Wacker Neuson PAL450 Operator's Manual
Laser Level
Nivel láser
Niveau électronique
PAL 450
OPERATOR’S MANUAL
Manual de Operación
Notice d’Emploi
www.wackerneuson.com
0171957 003
0509
0171957
PAL 450 Table of Contents
wc_bo0171957q4_003TOC.fm 3
Foreword EN-5
1. Safety Information EN-7
1.1 Operating Safety ............................................................................ EN-8
1.2 Service Safety ................................................................................ EN-8
1.3 Label Locations .............................................................................. EN-9
1.4 Safety and Operating Labels .......................................................... EN-9
2. Operation EN-10
2.1 Application .................................................................................... EN-10
2.2 Calibration .................................................................................... EN-10
2.3 Setup and Operation Locations .................................................... EN-10
2.4 Using the Laser ............................................................................ EN-11
2.5 Laser Detector .............................................................................. EN-12
2.6 Other Accessories ........................................................................ EN-14
3. Maintenance EN-15
3.1 Calibration overview ..................................................................... EN-15
3.2 Checking Calibration .................................................................... EN-15
3.3 Calibration Adjustment ................................................................. EN-16
3.4 Battery Pack ................................................................................. EN-17
3.5 Care and Handling ....................................................................... EN-19
4. Troubleshooting EN-19
5. Technical Data EN-20
5.1 PAL 450 Laser Level .................................................................... EN-20
5.2 Laser Detector .............................................................................. EN-21
Foreword
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Foreword
This manual provides information and procedures to safely operate
and maintain this Wacker Neuson model. For your own safety and
protection from injury, carefully read, understand and observe the
safety instructions described in this manual.
Keep this manual or a copy of it with the machine. If you lose this
manual or need an additional copy, please contact Wacker Neuson
Corporation. This machine is built with user safety in mind; however,
it can present hazards if improperly operated and serviced. Follow
operating instructions carefully! If you have questions about operating
or servicing this equipment, please contact Wacker Neuson
Corporation.
The information contained in this manual was based on machines in
production at the time of publication. Wacker Neuson Corporation
reserves the right to change any portion of this information without
notice.
All rights, especially copying and distribution rights, are reserved.
Copyright 2009 by Wacker Neuson Corporation.
No part of this publication may be reproduced in any form or by any
means, electronic or mechanical, including photocopying, without
express written permission from Wacker Neuson Corporation.
Any type of reproduction or distribution not authorized by Wacker
Neuson Corporation represents an infringement of valid copyrights
and will be prosecuted. We expressly reserve the right to make
technical modifications, even without due notice, which aim at
improving our machines or their safety standards.
Foreword
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PAL 450 Safety Information
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1 Safety Information
This manual contains DANGER, WARNING, CAUTION, NOTICE, and
NOTE callouts which must be followed to reduce the possibility of
personal injury, damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE: Used without the safety alert symbol, NOTICE indicates a
situation which, if not avoided, could result in property damage.
Note: Contains additional information important to a procedure.
DANGER
WARNING
CAUTION
PAL 450 Safety Information
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1.1 Operating Safety
1.1.1 Read, understand, and follow procedures in the Operator’s Manual
before attempting to operate the machine.
1.1.2 Store the machine properly when it is not being used. The machine
should be stored in a clean, dry location out of the reach of children.
1.1.3 Always operate the machine with all safety devices and guards in
place and in working order.
1.1.4
1.2 Service Safety
A poorly maintained machine can become a safety hazard! In order
for the machine to operate safely and properly over a long period of
time, periodic maintenance and occasional repairs are necessary.
1.2.1 All adjustments and repairs MUST be completed before operation. Do
not operate the machine with a known problem or deficiency! All
repairs and adjustments should be completed by a qualified
technician.
1.2.2 Do not modify the machine without the express written approval of the
manufacturer.
1.2.3 Keep the machine clean and labels legible. Replace all missing and
hard-to-read labels. Labels provide important operating instructions
and warn of dangers and hazards.
1.2.4 ALWAYS do periodic maintenance as recommended in the Operator’s
Manual.
WARNING
PAL 450 Safety Information
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1.3 Label Locations
1.4 Safety and Operating Labels
Ref. Label Meaning
A The PAL 450 is a Class 1 laser product,
manufactured to comply with the rules of
the Code of Federal Regulations 1040.10
and 1040.11, except for deviations
pursuant to Laser Notice No. 50, dated
July 26, 2001.
