Wacker Neuson P 35A Operator's Manual

Operator’s Manual
Wet Screed
P35A
Type P35A
Document 5000192669
Date 0818
Revision 06
Language EN
Copyright notice
© Copyright 2018 by Wacker Neuson Production Americas LLC
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC.
Any type of reproduction or distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights. Violators will be prosecuted.
Trademarks
Manufacturer
Original instructions
All trademarks referenced in this manual are the property of their respective owners.
Wacker Neuson Production Americas LLC
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
This Operator’s Manual presents the original instructions. The original language of this Operator’s Manual is American English.
CALIFORNIA Proposition 65 Warning
CALIFORNIA Proposition 65 Warning
WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
WARNING
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
WARNING
Cancer and Reproductive Harm ­www.P65Warnings.ca.gov.
WARNING
Batteries, battery posts, terminals and related accessories contain lead and lead compounds, and other chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.
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CALIFORNIA Proposition 65 Warning
Notes
4
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P 35A Foreword
wc_gr010231
Foreword
SAVE THESE INSTRUCTIONS—This manual contains important instructions for the machine models below. These instructions have been written expressly by Wacker Neuson Production Americas LLC and must be followed during installation, operation, and maintenance of the machines.
Machines covered in this manual
Machine identification
Serial number (S/N)
Machine Item Number
P 35A 0620956, 0620957, 0620958
A nameplate listing the model number, item number, revision number, and serial number is attached to this machine. The location of the nameplate is shown above.
For future reference, record the serial number in the space provided below. You will need the serial number when requesting parts or service for this machine.
Machine
From this point forward in this documentation, Wacker Neuson Production
documentation
Keep a copy of the Operator’s Manual with the machine at all times.
For spare parts information, please see your Wacker Neuson Dealer, or visit the
When ordering parts or requesting service information, be prepared to provide
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Serial Number:
Americas LLC will be referred to as Wacker Neuson.
Wacker Neuson website at http://www.wackerneuson.com/.
the machine model number, item number, revision number, and serial number.
5
Foreword P 35A
Expectations for information in this manual
CALIFORNIA Proposition 65 Warning
Laws pertaining to spark arresters
This manual provides information and procedures to safely operate and maintain the above Wacker Neuson model(s). For your own safety and to reduce the risk of injury, carefully read, understand, and observe all instructions described in this manual.
Wacker Neuson expressly reserves the right to make technical modifications, even without notice, which improve the performance or safety standards of its machines.
The information contained in this manual is based on machines manufactured up until the time of publication. Wacker Neuson reserves the right to change any portion of this information without notice.
The illustrations, parts, and procedures in this manual refer to Wacker Neuson factory-installed components. Your machine may vary depending on the requirements of your specific region.
Combustion exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
NOTICE: State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust. Spark arresters are qualified and rated by the United States Forest Service for this purpose. In order to comply with local laws regarding spark arresters, consult the engine distributor or the local Health and Safety Administrator.
Manufacturer’s approval
This manual contains references to approved parts, attachments, and modifications. The following definitions apply:
Approved parts or attachments are those either manufactured or provided by Wacker Neuson.
Approved modifications are those performed by an authorized Wacker Neuson service center according to written instructions published by Wacker Neuson.
Unapproved parts, attachments, and modifications are those that do not meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following consequences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications.
