Operator's manual
Vibratory plate
BPU
2540, 3050, 3750
Model BPU
Document 5000203079
Issue 04.2019
Version 14
Language en
Copyright © 2019 Wacker Neuson Produktion GmbH & Co. KG
Printed in Germany
All rights are reserved, in particular the worldwide applicable copyright, right of duplication and right of
distribution.
This document may only be used by the recipient for the intended purpose. The document may not be
reproduced entirely or partially, or translated into any other language.
Reproduction or translation, even extracts thereof, only with written approval of Wacker Neuson
Produktion GmbH & Co. KG.
Any breach of the statutory regulations, in particular the protection of copyright, will lead to civil and
criminal prosecution.
Wacker Neuson Produktion GmbH & Co. KG is constantly working on the improvement of its products
as part of the technical further development. Therefore, we reserve the right to make changes to the
illustrations and descriptions in this documentation without incurring any obligation to make changes to
machines already delivered.
Errors excepted.
The machine on the cover may have special equipment (options).
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG
Wackerstraße 6
D-85084 Reichertshofen
www.wackerneuson.com
Tel.: +4984533403200
E-Mail: service-LE@wackerneuson.com
Original operator's manual
100_0000_0001.fm
1 CALIFORNIA Proposition 65 Warning
WARNING
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
WARNING
Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm.
WARNING
Cancer and Reproductive Harm -
www.P65Warnings.ca.gov.
WARNING
Batteries, battery posts, terminals and related accessories contain lead and lead
compounds, and other chemicals known to the State of California to cause cancer
and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.
1 CALIFORNIA Proposition 65 Warning
100_0000_0024.fm 3
Inhalt
Table of Contents
1 CALIFORNIA Proposition 65 Warning ................................................................................. 3
2 Preface ................................................................................................................................... 6
3 Introduction ........................................................................................................................... 7
3.1 Using the manual......................................................................................................................... 7
3.2 Storage location of the manual .................................................................................................... 7
3.3 Accident prevention regulations................................................................................................... 7
3.4 More information.......................................................................................................................... 7
3.5 Target group ................................................................................................................................ 7
3.6 Explanation of symbols................................................................................................................ 7
3.7 Wacker Neuson Contact partner ................................................................................................. 8
3.8 Disclaimer .................................................................................................................................... 8
3.9 Product identification of the machine........................................................................................... 8
4 Security .................................................................................................................................. 9
4.1 Policy ........................................................................................................................................... 9
4.2 Areas of responsibility of the operator ....................................................................................... 10
4.3 Operator responsibilities ............................................................................................................ 10
4.4 Personnel qualification............................................................................................................... 10
4.5 Residual dangers....................................................................................................................... 10
4.6 General safety instructions ........................................................................................................ 10
4.7 Specific safety instructions – Vibratory plates ........................................................................... 12
4.8 General safety instructions - Combustion engines .................................................................... 12
4.9 General safety instructions – fuel, lubricants and coolants........................................................ 13
4.10 Maintenance .............................................................................................................................. 13
4.11 Personal Protective Equipment ................................................................................................. 13
4.12 Safety devices ........................................................................................................................... 14
4.13 Behavior in dangerous situations............................................................................................... 14
5 Safety and information labels ............................................................................................ 15
6 Setup and function .............................................................................................................. 17
6.1 Standard package...................................................................................................................... 17
6.2 Application areas ....................................................................................................................... 17
6.3 Short description........................................................................................................................ 17
7 Components and operator's controls ............................................................................... 18
7.1 Components .............................................................................................................................. 18
7.2 Operator's controls..................................................................................................................... 19
8 Transport .............................................................................................................................. 20
8.1 Loading and transport................................................................................................................ 20
8.2 Transporting machine on the construction site .......................................................................... 21
9 Operation and use ............................................................................................................... 22
9.1 Before commissioning ............................................................................................................... 22
9.2 Notes about operation ............................................................................................................... 22
9.3 Commissioning .......................................................................................................................... 23
9.4 Operation ................................................................................................................................... 24
9.5 Decommissioning ...................................................................................................................... 24
10 Maintenance ......................................................................................................................... 25
10.1 Maintenance table ..................................................................................................................... 26
10.2 Maintenance work...................................................................................................................... 26
11 Troubleshooting .................................................................................................................. 32
11.1 Fault table .................................................................................................................................. 32
4 5000203079IVZ.fm
Table of Contents
12 Accessories .........................................................................................................................33
13 Technical data ......................................................................................................................34
13.1 BPU2540 ................................................................................................................................... 34
13.2 BPU3050 ................................................................................................................................... 35
13.3 BPU3750 ................................................................................................................................... 36
13.4 Combustion engine.................................................................................................................... 37
14 Emission control systems information and warranty ......................................................38
EC Declaration of Conformity
.................................................................................... 39
DIN EN ISO 9001 certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5000203079IVZ.fm 5
2 Preface
2 Preface
This operator's manual contains important information and procedures for the safe, proper and economic
operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to
avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life
of the machine.
This operator's manual is not a manual for extensive maintenance or repair work. Such work should be
carried out by Wacker Neuson service or by technically trained personnel. The Wacker Neuson machine
should be operated and maintained in accordance with this operator's manual. An improper operation or
improper maintenance can pose dangers. Therefore, the operator's manual should be constantly
available at the location of the machine.
Defective machine parts must be exchanged immediately!
If you have any questions concerning the operation or maintenance, a Wacker Neuson contact person
is always available.
6 100_0000_0002.fm
3 Introduction
3.1 Using the manual
This manual is to be considered part of the machine and should be carefully stored during the entire
service life of the machine. This manual shall be transferred to subsequent owners or users of the
machine.
3.2 Storage location of the manual
This manual is part of the machine and must be kept in the immediate vicinity of the machine and made
accessible to staff at all times.
If this manual is lost, or if a second copy is required, there are two options to obtain a replacement:
Download from the Internet: www.wackerneuson.com
Contact your Wacker Neuson contact partner.
