Wacker Neuson AR 36 Series Operator's Manual

0109966en 007
12.2009
External vibrator
AR 36
Operator´s Manual

1. Foreword

Foreword
Please operate and maintain your Wacker machine in accordance with the instructions in this manual. Your Wacker machine will reward your attention by giving trouble-free operation and a high degree of availability.
Replace faulty or defective components Immediately.
All rights, especially the right for copying and distribution are reserved
Copyright 2008 by Wacker Construction Equipment AG
No part of this publication may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express permission in writing from Wacker Construction Equipment AG.
Any type or manner of reproduction, distribution or storage on data carriers or storage mediums not authorized by Wacker represents an infringement of valid copyrights and will be prosecuted. We expressly reserve the right to make technical modifications - even without due notice - which aim at improving our machines or increasing their safety standards.
Vorwort.fm 1
Table Of Contents
1. Foreword 1
2. Safety information 3
2.1 Principle .................................................................................................3
2.2 Qualification of the operating personnel ................................................5
2.3 Protective gear ......................................................................................6
2.4 Transport ...............................................................................................6
2.5 Operating safety ....................................................................................7
2.6 Safety during the operation of electric appliances .................................7
3. Technical data 11
4. Description 17
4.1 Operating range ..................................................................................17
4.2 Dimensions ..........................................................................................17
4.3 Description of function .........................................................................18
4.4 Note .....................................................................................................18
4.5 Connection ..........................................................................................18
4.6 Adjustment of centrifugal force ............................................................18
5. Maintenance 19
5.1 Maintenance schedule ........................................................................19
6. Eccentric 20
6.1 Centrifugal forces table AR 36/3/230 Vario .........................................21
6.2 Centrifugal forces table AR 36/3/...W ..................................................23
6.3 Centrifugal forces table AR 36/3/... .....................................................26
6.4 Centrifugal forces table AR 36/3,6/...W ...............................................30
6.5 Centrifugal forces AR 36/3,6/... ...........................................................32
6.6 Centrifugal forces AR 36/6/... ..............................................................34
6.7 Centrifugal forces AR 36/12/042 .........................................................35
7. Disposal 36
7.1 Disposal of the machine ......................................................................36
Declaration by the manufacturer 37
DIN EN ISO 9001 Certificate 39
2
External vibrators

2. Safety information

2.1 Principle

State of the art
This machine has been constructed with state-of-the-art technology according to the recognized rules of safety. Nevertheless, when used improperly, dangers to the life and limb of the operator or to third persons or damage to the machine or other materials cannot be excluded.
Proper use
The machine may only be used for the excitation of all kinds of molds and formworks, vibratory tables, vibratory stands for the compaction of fresh concrete.
Other special applications must be checked and released by WACKER.
Its proper use also includes the observance of all instructions contained in this operator's manual as well as complying with the required service and maintenance instructions.
Any other use is regarded as improper. Any damage resulting from improper use will void the warranty and the liability on behalf of the manufacturer. The operator assumes full responsibility.
Structural modifications
Never attempt to modify the machine without the written permission of the manufacturer. Failure to do so will endanger your safety! In addition, this will void the warranty and the liability on behalf of the manufacturer.
Requirements for operation
The ability to operate the machine safely requires:
Proper transport, storage and setup. Careful operation. Careful service and maintenance.
Operation
Operate the machine only as intended and only when in proper working condition.
Operate the machine in a safety-conscious manner with all safety devices attached and enabled. Do not modify or disable any safety devices.
Before starting operation, check that all control and safety devices are functioning properly.
Never operate the machine in a potentially explosive environment.
SV00079GB.fm 3
External vibrators
Maintenance
Regular maintenance is required in order for the machine to operate properly and reliably over time. Neglected maintenance work can make the machine dangerous to use.
Strictly observe the prescribed maintenance intervals. Do not use the machine if it requires maintenance or repairs.
Malfunctions
If you detect a malfunction, you must shut down and secure the machine immediately.
Eliminate the malfunctions that impair safety immediately!
Have damaged or defective components replaced immediately!
For further information, please see the chapter Troubleshooting.
Spare parts, accessories
Only use spare parts and accessories from WACKER. Non-compliance will exempt the manufacturer from all liability.
Exclusion of liability
WACKER will refuse to accept liability for injuries to persons or for damage to materials in the following cases:
Structural modifications. Improper use. Improper handling. Use of spare parts and accessories not produced by WACKER.
Operator's manual
Always keep the operator's manual near the machine or near the worksite for quick reference.
If you have misplaced the operator's manual or require an additional copy, contact your WACKER representative or download it from the Internet (www.wackerneuson.com).
Always hand over this operator's manual to other operators or to the future owner of the machine.
Country-specific regulations
Observe the country-specific regulations, standards and guidelines in reference to accident prevention and environmental safety, for example those pertaining to hazardous materials and wearing protective gear.
Complement the operator's manual with additional instructions taking into account the operational, regulatory, national or generally applicable safety guidelines.
SV00079GB.fm 4
External vibrators
Operator's controls
Always keep the operator's controls of the machine dry, clean and free of oil or grease.
The function of the operator's controls must not be manipulated or rendered ineffective.
Cleaning
Always keep the machine clean and be sure to clean it each time you have finished using it.
Do not use gasoline or solvents. Danger of explosion!
Checking for signs of damage
Inspect the machine when it is switched off for any signs of damage at least once per work shift.
Do not start the machine if there is visible damage or defects.
Have any damage or defects eliminated immediately.