6
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EC Declaration of Conformity
Manufacturer
Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue, Menomonee Falls, Wisconsin 53051 USA
Product
Product
Product category
Product function
Item number
P35A
Vibratory Concrete Screed
To level freshly poured concrete
5000620956, 5000620957, 5000620958
Directives and Standards
We hereby declare that this product meets and complies with the relevant regulations and requirements of the following directives and standards:
2006/42/EC, 2014/30/EU, EN 12649
Authorized Person for Technical Documents
Robert Raethsel, Wacker Neuson Produktion GmbH & Co. KG, Wackerstrasse 6, 85084 Reichertshofen, Germany
Menomonee Falls, WI, USA, 09.05.16
Keith Herr Vice President and Managing Director For Wacker Neuson
2016-CE-P35A_en_FM10.fm
Jeff Volden Director, Product Engineering For Wacker Neuson
Scott Grahl Manager, Product Engineering For Wacker Neuson
Original Declaration of Conformity
P35A
Table of Contents
CALIFORNIA Proposition 65 Warning 3
Foreword 5
EC Declaration of Conformity 7
1 Safety Information 11
1.1 Signal Words Used in this Manual ..................................................... 11
1.2 Machine Description and Intended Use ............................................. 12
1.3 Operating Safety ................................................................................ 13
1.4 Service Safety .................................................................................... 15
1.5 Operator Safety while Using Internal Combustion Engines ............... 17
2 Labels 18
2.1 Label Locations .................................................................................. 18
2.2 Label Meanings .................................................................................. 19
3 Lifting and Transporting 21
4 Operation 22
4.1 Control / Component Locations .......................................................... 22
4.2 Preparing the Machine for First Use ................................................... 23
4.3 Position of the Operator ..................................................................... 23
4.4 Recommended Fuel ........................................................................... 24
4.5 Before Starting ................................................................................... 24
4.6 Starting ............................................................................................... 25
4.7 Stopping ............................................................................................. 25
4.8 Operation ............................................................................................ 26
4.9 Exciter Adjustment ............................................................................. 28
4.10 Adjusting the Handle Height ............................................................... 29
4.11 Kickstand ............................................................................................ 29
4.12 Emergency Shutdown Procedure ....................................................... 29
5 Maintenance 30
5.1 Maintaining the Emission Control System .......................................... 30
5.2 Periodic Maintenance Schedule ......................................................... 30
5.3 Engine Oil ........................................................................................... 31
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Table of Contents
5.4 Air Cleaner ..........................................................................................32
5.5 Spark Plug (Wacker Neuson/Honda) ..................................................33
5.6 Cleaning the Machine ..........................................................................34
5.7 Long-Term Storage .............................................................................34
5.8 Troubleshooting ...................................................................................34
P35A
6 Technical Data 35
6.1 Engine .................................................................................................35
6.2 Blades .................................................................................................36
6.3 Dimensions ..........................................................................................36
6.4 Sound and Vibration Specifications .....................................................37
7 Emission Control Systems Information
and Warranty 38
7.1 Emission Control Systems Warranty Statement .................................38
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P 35A Safety Information
1 Safety Information
1.1 Signal Words Used in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
To avoid death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
To avoid possible death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
To avoid possible minor or moderate injury from this type of hazard, obey all
safety messages that follow this signal word.
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
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Safety Information P 35A
1.2 Machine Description and Intended Use
This machine is a vibratory concrete screed. The Wacker Neuson Wet Screed consists of a gasoline engine, a fuel tank, a metal blade, an eccentric weight positioned at the center of the metal blade, and a control handle. The gasoline engine spins the eccentric weight through a drive shaft, producing vibrations that travel the length of the metal blade. The operator uses the control handle to pull the machine across uncured concrete.
This machine is intended to be used for striking off uncured concrete slabs with or without the support of grade stakes or forms.
This machine has been designed and built strictly for the intended use described above. Using the machine for any other purpose could permanently damage the machine or seriously injure the operator or other persons in the area. Machine damage caused by misuse is not covered under warranty.
The following are some examples of misuse:
Using the machine as a ladder, support, or work surface
Using the machine to carry or transport passengers or equipment
Engaging the screed when not on uncured concrete
Operating the machine on non-compactable surfaces, such as asphalt or cured
concrete
Operating the machine outside of factory specifications
Operating the machine in a manner inconsistent with all warnings found on the
machine and in the Operator’s Manual
This machine has been designed and built in accordance with the latest global safety standards. It has been carefully engineered to eliminate hazards as far as practicable and to increase operator safety through protective guards and labeling. However, some risks may remain even after protective measures have been taken. They are called residual risks. On this machine, they may include exposure to:
Heat, noise, exhaust, and carbon monoxide from the engine
Chemical burns from the curing concrete
Fire hazards from improper refueling techniques
Fuel and its fumes, fuel spillage from improper lifting technique
Personal injury from improper lifting techniques or operating techniques
Excessive vibration by holding the blade
To protect yourself and others, make sure you thoroughly read and understand the safety information presented in this manual before operating the machine.
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P 35A Safety Information
1.3 Operating Safety
Operator training
Operator qualifications
Application area
Before operating the machine:
Read and understand the operating instructions contained in all manuals delivered with the machine.
Familiarize yourself with the location and proper use of all controls and safety devices.
Contact Wacker Neuson for additional training if necessary.
When operating this machine:
Do not allow improperly trained people to operate the machine. People operating the machine must be familiar with the potential risks and hazards associated with it.
Only trained personnel are permitted to start, operate, and shut down the machine. They also must meet the following qualifications:
Have received instruction on how to properly use the machine
Are familiar with required safety devices
The machine must not be accessed or operated by:
Children
People impaired by alcohol, drugs, or prescription drugs
Be aware of the application area.
Keep unauthorized personnel, children, and pets away from the machine.
Remain aware of changing positions and the movement of other equipment and
personnel in the application area/job site.