3.3 Accident prevention regulations
In addition to the notes and safety instructions in this manual, the local accident prevention regulations
as well as the national health and safety regulations apply.
3.4 More information
This manual applies to various machine types from one product series. For this reason, some figures
may vary slightly in appearance from the machine purchased. Depending on the model, there may be
descriptions of components that are not included in the standard package.
The information contained in this manual is based on machines manufactured up to the time of printing.
Wacker Neuson reserves the right to change this information.
The manufacturer shall immediately include any modifications or additions in this manual.
3.5 Target group
Individuals working with this machine must be regularly trained on the dangers of handling the machine.
This manual is intended for the following people:
Operating personnel:
These individuals have been trained on the machine and informed about the possible dangers in the
event of improper conduct.
Technically trained personnel:
These people have professional training as well as additional knowledge and experience. They are able
to assess the tasks assigned to them and recognize possible dangers.
3.6 Explanation of symbols
This manual contains specially emphasized safety instructions in the following categories: DANGER,
WARNING, CAUTION and NOTICE.
Before performing any work on or with this machine, the notes and safety instructions must be read and
understood. All notes and safety instructions in this manual must be passed on to the maintenance,
repair, and transport personnel.
3 Introduction
DANGER
This combination of symbol and signal word indicates a hazardous situation that will lead
to death or serious injury if it is not avoided.
WARNING
This combination of symbol and signal word indicates a hazardous situation that can lead
to death or serious injury if it is not avoided.
CAUTION
This combination of symbol and signal word indicates a hazardous situation that can lead
to minor injury or damage to the machine if it is not avoided.
100_0000_0013.fm 7
3 Introduction
NOTICE
Supplementary information.
3.7 Wacker Neuson Contact partner
Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department,
a Wacker Neuson subsidiary, or a Wacker Neuson dealer.
On the Internet at www.wackerneuson.com.
3.8 Disclaimer
For the following violations, Wacker Neuson dismisses any liability for personal injury or material
damage:
Failure to follow this manual.
Unintended use.
Deployment of untrained personnel.
Using non-approved spare parts and accessories.
Improper handling.
Structural modifications of any kind.
Failure to observe the "General Terms and Conditions" (GT&Cs).
3.9 Product identification of the machine
Data of the type label
The type label contains information that uniquely identifies this machine. This information is required for
ordering spare parts and when inquiring about technical issues.
Enter information about the machine in the following table:
Designation Your information
Group and model
Year of manufacture
Machine number
Version no.
Item no.
8 100_0000_0013.fm
4Security
4.1 Policy
In keeping with the latest technological developments
The machine has been built in keeping with the latest technological developments and the recognized
technical safety rules. Nevertheless, improper use can result in hazards to life and limb of the user or
third parties as well as damage to the equipment and other material assets.
Proper use
The machine may only be used for the following purposes:
Soil compaction.
Asphalt compaction.
Vibration of sett paving (paving stones).
4 Security
NOTICE
Read and comply with all notes and safety instructions in this manual. Failure to comply
with these instructions can cause electric shock, fire and/or serious injuries as well as
damage to the machine and/or damage to other objects. Keep safety instructions and
notes for the future.
The machine may not be used for the following purposes:
Compaction of very cohesive soils.
Compaction of frozen soils.
Compaction of hard, non-compressible soils.
Compaction of non-load-bearing soils.
Use in accordance with the intended purpose also includes the observation of all safety instructions in
this manual as well as complying with the prescribed care and maintenance instructions.
Any other use or use that exceeds this is considered as not being in accordance with the intended
purpose. The manufacturer's liability and warranty are canceled for any damage resulting from improper
use. The risk lies entirely with the operator.
Structural changes
Structural modifications may not be undertaken without the written permission of the manufacturer.
Unapproved structural changes may result in risks to the operator and/or third parties as well as damage
to the machine.
In the case of unauthorized structural changes, the liability and warranty of the manufacturer are no
longer applicable.
The following cases are considered structural changes:
Opening the machine and the permanent removal of components.
Installing spare parts that do not originate from Wacker Neuson or are not comparable in the design
system and quality of the original parts.
Attaching any accessories that do not originate from Wacker Neuson .
Spare parts or accessories that originate from Wacker Neuson can be safely mounted. They can be
found on the Internet under www.wackerneuson.com.
100_0202_si_0011.fm 9
4 Security
4.2 Areas of responsibility of the operator
The operator is the individual who personally operates this machine for industrial or commercial
purposes or who entrusts a third party with the use. The operator bears legal responsibility for his/her
protection as well as that of third parties.
The user must make the operator's manual available to the operator and ensure that this has been read
and understood.
The manual must be kept next to the machine or place of use.
The operator must hand over the manual to subsequent operators or owners of the machine.
The country-specific regulations, standards, and guidelines on accident prevention and environmental
protection must be observed. The operator's manual must be supplemented with additional instructions
that take regulatory, national or generally applicable safety standards into consideration.
4.3 Operator responsibilities
Know and implement the applicable industrial safety regulations.
Use a risk assessment to identify the dangers that result from the working conditions at the site of
application.
Create operating instructions for the operation of this machine.
Periodically check whether the user instructions correspond to the current state of regulations.
Clearly regulate and specify responsibilities for operation, troubleshooting, maintenance, and
cleaning.
Regularly train employees and inform them about potential hazards.
Provide employees with the necessary equipment.
4.4 Personnel qualification
This machine may only be installed and operated by trained personnel.
Faulty operation, misuse or operation by untrained personnel can endanger health of the operator or
third parties and lead to damage to or total loss of the machine.
In addition, the operator should be:
physically and mentally fit
not under the influence of drugs, alcohol or medication that can impair responsiveness.
familiar with the safety instructions in this manual.
familiar with the intended use of this machine.
Have reached the minimum age of 18 to operate this machine.
Be instructed in the independent operation of the machine.
Be authorized to operate machines and systems independently according to the standards of safety
engineering.
4.5 Residual dangers
Residual dangers in particular are hazards when dealing with machines that, despite a safe design,
cannot be eliminated.
These residual dangers are not obvious and may be the source of a possible injury or health hazard.