2.2 Qualification of the operating personnel

Operator qualifications
Only trained personnel are permitted to start and operate the machine. The following rules also apply:
You are physically and mentally fit. You have received instruction on how to independently use the machine. You have received instruction in the proper use of the machine. You are familiar with required safety devices. You are authorized to start machines and systems in accordance with the
standards governing safety.
You have been assigned to work on the machine by your company.
Incorrect operation
Incorrect operation or misuse by untrained personnel can endanger the health and safety of the operator and also cause machine and material damage.
Operating company responsibilities
The operating company must make the operator's manual available to the operator and ensure that the operator has read and understood it.
SV00079GB.fm 5
Work recommendations
Please observe the recommendations below:
Work only if you are in a good physical condition. Work attentively, particularly as you finish. Do not operate the machine when you are tired. Carry out all work calmly, circumspectly and carefully. Never operate the machine under the influence of alcohol, drugs or
medication. This can impair your vision, reactions and your judgment.
Work in a manner that does not endanger others.

2.3 Protective gear

Work clothing
Clothing should be appropriate, i.e. should be close-fitting but not restrict your movement.
Do not wear long hair loosely, loose clothing or jewelry including rings. These objects can easily get caught or be drawn in by moving machine parts.
External vibrators
Personal protective gear
Wear personal protective gear to avoid injuries or health hazards:
Non-skid, hard-toed shoes. Work gloves made of durable material. Overalls made of durable material. Hardhat. Ear protection.
Ear protection
This machine generates noise that exceeds the country-specific permissible noise levels (individual rating level). It may therefore be necessary to wear ear protection.
WACKER recommends that you always wear ear protection.

2.4 Transport

Switching off the machine
Before you transport the machine, switch it off and pull the mains plug out of the plug receptacle.
Transporting the machine
Secure the machine on the transport device against tilting, falling or slipping.
Restarting
Machines, machine parts, accessories or tools that were detached for transport purposes must be re-mounted and fastened before restarting.
Only operate in accordance with the operating instructions.
SV00079GB.fm 6
External vibrators

2.5 Operating safety

Work environment
Familiarize yourself with your work environment before you start work. This includes e.g. the following items:
Obstacles in the work and traffic area. The load-carrying capacity of the ground. The measures needed to cordon off the construction site from public traffic. The measures needed to secure walls and ceilings. Options available in the event of an accident.
Starting the machine
Observe the safety information and warnings symbols located on the machine.
Never attempt to start a machine that requires maintenance or repairs.
Start the machine as directed in the operator's manual.
Vertical stability
Always make sure that you maintain a safe distance when working with the machine. This applies particularly when working on scaffoldings, ladders, etc.
Switching off the machine
Switch the machine off and pull the mains plug out of the plug receptacle: before taking a break or if the machine will not be used.
Store the machine in such a way that it cannot tilt, fall or slip.

2.6 Safety during the operation of electric appliances

Specific regulations for electrical appliances
Observe the safety information provided in the brochure General Safety Information which is included in the scope of delivery of your machine.
Also observe the country-specific regulations, standards and guidelines in reference to accident prevention in connection with electrical equipment and machines.
SV00079GB.fm 7
External vibrators
Electric power supply with residual current protective device (42 V AC)
Note: The rated voltage is indicated on the nameplate of your machine.
The machine may only be connected to an electric power supply with all machine parts in proper working condition:
Mains plug. Power cable over the entire length.
There must be at least one of the following safety devices if connected to a stationary or mobile generator:
Transformer with safe separation in accordance with EN 60742. Motor generator with equally separated windings.
Note: Observe the respective national safety regulations!
Power supply with residual current protective device (> 50 V AC)
Note: The rated voltage is indicated on the nameplate of your machine.
The machine can be connected to a 15 A/16 A shock-proof plug receptacle (continental type) with a corresponding overload protection.
One of the following fault current protective switches is required:
Standard fault current protective switch (AC sensitive, type A). AC/DC sensitive fault current protective switch (type B).
The machine may only be connected to an electric power supply with all machine parts in proper working condition:
Mains plug. Power cable over the entire length.
The machine may only be connected to an electric power supply with the protective earth (PE) connector intact.
There must be at least one of the following safety devices if connected to a stationary or mobile generator:
Fault current protective switch Isolation (earth leakage) monitor IT-net
Note: Observe the respective national safety regulations!
Extension cable
The machine may only be operated with undamaged extension cables!
Only use extension cables with grounded conductor and correct connection of the grounded conductor to the plug and coupling (not for 42 V machines).
Only use extension cables which are suitable for use at construction sites: Average rubber hose line H05RR-F or better – WACKER recommends H07RN-F.
Immediately replace damaged extension cables (e.g. tears in the sheathing) or loose plugs and couplings.
SV00079GB.fm 8
External vibrators
Protecting the power cable
Do not use the power cable to pull or lift the machine.
Do not unplug the mains cable by pulling on the cable.
Protect the mains cable from heat, oil and sharp edges.
If the power cable is damaged or the plug is loose, have it replaced immediately by your WACKER representative.
2.7 Safety during the operation of external vibrators
Attaching the safety strap
If using the external vibrator in conjunction with a clamp, always attach the clamp to the formwork using the safety belt supplied.
Attach the safety belt above the external vibrator securely to the formwork. The safety belt should be taut without slack to ensure the clamp and the external vibrator are caught by the safety belt in the event of a fall and stopped from falling too far.
Motor protection against overload
To protect the motor against overload, WACKER recommends the use of a motor-protective circuit-breaker.
Using stable formwork
Only use stable molds and formwork for attaching the external vibrator. Tighten the fastening screws.
Molds and formworks that are not firm enough or loose connections may overload the motor or result in being damaged themselves.
Check whether your formwork is suitable for receiving external vibrators:
Attachment possibility. Sufficient stability for the used external vibrator type (dependent on the
performance).
Your WACKER representative will be happy to assist you.
Using the correct clamp
Attach the external vibrator using the clamp which is suitable for the external vibrator and the formwork.
2.8 Maintenance
Maintenance work
Service and maintenance work must only be carried out to the extent described in these operating instructions. All other procedures must be performed by your WACKER representative.
For further information, please see the chapter Maintenance.
SV00079GB.fm 9
External vibrators
Disconnecting the machine from the electric power supply
Before carrying out service or maintenance work, pull the mains plug out of the plug receptacle in order to disconnect the machine from the electric power supply.
SV00079GB.fm 10