Identify whether special hazards exist in the application area, such as toxic gases or unstable ground conditions, and take appropriate action to eliminate the special hazards before using the machine.
Do not operate the machine in areas that contain flammable objects, fuels, or products that produce flammable vapors.
Safety devices, controls, and attachments
Only operate the machine when:
All safety devices and guards are in place and in working order.
All controls operate correctly.
The machine is set up correctly according to the instructions in the Operator’s
The machine is clean.
The machine’s labels are legible.
To ensure safe operation of the machine:
Do not operate the machine if any safety devices or guards are missing or
Do not modify or defeat the safety devices.
Only use accessories or attachments that are approved by Wacker Neuson.
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Manual.
inoperative.
13
Safety Information P 35A
Safe operating practices
Personal Protective Equipment (PPE)
After use
When operating this machine:
Remain aware of the machine’s moving parts. Keep hands, feet, and loose clothing away from the machine’s moving parts.
Do not operate a machine in need of repair.
Wear the following personal protective equipment (PPE) while operating this machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
Stop the engine when the machine is not being operated.
Close the fuel valve on engines equipped with one when the machine is not
being operated.
Ensure that the machine will not tip over, roll, slide, or fall when not being operated.
Store the machine properly when it is not being used. The machine should be stored in a clean location out of the reach of children.
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P 35A Safety Information
1.4 Service Safety
Service training
Precautions
Before servicing or maintaining the machine:
Read and understand the instructions contained in all manuals delivered with the machine.
Familiarize yourself with the location and proper use of all controls and protective devices.
Only trained personnel shall troubleshoot or repair problems occurring with the machine.
Contact Wacker Neuson for additional training if necessary.
When servicing or maintaining this machine:
Do not allow untrained or improperly trained people to service or maintain the machine. Personnel servicing or maintaining the machine must be familiar with the associated potential risks and hazards.
Follow the precautions below when servicing or maintaining the machine.
Read and understand the service procedures before performing any service to the machine.
All adjustments and repairs must be completed before operation. Do not operate the machine with a known problem or deficiency.
All repairs and adjustments shall be completed by a qualified technician.
Turn off the machine before performing maintenance or making repairs.
Machine modifications
Replacing parts and labels
Cleaning
When servicing or maintaining the machine:
Use only accessories/attachments that are approved by Wacker Neuson.
Do not defeat safety devices.
Do not modify the machine without the express written approval of Wacker
Neuson.
Replace worn or damaged components.
Replace all missing and hard-to-read labels.
When replacing electrical components, use components that are identical in
rating and performance to the original components.
When replacement parts are required for this machine, use only Wacker Neuson replacement parts or those parts equivalent to the original in all types of specifications, such as physical dimensions, type, strength, and material.
When cleaning and servicing the machine:
Keep machine clean and free of debris such as leaves, paper, cartons, etc.
Keep labels legible.
When cleaning the machine:
Do not clean the machine while it is running.
Never use gasoline or other types of fuels or flammable solvents to clean the
machine. Fumes from fuels and solvents can become explosive.
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Safety Information P 35A
Personal protective equipment (PPE)
Safe service practices
Wear the following Personal Protective Equipment (PPE) while servicing or maintaining this machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
In addition, before servicing or maintaining the machine:
Tie back long hair.
Remove all jewelry (including rings).
Do not crank a flooded engine with the spark plug removed on gasoline-
powered engines. Fuel trapped in the cylinder will squirt out the spark plug opening.
Do not test for spark on gasoline-powered engines if the engine is flooded or the smell of gasoline is present. A stray spark could ignite the fumes.
Handle blades carefully. The blades can develop sharp edges which can cause serious cuts.
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P 35A Safety Information
1.5 Operator Safety while Using Internal Combustion Engines
WARNING
Internal combustion engines present special hazards during operation and fueling. Failure to follow the warnings and safety standards could result in severe injury or death.
Read and follow the warning instructions in the engine owner’s manual and the
safety guidelines below.
DANGER
Exhaust gas from the engine contains carbon monoxide, a deadly poison. Exposure to carbon monoxide can kill you in minutes.
NEVER operate the machine inside an enclosed area, such as a tunnel, unless
adequate ventilation is provided through such items as exhaust fans or hoses.
Operating safety
Refueling safety
When running the engine:
Keep the area around the exhaust pipe free of flammable materials.
Check the fuel lines and the fuel tank for leaks and cracks before starting the
engine. Do not run the machine if fuel leaks are present or the fuel lines are loose.
Do not smoke while operating the machine.
Do not run the engine near sparks or open flames.
