Wacker Neuson AP1840 Series, AP Series, AP1850 Series, AP1840we, AP1850we Operator's Manual
...
Operator’s manual
Vibrating plate
AP
1840we, 1840e, 1850we,
1850e
Model AP
Document
Issue 09.2018
Version 04
Language en
5100043780
Copyright © 2018 Wacker Neuson Produktion GmbH & Co. KG
Printed in Germany
All rights are reserved, in particular the worldwide applicable copyright, right of duplication and right of
distribution.
This document may only be used by the recipient for the intended purpose. The document may not be
reproduced entirely or partially, or translated into any other language.
Reproduction or translation, even extracts thereof, only with written approval of Wacker Neuson
Produktion GmbH & Co. KG.
Any breach of the statutory provisions, in particular the protection of copyright, will lead to civil and
criminal prosecution.
Wacker Neuson Produktion GmbH & Co. KG is constantly working on the improvement of its products
as part of the technical further development. Therefore, we reserve the right to make changes to the
illustrations and descriptions in this documentation without incurring any obligation to make changes to
machines already delivered.
Errors excepted.
The machine on the cover may have special equipment (options).
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG
Wackerstraße 6
D-85084 Reichertshofen
www.wackerneuson.com
Tel.: +49 845 3340 3200
E-mail address: service-LE@wackerneuson.com
Original operator's manual
100_0000_0001.fm
1 CALIFORNIA Proposition 65 Warning
WARNING
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
WARNING
Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm.
WARNING
Cancer and Reproductive Harm www.P65Warnings.ca.gov.
WARNING
Batteries, battery posts, terminals and related accessories contain lead and lead
compounds, and other chemicals known to the State of California to cause cancer
and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.
1 CALIFORNIA Proposition 65 Warning
100_0000_0024.fm 3
1 CALIFORNIA Proposition 65 Warning
4 100_0000_0024.fm
Inhalt
Table of contents
1 CALIFORNIA Proposition 65 Warning .................................................................................3
2 Preface ....................................................................................................................................7
3 Introduction ............................................................................................................................8
3.1 Using the manual.. ... ... ... .... ... ... ... .............................................................. ... ... ... .... ... ................... 8
3.2 Storage location of the manual.................................................................................................... 8
3.3 Accident prevention regulations................................... ... ... ... .... ... ... ... ... .... ... ... ... .... ... ... ... ... .......... 8
3.4 More information.......................................................................................................................... 8
3.5 Target group................................................................................................................................ 8
3.6 Explanation of symbols................................................................................................................ 8
3.7 Wacker Neuson Contact partner ................................................................................................. 9
3.8 Disclaimer.................................................................................................................................... 9
3.9 Product identification of the machine........................................................................................... 9
4 Security ................................................................................................................................10
4.1 Policy......................................................................................................................................... 10
4.2 Proper use.................................................. .... ... ... ... .... ... ........................................................... 10
4.3 Structural changes ... ... ... .... ... ... ... .... ... ............................................................. ... .... ... ... .............. 10
4.4 Areas of responsibility of the operator....................................................................................... 11
4.5 Operator responsibilities............................................................................................................ 11
4.6 Personnel qualification............................................................................................................... 11
4.7 Residual dangers....................................................................................................................... 11
4.8 General safety instructions........................................................................................................ 11
4.9 Specific safety instructions – Vibratory plates ........................................................................... 12
4.10 General safety instructions – Fuel, lubricants and coolants ...................................................... 14
4.11 Maintenance.............................................................................................................................. 14
4.12 General safety instructions - Rechargeable battery (accessories) ................................. ... .... ... . 14
4.13 General safety instructions - Battery charger (accessories)...................................................... 15
4.14 Personal Protective Equipment ................................................................................................. 16
4.15 Behavior in dangerous situations............................................................................................... 17
5 Safety and information labels ............................................................................................18
6 Setup and function ..............................................................................................................20
6.1 Standard package ..................................................................................................................... 20
6.2 Application areas.................................................. ... .... ... ... ... .... ... ... ........................................... 20
6.3 Short description........................................................................................................................ 20
6.4 Versions..................................................................................................................................... 20
7 Components and operator's controls ................................................................................21
7.1 Components .............................................................................................................................. 21
7.2 Operator's controls .................................................................................................................... 21
7.3 Components and operator's controls of the rechargeable battery (optional)............................. 22
7.4 Components and operator's controls of the battery charger (optional)...................................... 22