B A nameplate listing the model number,
item number, revision number, and serial
number is attached to each unit. Please
record the information found on this plate
so it will be available should the
nameplate become lost or damaged.
When ordering parts or requesting
service information, you will always be
asked to specify the model number, item
number, revision number, and serial
number of the unit.
A
B
wc_gr004606
WACKER NEUSON CORPORATION
PAL 450 Operation
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2 Operation
2.1 Application
This Wacker Neuson laser transmitter is simple to use, yet it has
several advanced features:
• Automatic self-leveling in horizontal
• High precision
• Ideal for screeding, general construction, site preparation, and
other leveling applications
2.2 Calibration
It is important to check your laser for proper calibration. The laser is a precision instrument and it is important that you keep it calibrated and in proper
condition. The accuracy of your work is completely your responsibility and you
should check your instrument before beginning each job, and especially after
the instrument has taken a sharp jolt or been dropped, or when temperature
changes greater than 50 degrees F (28 degrees C) have occurred. See “Maintenance” for calibration procedures.
2.3 Setup and Operation Locations
Ref. Description Ref. Description
1 Rotating head 5 Level indicator
2 X-axis calibration port 6 Battery indicator
3 Y-axis calibration port 7 Battery pack
4 On / Off switch
2
3
7
1
6
5
wc_gr004579
4
PAL 450 Operation
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2.4 Using the Laser
See Graphic: wc_gr004579
Setup:
The laser mounts to any 5/8" x 11 tripod (flathead or domed) or can
rest on any stable flat surface (floor, bricks, etc.). Position the tripod,
attach the laser, then adjust the tripod until it is rough leveled (within ±
4° self-leveling range).
Turning on the Laser:
Press the ON / OFF key (4) to power up the laser. The unit's selfchecking system will start automatically. Both LEDs (5 and 6) will flash
if anything goes wrong during the self-check procedure. The battery
LED should be green. If batteries are low, the battery LED will be red
or both LEDs will flash.
Leveling:
When the laser is turned on, the level indicator LED (5) will flash red
until the unit is level. If the laser fails to self-level within 90 seconds, the
LED will light and remain lit. Re-adjust the tripod to bring the laser into
self-leveling range. When the unit is level, the rotor head will begin
spinning at 600 rpm.
Level Alert:
If laser is disturbed, the level alert system will stop head rotation. The
laser will self-level and return to operation automatically unless it is
disturbed again while in the self-leveling range (± 4°). Always recheck
the beam height against a benchmark when releveling is required.
Power Sources:
The laser can be operated with the alkaline battery pack (4 D-size
batteries) or the optional NiCd rechargeable battery pack. If using a
NiCd battery pack, charge it completely before flrst use. The NiCd
battery pack can also be charged while working. If electricity is
available on the job site, simply plug in the charger and keep working.
PAL 450 Operation
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2.5 Laser Detector
Your laser transmitter is provided with a laser detector to be used with
a grade rod or handheld applications.
See graphic: wc_gr004586
Ref. Description Ref. Description
1 Level vial 8 ON / OFF
2 LCD screen (front) 9 Turn to attach clamp to detector
3 Detection window 10 Turn to tighten or remove clamp
from grade rod
4 Rod clamp 11 9V battery compartment
(Follow polarity indications inside)
5 On-grade alignment notch 12 Bubble vial to plumb rod
6 Choice of sound level 13 LCD screen (rear)
7 Choice of accuracy
PAL 450 Operation
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wc_gr004586
1
2
3
4
5
6
7
8
9
10
13
12
11
LCD Display
PAL 450 Operation
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See graphic: wc_gr004586 and wc_gr004588
Using the detector:
2.5.1 Press the ON / OFF key (8) to turn on the detector.
2.5.2 Press the middle key (7) to select the accuracy (deadband).
2.5.3 Press the top key (6) to select the sound level.
2.5.4 Turn the detection window (3) towards the laser beam, and move the
detector up or down according to the information given on the LCD
screen (2). There are five channels of information, or grade indicators.
2.5.5 A down arrow indicates that you must move the detector down to reach
the laser reference; and up arrow indicates that you must move it up.
When a horizontal line appears on the display, the detector is at the
same level as the laser beam.
2.5.6 Press the ON / OFF key to turn the detector off. It will automatically
sound a warning beep and shut off after 10 minutes if not used.