Do not touch the engine or muffler while the engine is running or immediately
after it has been turned off.
Do not operate a machine when its fuel cap is loose or missing.
Do not start the engine if fuel has spilled or a fuel odor is present. Move the
machine away from the spill and wipe the machine dry before starting.
When refueling the engine:
Clean up any spilled fuel immediately.
Refill the fuel tank in a well-ventilated area.
Reinstall the fuel tank cap after refueling.
Do not smoke.
Do not refuel a hot or running engine.
Do not refuel the engine near sparks or open flames.
Use suitable tools for refueling (for example, a fuel hose or a funnel).
Do not refuel if the machine is positioned in a truck fitted with a plastic bed liner.
Static electricity can ignite the fuel or fuel vapors.
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Labels P35A
2 Labels
2.1 Label Locations
F
B
C
D
A
E
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P35A Labels
178745
STOP
178715
2.2 Label Meanings
A WARNING
To reduce the risk of hearing loss and eye injury, always wear hearing protection and eye protection when operating this machine.
178745
B WARNING
Hot surface
C DANGER
Asphyxiation hazard
Engines emit carbon monoxide. Do not run the machine indoors or in an
enclosed area unless adequate ventila­tion, through such items as exhaust fans or hoses, is provided.
Read the Operator’s Manual. No sparks, flames, or burning objects
near the machine.
STOP
178715
Stop the engine before refueling.
D This machine may be covered by one or
more patents.
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Labels P35A
E WARNING
Rotating machinery! Do not reach inside machine when the engine is running.
F California Proposition 65 Warning
WARNING
Cancer and Reproductive Harm
www.P65Warnings.ca.gov
Cancer and Reproductive Harm ­www.P65Warnings.ca.gov.
ADVERTENCIA
Cáncer y daño reproductivo
www.P65Warnings.ca.gov
AVERTISSEMENT
Cancer ou malformations
congénitales
www.P65Warnings.ca.gov
5100045462
20
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P35A Lifting and Transporting
3 Lifting and Transporting
To lift and transport the machine:
1. Loosen the screws (a) and fold down the upper guide handle (b). Tighten the screws to hold the upper guide handle in position.
a
b
c
wc_gr010850
2. Use the lifting handle (c) at the base to lift and transport the machine.
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Operation P 35A
wc_gr008019
5
4
1
7
6
2
3
4 Operation
4.1 Control / Component Locations
Ref Description Ref Description
1 Adjustable handle 5 Kickstand
2 Adjustable handle grips 6 Lifting handle
3 Throttle control 7 Blade
4 Fuel tank
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P 35A Operation
4.2 Preparing the Machine for First Use
1. Make sure all loose packaging materials have been removed from the machine.
2. Check the machine and its components for damage. If there is visible damage, do not operate the machine! Contact your Wacker Neuson dealer immediately for assistance.
3. Take inventory of all items included with the machine and verify that all loose components and fasteners are accounted for.
4. Add fluids as needed and applicable, including fuel, engine oil, hydraulic oil, retardant, and battery acid.
5. Move the machine to its operating location.
6. Connect component parts not already attached.
4.3 Position of the Operator
Safe and efficient use of this machine is the operator’s responsibility. Full control of the machine is not possible unless the operator maintains the proper working position at all times.
While operating this machine, the operator must:
stand between the handles, facing the engine
grasp the adjustable handle grips with both hands, using the fingers of the right
hand to squeeze the throttle control
walk backwards while pulling the screed across the wet concrete
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Operation P 35A
4.4 Recommended Fuel
The engine requires regular grade unleaded gasoline. Use only fresh, clean gasoline. Gasoline containing water or dirt will damage the fuel system. Consult the engine owner’s manual for complete fuel specifications.
Use of oxygenated fuels
Some conventional gasolines are blended with alcohol. These gasolines are collectively referred to as oxygenated fuels. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement.
Before using an oxygenated fuel, confirm the fuel’s contents. Some states and provinces require this information to be posted on the fuel pump.
The following is the Wacker Neuson approved percentage of oxygenates:
ETHANOL - (ethyl or grain alcohol) 10% by volume. You may use gasoline containing up to 10% ethanol by volume (commonly referred to as E10). Gasoline containing more than 10% ethanol (such as E15, E20, or E85) may not be used because it could damage the engine.
If you notice any undesirable operating symptoms, try another service station, or switch to another brand of gasoline.
Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty.
4.5 Before Starting
Read and understand safety and operating instructions at beginning of this manual.
Check:
Oil level in engine
Fuel level
Condition of air cleaner
Tightness of external fasteners
Condition of fuel lines
Adjust handles for operator’s comfort
CAUTION
Pinch hazard.