8 Transport ..............................................................................................................................23
8.1 Loading and transporting the machine ...................................................................................... 23
8.2 Packaging and transporting the rechargeable battery............................................................... 24
8.3 Transporting the battery charger ............................................................................................... 24
9 Storage .................................................................................................................................24
9.1 Specific storage - Rechargeable battery.................................................................................... 24
10 Operation and use ...............................................................................................................25
10.1 Before commissioning .......... ... ... .... ... ... ... ... .............................................................. ... ... ........... 25
10.2 Notes about operation ............................................................................................................... 26
10.3 Commissioning.......................................................................................................................... 27
10.4 Operation................................................................................................................................... 28
10.5 Decommissioning ...................................................................................................................... 28
5100038508IVZ.fm 5
Table of contents
10.6 After operation ........................................................................................................................... 29
11 Maintenance .........................................................................................................................30
11.1 Maintenance table ..................................................................................................................... 30
11.2 Maintenance work...................................................................................................................... 30
12 Troubleshooting, .................................................................................................................33
12.1 Fault table - rechargeable battery.............................................................................................. 33
12.2 Fault table.................................................................................................................................. 33
13 Disposal ...............................................................................................................................35
13.1 Disposal of batteries .................................................................................................................. 35
14 Disposal ...............................................................................................................................36
14.1 Disposal of old electrical and electronic equipment................................................................... 36
15 Accessories .........................................................................................................................37
16 Technical data .....................................................................................................................38
16.1 Noise and vibration information ................................................................................................. 38
16.2 Vibrating plate............................................................................................................................ 39
16.3 Rechargeable battery .................................................................................................... ............ 40
16.4 Battery charger .......................................................................................................................... 40
17 Glossary ...............................................................................................................................42
EC Declaration of Conformity
....................................................................................43
DIN EN ISO 9001 certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
6 5100038508IVZ.fm
2 Preface
This operator's manual contains important information and procedures for the safe, proper and economic
operation of this Wacker Neuson machine. Carefully reading, understanding and ob se rving is an aid to
avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life
of the machine.
This operator's manual is not a manual for extensive maintenance or repair work. Such work should be
carried out by Wacker Neuson service or by technically trained person nel. The Wacker Neuson machine
should be operated and maintained in accord ance with this operator's manual. An improper operation or
improper maintenance can pose dangers. Therefore, the operator's manual should be constantly
available at the location of the machine.
Defective machine parts must be exchanged immediately!
If you have any questions concerning the operation or maintenance, a Wacker Neuson contact person
is always available.
2 Preface
100_0000_0002.fm 7
3 Introduction
3Introduction
3.1 Using the manual
This manual is to be considered part of the machine and should be carefully stored during the entire
service life of the machine. This manual shall be transferred to subsequent owners or users of the
machine.
3.2 Storage location of the manual
This manual is part of the machine and must be kept in the immediate vicinity of the machine and made
accessible to staff at all times.
If this manual is lost, or if a second copy is required, there are two options to obtain a replacement:
Download from the Internet: www.wackerneuson.com
Contact your Wacker Neuson contact partner.
3.3 Accident prevention regulations
In addition to the notes and safety instructions in this manual, the local accident prevention regulations
as well as the national health and safety regulations apply.
3.4 More information
This manual applies to various machine types from one product series. For this reason, some figures
may vary slightly in appearance from the machine purchased. Depending on the model, there may be
descriptions of components that are not included in the standard package.
The information contained in this manual is based on machines manufactured up to the time of printing.
Wacker Neuson reserves the right to change this information.
The manufacturer shall immediately include any modifications or additions in this manual.
3.5 Target group
Individuals working with this machine must be regularly trained on the dangers of handlin g the machine.
This manual is intended for the following people:
Operating personnel:
These individuals have been trained on the machine and informed about the possible dangers in the
event of improper conduct.
Technically trained personnel:
These people have professional training as well as addi tional knowledge and experienc e. They are able
to assess the tasks assigned to them and recognize possible dangers.
3.6 Explanation of symbols
This manual contains specially emphasized safety instructions in the following categories: DANGER,
WARNING, CAUTION and NOTICE.
