Wacker Neuson 1001, 1501, 2001 Operator's Manual
Operator's Manual
1000184998
Dumper
1001, 1501, 2001
Machine type D01-04/D01-05/D05-02
Edition 3.3
Order no 1000184998
Language us
Dokumentationen
Documentations Language Order no
Operator's Manual [us] 1000184998
Spare parts list 1001 [de en fr] 1000164057
Spare parts list 1501 [de en fr] 1000165936
Spare parts list 2001 [de en fr] 1000184835
Legend
Original Operator‘s Manual x
Translation of original Operator‘s
Manual
–
Edition 3.3
Date 07/2014
Document BA 1001/1501/2001 us
Copyright © 2014 Wacker Neuson Baumaschinen GmbH, Hörsching
Printed in Michigan, USA
All rights reserved, in particular the globally applicable copyright, right of reproduction and right of distribution.
No part of this publication may be reproduced, translated or used in any form or by any means – graphic, electronic or mechanical
including photocopying, recording, taping or information storage or retrieval systems – without prior permission in writing from the
manufacturer.
No reproduction or translation of this publication, in whole or part, without the written consent of Wacker Neuson Linz GmbH.
Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecution.
Wacker Neuson Linz GmbH keep abreast of the latest technical developments and constantly improve their products. For this reason, we
may from time to time need to make changes to diagrams and descriptions in this documentation which do not reflect products which
have already been delivered and which will not be implemented on these machines.
Technical data, dimensions and weights are given as an indication only. Responsibility for errors or omissions not accepted. Non-metric
weights and measurements are approximate.
The cover features machines with possible optional equipment.
Pictures and graphics are symbolic representations and can differ from the actual product.
Wacker Neuson Linz GmbH
Flughafenstraße 7
A-4063 Hörsching
Table of contents
Table of contents
Table of contents
I
Introduction 1
Important information on this Operator’s Manual ..................................................... 1-1
Brief description ....................................................................................................... 1-2
Regulations .............................................................................................................. 1-2
EC declaration of conformity 1001 for all machines delivered before 29 December 2009
1-3
EC declaration of conformity 1001 for all machines delivered after 29 December 2009
1-4
EC declaration of conformity 1501 for all machines delivered before 29 December 2009
1-5
EC declaration of conformity 1501 for all machines delivered after 29 December 2009
1-6
EC declaration of conformity 2001 for all machines delivered before 29 December 2009
1-7
EC declaration of conformity 2001 for all machines delivered after 29 December 2009
1-8
Type labels and component numbers ...................................................................... 1-9
Other signs and symbols ....................................................................................... 1-10
Safety Information 2
Safety Symbols Found in this Manual ..................................................................... 2-1
Warranty .................................................................................................................. 2-2
Designated use ........................................................................................................ 2-2
General Conduct and Safety Instructions ................................................................ 2-3
User training and knowledge ............................................................................. 2-3
Preparing for use ............................................................................................... 2-3
Modifications and spare parts ............................................................................ 2-3
General conduct and safety instructions .................................................................. 2-4
Organizational measures ................................................................................... 2-4
Selection and qualification of staff, basic responsibilities .................................. 2-5
Safety instructions regarding operation ................................................................... 2-6
Normal operation ............................................................................................... 2-6
Operation with lowered rollbar ........................................................................... 2-8
Trailer operation ................................................................................................ 2-8
Staff Qualifications and Basic Responsibilities ........................................................ 2-9
User/owner responsibility .................................................................................. 2-9
Repair person qualifications .............................................................................. 2-9
Safety instructions regarding operation ................................................................... 2-9
Preparing for use ............................................................................................... 2-9
Startup and shutdown ........................................................................................ 2-9
Job Site awareness ......................................................................................... 2-10
Danger zone awareness .................................................................................. 2-10
Operating the machine .................................................................................... 2-10
Special operating notes ................................................................................... 2-10
Carrying passengers ....................................................................................... 2-11
Mechanical integrity ......................................................................................... 2-11
Traveling on public roads ................................................................................ 2-11
Trailering and Transport ........................................................................................ 2-12
Trailers ............................................................................................................. 2-12
Transport ......................................................................................................... 2-12
Temperature Range ............................................................................................... 2-12
Safety Guidelines for Maintenance ........................................................................ 2-12
General maintenance notes ............................................................................ 2-12
Personal safety measures ............................................................................... 2-13
Preparing for maintenance and repair work .................................................... 2-13
BA 1001/1501/2001 us - Edition 3.3 * Ba12001us3_3IVZ.fm I-1
Table of contents
Performing maintenance and repairs ............................................................... 2-13
Special hazards ..................................................................................................... 2-14
Battery ............................................................................................................. 2-14
Tracks (track dumpers) .................................................................................... 2-14
Electric energy ................................................................................................. 2-14
Gas, dust, steam, smoke ................................................................................. 2-15
Hydraulics ........................................................................................................ 2-15
Noise ................................................................................................................ 2-15
Oil, grease and other chemical substances ..................................................... 2-15
MSDS .............................................................................................................. 2-15
Tires (wheel dumpers) ..................................................................................... 2-16
Safety Guidelines while using Internal Combustion Engines ................................. 2-16
Guidelines for running the engine .................................................................... 2-16
Guidelines for fueling the engine ..................................................................... 2-17
Operation 3
Description of 2001S components (overview) ......................................................... 3-4
Description of 2001 SLE components ...................................................................... 3-5
1001/1501/1501S operating equipment up to serial no. AB ... ................................ 3-6
1001/1501/1501S operating equipment from serial no. AB ... ................................. 3-7
2001/2001SLE operating equipment ....................................................................... 3-8
Putting into operation ............................................................................................... 3-9
Safety instructions ............................................................................................. 3-9
Putting into operation for the first time ............................................................... 3-9
Running-in period .............................................................................................. 3-9