3. Technical data

Technical data
Item no.
Length x width x height
Operating weight
Drive
mm:
kg:
AR 36/3/
230W
0008967 0008969 0008970 0008973 0008979
7,2 5,9 7,2 7,5
High-frequency squirrel-cage induction motor to be connected up
AR36/3/
230 Vario
AR 36 /3/
240W
289 x 227 x 102,5
with frequency and voltage transformer
Power input kW: 0,4
Voltage
Frequency
Rated current
Vibrations
min
V:
Hz:
A:
-1
230 1~ 0 - 400 240 1~ 400 500
50 0 - 87 50
1,75 1,3 1,68 0,75 0,6
3000 0 - 5220 3000
:
AR 36/3/
400
AR36/3/
500
Centrifugal force Standard
kN:
Centrifugal force max.
kN:
2,61 0 - 3,28 2,61 2,70
2,93 0 - 3,28 2,93 3,47
Class rating I
Type of protection IP 65
Sound pressure level
at operator’s
L
PA
station
dB (A):
below 70
The sound value was determined according to EN ISO 11204 for sound pressure levels (L
nominal motor rpm's and while freely hanging in the air.
Required cable cross-section in case of cable extensions
Max. cable length m: 250
Cable cross-section mm
2
:1,5
pA
), at
TD00695GB.fm 11
Technical data
Item no.
Length x width x height
Operating weight
Drive
AR 36 /3,6/
115W
0008964 0610225 0008968 0008974
mm:
kg:
High-frequency squirrel-cage induction motor to be con-
nected up with frequency and voltage transformer
AR 36/3,6/
230
289 x 227 x 102,5
6,6 6,8
Power input kW: 0,4
Voltage
Frequency
Rated current
Vibrations
min
V:
Hz:
A:
-1
115 1~ 230 3~ 240 1~ 400
60
3,5 1,3 1,68 0,75
:
3600
AR 36/3,6/
240W
AR 36/3,6/
400
Centrifugal force Standard
kN:
Centrifugal force max.
kN:
2,51 2,56
2,97 3,44
Class rating I
Type of protection IP 65
Sound pressure level L
at operator’s station
PA
dB (A):
below 70
The sound value was determined according to EN ISO 11204 for sound pressure levels (L
nominal motor rpm's and while freely hanging in the air.
Required cable cross-section in case of cable extensions
Max. cable length m: 85 141 150
Cable cross-section mm
2
: 1,5 2,5 1,5
pA
), at
TD00695GB.fm 12
Technical data
AR 36/3,6/440 AR 36/3,6/460 AR 36/3,6/480
Item no.
Length x width x height
mm:
Operating weight
kg:
Drive
0008976 0008977 0008978
289 x 227 x 102,5
6,8
High-frequency squirrel-cage induction motor to be connect-
ed up with frequency and voltage transformer
Power input kW: 0,4
Voltage
Frequency
Rated current
Vibrations
Centrifugal force Standard
min
V:
Hz:
A:
-1
kN:
:
440 460 480
60
0,68 0,65 0,63
3600
2,56
Centrifugal force max.
kN:
3,44
Class rating I
Type of protection IP 65
Sound pressure level L
at operator’s station
PA
dB (A):
below 70
The sound value was determined according to EN ISO 11204 for sound pressure levels (L
nominal motor rpm's and while freely hanging in the air
Required cable cross-section in case of cable extensions
Max. cable length m: 250
Cable cross-section mm
2
:1,5
pA
), at
TD00695GB.fm 13
Technical data
AR 36/6/042 AR 36/6/042CS AR 36/6/042S3,5
Item no.
Length x width x height
Operating weight
Drive
0008933
mm:
kg:
High-frequency squirrel-cage induction motor to be connect-
*
0008986 * 0008965 *
232 x 227 x 102,5
5,5 6,5
ed up with frequency and voltage transformer
Power input kW: 0,4
Voltage
Frequency
Rated current
Vibrations
Centrifugal force Standard
min
V:
Hz:
A:
-1
kN:
:
2,17 2,3
42 3
200
9
6000
~
Centrifugal force max.
kN:
3,47
Class rating III
Type of protection IP 65
Sound pressure level L
at operator’s station
PA
dB (A):
below 70
The sound value was determined according to EN ISO 11204 for sound pressure levels (L
nominal motor rpm's and while freely hanging in the air
Required cable cross-section in case of cable extensions
Max. cable length m: 22 35 51
Cable cross-section mm
2
:2,5 4 6
* These machines are equipped with an operation display unit.
pA
), at
TD00695GB.fm 14
Technical data
AR 36/6/042LBV AR 36/6/115 AR 36/6/250
Item no.
Length x width x height
mm:
Operating weight
kg:
Drive
0008962 0008963 0008971
232 x 227 x 102,5
5,8 5,5 5,8
High-frequency squirrel-cage induction motor to be connect-
ed up with frequency and voltage transformer
Power input kW: 0,4
Voltage
Frequency
Rated current
Vibrations
Centrifugal force Standard
min
V:
Hz:
A:
-1
kN:
:
42 115 250
200
93,71,7
6000
2,85 1,74 2,85
Centrifugal force max.
kN:
3,47
Class rating III I
Type of protection IP 65
Sound pressure level L
at operator’s station
PA
dB (A):
below 70
The sound value was determined according to EN ISO 11204 for sound pressure levels (L
nominal motor rpm's and while freely hanging in the air
Required cable cross-section in case of cable extensions
Max. cable length m: 22 35 91 150 250
Cable cross-section mm
2
: 2,5 4 1,5 2,5 1,5
pA
), at
TD00695GB.fm 15
Technical data
AR 36/12/042
Item no.
Length x width x height
mm:
Operating weight
kg:
Drive
0008961
196 x 227 x 102,5
5,3
High-frequency squirrel-cage induction motor to be connect-
ed up with frequency and voltage transformer
Power input kW: 0,4
Voltage
Frequency
Rated current
Vibrations
Centrifugal force Standard
min
V:
Hz:
A:
-1
kN:
:
42
200
6,0
12000
1,74
Centrifugal force max.
kN:
3,47
Class rating III
Type of protection IP 65
Sound pressure level L
at operator’s station
PA
dB (A):
below 70
The sound value was determined according to EN ISO 11204 for sound pressure levels (L
nominal motor rpm's and while freely hanging in the air
Required cable cross-section in case of cable extensions
Max. cable length m: 33 53
Cable cross-section mm
2
:2,5 4
pA
), at
TD00695GB.fm 16