Before performing any work on or with this mach ine, the no tes and safety instructions must be read and
understood. All notes and safety instructions in this manual must be passed on to the maintenance,
repair, and transport personnel.
DANGER
This combination of symbol and signal word indicates a hazardous situation that will lead
to death or serious injury if it is not avoided.
WARNING
This combination of symbol and signal word indicates a hazardous situation that can lea d
to death or serious injury if it is not avoided.
CAUTION
This combination of symbol and signal word indicates a hazardous situation that can lea d
to minor injury or damage to the machine if it is not avoided.
8 100_0000_0013.fm
NOTICE
Supplementary information.
3.7 Wacker Neuson Contact partner
Depending on the country, the Wacker Neuso n contact partner is a Wacker Neuson service department,
a Wacker Neuson subsidiary, or a Wacker Neuson dealer.
On the Internet at www.wackerneuson.com.
3.8 Disclaimer
For the following violations, Wacker Neuson dismisses any liability for personal injury or material
damage:
Failure to follow this manual.
Unintended use.
Deployment of untrained personnel.
Using non-approved spare parts and accessories.
Improper handling.
Structural modifications of any kind.
Failure to observe the "General Terms and Conditions" (GT&Cs).
3.9 Product identification of the machine
Data of the nameplate
The nameplate contains information that uniquely identifies this machine. This information is required for
ordering spare parts and when inquiring about technical issues.
Enter information about the machine in the following table:
3 Introduction
Designation Your information
Group and model
Year of manufacture
Machine number
Version no.
Item number
100_0000_0013.fm 9
4 Security
4 Security
The notes and safety instructions in this chapter apply for all machine types described in this manual.
The rechargeable battery is classified as a lithium ion battery according to international transport law.
Lithium-ion batteries are a hazardous material and belong to hazardous material class 9 Different
hazardous substances and objects.
The following information should help to comply with the obligations in this regard. In addition to the
requirements named here, additional national regulations as well as exceptions due to the national
transfer of multi-lateral agreements may also exist. These must also be observed:
The outline of the obligations under the hazardous material law in this manual does n ot release anyone
from their own due diligence as well as the observance of regulations according to the original legal texts.
4.1 Policy
In keeping with the latest technological developments
The machine has been built in keeping with the latest technological developments and the recognized
technical safety rules. Nevertheless, improper use can result in hazards to life and limb of the user, third
parties or to damage to the machine and other material assets.
4.2 Proper use
The machine is intended for compacting soil:
Compacting mixed and sandy soils.
Asphalt compaction.
Vibration of sett paving (paving stones).
The machine may only be combined and operated with permissible components.
The machine may only be operated with the rechargeable battery and accessories permitted by
Wacker Neuson.
NOTICE
Read and comply with all notes and safety instructions in this manual. Failure to comply
with these instructions can cause electric shock, fire and/or serious injuries as well as
damage to the machine and/or damage to other objects. Keep safety instructions and
notes for the future.
In particular, misuse is considered:
Compaction of very cohesive soils.
Compaction of frozen soils.
Compaction of hard, non-com pressible soils.
Compaction of non-load-bearing soils.
The connection of non-permissible components.
Operating the machine outside of the power rating.
Operation contrary to the notes and safety instructions fixed to the machine and included in the
manual.
Use in accordance with the intended purpose also includes the observation of all safety instructions in
this manual as well as complying with the prescribed care and maintenance instructions.
Any other use or use that exceeds this is considered as not being in accordance with the intended
purpose. The manufacturer's liability and warranty are canceled for any damage resulting from improper
use. The risk lies entirely with the operator.
4.3 Structural changes
Structural modifications may not be undertaken without the written permission of the manufacturer.
Unapproved structural changes may result in risks to the operator and/or third parties as well as damage
to the machine.
In the event of unapproved structural changes, the manufacturer's liability and guarantee are also not
applicable.
10 100_0202_si_0015.fm
The following in particular are considered structural changes:
Opening the machine and the permanent removal of components.
Installing spare parts that do not originate from Wacker Neuson or are not comparable in the design
system and quality of the original parts.
Attaching accessories that do not originate from Wacker Neuson.
Spare parts or accessories that originate from Wacker Neuson can be safely mounted. They can be
found on the Internet under www.wackerneuson.com.