Check lists ....................................................................................................... 3-10
Start-up checklist ............................................................................................. 3-10
Operation checklist .......................................................................................... 3-11
“Parking” checklist ........................................................................................... 3-11
Machine travel ........................................................................................................ 3-12
Preheating start switch (overview) ................................................................... 3-12
Accelerator pedal (overview) ........................................................................... 3-12
Indicator lights and warning lights (overview) ................................................. 3-13
Mirrors (option) ................................................................................................ 3-15
Adjusting the outside rearview mirrors on left and right ................................... 3-15
StVO accessories (option) ............................................................................... 3-16
Reversing signal (option) ................................................................................. 3-16
Before starting the engine ................................................................................ 3-16
General information on starting the engine ...................................................... 3-16
Procedure ........................................................................................................ 3-17
Travel interlock ....................................................................................................... 3-18
When the engine has started ... ....................................................................... 3-19
Engine warm-up ............................................................................................... 3-19
Jump-starting the engine (supply battery) ....................................................... 3-19
Special instructions for traveling on public roads ............................................. 3-20
Checks before traveling on public roads .......................................................... 3-20
Starting machine travel .................................................................................... 3-20
Brake pedal (standard for 1001 + 1501, option for 2001) ................................ 3-21
Parking brake ................................................................................................... 3-22
Hazard warning system ......................................................................................... 3-23
Rotating beacon (option) ................................................................................. 3-23
Machine travel on slopes ....................................................................................... 3-23
Specific safety instructions .............................................................................. 3-23
Driving on slopes with a loaded skip ................................................................ 3-24
Machine travel on slopes with an empty skip .................................................. 3-24
Machine travel across slopes .......................................................................... 3-24
Parking the machine ........................................................................................ 3-25
I-2 BA 1001/1501/2001 us - Edition 3.3 * * Ba12001us3_3IVZ.fm
Table of contents
Loading the machine ....................................................................................... 3-26
Seat adjustment ..................................................................................................... 3-27
Weight adjustment ........................................................................................... 3-27
Horizontal adjustment ...................................................................................... 3-27
Backrest adjustment ........................................................................................ 3-27
Seat belt ................................................................................................................. 3-28
Engine cover .................................................................................................... 3-29
Working with the machine ...................................................................................... 3-30
General safety instructions .............................................................................. 3-30
Skip operation ........................................................................................................ 3-31
Operation of high-tip skip (1001/1501H) .......................................................... 3-31
Swivel skip operation (1501S/option) .............................................................. 3-31
Swivel skip operation (2001S) ......................................................................... 3-31
Swivel skip and loader unit operation (2001SLE) ............................................ 3-32
Loader unit (option 2001) ....................................................................................... 3-33
Rollbar ................................................................................................................... 3-34
Towing 1001/1501/2001 ........................................................................................ 3-35
Opening the high-pressure circuit 1001/1501 .................................................. 3-35
Releasing the hydraulic parking brake 1001/1501 ................................................. 3-36
Opening the high-pressure circuit 2001 ................................................................. 3-36
Releasing the hydraulic parking brake 2001 .......................................................... 3-37
Center-pivot prop ................................................................................................... 3-38
Locking the control levers ...................................................................................... 3-38
Locking the control levers (1001/1501) ........................................................... 3-38
Locking the control levers (2001) .................................................................... 3-39
Lifting the machine ................................................................................................. 3-40
Loading and transporting the machine ............................................................ 3-41
Tying down the machine .................................................................................. 3-42
Battery master switch 1001 – 1501 ....................................................................... 3-42
Malfunctions 4
Engine trouble .......................................................................................................... 4-1
Maintenance 5
Introduction .............................................................................................................. 5-1
Brake test ................................................................................................................. 5-2
High-tip skip maintenance prop (1001/1501H) .................................................. 5-3
Swivel skip maintenance prop (1501S/option) .................................................. 5-3
Swivel skip maintenance prop 2001S ................................................................ 5-4
Fuel system ............................................................................................................. 5-5
Specific safety instructions ................................................................................ 5-5
Refueling ........................................................................................................... 5-5
Stationary fuel pumps ........................................................................................ 5-7
Diesel fuel specification ..................................................................................... 5-7
Bleeding the fuel system ................................................................................... 5-7
Fuel prefilter with water separator ..................................................................... 5-8
Replacing the fuel filter ...................................................................................... 5-9
Engine lubrication system ...................................................................................... 5-10
Checking the oil level ....................................................................................... 5-10
Adding engine oil ............................................................................................. 5-11
Engine and hydraulics cooling system ................................................................... 5-12
Specific safety instructions .............................................................................. 5-12
Checking the coolant level/adding coolant ...................................................... 5-13
Air filter (1001/1501: up to serial no. EA01742) ..................................................... 5-15
Replacing the filter ........................................................................................... 5-16
Air filter (1001/1501: from serial no. EA01743) ...................................................... 5-17
Replacing the air filter ...................................................................................... 5-17
V-belt ..................................................................................................................... 5-18
BA 1001/1501/2001 us - Edition 3.3 * Ba12001us3_3IVZ.fm I-3