4. Description

4.1 Operating range

for AR 36... with 6000 vibrations per minute
for AR 36... with 3000 and 3600 vibrations per minute
Description
To be used in pre-cast concrete factories for the vibration of forms of all kinds as well as for installation on vibrating tables, vibrating blocks, and machines. In building construction and civil engineering to be used as form vibrators in all pre-cast concrete factories to fit planks, plates, etc.
For the equipment of silos plus a variety of tasks, such as loosening and releasing bulk and loose materials.
Not recommended for applications on in situ concrete formwork.

4.2 Dimensions

T01014GB.fm 17
Description

4.3 Description of function

Fastening clamps are available as accessories for the fastening of the equipment to concrete molds or formwork (shutterings).

4.4 Note

The form, resp. mould material has to have perfect connections and closures, which might have to be reinforced for the best possible transmission of vibration, otherwise increased current consumption or mechanical damage may result from overload of the external vibrator.

4.5 Connection

Prior to connection please check:
The voltage and frequency used has to correspond to the data shown on the rating plate.
Connect equipment designed for normal frequencies to an appropriate supply network.
Connect equipment designed for high frequencies to a WACKER frequency and voltage converter with an appropriate secondary power delivery.
Assembly instructions for the version without plug receptacle
Danger of electrocution!
Only a qualified electrician is permitted to assemble the plug and perform a safety check according to the directives in effect.
Danger to life
Observe the assembly instructions!

4.6 Adjustment of centrifugal force

For the versatile requirements, the centrifugal force of the external vibrator can be adjusted in compliance with the technical data. Take care that the nuts are tightened again after adjustment.
T01014GB.fm 18

5. Maintenance

5.1 Maintenance schedule

Maintenance
Parts Maintenance jobs
Supply cable (11)
External vibrator (1)
Check for perfect condition
- replace defective cable.
Tighten all accessible screw connections.
Maintenance
intervals
daily
after first 20 hours
T00899GB.fm 19
Eccentric

6. Eccentric

The eccentric weights of these machines consist of various 1,5 mm thick discs. These discs are fixed on the shaft (at both ends of the shaft) and all of them are assembled either in one direction (position 1) or at an angle of 120° one to another (position 2). Hence, the centrifugal forces can be adjusted in several different ways.
1.By removing individual flywheel discs
2.By turning individual flywheel discs
If the maximum centrifugal force is not required, proceed according to item 1 to obtain a low flywheel effect, and thus short starting and slowing-down times.
T01021GB.fm 20
6.1

Centrifugal forces table AR 36/3/230 Vario

AR 36/3/230 Vario
Flywheel No. 0127791
Quantity per machine Standard Quantity per machine max.
External diameter (D) 84
50 Hz 1,08 kN
Adjustment of centrifugal force in factory
87 Hz 3,28 kN
50 Hz
Number of
eccentric
weights per
side Pos 1 side Pos 2 kN
1 - 0,11 0,53
2 - 0,22 1,05
3 - 0,33 1,58
4 - 0,43 2,11
5 - 0,54 2,63
6 - 0,65 3,16
7 - 0,76 3,69
8 - 0,87 4,21
9 - 0,98 4,74
10 - 1,08 5,27
910,93
820,78
730,66
640,57
550,54
810,82
720,68
630,56
540,5
710,71
620,57
530,47
440,43
610,6
520,47
430,39
510,5
420,38
Number of
eccentric
weights per
Centrifuga
l
Moment of inertia
2
10-4kgm
20 20
Thickness = 1,5 Borehole diameter
Number of
eccentric
weights per
side Pos 1 side Pos 2 kN
330,33
410,39
320,29
310,29
220,22
210,19
110,11
Number of
eccentric
weights per
87Hz
Number of
eccentric
weights per
side Pos 1 side Pos 2 kN
1 - 0,33 0,53
2 - 0,66 1,05
3 - 0,99 1,58
4 - 1,31 2,11
5 - 1,64 2,63
6 - 1,97 3,16
7-2,33,69
8 - 2,63 4,21
9 - 2,96 4,74
10 - 3,28 5,27
9 1 2,81
8 2 2,37
732
6 4 1,74
5 5 1,64
8 1 2,48
7 2 2,05
Number of
eccentric
weights per
(d) = 14
Centrifuga
l
Centrifuga
l
Moment of inertia
2
10-4kgm
Moment of inertia
2
10-4kgm
T01015GB.fm 21
Number of
eccentric
weights per
Number of
eccentric
weights per
Centrifuga
side Pos 1 side Pos 2 kN
6 3 1,71
5 4 1,51
7 1 2,15
6 2 1,74
5 3 1,43
4 4 1,31
6 1 1,83
5 2 1,43
4 3 1,18
5 1 1,51
4 2 1,14
3 3 0,99
4 1 1,18
3 2 0,87
3 1 0,87
2 2 0,66
2 1 0,57
1 1 0,33
Moment of inertia
l
10-4kgm
2
T01015GB.fm 22
6.2