Make sure all hardware is tightened before use and be aware of pinch points
during handle adjustments.
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P 35A Operation
4.6 Starting
1. Move the choke lever to the closed position (a1).
Note: If engine is hot, set choke to open position (a2 ).
2. Turn engine switch to “ON”.
3. Press the priming bulb (b) repeatedly until fuel can be seen in the clear plastic fuel-return tube (c).
4. Pull the starter grip (d).
5. Open choke as engine warms (a2).
6. Open throttle to operate.
4.7 Stopping
1. Reduce engine RPM to idle.
2. Turn engine switch to “OFF”.
a1
a2
c
b
d
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Operation P 35A
wc_gr07996
a
a
c
4.8 Operation
Procedure
Perform the procedure below to perform a typical screeding of concrete.
1. Establish wet pads for wet screed guidance. Place wet pads (a) in strips no less than 0.6m (2.0 ft) wide.
d
Note: Hand tools such as magnesium floats are used in conjunction with a laser
receiver, transit level, or grade stakes to establish the proper elevation of the pads.
2. Use a float to strike off or build up the level of the fresh concrete to the desired grade. This is usually marked with an “X” (b) to signal the screed operator that grade has been established. A minimum of two areas should be marked per length of screed blade used to strike the entire pad.
3. Place the blade on the pad and strike-off perpendicular to the strip axis (c). Use the marked pads as elevation guides.
4. Place concrete between the strips (d) and use them as “wet forms” for the rest of the placement. Strike-off at this point will be parallel to the axis of the initial wet pads of concrete.
This procedure continues on the next page.
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P 35A Operation
Continued from the previous page.
Note: Screeding MUST be complete before any excess moisture or bleed water is present on the surface, and before the strips have taken an initial set.
5. Start the engine and move the throttle forward one-half to three-quarters. This increases the engine speed to approximately 6000–7000 rpm which is appropriate for most screeding applications.
6. Pull the screed across the concrete to perform the strike-off. A creamy liquid should form around the edges of the screed blade as the concrete is leveled.
NOTICE: Operating the screed at continuous full throttle is not recommended. Prolonged operation of the engine at high speed creates excessive vibration that cannot be absorbed by the concrete. This can result in:
increased machine vibration
increased handle vibration
premature failure of the power unit
premature failure of the exciter
accelerated drive shaft wear
To prolong screed life, use the lowest possible throttle and exciter settings that produce an acceptable surface finish. The proper engine speed for a given exciter setting will produce a smooth concrete surface and limit vibration transmitted to the machine and handles.
Troubleshooting
Follow the recommendations below if a creamy liquid does not appear while striking off the concrete.
Increase engine speed slightly.
Increase the exciter setting one position at a time to properly vibrate the
concrete. See Exciter Adjustment.
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Operation P 35A
wc_gr007997
a b
c
d
c
e
wc_gr007998
1 2 3
+–
4.9 Exciter Adjustment
Overview
Procedure
Proper operation of the screed produces a creamy liquid around the blade during strike-off. If a creamy liquid does not form at the standard throttle range of one-half to three-quarters speed (6000–7000 rpm), or with slight speed increases, then adjust the exciter.
Perform the procedure below to adjust the exciter.
1. Remove the 4 screws (a) mounting the blade to the power unit.
2. Remove the 3 screws mounting the eccentric housing (b).
3. Using a 1/4-inch Allen wrench, loosen the screw (c) holding the adjustable eccentric weight in place.
4. The screed eccentric is preset at the factory to Position 2 as shown. Rotate the exciter to the right for less vibration, or to the left for more vibration.
Note: The maximum vibration exciter setting is Position 1. The minimum exciter vibration setting is Position 3.
5. Reassemble components and tighten all hardware.
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P 35A Operation
wc_gr008023
a
4.10 Adjusting the Handle Height
For maximum comfort and user control of the wet screed during operation, the handlebar (a) can be rotated up or down to suit the operator’s preference. Loosen the screws (b) and raise or lower the handlebar as desired. Tighten the screws when the handles are in the desired position.
4.11 Kickstand
The kickstand (a) props up the screed when it is not in use.
a
b
wc_gr008022
4.12 Emergency Shutdown Procedure
Procedure
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If a breakdown or accident occurs while the machine is operating, follow the procedure below:
1. Stop the engine.
2. Close the fuel valve.
3. Remove the machine from the job site using correct lifting techniques.
4. Clean concrete from the blade and the machine.
5. Contact the rental yard or machine owner for further instructions.
29
Maintenance P35A
5 Maintenance
5.1 Maintaining the Emission Control System
For machines sold in North America:
Normal maintenance, replacement, or repair of emission control devices and systems may be performed by any repair establishment or individual; however, warranty repairs must be performed by a dealer/service center authorized by Wacker Neuson. The use of service parts that are not equivalent in performance and durability to authorized parts may impair the effectiveness of the emission control system and may have a bearing on the outcome of a warranty claim.
