Installation .................................................................. 20
3.9 Electrical Wiring .................................................................................. 21
3.10 Connecting the power supply ............................................................. 21
3.11 Cable Assembly ................................................................................. 22
4 Operation 23
4.1 Before Starting ................................................................................... 23
4.2 Operating Water Level ..................................................................... 25
4.3 Motor Protection System .................................................................... 25
4.4 Emergency Shutdown Procedure ....................................................... 26
5 Maintenance 27
5.1 Periodic Maintenance Schedule ......................................................... 27
5.2 Maintenance and Inspection .............................................................. 28
5.3 Storage ............................................................................................... 28
5.4 Disassembly and Reassembly ........................................................... 30
5.5 Disassembly ....................................................................................... 31
5.6 Reassembly ........................................................................................ 32
5.7 Troubleshooting .................................................................................. 33
wc_bo5000187821_03TOC.fm 5
Table of Contents PS3 1500 / PS3 2200
6 Technical Data 34
6.1 Standard Specifications .......................................................................34
6.2 Operating Specifications (60 Hz) .........................................................35
7 Schematics 36
8 AEM Safety Manual 39
6 wc_bo5000187821_03TOC.fm
PS3 1500 / PS3 2200 Safety Information
1 Safety Information
1.1 Signal Words Used in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and
NOTE signal words which must be followed to reduce the possibility
of personal injury, damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
f Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
f
To avoid death or serious injury from this type of hazard, obey all safety messages that
follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
To avoid possible death or serious injury from this type of hazard, obey all safety
f
messages that follow this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
f
To avoid possible minor or moderate injury from this type of hazard, obey all safety
messages that follow this signal word.
NOTICE: Used without the safety alert symbol, NOTICE indicates a
situation which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
wc_si000036gb.fm 7
Safety Information PS3 1500 / PS3 2200
1.2 Machine Description and Intended Use
This machine is a submersible water pump. The Wacker Neuson
Submersible Pump consists of an electric motor, an impeller, a strainer,
and a metal casing with ports for water suction and discharge. Power is
supplied to the pump through a corded plug or a hard-wired connection,
depending on the installation. The operator connects hoses to the pump
and routes them so that water is pumped from the work area and
discharged into an appropriate location.
This machine is intended to be used for general de-watering applications.
This machine is intended for the pumping of clear water, or water
containing solids up to the size stated within the products specifications,
and up to the flow, head, and suction lift limits also stated within the
product specifications.
This machine has been designed and built strictly for the intended use
described above. Using the machine for any other purpose could
permanently damage the machine or seriously injure the operator or other
persons in the area. Machine damage caused by misuse is not covered
under warranty.
The following are some examples of misuse:
• Pumping flammable, explosive, or corrosive fluids
• Pumping hot or volatile fluids that result in pump cavitation
• Operating the pump outside of product specifications due to
incorrect diameter hoses, incorrect length hoses, other inlet or
outlet restrictions, or excessive suction lift or head
• Using the machine as a ladder, support, or work surface
• Using the machine to carry or transport passengers or equipment
• Operating the machine outside of factory specifications
• Operating the machine in a manner inconsistent with all warnings
found on the machine and in the Operator’s Manual.
This machine has been designed and built in accordance with the latest
global safety standards. It has been carefully engineered to eliminate
hazards as far as practicable and to increase operator safety through
protective guards and labeling. However, some risks may remain even
after protective measures have been taken. They are called residual
risks. On this machine, they may include exposure to:
• Electric shock from improper electrical connections or high
voltage
• Personal injury from improper lifting techniques
• Projectile hazard from discharge
8 wc_si000036gb.fm
PS3 1500 / PS3 2200 Safety Information
To protect yourself and others, make sure you thoroughly read and
understand the safety information presented in this manual before
operating the machine.
Operator qualifications
Only trained personnel are permitted to start, operate, and shut down
the machine. They also must meet the following qualifications:
• have received instruction on how to properly use the machine
• are familiar with required safety devices
The machine must not be accessed or operated by:
•children
• people impaired by alcohol or drugs
Personal Protective Equipment (PPE)
Wear the following Personal Protective Equipment (PPE) while
operating this machine:
• Close-fitting work clothes that do not hinder movement
• Safety glasses with side shields
• Hearing protection
• Safety-toed footwear
Replacement parts
When replacement parts are required for this machine, use only
Wacker Neuson replacement parts or those parts equivalent to the
original in all types of specifications, such as physical dimensions,
type, strength, and material.
1.3 Operating and Electrical Safety
To reduce risk of electric shock, connect only to a properly grounded,
grounding-type receptacle.
WARNING
Risk of electric shock—this pump has not been investigated for use in
swimming pool areas.
An acceptable motor-control switch shall be provided at the time of
installation according to local codes and regulations.
To reduce risk of electric shock, follow instructions in this manual for
proper installation.
CAUTION: This pump may automatically restart. Prior to working on
the pump or control panel, all supply circuits must be disconnected.
CAUTION: Risk of shock—do not remove cord and strain relief.
wc_si000036gb.fm 9
Safety Information PS3 1500 / PS3 2200
1.4 Service Safety
Service training
Before servicing or maintaining the machine:
• Read and understand the instructions contained in all manuals
delivered with the machine.
• Familiarize yourself with the location and proper use of all
controls and safety devices.
• Only trained personnel shall troubleshoot or repair problems
occurring with the machine.
• Contact Wacker Neuson for additional training if necessary.
When servicing or maintaining this machine:
• Do not allow improperly trained people to service or maintain the
machine. Personnel servicing or maintaining the machine must
be familiar with the associated potential risks and hazards.