Centrifugal forces table AR 36/3/...W

AR 36/3/230 W / AR 36/3/240W
Flywheel No. 0127791
Quantity per machine Standard Quantity per machine max.
54 54
External diameter (D) 84
Adjustment of centrifugal force in factory 2,61 kN
Number of
eccentric
weights per
side Pos 1 side Pos 2 kN
1 - 0,11 0,53
2 - 0,22 1,05
3 - 0,33 1,58
4 - 0,43 2,11
5 - 0,54 2,63
6 - 0,65 3,16
7 - 0,76 3,69
8 - 0,87 4,21
9 - 0,98 4,74
10 - 1,08 5,27
11 - 1,19 5,79
12 - 1,3 6,32
13 - 1,41 6,85
14 - 1,52 7,37
15 - 1,63 7,9
16 - 1,74 8,43
17 - 1,84 8,95
18 - 1,95 9,48
19 - 2,06 10,01
20 - 2,17 10,53
21 - 2,28 11,06
22 - 2,39 11,58
23 - 2,5 12,11
24 - 2,6 12,64
25 - 2,71 13,16
26 - 2,82 13,69
27 - 2,93 14,22
26 1 2,77
25 2 2,61
Number of
eccentric
weights per
Centrifuga
l
Moment of inertia
2
10-4kgm
Thickness = 1,5 Borehole diameter
(d) = 14
Number of
eccentric
weights per
side Pos 1 side Pos 2 kN
24 3 2,46
23 4 2,31
22 5 2,17
21 6 2,03
20 7 1,91
19 8 1,79
18 9 1,69
17 10 1,61
16 11 1,54
15 12 1,49
14 13 1,47
25 1 2,66
24 2 2,5
23 3 2,35
22 4 2,2
21 5 2,06
20 6 1,93
19 7 1,81
18 8 1,69
17 9 1,6
16 10 1,52
15 11 1,46
14 12 1,42
13 13 1,41
24 1 2,55
23 2 2,39
22 3 2,24
21 4 2,1
20 5 1,96
Number of
eccentric
weights per
Centrifuga
l
Moment of inertia
2
10-4kgm
T01020GB.fm 23
Number of
eccentric
weights per
Number of
eccentric
weights per
Centrifuga
side Pos 1 side Pos 2 kN
19 6 1,83
18 7 1,71
17 8 1,6
16 9 1,51
15 10 1,44
14 11 1,39
13 12 1,36
23 1 2,44
22 2 2,29
21 3 2,13
20 4 1,99
19 5 1,85
18 6 1,72
17 7 1,61
16 8 1,5
15 9 1,42
14 10 1,36
13 11 1,32
12 12 1,3
22 1 2,33
21 2 2,18
20 3 2,03
19 4 1,88
18 5 1,75
17 6 1,62
16 7 1,51
15 8 1,41
14 9 1,33
13 10 1,28
12 11 1,25
21 1 2,23
20 2 2,07
19 3 1,92
18 4 1,78
17 5 1,64
16 6 1,52
15 7 1,41
14 8 1,32
13 9 1,25
12 10 1,21
11 11 1,19
Moment of inertia
l
10-4kgm
Number of
eccentric
weights per
2
side Pos 1 side Pos 2 kN
Number of
eccentric
weights per
Centrifuga
l
Moment of inertia
2
10-4kgm
20 1 2,12
19 2 1,96
18 3 1,81
17 4 1,67
16 5 1,54
15 6 1,42
14 7 1,32
13 8 1,23
12 9 1,17
11 10 1,14
19 1 2,01
18 2 1,85
17 3 1,71
16 4 1,56
15 5 1,44
14 6 1,32
13 7 1,22
12 8 1,15
11 9 1,1
10 10 1,08
18 1 1,9
17 2 1,75
16 3 1,6
15 4 1,46
14 5 1,33
13 6 1,22
12 7 1,13
11 8 1,07
10 9 1,04
17 1 1,79
16 2 1,64
15 3 1,49
14 4 1,36
13 5 1,23
12 6 1,13
11 7 1,05
10 8 0,99
990,98
16 1 1,68
15 2 1,53
14 3 1,39
T01020GB.fm 24
Number of
eccentric
weights per
Number of
eccentric
weights per
Centrifuga
l
side Pos 1 side Pos 2 kN
13 4 1,25
12 5 1,13
11 6 1,04
10 7 0,96
980,93
15 1 1,58
14 2 1,42
13 3 1,28
12 4 1,15
11 5 1,04
10 6 0,95
970,89
880,87
14 1 1,47
13 2 1,32
12 3 1,17
11 4 1,05
10 5 0,94
960,86
870,82
13 1 1,36
12 2 1,21
11 3 1,07
10 4 0,95
950,85
860,78
770,76
12 1 1,25
11 2 1,1
10 3 0,96
940,85
850,76
760,71
11 1 1,14
10 2 0,99
930,86
840,75
750,68
660,65
10 1 1,04
920,89
Moment of inertia
2
10-4kgm
Number of
eccentric
weights per
Number of
eccentric
weights per
Centrifuga
l
side Pos 1 side Pos 2 kN
830,76
740,66
650,6
910,93
820,78
730,66
640,57
550,54
810,82
720,68
630,56
540,5
710,71
620,57
530,47
440,43
610,6
520,47
430,39
510,5
420,38
330,33
410,39
320,29
310,29
220,22
210,19
110,11
Moment of inertia
2
10-4kgm
T01020GB.fm 25
6.3

Centrifugal forces table AR 36/3/...