Table of contents
Checking V-belt tension ................................................................................... 5-18
Retightening the V-belt .................................................................................... 5-19
Hydraulic system .................................................................................................... 5-20
Specific safety instructions .............................................................................. 5-20
Checking the hydraulic oil level ....................................................................... 5-21
Adding hydraulic oil .......................................................................................... 5-22
Changing hydraulic oil ..................................................................................... 5-23
Dirt indicator for hydraulic oil filter .................................................................... 5-23
Replacing the hydraulic oil filter element ......................................................... 5-23
Important information on the use of biodegradable oil ..................................... 5-24
Checking hydraulic pressure lines ................................................................... 5-25
Tires ....................................................................................................................... 5-26
Inspection work ................................................................................................ 5-26
Wheel change .................................................................................................. 5-27
Electrical system .................................................................................................... 5-28
Specific safety instructions .............................................................................. 5-28
Servicing and maintenance at regular intervals ............................................... 5-28
Instructions concerning specific components .................................................. 5-29
Alternator ......................................................................................................... 5-29
Battery ............................................................................................................. 5-29
General maintenance ............................................................................................. 5-30
Cleaning ........................................................................................................... 5-30
General instructions for all areas of the machine ............................................ 5-30
Exterior of the machine .................................................................................... 5-31
Engine compartment ........................................................................................ 5-31
Threaded fittings and attachments .................................................................. 5-31
Pivots and hinges ............................................................................................ 5-31
Engine/machine fluids and lubricants (1001 and 1501) ......................................... 5-32
Engine/machine fluids and lubricants (2001) ......................................................... 5-34
Maintenance plan 1001 – 1501 (overview) ............................................................ 5-36
Maintenance plan 2001 (overview) ........................................................................ 5-39
Lubrication plan 1001/1501H (high-tip skip) .......................................................... 5-42
Lubrication plan 1501S (swivel skip) ...................................................................... 5-44
Lubrication plan 2001 (swivel skip) ........................................................................ 5-46
Technical data (1001 – 1501) 6
Chassis .................................................................................................................... 6-1
Engine ...................................................................................................................... 6-1
Traveling drive 1001 ................................................................................................ 6-2
Traveling drive 1501 ................................................................................................ 6-2
Brakes ...................................................................................................................... 6-2
Steering system ....................................................................................................... 6-2
Operating hydraulics ................................................................................................ 6-3
Loader unit............................................................................................................... 6-3
Travel specifications ................................................................................................ 6-3
Electrical system ...................................................................................................... 6-4
Fuse box (up to AC000101) ............................................................................... 6-4
Relays (up to AC000101) .................................................................................. 6-4
Fuse box (from AB150001H/150002D) ............................................................. 6-4
Relays (from AB150001H/150002D) ................................................................. 6-5
Tires 1001/1501 ....................................................................................................... 6-6
Noise levels ............................................................................................................. 6-6
Coolant compound table .......................................................................................... 6-6
Vibration ................................................................................................................... 6-6
Dimensions model 1001 .......................................................................................... 6-9
Dimensions model 1501 ........................................................................................ 6-10
Dimensions model 1501S ...................................................................................... 6-11
I-4 BA 1001/1501/2001 us - Edition 3.3 * * Ba12001us3_3IVZ.fm
Table of contents
Technical data (2001) 6
Chassis .................................................................................................................. 6-12
Engine .................................................................................................................... 6-12
Traveling drive ....................................................................................................... 6-13
Brakes .................................................................................................................... 6-13
Steering system ..................................................................................................... 6-13
Operating hydraulics .............................................................................................. 6-13
Loader unit ............................................................................................................. 6-14
Travel specifications .............................................................................................. 6-14
Electrical system .................................................................................................... 6-14
Fuse box .......................................................................................................... 6-14
Relays .............................................................................................................. 6-15
Tires ....................................................................................................................... 6-16
Coolant compound table ........................................................................................ 6-16
Noise levels ........................................................................................................... 6-16
Vibration ................................................................................................................. 6-16
Dimensions model 2001 ........................................................................................ 6-19
Safety instructions for operation of earth moving machines 7
Preliminary remark ................................................................................................... 7-1
Designated use ........................................................................................................ 7-1
General .................................................................................................................... 7-2
Danger zone ............................................................................................................ 7-3
Stability .................................................................................................................... 7-3
Operation ................................................................................................................. 7-4
Assembly, maintenance, repair ............................................................................... 7-8
Towing and transporting ........................................................................................ 7-10
Monitoring .............................................................................................................. 7-10
BA 1001/1501/2001 us - Edition 3.3 * Ba12001us3_3IVZ.fm I-5
Index
Index
I
Numerisch