Personal Protective Equipment (PPE)
Wear the following Personal Protective Equipment (PPE) while
servicing or maintaining this machine:
• Close-fitting work clothes that do not hinder movement
• Safety glasses with side shields
• Hearing protection
• Safety-toed footwear
In addition, before servicing or maintaining the machine:
• Tie back long hair.
• Remove all jewelry (including rings).
Replacing parts and labels
• Replace worn or damaged components.
• Replace all missing and hard-to-read labels.
• When replacing electrical components, use components that are
identical in rating and performance as the original components.
• When replacement parts are required for this machine, use only
Wacker Neuson replacement p arts or those parts equivalent to
the original in all types of specifications, such as physical
dimensions, type, strength, and material.
10 wc_si000036gb.fm
PS3 1500 / PS3 2200 Safety Information
1.5 Labels
A nameplate listing the model number, item number,
revision number, and serial number is attached to each
unit. Please record the information found on this nameplate
so it will be available should the nameplate become lost or
damaged. When ordering parts or requesting service
information, you will always be asked to specify the model
number, ite m number, revision number, and serial number
of the unit.
CAUTION
Do not attempt to operate this product before reading the
Operator’s Manual and understanding its contents.
Mishandling of this product may result in explosion, fire, or
electrical shock.
Do not pull on the power cord or use the power cord to lift
the pump.
Always use a dedicated ground leakage circ uit bre ak er.
Be sure to install the ground wire securely.
Be sure to disconnect the power supply before handling
or inspecting the pump.
Never insert your hand into the pump inlet holes while the
pump is connected to the power supply.
Model
Serial No.
VHz
ft
Wacker Neuson Production Americas LLC
Menomonee Falls, WI 53051 USA
Item N o. Rev.
Man. Y/M
INDOORS OR OUTDOORS
Phase
Amp.
kWkgMax. L/ mi nMax. m
HPlbsMax. GPMMax.
CSA ENCLOSURE
Cert . to CAN/CSA
C22.2 No. 108-M89
/
,
6
&
MADE IN
Y THERMALL PROTECTED
Conforms to UL Std.778
Std.
5
'
(
86
7
JAPAN
3
wc_si000036gb.fm 11
Lifting and Transporting PS3 1500 / PS3 2200
2 Lifting and Transporting
Do not under any circumstances install or move the pump by
suspending it from the cable assembly. The cable may be damaged,
WARNING
CAUTION
causing electrical leakage, shock, or fire.
When installing the pump, pay close attention to its center of gravity
and weight. If it is not lowered into place correctly, it may fall and be
damaged or cause injury.
When transporting the pump by hand, be sure to employ manpower
commensurate with the weight of the pump. To avoid back injury when
lifting the pump, bend the knees to pick it up rather than bending your
back only.
Avoid dropping the pump or other strong impact. Lift the pump by
holding it firmly with the hands or by attaching a rope or chain to the
handle.
12 wc_tx001959gb.fm
PS3 1500 / PS3 2200 Installation
3 Installation
3.1 Components
1
2
3
4
wc_gr000321
Ref. Description Ref. Description
5
6
7
8
9
10
11
12
13
14
15
1. Coupling 9. Dust Seal
2. Mechanical Seal 10. Wear Ring
3. Gasket 11. Oil Housing
4. Sleeve 12. Impeller
5. Cable Assembly 13. Volute
6. Lifting Handle 14. Strainer
7. Lubricant 15. Retainer Plate
8. Oil Plug
wc_tx001974gb.fm 13
Installation PS3 1500 / PS3 2200
3.2 Preparing the Machine for First Use
When the pump is delivered, first perform the following checks:
• Inspection
While unpacking, inspect the product for damage during shipment, and
make sure all bolts and nuts are tightened properly.
• Specification check
Check the model number to make sure it is the product that was
ordered. Be certain it is the correct voltage and frequency.
Note: If there is any problem with the product as shipped, contact your
nearest dealer or Wacker Neuson representative at once.
• Product specifications
Do not operate this product under any conditions other than those for
which it is specified. Failure to observe this precaution can lead to
CAUTION
electrical shock, current leakage, fire, water leakage or other
problems.
3.3 Application Area
If the pump is used to drain a swimming pool, the pump must be
connected to a Ground Fault Interrupter (GFI).
WARNING
If the pump is used in fountains, the pump must be connected to a
Ground Fault Interrupter (GFI).
The pump must not be used when people are in the water.
Leakage of pump lubricants may cause pollution of water.
Proper plug must be provided according to local codes and standards.
Refer to wiring diagram.
Do not use this pump in liquids other than water, such as oil, salt water,
or organic solvents.
Use with a power supply voltage within ±5% of the rated voltage.
Do not use in water temperatures outside the range of 0–40°C
(32–104°F) which can lead to failure, current leakage or shock.
Do not use in the vicinity of explosive or flammable materials.
Use only in fully assembled state.
Note: Consult your local dealer or Wacker Neuson representative
before using with any liquids other than those indicated in this
document.
14 wc_tx001974gb.fm
PS3 1500 / PS3 2200 Installation
3.4 Maximum Allowable Water Pressure
NOTICE: Do not use at greater than the water pressure shown, which
can damage the pump resulting in electrical leakage and electrical
shock.
Model Maximum Allowable Water Pressure
PS 3 1500/2200 0.3 MPa (43 PSI)
3.5 Preparing for installation
Before installing the pump at a work site, you will need to have the
following tools and instruments ready:
• Insulation resistance tester (megohmmeter)
• AC voltmeter
• AC ammeter (clamp-on type)
• Bolt and nut tighteners
• Power supply connection tools (screwdriver or box wrench)
Note: Please also read the instructions that come with each of the test
instruments.
wc_tx001974gb.fm 15
Installation PS3 1500 / PS3 2200
Notes
16 wc_tx001974gb.fm
Loading...