AR 36/3/400 / AR 36/3/500
Flywheel No. 0127791
Quantity per machine Standard Quantity per machine max.
64 64
External diameter (D) 84
Adjustment of centrifugal force in factory 2,70 kN
Number of
eccentric
weights per
side Pos 1 side Pos 2 kN
1 - 0,11 0,53
2 - 0,22 1,05
3 - 0,33 1,58
4 - 0,43 2,11
5 - 0,54 2,63
6 - 0,65 3,16
7 - 0,76 3,69
8 - 0,87 4,21
9 - 0,98 4,74
10 - 1,08 5,27
11 - 1,19 5,79
12 - 1,3 6,32
13 - 1,41 6,85
14 - 1,52 7,37
15 - 1,63 7,9
16 - 1,74 8,43
17 - 1,84 8,95
18 - 1,95 9,48
19 - 2,06 10,01
20 - 2,17 10,53
21 - 2,28 11,06
22 - 2,39 11,58
23 - 2,5 12,11
24 - 2,6 12,64
25 - 2,71 13,16
26 - 2,82 13,69
27 - 2,93 14,22
28 - 3,04 14,74
29 - 3,15 15,27
Number of
eccentric
weights per
Centrifuga
l
Moment of inertia
2
10-4kgm
Thickness = 1,5 Borehole diameter
(d) = 14
Number of
eccentric
weights per
side Pos 1 side Pos 2 kN
30 - 3,25 15,8
31 - 3,36 16,32
32 - 3,47 16,85
31 1 3,31
30 2 3,15
29 3 3
28 4 2,85
27 5 2,7
26 6 2,56
25 7 2,42
24 8 2,3
23 9 2,18
22 10 2,07
21 11 1,97
20 12 1,89
19 13 1,83
18 14 1,78
17 15 1,75
16 16 1,74
30 1 3,2
29 2 3,04
28 3 2,89
27 4 2,74
26 5 2,59
25 6 2,45
24 7 2,32
23 8 2,19
22 9 2,08
21 10 1,97
Number of
eccentric
weights per
Centrifuga
l
Moment of inertia
2
10-4kgm
T01024GB.fm 26
Number of
eccentric
weights per
Number of
eccentric
weights per
Centrifuga
side Pos 1 side Pos 2 kN
20 11 1,88
19 12 1,81
18 13 1,75
17 14 1,71
16 15 1,68
29 1 3,09
28 2 2,94
27 3 2,78
26 4 2,63
25 5 2,49
24 6 2,35
23 7 2,22
22 8 2,09
21 9 1,98
20 10 1,88
19 11 1,79
18 12 1,72
17 13 1,67
16 14 1,64
15 15 1,63
28 1 2,99
27 2 2,83
26 3 2,67
25 4 2,52
24 5 2,38
23 6 2,24
22 7 2,11
21 8 1,99
20 9 1,88
19 10 1,79
18 11 1,71
17 12 1,64
16 13 1,6
15 14 1,58
27 1 2,88
26 2 2,72
25 3 2,57
24 4 2,42
23 5 2,27
22 6 2,14
21 7 2,01
Moment of inertia
l
10-4kgm
Number of
eccentric
weights per
2
side Pos 1 side Pos 2 kN
Number of
eccentric
weights per
Centrifuga
l
Moment of inertia
2
10-4kgm
20 8 1,89
19 9 1,79
18 10 1,69
17 11 1,62
16 12 1,56
15 13 1,53
14 14 1,52
26 1 2,77
25 2 2,61
24 3 2,46
23 4 2,31
22 5 2,17
21 6 2,03
20 7 1,91
19 8 1,79
18 9 1,69
17 10 1,61
16 11 1,54
15 12 1,49
14 13 1,47
25 1 2,66
24 2 2,5
23 3 2,35
22 4 2,2
21 5 2,06
20 6 1,93
19 7 1,81
18 8 1,69
17 9 1,6
16 10 1,52
15 11 1,46
14 12 1,42
13 13 1,41
24 1 2,55
23 2 2,39
22 3 2,24
21 4 2,1
20 5 1,96
19 6 1,83
18 7 1,71
17 8 1,6
T01024GB.fm 27
Number of
eccentric
weights per
Number of
eccentric
weights per
Centrifuga
side Pos 1 side Pos 2 kN
16 9 1,51
15 10 1,44
14 11 1,39
13 12 1,36
23 1 2,44
22 2 2,29
21 3 2,13
20 4 1,99
19 5 1,85
18 6 1,72
17 7 1,61
16 8 1,5
15 9 1,42
14 10 1,36
13 11 1,32
12 12 1,3
22 1 2,33
21 2 2,18
20 3 2,03
19 4 1,88
18 5 1,75
17 6 1,62
16 7 1,51
15 8 1,41
14 9 1,33
13 10 1,28
12 11 1,25
21 1 2,23
20 2 2,07
19 3 1,92
18 4 1,78
17 5 1,64
16 6 1,52
15 7 1,41
14 8 1,32
13 9 1,25
12 10 1,21
11 11 1,19
20 1 2,12
19 2 1,96
18 3 1,81
Moment of inertia
l
10-4kgm
Number of
eccentric
weights per
2
side Pos 1 side Pos 2 kN
Number of
eccentric
weights per
Centrifuga
l
Moment of inertia
2
10-4kgm
17 4 1,67
16 5 1,54
15 6 1,42
14 7 1,32
13 8 1,23
12 9 1,17
11 10 1,14
19 1 2,01
18 2 1,85
17 3 1,71
16 4 1,56
15 5 1,44
14 6 1,32
13 7 1,22
12 8 1,15
11 9 1,1
10 10 1,08
18 1 1,9
17 2 1,75
16 3 1,6
15 4 1,46
14 5 1,33
13 6 1,22
12 7 1,13
11 8 1,07
10 9 1,04
17 1 1,79
16 2 1,64
15 3 1,49
14 4 1,36
13 5 1,23
12 6 1,13
11 7 1,05
10 8 0,99
990,98
16 1 1,68
15 2 1,53
14 3 1,39
13 4 1,25
12 5 1,13
11 6 1,04
T01024GB.fm 28
Number of
eccentric
weights per
Number of
eccentric
weights per
Centrifuga
l
side Pos 1 side Pos 2 kN
10 7 0,96
980,93
15 1 1,58
14 2 1,42
13 3 1,28
12 4 1,15
11 5 1,04
10 6 0,95
970,89
880,87
14 1 1,47
13 2 1,32
12 3 1,17
11 4 1,05
10 5 0,94
960,86
870,82
13 1 1,36
12 2 1,21
11 3 1,07
10 4 0,95
950,85
860,78
770,76
12 1 1,25
11 2 1,1
10 3 0,96
940,85
850,76
760,71
11 1 1,14
10 2 0,99
930,86
840,75
750,68
660,65
10 1 1,04
920,89
830,76
740,66
650,6
Moment of inertia
2
10-4kgm
Number of
eccentric
weights per
Number of
eccentric
weights per
Centrifuga
l
side Pos 1 side Pos 2 kN
910,93
820,78
730,66
640,57
550,54
810,82
720,68
630,56
540,5
710,71
620,57
530,47
440,43
610,6
520,47
430,39
510,5
420,38
330,33
410,39
320,29
310,29
220,22
210,19
110,11
Moment of inertia
2
10-4kgm
T01024GB.fm 29