14 .......................................................................................................... 3-8
A
Abbreviations .........................................................................................1-1
Air filter ................................................................................................5-15
B
Biodegradable oil .................................................................................5-24
C
Check lists ...........................................................................................3-10
D
Driving on public roads ........................................................................ 3-20
Driving the dumper ..............................................................................3-12
F
Fastening the seat belt ........................................................................3-28
Fluids and lubricants ..................................................................5-32, 5-34
I
Important information
On this Operator’s Manual
Indicator lights and warning lights .......................................................3-13
Instrument panel overview ..............................................3-2, 3-3, 3-4, 3-5
............................................................. 1-1
L
Legal regulations ...................................................................................1-2
Lifting the machine .............................................................................. 3-40
M
Machine
Brief description
Loading and transporting ..............................................................3-41
Maintenance
Adding coolant
Adding engine oil ..........................................................................5-11
Adding hydraulic oil ......................................................................5-22
Air filter
Biodegradable oil ..........................................................................5-24
Checking the coolant level ........................................................... 5-13
Checking the engine oil level
Checking the hydraulic oil level ....................................................5-21
Cleaning ....................................................................................... 5-30
Electrical system
Engine and hydraulics cooling system ......................................... 5-12
Engine lubrication system
Fluids and lubricants ...........................................................5-32, 5-34
Fuel system ....................................................................................5-5
General maintenance
Hydraulic pressure lines ...............................................................5-25
Hydraulic system ..........................................................................5-20
Instructions concerning specific components
Maintenance plan ................................................................5-36, 5-39
Pivots and hinges .........................................................................5-31
Replacing the fuel filter
Servicing and maintenance at regular intervals ...........................5-28
Threaded fittings ...........................................................................5-31
............................................................................................. 5-26
Tires
V-belt ............................................................................................5-18
..............................................................................1-2
..............................................................................5-13
.........................................................................................5-16
........................................................5-10
.......................................................................... 5-28
............................................................ 5-10
................................................................... 5-30
...............................5-29
................................................................... 5-9
O
Operation .............................................................................................. 3-1
Before starting the engine
Control stand overview .................................................................. 3-5
Description of 1001/1501 components (overview) ......................... 3-2
Description of 1501S components (overview)
Description of 2001S components (overview) ............................... 3-4
Instrument panel overview ....................................... 3-2, 3-3, 3-4, 3-5
Parking the machine
Seat belt height adjustment ......................................................... 3-28
Starting the engine ....................................................................... 3-16
............................................................ 3-15
............................... 3-3
.................................................................... 3-25
P
Preheating start switch ....................................................................... 3-12
Putting into operation ...................................................... 3-2, 3-3, 3-4, 3-5
Check lists .................................................................................... 3-10
Putting into operation for the first time
Safety instructions .......................................................................... 3-9
........................................... 3-9
R
Refueling ............................................................................................... 5-5
................................................................................................ 3-34
Rollbar
Rotating beacon (option) .................................................................... 3-23
Running-in period ................................................................................. 3-9
S
Safety instructions
Operation ....................................................................................... 2-6
Trailers and attachments ............................................................... 2-8
Seat adjustment
Backrest adjustment .................................................................... 3-27
Horizontal adjustment .................................................................. 3-27
Weight adjustment
Seat belt .............................................................................................. 3-28
Signs and symbols .............................................................................. 1-10
Starting aid
.................................................................................. 3-27
....................................................................... 3-27
.......................................................................................... 3-19
T
Technical data ............................................................................. 6-1, 6-12
Chassis .......................................................................................... 6-1
Coolant compound table
Dimensions ........................................................6-9, 6-10, 6-11, 6-19
Electrical system ................................................................... 6-4, 6-14
................................................................................... 6-1, 6-12
Engine
Noise levels ...........................................................................6-6, 6-16
.................................................................................................... 5-26
Tires
....................................................... 6-8, 6-19
I-6 BA 1001/1501/2001 us - Edition 3.3 * * Ba12001us3_3SIX.fm
1 Introduction
1.1 Important information on this Operator’s Manual
Please store the Operator’s Manual in the storage bin under the engine cover.
This Operator’s Manual contains important information on how to work safely, correctly
and economically with the machine. Therefore, it aims not only at new operators, but it also
serves as a reference for experienced ones. It helps to avoid hazardous situations and
reduce repair costs and downtimes. Furthermore, the reliability and the service life of the
machine will be increased by following the instructions in the Operator’s Manual. This is
why the Operator’s Manual must always be kept at hand in the machine.
Your own safety, as well as the safety of others, depends to a great extent on how the
machine is moved and operated. Therefore, carefully read and understand this Operator’s
Manual prior to the first drive. This Operator’s Manual will help to familiarize yourself more
easily with the machine, thereby enabling you to use it more safely and efficiently.
Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be
prepared for possible dangerous situations, as it will be too late for it during operation. As a
rule, keep the following in mind:
Careful and prudent working is the best way to avoid accidents!
Operational safety and readiness of the machine do not only depend on your skill, but also
on maintenance and servicing of the machine. This is why regular maintenance and servicing is absolutely necessary. Extensive maintenance and repair work must always be
performed by an expert with appropriate training. Insist on using original spare parts when
performing maintenance and repair work. This ensures operational safety and readiness of
your machine, and maintains its value.
Your Wacker Neuson dealer will be happy to answer any further questions regarding the
machine or the Operator’s Manual.
Introduction
Abbreviations/symbols
• Identifies a list
• Subdivision within lists or an activity. Follow the steps in the recommended order
☞Identifies an activity
➥Description of the effects or results of an activity
n. s. = not shown
“Opt” = option
Stated whenever controls or other components of the machine are installed as an option.