4.4 Areas of responsibility of the operator
The operator is the individual who personally operates this machine for industrial or commercial
purposes or who entrusts a third party with the use. The operator bears legal responsibility for his/her
protection as well as that of third parties.
The user must make the operator's manual available to the operator and ensure that this has been re ad
and understood.
All people whose working area includes the transport of the rechargeable battery are to be instructed in
the requirements for transporting hazardous goods befo re commencing work.
4.5 Operator responsibilities
Know and implement the applicable industrial safety regulations.
Use a risk assessment to identify the dangers that result from the working conditions at the site of
application.
Create operating instructions for the operation of this machine.
Periodically check whether the user instructions correspond to the current state of regulations.
Clearly regulate and specify the responsibilities for installation, operation, troubleshooting,
maintenance and cleaning.
Regularly train employees and inform them about potential hazards.
Periodically refresh the instruction.
Keep records of the training received and provide them to the competent authorities upon request.
Provide employees with the necessary equipment.
4.6 Personnel qualification
This machine may only be installed and operated by trained personnel.
The rechargeable battery may only be transported by specially trained or instructed personnel.
Faulty operation, misuse or operation by untrained personnel can endanger health of the operator or
third parties and lead to damage to or total loss of the machine.
4 Security
In addition, the operator should be:
physically and mentally fit.
not under the influence of drugs, alcohol or medication that can impair responsiveness.
familiar with the safety instructions in this manual.
familiar with the intended use of this machine.
instructed in the independent operation of the machine.
4.7 Residual dangers
Residual dangers in particular are hazards when dealing with machines that, despite a safe design,
cannot be eliminated.
These residual dangers are not obvious and may be the source of a possible injury or health hazard.
If unforeseeable residual dangers occur, the oper ation of the machine is to be stopped immediately and
the competent supervisor is to be informed. This supervisor shall make the following decisions and
initiate everything required to eliminate the occurring danger.
If necessary, the machine manufacturer is to be informed.
4.8 General safety instructions
The safety instructions in this chapter include the "General Safety Instructions", which should be
reported in the manual in accordance with the applicable standards. There may be information that is
not relevant to this machine.
100_0202_si_0015.fm 11
4 Security
4.8.1 Working area
Keep the working area tidy. Cluttered or dark working areas can lead to accidents.
Before beginning work, familiarize yourself with the working environment, e.g. the load-bearing
capacity of the floor or obstacles in the vicinity.
Make working area safe for the public transport sector.
Necessary fuse protection of walls and ceilings, e.g. in trench applications.
Using this machine in an explosive atmosphere is prohibited.
When using this machine, children and unauthorized individuals must be kept away. Distractio n can
lead to loss of control of the machine.
Always protect the machine against tilting, rolling, sliding, and crashing. Risk of injury!
4.8.2 Service
The machine should only be maintained/repaired by technically trained personnel.
Use only original spare parts and accessories. This preserves the operational safety of the machine.
Screw connections
All screw connections must meet the prescribed sp ec ifications and must be firmly screwed together.
Observe the tightening torques!
The screws and nuts may not be damaged, bent or deformed.
Pay particular attention to:
Captive nuts and micro-encapsulated screws may not be reused once loosened. The locking effect
is lost.
Screw connections with adhesive securing/liquid adhesives (e.g. Loctite) must be cleaned after
loosening and must be provided new adhe siv e.
NOTICE
Observe the instructions of the liquid adhesive manufacturer.
4.8.3 Personal safety
Working under the influence of drugs, alcohol, or drugs can lead to serious injuries.
Protective equipment should be worn for all work. Appropriate personal protective equipment
considerably reduces the risk of injury.
Remove any tools before the machine is put into operation. Tools that are located on a rotating
machine part can be ejected and cause serious injury.
Always ensure good footing.
In the case of extensive work with this machine, long-term vibration-in duced damage cannot be ruled
out. For the vibration load of the machine, see ch ap te r Te ch nic al da ta.
Wear suitable clothing. Keep baggy or loose clothing, protective gloves, jewelry and long hair away
from moving/rotating machine parts. Danger of being pulled!
Ensure that no other individuals are in the danger zone!
4.8.4 Handling and use
Never operate machines whose switches are defective. Have defective switches exchanged
immediately. Machines with defective switches have a high risk of injury.