If unforeseeable residual dangers occur, the operation of the machine is to be stopped immediately and
the competent supervisor is to be informed. This supervisor shall make the following decisions and
initiate everything required to eliminate the occurring danger.
If necessary, the machine manufacturer is to be informed.
4.6 General safety instructions
The safety instructions in this chapter include the "General Safety Instructions", which should be
reported in the manual in accordance with the applicable standards. There may be information that is
not relevant to this machine.
10 100_0202_si_0011.fm
4.6.1 Working area
Before beginning work, familiarize yourself with the working environment, e.g. the load-bearing
capacity of the floor or obstacles in the vicinity.
Make working area safe for the public transport sector.
Necessary fuse protection of walls and ceilings, e.g. in trench applications.
Keep the working area tidy. Cluttered or dark working areas can lead to accidents.
Using this machine in an explosive atmosphere is prohibited.
When using this machine, children and unauthorized individuals must be kept away. Distraction can
lead to loss of control of the machine.
Always protect the machine against tilting, rolling, sliding, and crashing. Risk of injury!
4.6.2 Service
The machine should only be maintained/repaired by technically trained personnel.
Use only original spare parts and accessories. This ensures the operational safety of the machine.
Screw connections
All screw connections must meet the prescribed specifications and must be firmly screwed together.
Observe the tightening torques!
The screws and nuts may not be damaged, bent or deformed.
Pay particular attention to:
Captive nuts and micro-encapsulated screws may not be reused once loosened. The locking effect
is lost.
Screw connections with adhesive securing/liquid adhesives (e.g. Loctite) must be cleaned after
loosening and must be provided new adhesive.
4 Security
NOTICE
Observe the instructions of the liquid adhesive manufacturer.
4.6.3 Personal safety
Working under the influence of drugs, alcohol, or drugs can lead to serious injuries.
Protective equipment should be worn for all work. Appropriate personal protective equipment
considerably reduces the risk of injury.
Remove any tools before the machine is put into operation. Tools that are located on a rotating
machine part can be ejected and cause serious injury.
Always ensure good footing.
In the case of extensive work with this machine, long-term vibration-induced damage cannot be ruled
out. For exact values of vibration measurement, refer to the Technical Datasection.
Wear suitable clothing. Keep loose clothing, gloves, jewelry, and long hair away from moving/rotating
machine parts. Danger of being pulled!
Ensure that no other individuals are in the danger zone!
4.6.4 Handling and use
Handle machines with care. Do not operate machines with defective components or operator's
controls. Immediately replace defective components or operator's controls. Machines with defective
components or operator's controls carry a high risk of injury!
The operator's controls of the machine shall not be improperly locked, manipulated, or changed.
The machine, accessories, and tools should be used in accordance with these instructions.
Store unused machines out of reach of children. The machine may only be operated by authorized
personnel.
After operation, store the cooled-down machine in a locked, clean, frost-protected, and dry location
that is inaccessible to children and other unauthorized individuals.
100_0202_si_0011.fm 11
4 Security
4.7 Specific safety instructions – Vibratory plates
4.7.1 External influences
In the case of the following external influences, the vibratory plate may not be operated:
In heavy rain on sloped surfaces. Risk of slipping!
Oil field environments – methane leaks from bottom. Explosion hazard!
In dry, flammable vegetation. Fire hazard!
In potentially explosive areas. Explosion hazard!
4.7.2 Operational safety
When operating the machine, make sure that no gas, water, or electric lines are damaged.
The machine must not be operated in tunnels or enclosed spaces.
Pay maximum attention near drops or slopes. Risk of crashing!
The operator must not leave the machine while it is in operation.
Do not leave the machine unattended. Risk of injury!
Delimit spacious workspace and restrict access to unauthorized individuals. Risk of injury!
Machine operators must ensure that people in the working area keep a minimum distance of 2 meters
from the running machine.
Do not use any starting aid sprays. These can cause misfires as well as engine damage. Fire hazard!
When operating the machine on sloped surfaces, always approach slopes from below and always
stay above the machine on a slope. The machine could slip or tip over.
Do not exceed max. allowable slanting position of the machine – possible failure of the engine
lubrication, see chapter Technical Data.
4.7.3 Minimum safety distances
Compaction work near buildings can cause damage to buildings. Therefore, all potential effects and
vibrations on surrounding buildings must be checked in advance.
The relevant rules and regulations for measuring, evaluating and reducing vibration emissions especially the DIN 4150-3 - must be considered.
Wacker Neuson assumes no liability for any damage to buildings.
4.8 General safety instructions - Combustion engines
The following notes must be observed:
Before starting work, check the engine to ensure there are no leaks and cracks in the fuel lines, tank
and fuel cap.
Do not operate a defective engine. Replace damaged parts immediately.
The pre-set engine speed may not be adjusted. This could lead to engine damage.
Make sure that the exhaust system of the engine is free of debris. Fire hazard!
Switch off the engine and allow to cool before refueling.
Use the correct fuel type. The fuel may not be mixed with other liquids.
Use clean filling aids for refueling. Do not spill fuel. Immediately wipe up any spilled fuel.
The engine may not be started near spilled fuel. Explosion hazard!
For operation in partially closed spaces, sufficient ventilation and aeration must be ensured. Do not
inhale exhaust fumes. Risk of poisoning!
The engine surface and exhaust system can quickly become extremely hot. Risk of burns!
NOTICE
This machine is equipped with a certified engine (e.g. EU type approval, EPA).
Adjusting the revolutions per minute (rpm) impacts the certification and the emissions. Settings for
this engine may only be carried out by a professional.
For more information, contact the engine manufacturer or your Wacker Neuson contact partner.
12 100_0202_si_0011.fm
4.9 General safety instructions – fuel, lubricants and coolants
The following notes must be observed:
Always wear safety glasses and protective gloves when handling fuel, lubricants, and coolants. If
hydraulic oil, fuel, oil, or coolant gets into your eyes, see a doctor immediately.
Avoid direct skin contact with fuel, lubricants and coolants. Immediately rinse skin with soap and
water.