5.2 Periodic Maintenance Schedule
The table below lists basic engine maintenance. Tasks designated with check marks may be performed by the operator. Tasks designated with square bullet points require special training and equipment.
Refer to the engine manufacturer’s owner’s manual for additional information.
Check fuel level.
Check engine oil level.
Inspect air filter. Replace as needed.
Change engine oil.
Clean air cleaner.
Clean sediment cup.
Check and clean spark plug.
Daily
before
starting
After
first
10 hours

Every
50
hours
Every
100
hours
30
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P35A Maintenance
wc_gr008291
b
d
a
c
5.3 Engine Oil
1. Drain oil while the engine is still warm.
2. Turn the engine 90° so the fuel tank is facing downward. Check that the fuel tank cap (a) is tightened.
3. Remove the oil fill plug (b) and drain the oil into a container by tipping the engine toward the oil filler neck (c).
Note: In the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liquid which drains off. Dispose of this liquid in accordance with environmental protection legislation.
4. Fill the engine crankcase with recommended oil up to the level of the plug opening (d). See Technical Data for oil quantity and type.
5. Install the oil filler plug (b).
WARNING
Most used oil contains small amounts of materials that can cause cancer and other health problems if inhaled, ingested, or left in contact with skin for prolonged periods of time.
Take steps to avoid inhaling or ingesting used engine oil.
Wash skin thoroughly after exposure to used engine oil.
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31
Maintenance P35A
wc_gr010247
b
c
5.4 Air Cleaner
The engine is equipped with a single element air cleaner. Service air cleaner frequently to prevent carburetor malfunction.
NOTICE: Do not run engine without air cleaner. Severe engine damage will occur.
WARNING
Fire and explosion hazard. Do not use gasoline or other types of low flash point solvents for cleaning the
air cleaner. A fire or explosion could result.
To serv ic e :
1. Press the latch (a) on the side of the air cleaner cover (b), and remove the cover.
2. Check the filter (c) to be sure it is in good condition. Replace damaged filters.
3. Wash filter element (c) in solution of mild detergent and warm water. Rinse thoroughly in clean water. Allow element to dry thoroughly. Soak element in clean engine oil and squeeze out excess oil.
4. Re-install the filter (c) and air cleaner cover (b).
wc_tx003254gb_FM10.fm
32
P35A Maintenance
wc_gr008043
a
a
5.5 Spark Plug (Wacker Neuson/Honda)
Clean or replace the spark plug as needed to ensure proper operation. Refer to your engine owner’s manual.
WARNING
Hot surface hazard. The muffler becomes very hot during operation and remains hot for a while after stopping the engine.
Do not touch the muffler while it is hot.
Note: Refer to section “Technical Data” for the recommended spark plug type and the electrode gap setting.
1. Remove the spark plug and inspect it.
2. Replace the spark plug if the insulator is cracked or chipped.
3. Clean the spark plug electrodes with a wire brush.
4. Set the electrode gap (a).
5. Tighten the spark plug securely.
NOTICE: A loose spark plug can become very hot and may cause engine damage.
wc_tx003254gb_FM10.fm
33
Maintenance P35A
5.6 Cleaning the Machine
1. Remove any excess concrete with a high pressure washer. Be sure to remove any concrete buildup on the underside of the blades.
Note: When pressure washing the machine, avoid using harsh chemicals and only use moderate water pressure (500–1000 psi).
2. Avoid direct pressure to the following components:
Engine
Hoses
Labels
NOTICE: Do not use a hammer or wire brush to remove concrete from the screed.
5.7 Long-Term Storage
Prepare the machine for long-term storage if you intend to take it out of service for more than 30 days.
.
1. Change engine oil, drain fuel, and follow procedures described in the engine owner’s manual for engine storage.
WARNING
Fire/burn hazards. Gasoline is flammable and can ignite or explode.
Keep all open flames, sparks, and cigarettes away from the machine while
draining fuel.
Do not drain fuel while the engine is running or hot.
Note:
protection regulations.
2. Clean the entire power unit and engine.
3. Check the machine for loose or missing fasteners. Tighten or replace as
4. Cover the entire machine and store in a clean, dry area.
Dispose of dr
needed.