BA 1001/1501/2001 us – Edition 3.3 * 12001b110.fm 1-1
Introduction
Important
1.2 Brief description
1.3 Regulations
The model 1001/1501/2001 dumpers are self-propelled work machines.
Get informed on and follow the legal regulations of your country.
This machine is a versatile and powerful helper for moving earth, gravel and debris on construction sites and elsewhere. The main components of the machine are:
• Rollbar
• Hydraulic swivel skip or front skip
• Yanmar three cylinder diesel engine
• Sturdy steel sheet chassis
The machine can be equipped with the “Telematic” option (for transmitting
operating data, location, etc. via satellite).
Requirements to be met by the operator
Earth moving machines may be traveled and serviced only by persons who meet the following requirements:
• 18 years or older
• Physically and mentally suited for this work
• Persons have been instructed in driving and servicing the earth moving machine and
have proven their qualifications to the contractor
• Persons are expected to perform work reliably.
They have been appointed by the contractor for driving and servicing the earth moving machine.
Get informed on and follow the legal regulations of your country.
1-2 BA 1001/1501/2001 us – Edition 3.3 * * 12001b110.fm
Introduction
EG-Konformitätserklärung
Gemäß Maschinen-Richtlinie 98/37/EG, Anhang II A
Der Unterzeichnende Wacker Neuson Linz GmbH
Haidfeldstraße 37
A-4060 Leonding
bescheinigt, daß die Baumaschine,
Firmenstempel
1. Art Kompakt-Dumper
2. Fabrikmarke WACKER NEUSON
3. Typ
1001
4. Nummer innerhalb der Typenserie des Geräts
folgenden einschlägigen Bestimmungen entspricht 98/37/EG
2004/108/EG
2000/14/EG
2005/88/EG
Angewandte harmonisierte Normen EN 474-1, EN 474-6
EN ISO 12100-1, EN ISO 12100-2
EN 982
Nationale Normen und technische Spezifikationen
Gemessener Schalleistungspegel 91,7
dB
Garantierter Schalleistungspegel
93 dB
Zertifikat-Nr.: OR/150012/013
Einbezogene Prüfstelle TÜV Anlagen und Umwelt GmbH
Westendstraße 199
D-80686 München
Die gemeldete Stelle nach Anhang VII
Fachausschuß Tiefbau
Landsbergerstr. 309
D - 80687 München
Wurde (wird) eingeschaltet zur
Freiwilligen Baumusterprüfung Baumusterprüfbescheinigungs-Nr.: 08003-E
Leonding, . . .
Ort, Datum Josef Erlinger, Geschäftsführer
Unterschrift
1.4 EC declaration of conformity 1001 for all machines delivered before 29 December 2009
NEUSON
BA 1001/1501/2001 us – Edition 3.3 * 12001b110.fm 1-3
Introduction
EC Declaration of Conformity
According to Machine Directive 2006/42/EC, appendix II A
Manufacturer
Wacker Neuson Linz GmbH
Haidfeldstr. 37
4060 Linz-Leonding
Product
Machine designation: Compact dumper
Machine model: 1001
Serial no.: ______________
Output (kW): 17 kW
Measured sound power level: 100.6 dB (A)
Guaranteed sound power level: 101 dB (A)
Conformity assessment procedure
Notified body according to Directive 2006/42/EC, appendix XI:
Fachausschüsse Bau und Tiefbau
Prüf- und Zertifizierungsstelle im BG-PRÜFZERT
Landsberger Str. 309
D-80687 Munich
Distinguishing EU number 0036
Notified body according to Directive 2000/14/EC, appendix VI:
TÜV SÜD Industrie Service GmbH
Westendstr. 199
D-80686 Munich
Directives and standards
We hereby declare that this product corresponds to the relevant regulations and requirements of the following Directives and standards:
2006/42/EC (old 98/37 EC), 2004/108/EC (old 89/336/EEC), 2002/44/EC, 2005/88/EC, 2000/14/EC;
DIN EN ISO 12100-1 and 2, DIN EN 474-1 and 6, DIN EN 14121,
DIN EN 3471, DIN EN 13510, EN ISO 3744, EN ISO 3746, DIN EN ISO 3449
Leonding,
1.5 EC declaration of conformity 1001 for all machines delivered after 29 December 2009
1-4 BA 1001/1501/2001 us – Edition 3.3 * * 12001b110.fm
Introduction
EG-Konformitätserklärung
Gemäß Maschinen-Richtlinie 98/37/EG, Anhang II A
Der Unterzeichnende Wacker Neuson Linz GmbH
Haidfeldstraße 37
A-4060 Leonding
bescheinigt, daß die Baumaschine,
Firmenstempel
1. Art Kompakt-Dumper
2. Fabrikmarke WACKER NEUSON
3. Typ
1501
4. Nummer innerhalb der Typenserie des Geräts
folgenden einschlägigen Bestimmungen entspricht 98/37/EG
2004/108/EG
2000/14/EG
2005/88/EG
Angewandte harmonisierte Normen EN 474-1, EN 474-6
EN ISO 12100-1, EN ISO 12100-2
EN 982
Nationale Normen und technische Spezifikationen
Gemessener Schalleistungspegel 92,8
dB
Garantierter Schalleistungspegel
93 dB
Zertifikat-Nr.: OR/01589
Einbezogene Prüfstelle TÜV Anlagen und Umwelt GmbH
Westendstraße 199
D-80686 München
Die gemeldete Stelle nach Anhang VII
Fachausschuß Tiefbau
Landsbergerstr. 309
D - 80687 München
Wurde (wird) eingeschaltet zur
Freiwilligen Baumusterprüfung Baumusterprüfbescheinigungs-Nr.: 03154-E
Leonding, . . .