Do not eat or drink while working with fuel, lubricants and coolants
Contaminated hydraulic oil or fuel from dirt or water can lead to premature wear or failure of the
machine
Dispose of spilled fuel, lubricants and coolants according to the applicable provisions for
environmental protection.
If fuel, lubricants and coolants escape from the machine, do not operate the machine any longer and
have it repaired immediately by the Wacker Neuson contact partner.
4.10 Maintenance
The following notes must be observed:
This machine may not be maintained, repaired, adjusted or cleaned while switched on.
Adhere to maintenance intervals.
After each maintenance or repair, the safety devices on this machine must be reattached.
Observe the maintenance schedule. Non-listed work must be taken over by the service department
of the Wacker Neuson contact partner.
Immediately replace worn or damaged machine parts. Only use spare parts from Wacker Neuson .
Keep the machine clean.
Missing, damaged, or illegible safety warning labels should be replaced immediately. Safety stickers
contain important information for the protection of the operator.
Maintenance jobs must be performed in a clean and dry vicinity (e.g. workshop).
4.11 Personal Protective Equipment
4 Security
NOTICE
To prevent personal injury when handling this machine, personal protective equipment
must be worn when working on or around this machine.
Pictogram Significance Description
Wear safety shoes! Safety shoes provide protection from bruises, falling
objects, and slipping.
Wear protective gloves! Protective gloves provide protection from abrasion,
cuts, punctures, and hot surfaces.
Wear ear protection! Ear protection provides protection from permanent
hearing impairment.
100_0202_si_0011.fm 13
4 Security
1
2
NOTICE
With this machine, the permissible, country-specific noise limit (personal rating level) may
be exceeded. Therefore, ear protection must be worn. For exact values regarding noise
emissions, refer to Technical Datasection.
Work particularly cautiously and pay attention when wearing ear protection, as your ability
to hear noises, such as screams or signal tones, is restricted.
Wacker Neuson recommends always wearing ear protection.
4.12 Safety devices
Safety devices protect the user of this machine from being exposed to existing hazards. These are
barriers (separating protective devices) or other technical measures. This prevents the user from being
exposed to a danger. The source of danger will be eliminated in certain situations or the danger will be
reduced.
This machine has the following safety equipment:
Item Description Item Description
1 Belt guard 2 Contact protection of exhaust system
NOTICE
Always tighten loosened screwed connections with the prescribed torque setting.
4.13 Behavior in dangerous situations
Preventive measures:
Always be prepared for accidents.
Keep first aid equipment on hand.
Make sure that all employees are familiar with accident reporting, first aid, and rescue facilities.
Keep access routes clear for emergency vehicles.
Make sure that employees receive first aid training.
Measures in the case of an emergency:
Immediately take the machine out of operation.
Remove injured and other people from the danger zone.
Initiate first aid measures.
Alert rescuers.
Keep access routes clear for emergency vehicles.
Inform the person responsible at the site of application.
14 100_0202_si_0011.fm
5 Safety and information labels
1, 10, 12
3
4, 10
5, 1186, 9
7, 10
2
0219175
0219260
0
2
2
0
0
0
0
0
2
1
9
1
8
1
WARNING
Illegible symbols
Over time, labels and signs on the machines can become dirty or otherwise
unrecognizable.
Keep all safety, warning, and operating instructions on the machine in a legible
condition.
Replace damaged labels and signs immediately.
The following labels are located on the machine:
5 Safety and information labels
Item Label Description
1 Use personal protection equipment in order to prevent injuries and
health hazards.
Ear protection.
Read operator's manual.
2 Falling machines can cause serious injury.
Only lift machine at the central lifting point with certified lifting gear
and tackle (safety load hook).
Do not lift the machine on the central lifting point with an excavator
bucket.
3 Guaranteed sound power level.
4 Improper handling can cause serious damage to the engine.
Always switch off the engine when using the integrated travel gear.
When the engine is running, engine lubrication in the transport position
is not guaranteed. Furthermore, there is a risk of oil leakage from the
crankcase vent.
5 Falling machines can cause serious injury.
Do not lift the machine with the control handle or center pole.
6 Fire hazard.
It is prohibited to smoke and start an open fire.
100_0202_ls_0012.fm 15
5 Safety and information labels
0219259
Item Label Description
7 Warning against hot surface.
8Start/Stop.
9 US Machines Danger.
10 US Machines Warning.
11 US Machines Caution.
12 US Machines Warning.
From chemicals that cause cancer, birth defects or other reproductive
damage.
16 100_0202_ls_0012.fm
6 Setup and function
6.1 Standard package
The machine is delivered fully assembled and is ready for operation out of the box.
The standard package includes:
Vibratory plate
Operator's manual
6.2 Application areas
The vibratory plate is used for compacting soil. It is used in gardening and landscaping as well as civil
engineering, road construction, and paving.
6.3 Short description
The vibratory plate is a machine used to compact soils.
The vibration required for the compaction is generated by the exciter firmly connected to the base plate.
This exciter is designed as a centrally mounted exciter with single-plane/directional vibrations. By
adjusting the eccentric weights, such a principle allows for modification of vibration direction.
Thereby, a continuous transition can be made between forward travel compaction, spot compaction, and
reverse travel. This process is hydraulically controlled with the control handle on the center pole head.
The drive motor attached to the upper mass drives the exciter. The torque is firmly transferred through
the centrifugal clutch and the exciter V-belt.
At low engine speeds, the centrifugal clutch interrupts the force flow to the exciter and thereby allows for
proper idling of the drive motor.
The speed of the drive motor can be continuously varied from a distance using the gas control lever. The
upper and lower masses are connected to each other via 4 rubber metal buffers that absorb vibration.
This damping prevents the transfer of the very high frequencies to the upper mass. The functionality of
the drive motor therefore remains preserved, despite the high compaction performance.
The drive motor is started via a recoil starter.
The combustion air is sucked in via an air filter.