5.8 Troubleshooting
If engine doesn’t start, check that the:
Engine switch is in the “ON” position.
Fuel tank has fuel.
Choke lever is in correct position. Choke should be closed when starting a cold
engine.
Spark plug is in good condition.
Spark plug cap is tight.
Engine oil level is adequate.
ained fuel and oil in accordance with current environmental
wc_tx003254gb_FM10.fm
34
P 35A Technical Data
6 Technical Data
6.1 Engine
Engine Power Rating
Net power rating per SAE J1349. Actual power output may vary due to conditions of specific use.
P 35A
0620956, 0620957
Engine
Engine type 4-stroke, overhead camshaft,
single cylinder
Engine make Honda
Engine model GX35
Max. rated power @ rated speed
Displacement cm³ (in³) 35.8 (2.18)
Spark plug NGK CM5H
Electrode gap mm
Operating speed (max.) rpm 8000
Engine speed (idle) rpm 3100
Air cleaner type Foam element
kW (hp) 1.0 (1.3)
@ 7000 rpm
or NGK CMR5H
0.60–0.70
(in.)
(0.024–0.028)
P 35A
0620958
wc_td000549gb_FM10.fm
Engine lubrication oil grade SAE 10W-30, API SJ or SL
Engine oil capacity ml (oz.) 100 (3.38)
Fuel type Regular unleaded Australian ULP
Fuel tank capacity L (gal) 0.63 (0.166)
35
Technical Data P 35A
933 mm
(36.7 in.)
933 mm
(36.7 in.)
wc_gr008044
903 mm
6.2 Blades
Blade Models
SB 15M 1.5 (4-11") 0.12 (4.88) 4.3 (9.5)
SB 20M 2.0 (6-7") 0.12 (4.88) 5.6 (12.4)
SB 10F 3.0 (10) 0.12 (4.88) 9.4 (19.0)
SB 12F 3.7 (12) 0.12 (4.88) 10.3 (22.8)
SB 14F 4.3 (14) 0.12 (4.88) 13 (28.5)
SB 16F 4.9 (16) 0.12 (4.88) 14 (30.4)
6.3 Dimensions
Length
m (ft)
SB 4F 1.2 (4) 0.12 (4.88) 3.4 (7.6)
SB 6F 1.8 (6) 0.12 (4.88) 5.2 (11.4)
SB 8F 2.4 (8) 0.12 (4.88) 7.5 (15.2)
Width
m (in.)
Weight
kg (lb)
36
wc_td000549gb_FM10.fm
P 35A Technical Data
6.4 Sound and Vibration Specifications
Sound specifications
Vibration specifications
The required sound specification, Paragraph 1.7.4.2.u of 2006/42/EC Machinery Directive, is:
the sound pressure level at operator’s location (Lthe guaranteed sound power level (L
): 97 dB(A)
WA
): 85 dB(A)
pA
These sound values were determined according to ISO 3744 for the sound power level (L
) and ISO 6081 for the sound pressure level (LpA) at the operator’s
WA
location. Data was collected from a technically comparable machine under laboratory conditions.
The operator of this machine should expect to be exposed to vibration when using the machine within its normally intended function.
ISO 5349 Part 1 Annex F states, “The vibration characteristics of a vibrating tool can be highly variable. It is therefore important that the range of vibration conditions associated with different workpieces, materials, working conditions, methods of use of the tool, and exposure duration patterns be reported.”
The average hand and arm vibration (HAV) value obtained for the entire
operating rpm range is 4.7 m/s
The maximum hand and arm vibration value obtained within the entire operating
rpm range is 6.1 m/s
The minimum hand and arm vibration value obtained within the entire operating
rpm range is 3.5 m/s
Operating the machine in the recommended RPM range of 6000 to 7000 rpm
2
.
2
.
yields an HAV range of 3.5 to 4.7 m/s
2
.
2
.
HAV Uncertainties
Products are tested for hand/arm vibration level in accordance with ISO 5349 Part 1 and ISO 8662 Part 1. The results are in compliance with the limit and action vibration values (hand/arm and whole body) as specified in European directive 2002/44/EC.
Hand-transmitted vibration was measured per ISO 5349-1. This measurement includes an uncertainty of 1.5 m/s
2
.
wc_td000549gb_FM10.fm
37
Emission Control Systems Information and Warranty
7 Emission Control Systems Information
and Warranty
The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada.
7.1 Emission Control Systems Warranty Statement
See the supplied engine owner’s manual for the applicable exhaust and evaporative emission warranty statement.