6.4 Centrifugal forces table AR 36/3,6/...W

AR 36/3,6/115W / AR 36/3,6/240W
Flywheel No. 0127791
Quantity per machine Standard Quantity per machine max.
38 38
External diameter (D) 84
Adjustment of centrifugal force in factory 2,51 kN
Number of
eccentric
weights per
side Pos 1 side Pos 2 kN
1 - 0,16 0,53
2 - 0,31 1,05
3 - 0,47 1,58
4 - 0,62 2,11
5 - 0,78 2,63
6 - 0,94 3,16
7 - 1,09 3,69
8 - 1,25 4,21
9 - 1,41 4,74
10 - 1,56 5,27
11 - 1,72 5,79
12 - 1,87 6,32
13 - 2,03 6,85
14 - 2,19 7,37
15 - 2,34 7,9
16 - 2,5 8,43
17 - 2,66 8,95
18 - 2,81 9,48
19 - 2,97 10,01
18 1 2,74
17 2 2,51
16 3 2,3
15 4 2,1
14 5 1,92
13 6 1,76
12 7 1,63
11 8 1,54
10 9 1,49
17 1 2,58
16 2 2,36
Number of
eccentric
weights per
Centrifuga
l
Moment of inertia
2
10-4kgm
Thickness = 1,5 Borehole diameter
(d) = 14
Number of
eccentric
weights per
side Pos 1 side Pos 2 kN
15 3 2,15
14 4 1,95
13 5 1,77
12 6 1,62
11 7 1,51
10 8 1,43
991,41
16 1 2,43
15 2 2,2
14 3 1,99
13 4 1,8
12 5 1,63
11 6 1,49
10 7 1,39
981,33
15 1 2,27
14 2 2,05
13 3 1,84
12 4 1,65
11 5 1,49
10 6 1,36
971,28
881,25
14 1 2,11
13 2 1,89
12 3 1,69
11 4 1,51
10 5 1,35
961,24
871,18
Number of
eccentric
weights per
Centrifuga
l
Moment of inertia
2
10-4kgm
T01025GB.fm 30
Number of
eccentric
weights per
Number of
eccentric
weights per
Centrifuga
l
side Pos 1 side Pos 2 kN
13 1 1,96
12 2 1,74
11 3 1,54
10 4 1,36
951,22
861,13
771,09
12 1 1,8
11 2 1,59
10 3 1,39
941,22
851,09
761,02
11 1 1,65
10 2 1,43
931,24
841,08
750,98
660,94
10 1 1,49
921,28
831,09
740,95
650,87
911,33
821,13
730,95
640,83
550,78
811,18
720,98
630,81
540,72
711,02
620,83
530,68
440,62
610,87
520,68
430,56
510,72
Moment of inertia
2
10-4kgm
Number of
eccentric
weights per
Number of
eccentric
weights per
Centrifuga
l
side Pos 1 side Pos 2 kN
420,54
330,47
410,56
320,41
310,41
220,31
210,27
110,16
Moment of inertia
2
10-4kgm
T01025GB.fm 31
6.5 Centrifugal forces AR 36/3,6/...
AR 36/3,6/230 / AR 36/3,6/400 / AR 36/3,6/440 / AR 36/3,6/460 / AR 36/3,6/480
Flywheel No. 0127791
Quantity per machine Standard Quantity per machine max.
44 44
External diameter (D) 84
Adjustment of centrifugal force in factory 2.56 kN
Number of
eccentric
weights per
side Pos 1 side Pos 2 kN
1 - 0,16 0,53
2 - 0,31 1,05
3 - 0,47 1,58
4 - 0,62 2,11
5 - 0,78 2,63
6 - 0,94 3,16
7 - 1,09 3,69
8 - 1,25 4,21
9 - 1,41 4,74
10 - 1,56 5,27
11 - 1,72 5,79
12 - 1,87 6,32
13 - 2,03 6,85
14 - 2,19 7,37
15 - 2,34 7,9
16 - 2,5 8,43
17 - 2,66 8,95
18 - 2,81 9,48
19 - 2,97 10,01
20 - 3,12 10,53
21 - 3,28 11,06
22 - 3,44 11,58
21 1 3,21
20 2 2,98
19 3 2,76
18 4 2,56
17 5 2,36
16 6 2,19
15 7 2,03
14 8 1,9
Number of
eccentric
weights per
Centrifuga
l
Moment of inertia
2
10-4kgm
Thickness = 1,5 Borehole diameter
(d) = 14
Number of
eccentric
weights per
side Pos 1 side Pos 2 kN
13 9 1,8
12 10 1,74
11 11 1,72
20 1 3,05
19 2 2,83
18 3 2,61
17 4 2,41
16 5 2,22
15 6 2,04
14 7 1,89
13 8 1,77
12 9 1,69
11 10 1,65
19 1 2,89
18 2 2,67
17 3 2,46
16 4 2,25
15 5 2,07
14 6 1,9
13 7 1,76
12 8 1,65
11 9 1,59
10 10 1,56
18 1 2,74
17 2 2,51
16 3 2,3
15 4 2,1
14 5 1,92
13 6 1,76
12 7 1,63
Number of
eccentric
weights per
Centrifuga
l
Moment of inertia
2
10-4kgm
T01026GB.fm 32
Number of
eccentric
weights per
Number of
eccentric
weights per
Centrifuga
l
side Pos 1 side Pos 2 kN
11 8 1,54
10 9 1,49
17 1 2,58
16 2 2,36
15 3 2,15
14 4 1,95
13 5 1,77
12 6 1,62
11 7 1,51
10 8 1,43
991,41
16 1 2,43
15 2 2,2
14 3 1,99
13 4 1,8
12 5 1,63
11 6 1,49
10 7 1,39
981,33
15 1 2,27
14 2 2,05
13 3 1,84
12 4 1,65
11 5 1,49
10 6 1,36
971,28
881,25
14 1 2,11
13 2 1,89
12 3 1,69
11 4 1,51
10 5 1,35
961,24
871,18
13 1 1,96
12 2 1,74
11 3 1,54
10 4 1,36
951,22
861,13
771,09
Moment of inertia
2
10-4kgm
Number of
eccentric
weights per
Number of
eccentric
weights per
Centrifuga
l
side Pos 1 side Pos 2 kN
12 1 1,8
11 2 1,59
10 3 1,39
941,22
851,09
761,02
11 1 1,65
10 2 1,43
931,24
841,08
750,98
660,94
10 1 1,49
921,28
831,09
740,95
650,87
911,33
821,13
730,95
640,83
550,78
811,18
720,98
630,81
540,72
711,02
620,83
530,68
440,62
610,87
520,68
430,56
510,72
420,54
330,47
4 1 0,56
3 2 0,41
3 1 0,41
2 2 0,31
2 1 0,27
1 1 0,16
Moment of inertia
2
10-4kgm
T01026GB.fm 33
6.6 Centrifugal forces AR 36/6/...
AR 36/6/042 AR36/6/115
Flywheel No. 0127791
Quantity per machine Standard Quantity per machine max.
External diameter (D) 84
Adjustment of centrifugal force in factory
Flywheel No. 0127791
Quantity per machine Standard Quantity per machine max.
External diameter (D) 84
10 16
8
16
2,17 kN 1,74 kN 2,17 kN
AR 36/6/042LBV
AR36/6/250
AR 36/6/042S3,5
16 16
ARFU 36/6/...
16 16
Thickness = 1,5
Borehole diameter
(d) = 14
Adjustment of centrifugal force in factory 3,47 kN
Number of
eccentric
weights per
side Pos 1 side Pos 2 kN
1 - 0,43 0,53
2 - 0,87 1,05
3 -1,31,58
4 - 1,74 2,11
5 - 2,17 2,63
6 -2,63,16
7 - 3,04 3,69
8 - 3,47 4,21
712,85
622,3
531,89
441,74
612,42
521,89
431,56
511,99
421,5
Number of
eccentric
weights per
Centrifuga
l
Moment of inertia
10-4kgm
2,30 kN
2
Thickness = 1,5
Borehole diameter
(d) = 14
Number of
eccentric
weights per
side Pos 1 side Pos 2 kN
331,3
411,56
321,15
311,15
220,87
210,75
110,43
Number of
eccentric
weights per
Centrifuga
l
Moment of inertia
2
10-4kgm
T01027GB.fm 34
6.7