6 Setup and function
100_0202_sf_0013.fm 17
7 Components and operator's controls
1
2
3
4
5
6
7
8
9
10
7 Components and operator's controls
7.1 Components
Item Designation Item Designation
1 Drive motor 6 Fuel tank
2 Upper mass 7 Protective frame
3 Base plate 8 Integrated travel gear
4 Center pole 9 Footrest
5 Central lifting point 10 Nameplate
Central lifting point
The central lifting point is used to lift the machine. It is located in the machine’s center of gravity and can
be attached at 90°.
Integrated travel gear
The machine has an integrated travel gear for transport on the construction site.
Footrest
The footrest makes it easier to tilt the machine to transport it on the construction site.
18 100_0202_cp_0010.fm
7.2 Operator's controls
1
2
4
3
Always keep the display and operator's controls on the machine clean, dry, and free of oil and grease.
Operator's controls, such as the ON/OFF switch, throttle control handles, etc. may not be locked,
manipulated or changed without permission.
7 Components and operator's controls
Item Designation Item Designation
1 Control handle 3 Starter rope
2 Gas control lever 4 Center pole lock
Control handle
The control handle is used to continuously regulate the speed and travel direction.
Gas control lever
The speed of the drive motor can be continuously varied from a distance using the gas control lever.
Center pole lock
The center pole lock keeps the center pole in an upright position. To bring the center pole back to the
working position, manually push the center pole lock to the left.
100_0202_cp_0010.fm 19
8 Transport
8 Transport
WARNING
Improper handling may result in injury or serious material damage.
Please read and follow all safety instructions in this operator's manual.
WARNING
Danger from falling.
Falling machines can cause serious injury e.g. through crushing.
Only use suitable and tested lifting gear and tackle (safety load hooks) of sufficient
lifting capacity.
Only lift the machine from the central lifting point.
Reliably secure the machine to the lifting gear.
Do not lift the machine on the central lifting point with a forklift or excavator bucket.
Do not lift the machine at the control handle.
Evacuate danger zone while lifting, do not stop under suspended loads.
WARNING
Risk of fire and explosion from fuel.
Escaping fuel may catch fire and cause serious burns.
Lift and transport the machine upright.
8.1 Loading and transport
Carry out preparations
NOTICE
Wacker Neuson recommends emptying the fuel tank prior to transport.
When loading and transporting, the center pole must be locked into place by engaging the locking the
center pole lock in the upright position.
Lifting and lashing down the machine
NOTICE
Appoint a specialist flagman for a safe lifting operation.
20 100_0202_tr_0013.fm
Item Designation
1
1 Central lifting point
1. To lift the machine, hang suitable tackle at the central lifting point.
2. Carefully load machine into or onto a stable means of transport.
8 Transport
After loading the machine, lash down the machine to prevent it from rolling off, slipping, or tipping over.
Attach tie-down lugs to the designated lashing points.
8.2 Transporting machine on the construction site
NOTICE
As a rule, the engine must be switched off when using the integrated travel gear. When
the engine is running, engine lubrication in the transport position is not guaranteed.
Serious engine damage can occur as a result. Furthermore, there is a risk of oil leakage
from the crankcase vent.
1. Decommissioning the machine.
2. Lock center pole in upright position.
3. Hold machine by the control handle, mount on the footrest with your foot, and tilt to the operator.
4. Pull or push machine to move it along.
100_0202_tr_0013.fm 21
9 Operation and use
9 Operation and use
WARNING
Improper handling may result in injury or serious material damage.
Please read and follow all safety instructions in this operator's manual.
9.1 Before commissioning
9.1.1 Inspection before commissioning
Check the machine and components for damage. In the event of visible damage, do not operate the
machine and immediately contact Wacker Neuson partner.
Ensure that loose packaging material has been removed from the machine.
Check the fuel level.
Check the engine oil level.
Check air cleaner.
Check hydraulic oil level.
Check the fuel lines for leak tightness.
Check to ensure the screwed connections are firmly seated.
NOTICE
Perform checks according to the Maintenance chapter. If necessary, top off missing fuel,
lubricants and coolants, see chapter Technical Data.
9.2 Notes about operation
WARNING
Danger of tipping
There is a serious risk of injury from slipping or tipping over of the machine.
Near edges, at least 2/3 of the machine must be on a load-bearing surface.
Turn off the machine and lift it back onto a load-bearing surface.
WARNING
Health hazard from exhaust fumes
The exhaust fumes of this engine contain chemicals, which the state of California
knows can cause cancer, birth defects or other reproductive damage.
Operation on sloped surfaces
Always stand above the machine within the area of a slope.
Only approach gradients from below (a gradient that can be easily driven up can also be driven down
without any risk).
Do not stand in the direction of descent of the machine.
Do not exceed the maximum allowable slanting position (see Technical Data) chapter.
Only operate the machine for a short time in maximum allowable slanting position.
NOTICE
If the maximum permissible slanting position is exceeded, this results in a failure of the
engine lubrication and therefore inevitably causes a defect of important engine parts.
Vibrating sett paving (paving stones)
When compacting interlocking paving stones, Wacker Neuson recommends using of the sliding device
in order to avoid damage to the machine and compaction material. See chapter Accessories.
22 100_0202_op_0016.fm
9.3 Commissioning
DANGER
Fire hazard
Jumper cable sprays are highly flammable; they can ignite and cause severe burns.
Do not use jumper cable sprays.
9.3.1 Start engine
1. Turn the fuel cock to ON.
2. Set the choke lever to the CLOSE position.
9 Operation and use
NOTICE
Do not use the choke if the engine is warm or if the air temperature is too high.
3. Pull the throttle lever backwards slightly.
4. Turn the ignition key switch to l.
5. Pull out the starter rope slowly up to the compression resistor, and then pull through forcefully.
CAUTION
Do not allow the starter rope to snap back against the engine. Slowly guide back by hand
to prevent damage to the starter.
9.3.2 Commissioning the machine.
When the engine has warmed up, push the choke lever to OPEN.
Set the throttle lever to the desired engine speed.