38 wc_tx001753gb_FM10.fm
Important: For spare parts information, please see your Wacker Neuson Dealer, or visit the Wacker Neuson website at http://www.wackerneuson.com/.
Wichtig! Informationen über Ersatzteile erhalten Sie von Ihrem Wacker Neuson Händler oder besuchen Sie die Wacker Neuson Website unter http://www.wackerneuson.com/.
Important : Pour des informations sur les pièces détachées, merci de consulter votre distributeur Wacker Neuson, ou de visiter le site Internet de Wacker Neuson sur http://www.wackerneuson.com/.
Importante : Para saber más sobre las piezas de repuesto, póngase en contacto con su distribuidor de Wacker Neuson o acceda al sitio web de Wacker Neuson en http://www.wackerneuson.com/.
Importante : Per informazioni sui pezzi di ricambio, contattare il rivenditore Wacker Neuson o visitare il sito di Wacker Neuson all’indirizzo www.wackerneuson.com.
Viktigt : För information om reservdelar, kontakta din Wacker Neuson-leverantör eller besök Wacker Neusons webbplats på http://www.wackerneuson.com/.
Tärkeää : Pyydä varaosatietoja Wacker Neusonin jälleenmyyjältä tai vieraile Wacker Neusonin web-sivustolla osoitteessa http://www.wackerneuson.com/
Viktig : For informasjon om reservedeler, vennligst kontakt din Wacker Neuson-forhandler, eller besøk Wacker Neusons nettside på http://www.wackerneuson.com/.
Vigtigt : Hvis du ønsker oplysninger om reservedele, bedes du kontakte din Wacker Neuson forhandler eller besøg Wacker Neuson websiden på http://www.wackerneuson.com/.
Belangrijk! Neem contact op met uw Wacker Neuson dealer of bezoek de website van Wacker Neuson op http://www.wackerneuson.com/ voor meer informatie over reserveonderdelen.
Importante : Para obter informações sobre as peças sobresselentes, consulte o seu fornecedor da Wacker Neuson ou aceda ao site Web da Wacker Neuson em http://www.wackerneuson.com
Ważne : W celu uzyskania informacji na temat części zamiennych skontaktuj się z przedstawicielem firmy Wacker Neuson lub skorzystaj z witryny internetowej http://wackerneuson.com/.
Důležité upozornění! Pro informace o náhradních dílech, prosím, kontaktujte svého Wacker Neuson dealera, nebo navštivte webové stránky http://www.wackerneuson.com/.
FONTOS: A pótalkatrészekre vonatkozó információkért kérjük, forduljon Wacker Neuson kereskedőjéhez vagy látogasson el a Wacker Neuson weboldalára a következő címen: http://www.wackerneuson.com/.
Важно! Для ознакомления с информацией о запасных частях, пожалуйста, обратитесь к местному торговому представителю компании Wacker Neuson или посетите веб-сайт
http://www.wackerneuson.com/. Σημαντικό : Για πληροφορίες σχετικά με τα ανταλλακτικά, μιλήστε με τον αντιπρόσωπό σας της
Wacker Neuson, ή επισκεφθείτε τον ιστότοπο http://www.wackerneuson.com/. Važno : Za rezervne dijelove obratite se svom Wacker Neuson prodavaču ili posjetite mrežne
stranice tvrtke Wacker Neuson: http://www.wackerneuson.com/. Önemli : Yedek parça bilgileri için Wacker Neuson Bayinize bakın veya Wacker Neuson web
sitesini ziyaret edin. http://www.wackerneuson.com/
重要 交換部品の情報については、ワッカーノイソンディーラーにお問い合わせ頂くか、ワッ カーノイソンウェブサイト http://www.wackerneuson.com/ をご覧ください。
重要 有关备件信息,请咨询您的威克诺森经销商或访问威克诺森网站: http://www.wackerneuson.com/。
Important : Pentru informaţii referitoare la piesele de schimb, vă rugăm să vă adresaţi distribuitorului Wacker Neuson sau să vizitaţi site-ul web Wacker Neuson la adresa http://www.wackerneuson.com/.
Важно : За информация относно резервни части, моля, обърнете се към местния дилър на Wacker Neuson или посетете уебсайта на Wacker Neuson на адрес
http://www.wackerneuson.com/.
Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, D-80809 München,
Wacker Neuson Production Americas LLC, N92W15000 Anthony Ave., Menomonee Falls, WI. 53051
Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward
Road West, Mongkok, Kowloon, Hongkong. Tel: (852) 3605 5360, Fax: (852) 2758 0032
Tel.: +49-(0)89-3 54 02-0 Fax: +49 - (0)89-3 54 02-390
Tel.: (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957
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