Ort, Datum Josef Erlinger, Geschäftsführer
Unterschrift
1.6 EC declaration of conformity 1501 for all machines delivered before 29 December 2009
NEUSON
BA 1001/1501/2001 us – Edition 3.3 * 12001b110.fm 1-5
Introduction
EC Declaration of Conformity
According to Machine Directive 2006/42/EC, appendix II A
Manufacturer
Wacker Neuson Linz GmbH
Haidfeldstr. 37
4060 Linz-Leonding
Product
Machine designation: Compact dumper
Machine model: 1501
Serial no.: ______________
Output (kW): 17 kW
Measured sound power level: 101 dB (A)
Guaranteed sound power level: 101 dB (A)
Conformity assessment procedure
Notified body according to Directive 2006/42/EC, appendix XI:
Fachausschüsse Bau und Tiefbau
Prüf- und Zertifizierungsstelle im BG-PRÜFZERT
Landsberger Str. 309
D-80687 Munich
Distinguishing EU number 0036
Notified body according to Directive 2000/14/EC, appendix VI:
TÜV SÜD Industrie Service GmbH
Westendstr. 199
D-80686 Munich
Directives and standards
We hereby declare that this product corresponds to the relevant regulations and requirements of the following Directives and standards:
2006/42/EC (old 98/37 EC), 2004/108/EC (old 89/336/EEC), 2002/44/EC, 2005/88/EC, 2000/14/EC;
DIN EN ISO 12100-1 and 2, DIN EN 474-1 and 6, DIN EN 14121,
DIN EN 3471, DIN EN 13510, EN ISO 3744, EN ISO 3746, DIN EN ISO 3449
Josef Erlinger,Thomas Köck,
Leonding,
Place, date
1.7 EC declaration of conformity 1501 for all machines delivered after 29 December 2009
1-6 BA 1001/1501/2001 us – Edition 3.3 * * 12001b110.fm
Introduction
EG-Konformitätserklärung
Gemäß Maschinen-Richtlinie 98/37/EG, Anhang II A
Der Unterzeichnende Wacker Neuson Linz GmbH
Haidfeldstraße 37
A-4060 Leonding
bescheinigt, daß die Baumaschine,
Firmenstempel
1. Art Kompakt-Dumper
2. Fabrikmarke WACKER NEUSON
3. Typ
2001
4. Nummer innerhalb der Typenserie des Geräts
folgenden einschlägigen Bestimmungen entspricht 98/37/EG
2004/108/EG
2000/14/EG
2005/88/EG
Angewandte harmonisierte Normen EN 474-1, EN 474-6
EN ISO 12100-1, EN ISO 12100-2
EN 982
EN 13510
Nationale Normen und technische Spezifikationen
Gemessener Schalleistungspegel 92,5
dB
Garantierter Schalleistungspegel
93 dB
Zertifikat-Nr.: OR/150012/015
Einbezogene Prüfstelle TÜV Anlagen und Umwelt GmbH
Westendstraße 199
D-80686 München
Die gemeldete Stelle nach Anhang VII
Fachausschuß Tiefbau
Landsbergerstr. 309
D - 80687 München
Wurde (wird) eingeschaltet zur
Freiwilligen Baumusterprüfung Baumusterprüfbescheinigungs-Nr.: 03155-E
Leonding, . . .
Ort, Datum Josef Erlinger, Geschäftsführer
1.8 EC declaration of conformity 2001 for all machines delivered before 29 December 2009
NEUSON
BA 1001/1501/2001 us – Edition 3.3 * 12001b110.fm 1-7
Introduction
EC Declaration of Conformity
According to Machine Directive 2006/42/EC, appendix II A
Manufacturer
Wacker Neuson Linz GmbH
Haidfeldstr. 37
4060 Linz-Leonding
Product
Machine designation: Compact dumper
Machine model: 2001
Serial no.: ______________
Output (kW): 22.5 kW
Measured sound power level: 101.1 dB (A)
Guaranteed sound power level: 101 dB (A)
Conformity assessment procedure
Notified body according to Directive 2006/42/EC, appendix XI:
Fachausschüsse Bau und Tiefbau
Prüf- und Zertifizierungsstelle im BG-PRÜFZERT
Landsberger Str. 309
D-80687 Munich
Distinguishing EU number 0036
Notified body according to Directive 2000/14/EC, appendix VI:
TÜV SÜD Industrie Service GmbH
Westendstr. 199
D-80686 Munich
Directives and standards
We hereby declare that this product corresponds to the relevant regulations and requirements of the following Directives and standards:
2006/42/EC (old 98/37 EC), 2004/108/EC (old 89/336/EEC), 2002/44/EC, 2005/88/EC, 2000/14/EC;
DIN EN ISO 12100-1 and 2, DIN EN 474-1 and 6, DIN EN 14121,
DIN EN 3471, DIN EN 13510, EN ISO 3744, EN ISO 3746, DIN EN ISO 3449
Josef Erlinger,Thomas Köck,
Leonding,
Place, date
1.9 EC declaration of conformity 2001 for all machines delivered after 29 December 2009
1-8 BA 1001/1501/2001 us – Edition 3.3 * * 12001b110.fm
1.10 Type labels and component numbers
Fig. 1: Type label: location
Fig. 2: Type label (symbolic representation)
Fig. 3: Yanmar diesel engine number
Fig. 4: Number of variable displacement pump
Fig. 5: Rollbar type label
Serial number
The serial number is stamped on the machine chassis. It is also located on the type label.