WARNING
Oil level warning system
The oil level warning system should prevent engine damage that can be traced to
insufficient amounts of oil in the crankcase. Before the oil level in the crankcase can drop
below the minimum level, the oil level warning system will automatically switch off the
engine (the ignition key switch remains in the I position).
100_0202_op_0016.fm 23
9 Operation and use
1
2
9.4 Operation
In accordance with the intended purpose, the operator should stand behind the machine.
Guide and steer machine using the control handle.
9.4.1 Choose travel direction
Item Designation Item Designation
1 Forward 2 Reverse
1. Put throttle lever in the full power position.
2. Select travel direction and speed with the control handle.
9.5 Decommissioning
9.5.1 Decommissioning the machine
1. Slide the throttle lever forward until detent.
2. Turn the ignition key switch to O.
3. Turn the fuel cock to OFF.
Decommissioning the machine in an emergency
Turn ignition key switch to O.
24 100_0202_op_0016.fm
10 Maintenance
WARNING
Improper handling may result in injury or serious material damage.
Please read and follow all safety instructions in this operator's manual.
WARNING
Danger of poisoning from exhaust fumes.
Exhaust fumes contain poisonous carbon monoxide, which can lead to unconsciousness
or to death.
Only perform maintenance work with the engine switched off and the machine
WARNING
Risk of injury from uncontrolled starting of the machine and moving parts.
Only perform maintenance work with the engine switched off and the machine
10 Maintenance
decommissioned.
decommissioned.
WARNING
Risk of fire and explosion from fuel and fuel vapors.
Fuel and fuel vapors may ignite or catch fire and cause serious burns.
Do not smoke.
Do not refuel near open flames.
Switch off the engine and allow it to cool before refueling.
WARNING
Warning of hot surfaces
The exhaust system and engine can become extremely hot, which can lead to severe skin
burns.
Always allow the engine to cool down completely after use.
If there is not enough time to allow the machine to cool down (e.g. in an emergency
situation.) – use heat-resistant protective gloves.
WARNING
Risk of injury due to non-existent or non-functioning safety devices.
Only operate the machine if the safety devices are properly fixed and functioning.
Do not modify or remove safety devices.
100_0202_mt_0015.fm 25
10 Maintenance
10.1 Maintenance table
Maintenance work daily Weekly Monthly h
Clean the machine
Visual check for completeness.
Visual check for damage.
Check engine oil level.*
Check the intake area of the combustion air.*
Check to ensure the screwed connections are firmly
seated.
Lubricate threaded spindle.
Clean spark plug, check spark plug air gap.*
Check hydraulic oil level.***
Check/replace V-belt.
Replace motor oil.* 20 h** / 100 h
Replace fuel filter.*** 100 hours
Clean spark arrester screen.* 100 hours
Clean air cleaner cartridge.* 100 hours
Check valve clearance.*** 300 hours
Check exciter oil level. 150 hours
Replace exciter oil. 100 h** / 250 h
Check hydraulic hose lines.*** 125 hours
Check rubber buffer.*** 125 hours
*
Note the engine operator's manual.
**
Only carry out this work once.
***
Have this work performed by the service department of your Wacker Neuson contact partner.
10.2 Maintenance work
CAUTION
Health risk from fuel, lubricants and coolants.
Do not inhale fuel, lubricants, coolants or vapors.
Avoid contact of skin or eyes with fuel, lubricants and coolants.
WARNING
Risk of fire and explosion from fuel and fuel vapors.
Do not smoke.
Do not refuel near open flames.
Switch off engine and allow it to cool before refueling. Only refuel in a well-ventilated
vicinity.
Carry out preparation work:
1. Place the machine on a level surface.
2. Decommissioning the machine.
3. Allow engine to cool down.
26 100_0202_mt_0015.fm
10.2.1 Check the fuel level and top up
1
Item Designation
1Fuel cap
1. Remove dirt accumulation within the range of the fuel filler neck.
2. Open the fuel cap.
3. Check the fuel level by visual inspection.
4. If necessary, top off the fuel with a clean filling container.
For fuel type, See chapter Technical Data.
10 Maintenance
NOTICE
Only fill the fuel tank to the bottom edge of the filler neck.
5. Close fuel cap.
10.2.2 Clean the machine
WARNING
Risk of fire and explosion when using flammable cleaning agents.
Do not clean the machine and elements with gasoline or other solvents.
NOTICE
Penetrating water can damage the engine, electrical operator's controls or components of
the machine. Do not aim high-pressure cleaner directly at air intake area and electrical
components.
1. After cleaning, check the cable, hoses, utility lines and hardware for leaks, loose connections, chafe
marks and other damage.
2. Immediately eliminate detected damage.
10.2.3 Clean the sediment cup
1. Shut off the fuel cock.
2. Remove the sediment cup and O-ring, wash in a cleaning solution and dry thoroughly.
3. Insert the sediment cup and O-ring.
4. Turn on the fuel cock and check for leaks.
10.2.4 Cleaning the air cleaner
WARNING
Risk of fire and explosion!
Do not use any gasoline or cleaning solution to clean the air cleaner cartridge.
100_0202_mt_0015.fm 27
10 Maintenance
CAUTION
Do not run the engine without an air filter. This will quickly lead to engine wear.
1. Remove the wing nuts and air cleaner cover.
2. Remove and separate the air cleaner cartridge.
3. Check both applications for holes and cracks and replace if damaged.
Foam insert:
Wash out the insert in a solution of household detergent and warm water and then rinse thoroughly.
Allow the insert to dry and tip into clean motor oil. Press out excessive oil. If too much oil remains in the
insert, the engine will smoke during its first start.
Paper insert:
Gently tap the insert several times against a hard surface to remove excess grime. Blow compressed air
from the inside to the outside through the filter. Do not brush the dirt off as it will get pressed into the
fibers.
In the event of extreme dirt accumulation, replace the insert.
10.2.5 Spark plug maintenance
CAUTION
Do not use spark plugs with the wrong thermal value.
To ensure proper engine operation, the spark plug must have the correct spark plug air gap and be free
of combustion residues.