2.5.7 Keep the detection window clean, using a soft cloth and glass cleaner.
2.6 Other Accessories
Contact your Wacker Neuson dealer for information about available
accessories.
Maintenance PAL 450
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3 Maintenance
3.1 Calibration overview
THIS SECTION IS VERY IMPORTANT: Here are a few simple
instructions to check your laser for calibration. The laser is a precision
instrument and it is important that you keep it calibrated and in proper
condition. The accuracy of your work is completely your responsibility
and you should check your instrument before beginning each job, and
especially after the instrument has taken a sharp jolt or been dropped,
or when temperature changes greater than 28°C (50°F) have
occurred.
Calibration should be checked regularly. For convenience, you should
establish a range for routine and quick checks. Your Wacker Neuson
dealer can assist you in setting up this range. Allow at least 15 minutes
for the laser to warm up before checking or adjusting calibration.
3.2 Checking Calibration
3.2.1 Select a level range at least 100 ft. (30 m) long. Set up the laser on a
flat surface or tripod. Approximately 100 ft. (30 m) away, erect a
vertical pole or rod.
3.2.2 Position the laser so one axis is aligned toward pole at end of the
range.
3.2.3 Turn the laser on and allow it to self-level.
3.2.4 Using a detector, mark the elevation of the beam at the pole. This is
mark “A.”
3.2.5 Rotate the laser 180° so the axis is again aligned with the pole, but in
the opposite direction. Use the detector again to mark the elevation of
the beam at the pole. This is mark “B.”
3.2.6 If marks A and B are within 1/8" (2.5 mm), calibration is correct.
3.2.7 Repeat the above procedure for the other axis. If marks are more than
1/8” (2.5 mm) apart, proceed to “Calibration Adjustment.”
PAL 450 Maintenance
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3.3 Calibration Adjustment
See graphics: wc_gr004603 and wc_gr004604
3.3.1 Make new “A” and “B” marks as directed in “Checking Calibration.”
Make a third mark halfway between the new A and B. Call this mark
“C.” This is the correct beam center.
3.3.2 The calibration port for each axis is located on the top front of the laser.
Choose the X axis port (2) or the Y axis port (3) as necessary. Open
only one cover at a time to avoid adjusting the wrong axis.
3.3.3 Using a small screwdriver, carefully turn the exposed calibration port
adjustment screw left or right until the beam is centered at mark C.
Make adjustments in small, careful increments. After each adjustment,
check beam movement at the pole.
3.3.4 Double check the axis. Rotate the laser 180° and again check the
beam. The beam should now strike within 1/16" (1.5 mm) of mark C. If
not, repeat steps 1–3, adjusting as needed until the axis is calibrated.
3.3.5 Check and adjust the calibration of the other axis. Calibration is
complete when mark C is the same for both axes in both directions.
2
3
wc_gr004604
wc_gr004603
FRONT
X Axis
Top View
Y Axis
Maintenance PAL 450
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3.4 Battery Pack
See graphic: wc_gr004602
To replace the alkaline batteries, or to charge the NiCd pack, first
remove the battery pack. The NiCd pack must be charged before first
use.
Removing the Battery Pack
3.4.1 Press the battery unlock button -- see (1) in the graphic above.
3.4.2 Supporting the battery, press the battery release (2) to remove it.
A) Battery Replacement
3.4.1 Raise the battery cover release to remove the battery cover.
3.4.2 Insert 4 D batteries. The insertion direction of the batteries is indicated
on the battery pack.
3.4.3 Attach the battery cover, inserting the guide lips into the guide slots.
B) Recharging (optional NiCd pack)
3.4.1 Remove the charging connector cap on the battery pack and plug in
the charger.
3.4.2 Plug the charger into an electrical outlet. A red light on the charger
indicates that it is charging.
wc_gr004602
PAL 450 Maintenance
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3.4.3 When the red light blinks (lights on for 6 seconds, off for 20 seconds),
the charging is finished. Charging time is about 7.5 hours. The unit can
be charged while working. For optimum life of the battery, recharge the
battery after it is fully discharged. To assure battery life, do not charge
over 20 hours.
C) Installing the Battery Pack
3.4.1 Fit the guide posts of the battery into the guide slots of the laser.
3.4.2 Attach the battery to the laser by pressing the top of the battery against
the laser until a click is heard.
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