The type label is located at the rear right of the control stand.
Type label information
Example: 1001
Model: 1001
Year: --------------PIN: (serial number) AB1001 ...
Power: --------------Mass: --------------Load: --------------Other information – see chapter 6 Technical data (1001 – 1501) on page 6-1
Introduction
Engine number
The type label (arrow) is located on the cylinder-head cover of the engine.
Example: Yanmar 46557
Hydraulic pump number
The type label (arrow) is located on the hydraulic pump housing
BA 1001/1501/2001 us – Edition 3.3 * 12001b110.fm 1-9
Rollbar number
The type label is located on the left on the rollbar
Introduction
Important
Fig. 6: Lifting eye
Fig. 7: Fuel tank
Fig. 8: Hydraulic oil reservoir
1.11 Other signs and symbols
The following states signs and symbols that do not contain explanatory text and that are
not explained in the following chapters.
Short model designations
☞1501 swivel skip = 1501S
☞1501 high-tip skip = 1501H
Meaning
Raise the machine or machine parts only by means of these eyelets.
Position
At the lifting eyes.
Type, quantity and position of the labels depend on options, country and machine.
Meaning
Machine runs with diesel fuel. Add diesel fuel only!
Position
On the fuel tank
Meaning
Reservoir contains hydraulic oil
Position
On the hydraulic oil reservoir
1-10 BA 1001/1501/2001 us – Edition 3.3 * * 12001b110.fm
Meaning
Fig. 9: Tilting out the skip
Fig. 10: Serial number
Fig. 11: Sound power level
Fig. 12: Seat belt (label version 1)
Shows how the skip can be tilted out.
Position
On the engine cover
Meaning
This label includes the serial number of the machine
Position
At the front right of the chassis
Meaning
Value of sound power level according to the 2000/14/EC standard.
Position
On the engine cover
Introduction
Meaning
Machine operation is only allowed if the rollbar is raised and locked, and if the seat belt is
fastened.
Position
On the engine cover
BA 1001/1501/2001 us – Edition 3.3 * 12001b110.fm 1-11
Introduction
Fig. 13: Seat belt (label version 2)
Fig. 14: Rotating and hot parts
Fig. 15: Distance from machine
Fig. 16: Towing
Meaning
Machine operation is only allowed if the rollbar is raised and locked, and if the seat belt is
fastened.
Position
On the ROPS rollbar on the left in travel direction.
Meaning
Caution – rotating or hot parts! Read the Operator’s Manual
Position
On the engine cover
Meaning
Indicates that persons other than the operator must keep a safe distance from the machine
during operation!
Position
On the skip
Meaning
Machine must be towed away only by trained personnel. Follow the instructions in the
Operator’s Manual!
Position
On the engine cover
1-12 BA 1001/1501/2001 us – Edition 3.3 * * 12001b110.fm
Introduction
Fig. 17: Parking brake
Fig. 18: Raising and lowering the skip
Fig. 19: Angle of inclination
Fig. 20: Angle of inclination
Fig. 21: Angle of inclination
Fig. 22: Skip swivel
Label only with parking brake switch without lock
Meaning
Parking brake
Position (1501H-S, 1001)
Control stand
Meaning
Information on raising/lowering the skip
Position (1501H, 1001)
On the engine cover
Meaning
This label shows the following information/regulations:
• Maximum payload of machine.
• Tilt out the raised skip only on horizontal ground.
• Tilt out only in straight machine position.
• Maximum slope inclination allowed for tilting out downhill.
Position (1001)
On the skip
Meaning
This label shows the following information/regulations:
• Maximum payload of machine.
• Do not tilt out the skip if material is stuck in the skip.
Position (1501S)
On the skip
Meaning
This label indicates the maximum authorized angle of inclination for traveling on slopes,
whatever the position of the machine.
Position (2001)
On the skip
Meaning
Skip swivel
Position (1501S, 2001)
On the engine cover
BA 1001/1501/2001 us – Edition 3.3 * 12001b110.fm 1-13
Introduction
Fig. 23: Loading the dumper
Fig. 24: Maintenance prop
Fig. 25: (symbolic representation)
Meaning
Loading the dumper
Position (2001)
At the rear right on the chassis
Meaning
Maintenance prop
Position
On the front chassis (1001, 1501) and on the swiveling console (2001)
Meaning
Identifies the design-specific machine speed.
Position
At the rear of the machine (left, right and rear).
1-14 BA 1001/1501/2001 us – Edition 3.3 * * 12001b110.fm
2 Safety Information
WARNUNG
DANGER
WARNUNG
WARNINGW
WARNUNG
CAUTION
NOTICE
Important
Environment
2.1 Safety Symbols Found in this Manual
This is the safety alert symbol. It is used to alert you to potential personal hazards.
• Obey all safety messages that follow this symbol.