1. Remove the spark plug cap and unscrew the spark plug with a spark plug wrench.
WARNING
Risk of burns
The muffler is very hot if the engine had just been running. Do not touch the muffler.
2. Visually inspect spark plug. If the isolator is broken or splintered, replace spark plug. Clean spark plug
with a wire brush if it is to be re-used. For the spark plug model, see chapter Technical Data.
3. Measure the spark plug air gap with a thickness gauge. For the spark plug air gap, see chapter
Technical Data. If necessary, correct the air gap by bending the side electrodes.
4. Check whether the spark plug seal ring is in a good condition.
5. Screw in the spark plug by hand to avoid cross-threading.
6. After fitting, tighten spark plug with a spark plug wrench to compress the seal ring.
NOTICE
After it has been attached, a new spark plug must be rotated a 1/2 turn in order to
compress the seal ring. If the old spark plug is re-used, a 1/8–1/4 turn is enough to
compress the seal ring.
CAUTION
The spark plug must be tightened correctly. An insufficiently tightened spark plug can
become very hot and cause engine damage.
28 100_0202_mt_0015.fm
10.2.6 Check and replace V-belt
1
2
3
4
approx. 5 -
DANGER
Risk of injury from uncontrolled starting of the machine and moving parts.
Do not operate the machine without belt guard.
10 Maintenance
Item Designation Item Designation
1 Belt guard 3 Engine V-belt pulley
2 Screws 4 V-belt
Check V-belt
1. Disassemble the belt guard.
2. Check the condition of the V-belt and replace if there is visible damage.
3. Clearance approx. 5-15 mm.
Tighten the V-belt
1. Loose the screws on the engine v-belt pulley.
2. Remove external half of V-belt pulley.
3. Remove shims.
Attach the removed shims to the outside of the V-belt pulley half.
4. Screw in screws and fasten them in turn while turning the engine v-belt pulley. The tightening torque
setting is 10 Nm.
100_0202_mt_0015.fm 29
10 Maintenance
Replace V-belt
1. Loose the screws on the engine v-belt pulley.
2. Remove engine V-belt pulley.
3. Remove the V-belt from the centrifugal clutch.
4. Press the V-belt down and forward, then remove it from the V-belt pulley on the exciter.
5. Check the number of shims (2 pieces) for completeness.
6. Include a new V-belt at the bottom on the V-belt pulley of the exciter and at the top via the centrifugal
clutch.
7. Include engine V-belt pulley.
8. Screw in screws and fasten them in turn while turning the engine v-belt pulley. The tightening torque
setting is 10 Nm.
9. Assemble the belt guard.
30 100_0202_mt_0015.fm
10.2.7 Replace the exciter oil and check the oil level
1, 2
DANGER
Risk of scalding
Use caution when draining hot oil.
NOTICE
Perform oil change with warm exciter oil. The machine cannot be in operation.
10 Maintenance
Item Designation Item Designation
1 Screw plug 2 Filler boring
NOTICE
Lay an impermeable film on the working surface to protect against escaping oil.
1. Tip the machine to the side of the filler boring and support it.
2. Place an appropriate collecting container below the filler boring.
3. Remove dirt accumulation within the range of the filler boring.
4. Unscrew the screw plug from the filler boring and allow the waste oil to drain completely.
NOTICE
Collect escaping or overflowing oil and dispose of with the waste oil in an environmentally
friendly manner in accordance with the existing rules and regulations of the legislative
body.
5. Tip the machine to the other side and support it.
NOTICE
Only fill with the prescribed volume of oil.
6. Fill new oil (see chapterTechnical Data for the exciter oil type and volume) into the filler boring. Use
a suitable, clean filling container.
7. Place the machine level on the ground.
8. Screw the screw plug with seal ring into the filler boring. The tightening torque setting is 100 Nm.
100_0202_mt_0015.fm 31
11 Troubleshooting
11 Troubleshooting
DANGER
Danger to life from unauthorized troubleshooting.
If faults occur with this machine that are not described in this manual, contact the
manufacturer. Do not eliminate the faults independently.
11.1 Fault table
Fault Possible causes Remedial measure
Motor will not start. Not enough fuel. Refuel. Check the fuel supply.
Fuel cock closed. Open fuel cock.
Air filter contaminated. Clean air filter.
Engine switch in the OFF position. Put the engine switch in the ON
position.
Recoil starter defective. *
Oil level warning system has
switched off.
Forward travel speed too low. Too much hydraulic oil in the center
pole head.
Reverse travel speed too low. Not enough hydraulic oil in the
center pole head.
Air in hydraulic control system. Bleed.*
No travel speed. Mechanical fault. *
Loss of hydraulic oil. Leaks, hydraulic hose defective. *
*
Have this work performed by the service department of your Wacker Neuson contact partner.
Top up motor oil.
Correct oil level accordingly. *
Top off hydraulic oil.
32 100_0202_ts_0015.fm
12 Accessories
CAUTION
Accessories and spare parts that do not originate from Wacker Neuson can increase the
risk of injury and possible damage to the machine.
The use of other accessories and spare parts that do not originate from
A wide range of accessories is offered for the machine.
More information about the individual accessories can be found online at www.wackerneuson.com.
Sliding mechanism
Sliding mechanisms offer optimal protection against damage to the sett paving (paving stone) surface,
which is especially required for surface-coated types of paving.
12 Accessories
Wacker Neuson shall cancel any liability.
100_0202_ac_0010.fm 33
13 Technical data
13 Technical data
13.1 BPU2540
Designation Unit BPU2540A BPU2540A US BPU2540A CN
Item number 5000008758 5000610360 5100046522
Centrifugal force kN 25.00
Oscillations Hz 90
Compaction performance* m
Travel speed m/min 19.0
Gradeability % 36.4
1/min 5,400
2
/h 456
Length (center pole in
mm 1,292
working position)
Width mm 400
Height mm 1,097
Operating weight kg 145
Ground clearance mm 666 – 776
Rated power** kW 3,1
Nominal speed 1/min 2,800
Exciter oil volume l 0.6
Exciter oil type 75W-90 API GL-4
Hydraulic oil volume l 0.4
Type of hydraulic oil MR520
Storage temperature range °C -15 – +40
Operating temperature range °C -15 – +40
Sound pressure level
At location of operation L
dB(A) 81
pA
Standards EN 500-4
Measured sound power level
L
wa
guaranteed
dB(A)
107
108
Standards EN 500-4
Vibration total value a
hv
m/s
2
<2.5
Standards EN 500-4
Uncertainty of measurement
of the vibration total value a
*
Depending on the soil properties.