The operator's controls of the machine shall not be improperly locked, manipulated, or changed.
Store unused machines out of the re ac h of children. The machine may only be operated by
authorized personnel.
Handle the machine with care. Have defective parts exchanged immediately before the machine is
operated. Defective machines have a high risk of accidents.
Use the machine, accessories, insertion tools, etc. according to these instructions.
After operation, store the cooled-down machine in a locked, clean, frost-protected, and dry location
that is inaccessible to children and other unauthorized individuals.
4.9 Specific safety instructions – Vibratory plates
4.9.1 External influences
In the case of the following external influences, the vibratory plate may not be operated:
In an explosive vicinity. Explosion hazard !
In the vicinity of a naked flame. Fire hazard !
12 100_0202_si_0015.fm
4.9.2 Take work breaks regularly
When operating this machine for long periods of time, vibration-induced circulato ry disorders may occur
to your fingers, hands or wrists.
Symptoms:
The aforementioned body parts falling asleep, tingling, pain, sharp pains and changes to skin color.
NOTICE
If these symptoms are determined, seek medical attention immediately.
If you have a personal disposition to poor blood circulation, your working time may be reduced
despite wearing protective gloves and taking regular work breaks.
4 Security
100_0202_si_0015.fm 13
4 Security
4.9.3 Operational safety
When operating the machine, make sure that no ga s, water, or electric lines are damaged.
Pay maximum attention near drops or slopes. Risk of crashing!
The operator must not leave the machine while it is in operation.
In trench applications and pits, pay very close attention to the side walls to ensure they are stable and
do not collapse from the vibration. Danger of collapse!
Never leave the machine running unattended. Risk of injury!
Delimit spacious workspace and restri ct acce ss to un a utho riz ed indiv idu als . R isk of inju ry !
Machine operators must ensure that people in the working area keep a minimum distance of 2 meters
from the running machine.
When operating the machine on sloped surfaces, always approach slopes from below and always
stay above the machine on a slope. The machine could slip or tip over.
Only use Wacker Neuson rechargeable batteries. These are vibration-proof and therefore suitable
for high vibration stresses.
4.9.4 Minimum safety distances
Compaction work near buildings can cause damage to buildings. Therefore, all potential effects and
vibrations on surrounding buildings must be checked in advance.
The relevant rules and regulations for measuring, evaluating and reducing vibration emissions especially the DIN 4150-3 - must be considered.
Wacker Neuson assumes no liability for any damage to buildings.
4.10 General safety instructions – Fuel, lubricants and coolants
The following notes must be observed:
Always wear safety glasses and protective gloves when handling fuel, lubricants, and coolants. Seek
medical attention, for example if you get oil or grease in your eyes.
Avoid direct skin contact with fuel, lubricants and coolants. Immediately rinse skin with soap and
water.
Do not eat or drink while working with fuel, lubricants and coolants.
Contaminated oil from dirt or water can lead to premature wear or failure of the machine.
Dispose of spilled fuel, lubricants and coolants according to the applicable provisions for
environmental protection.
If fuel, lubricants and coolants escape from the machine, do not operate the machine any longer and
have it repaired immediately by the Wacker Neuson contact partner.
4.11 Maintenance
The following notes must be observed:
This machine may not be maintained, repaired, adjusted or cleaned while switched on. The
rechargeable battery must be removed.
Adhere to maintenance intervals.
Observe the maintenance schedule. Non-listed work must be taken over by the service department
of the Wacker Neuson contact partner.
Immediately replace worn or damaged machine parts. Only use spare parts from Wacker Neuson.
Keep the machine clean.
Missing, damaged, or illegible safety warning labels should be replaced immediately. Safety stickers
contain important information for the protection of the operator.
Maintenance work must be performed in a clean and dry vicinity (e.g. workshop).
4.12 General safety instructions - Rechargeable battery (accessories)
The following notes must be observed:
To charge the Wacker Neuson rechargeable batteries, only use the battery charger approved by
Wacker Neuson.
Wacker Neuson rechargeable batteries may only be used in the machine specified for this purpose
by Wacker Neuson.
Rechargeable batteries may not be dismantled, opened or deformed.
The rechargeable batteries may not be exposed to heat or fire. Storage in direct sunlight is to be
avoided.
14 100_0202_si_0015.fm
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