Centrifugal forces AR 36/12/042

AR 36/12/042
Flywheel No. 0127791
Quantity per machine Standard Quantity per machine max.
4 4
External diameter (D) 84
Adjustment of centrifugal force in factory 1,74 kN
Number of
eccentric
weights per
side Pos 1 side Pos 2 kN
1 - 1,74 0,53
2 - 3,47 1,05
111,74
Number of
eccentric
weights per
Centrifuga
l
Moment of inertia
2
10-4kgm
Thickness = 1,5 Borehole diameter
(d) = 14
T01028GB.fm 35
9. Decal
Decal
Your machine has adhesive labels containing the most important instructions and safety information.
Make sure that all the labels are kept legible. Replace any missing or illegible labels.
The item numbers for the labels are in the parts book.
Item Label Description
1 Warning.
Warning of hot surface.
0219173
2 US-Machine Caution.
CAUTION VORSICHT ATENCIÓN ATTENTION
0219262
Read the operator's manual.
SK00127GB.fm
Decal
SK00127GB.fm
Disposal

7. Disposal

7.1 Disposal of the machine

If the machine has reached the end of its service life, it has to be handed into a suitable recycling operation for environmental friendly reuse or recycling.
During disposal observe the regional rules and regulations. e.g. the European Directive for obsolete electical and electronic devices.
Do not dispose the machine in the household rubbish. It must be disposed at a recycling facility.
T01088GB.fm 36
Declaration of incorporation
Manufacturer
Wacker Neuson SE Preußenstraße 41 80809 München
Product
Type AR 36
Product type External vibrator
Item no. 0008933, 0008961, 0008962, 0008963, 0008964, 0008965, 0008967,
0008968, 0008969, 0008970, 0008971, 0008973, 0008974, 0008976,
0008977, 0008978, 0008979, 0008986, 0610225
Declaration of incorporation
We hereby declare that this product is designed for installation in a machine and that com­missioning is only permitted once it has been determined that this machine corresponds to the terms of the following EC guidelines:
2006/42/EC
Guidelines and standards
This is to certify that this product meets and complies with the relevant regulations and re­quirements of the following guidelines and standards:
2006/42/EC, 2006/95/EC
Authorized person for technical documents: Axel Häret
Munich, 01.12.2009
Franz Beierlein Head of product management
Dr. Michael Fischer Head of Research and Development
www.wackerneuson.com
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