**
Corresponds to the net installed power according to directive 2000/14/EC.
hv
m/s
2
0.5
34 100_0202_td_0019.fm
13.2 BPU3050
Designation Unit BPU3050A BPU3050A US
Item number 5000008763 5000610361
Centrifugal force kN 30.00
Oscillations Hz 90
Compaction performance* m
Travel speed m/min 19.0
Gradeability % 36.4
1/min 5,400
2
/h 570
13 Technical data
Length (center pole in
mm 1,295
working position)
Width mm 500
Height mm 1,101
Operating weight kg 166
Ground clearance mm 746 – 856
Rated power** kW 5,6
Nominal speed 1/min 2,800
Exciter oil volume l 0.6
Exciter oil type 75W-90 API GL-4
Hydraulic oil volume l 0.4
Type of hydraulic oil MR520
Storage temperature range °C -15 – +40
Operating temperature range °C -15 – +40
Sound pressure level
At location of operation L
Standards
dB(A) 82
pA
EN 500-4
Measured sound power level
L
wa
guaranteed
Standards
Vibration total value a
hv
Standards
Uncertainty of measurement
of the vibration total value a
*
Depending on the soil properties.
**
Corresponds to the net installed power according to directive 2000/14/EC.
100_0202_td_0019.fm 35
dB(A)
107
108
EN 500-4
2
m/s
2.8
EN 500-4
2
m/s
hv
0.5
13 Technical data
13.3 BPU3750
Designation Unit BPU3750Ats BPU3750Ats US
Item number 5000610408 5000610423
Centrifugal force kN 37.00
Oscillations Hz 90
Compaction performance* m
Travel speed m/min 24.0
Gradeability % 46.6
1/min 5,400
2
/h 720
Length (center pole in working
mm 1,295
position)
Width mm 500
Height mm 1,101
Operating weight kg 240
Ground clearance mm 777 – 887
Rated power** kW 5.6
Nominal speed 1/min 2,800
Exciter oil volume l 0.6
Exciter oil type 75W-90 API GL-4
Hydraulic oil volume l 0.4
Type of hydraulic oil MR520
Storage temperature range °C -15 – +40
Operating temperature range °C -15 – +40
Sound pressure level
At location of operation L
pA
dB(A) 86
Standards EN 500-4
Measured sound power level
L
wa
guaranteed
dB(A)
107
108
Standards EN 500-4
Vibration total value a
hv
m/s
2
<2.5
Standards EN 500-4
Uncertainty of measurement of
the vibration total value a
*
Depending on the soil properties.
**
Corresponds to the net installed power according to directive 2000/14/EC.
hv
m/s
2
0.5
36 100_0202_td_0019.fm
13.4 Combustion engine
Designation Unit
Manufacturer Honda
Type of engine GX160-UT2-QW-X2-SD GX270 UT2-QA-4-SD
Combustion method Four-cycle
Cooling Air cooling
Cylinders 1
Displacement cm³ 163 270
Max. slanting position ° 20
Fuel type Gasoline
Fuel consumption l/h 0.8 1.6
Tank capacity l 3.6 5.3
13 Technical data
Oil specification SAE 10W30
Max. oil filling l 0.6 1.1
Max. performance kW 3.6 6.3
Speed (max. performance) 1/min 3,600
Standards SAE J1349
Starter type Recoil starter
Spark plug model NGK BP-6 ES W20EPR-U,
NGK BP-6 ES
Spark plug air gap mm 0.7 – 0.8
100_0202_td_0019.fm 37
14 Emission control systems information and warranty
14 Emission control systems information and warranty
The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and
Canada.
Emission control systems warranty statement
See the engine owner’s manual for the applicable exhaust and evaporative emission warranty
statement.
38 100_0000_0020.fm
5000203079_14_BPU2540_CE_en
Net installed power
3,1 kW
Measured sound power level
107 db(A)
Guaranteed sound power level
108 db(A)
Helmut Bauer
Original Declaration of Conformity
Conformity assessment procedure
2000/14/EC, Annex VIII
Notified body
TÜV Rheinland LGA Products GmbH, Tillystr. 2, D-90431 Nürnberg (NB 0197)
Guidelines and standards
We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
2006/42/EC, 2000/14/EC, 2014/30/EU, EN 500-1:2006 +A1:2009, EN 500-4:2011, EN ISO 137661:2019, EN ISO 13766-2:2019
Person responsible for technical documents
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen
Reichertshofen, 18.04.2019
Managing Director
EC Declaration of Conformity
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product
BPU2540
Product type
Vibratory plate
Function of product
Soil compaction
Material number
5000008758, 5000610360
5000203079_14_BPU3050, BPU3750_CE_en
Net installed power
5,6 kW
Measured sound power level
107 db(A)
Guaranteed sound power level
108 db(A)
Helmut Bauer
Original Declaration of Conformity
Conformity assessment procedure
2000/14/EC, Annex VIII
Notified body
TÜV Rheinland LGA Products GmbH, Tillystr. 2, D-90431 Nürnberg (NB 0197)
Guidelines and standards
We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
2006/42/EC, 2000/14/EC, 2014/30/EU, EN 500-1:2006 +A1:2009, EN 500-4:2011, EN ISO 137661:2019, EN ISO 13766-2:2019
Person responsible for technical documents
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen
Reichertshofen, 18.04.2019
Managing Director
EC Declaration of Conformity
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product
BPU3050, BPU3750
Product type
Vibratory plate
Function of product
Soil compaction
Material number
5000008763, 5000610361, 5000610408, 5000610423
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