DANGER indicates a hazardous situation which, if not
avoided, will result in death or severe injury.
Consequences in case of non-observance.
• Obey all safety messages that follow this symbol to avoid injury or death
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
Safety Information
Consequences in case of non-observance.
• Obey all safety messages that follow this symbol to avoid possible injury or
death
CAUTION indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
Consequences in case of non-observance.
• Obey all safety messages that follow this symbol to avoid possible minor or
moderate injury
Used without the safety alert symbol. NOTICE indicates a situation which, if
not avoided, could result in property damage.
Identifies an instruction that, when followed, provides for a more efficient and
economical use of the machine.
Failure to observe the instructions identified by this symbol can result in
damage to the environment. The environment is endangered if
environmentally hazardous material, such as waste oil, is not properly used or
disposed of.
BA 1001/1501/2001 us – Edition 3.3 * 12001b210_us.fm 2-1
Safety Information
2.2 Warranty
2.3 Designated use
Warranty claims must be submitted to your Wacker Neuson dealer only. This requires,
among other things, following the instructions in this Operator's Manual.
• The machine is intended for:
• Moving earth, gravel, coarse gravel or ballast and rubble
• Every other application is regarded as not designated for the use of the machine.
Wacker Neuson will not be liable for damage resulting from use other than mentioned
above. The user alone will bear the risk.
• “Designated use” also includes observing the instructions set forth in this Operator's
Manual and observing the maintenance schedule.
• Machine safety can be negatively affected by performing machine modifications without
proper authority and by using spare parts, equipment, attachments and optional
equipment which have not been checked and released by Wacker Neuson. Wacker
Neuson will not be liable for damage resulting from unapproved parts or unauthorized
modifications.
• Wacker Neuson shall not be liable for personal injury and/or damage to property
caused by failure to observe the safety instructions on labels and in this Operator's
Manual, and by the negligence of the duty to exercise due care when:
• handling the machine
• operating the machine
• servicing the machine and performing maintenance on or with the machine
• repairing the machine
☞This is also applicable when special attention has not been drawn to the duty to
exercise due care.
• Read and understand this Operator's Manual before starting up, servicing or repairing
the machine. Observe all safety instructions.
• The machine may not be used for transport jobs on public roads!
2-2 BA 1001/1501/2001 us – Edition 3.3 * * 12001b210_us.fm
2.4 General Conduct and Safety Instructions
Safety Information
Conditions for use
User training and knowledge
• The machine has been designed and built in accordance with state-of-the-art standards
and recognized safety regulations. Nevertheless, its use can constitute a risk to life and
limb of the user or of third parties, or cause damage to the machine and to other
material property.
• Read and follow this Operator's Manual and other manuals that accompany the
machine.
• The machine must only be used in accordance with its designated use and the
instructions set forth in this Operator's Manual.
• The machine must only be used by safety-conscious persons who are fully aware of the
risks involved in operating the machine.
• The machine must only be used when it is in serviceable condition. Any mechanical
dysfunctions, especially those affecting the safety of the machine, must be repaired
immediately.
• The user/owner commits himself to operate and keep the machine in perfect condition
and, if necessary or required by law, to require the operating or servicing persons to
wear protective clothing and safety equipment.
• Always keep this Operator's Manual and other manuals that accompany the machine
on hand in their storage bin at the place of use of the machine. Immediately replace an
incomplete or illegible Operator's Manual.
• All persons working on or with the machine must read and understand the safety
information in this Manual before beginning machine operation. This applies especially
to persons working only occasionally on the machine, such as performing set-up or
maintenance tasks.
• Follow and instruct the operator in legal and other mandatory regulations relevant to
accident prevention and environmental protection. These may include handling
hazardous substances, issuing and/or wearing personal protective equipment, or
obeying traffic regulations.
• The user/owner must regularly ensure that all persons entrusted with operation or
maintenance of the machine are working in compliance with this Operator's Manual and
are aware of the risks and safety factors of the machine.
Preparing for use
• Before starting up the machine, always inspect the machine to make sure that it is
ready for safe machine operation and traveling.
• Wear close-fitting work clothes that do not hinder movement. Tie back long hair and
remove all jewelry (including rings).
Modifications and spare parts
• Never make any modifications, additions or conversions to the machine and its
superstructures (for example, cab, etc.), or the machine's attachments, without the
approval of Wacker Neuson! Such modifications may affect safety and/or machine
performance. This also applies to the installation and adjustment of safety devices and
valves, as well as to welding work on load-bearing elements.
• Spare parts must comply with the technical requirements specified by Wacker Neuson.
Contact your Wacker Neuson dealer for assistance.
BA 1001/1501/2001 us – Edition 3.3 * 12001b210_us.fm 2-3
Safety Information
2.5 General conduct and safety instructions
Organizational measures
• The machine has been designed and built in accordance with state-of-the-art standards
and the recognized safety regulations. Nevertheless, its use can constitute a risk to life
and limb of the user or of third parties, or cause damage to the machine and to other
material property
• The machine must only be used in technically perfect condition in accordance with its
designated use and the instructions set forth in the Operator's Manual, and only by
safety-conscious persons who are fully aware of the risks involved in operating the
machine. Any functional disorders, especially those affecting the safety of the machine,
must therefore be rectified immediately!
Basic rule:
• Before starting the machine ensure that:
• All safety devices and guards are in place and in working order.
• All controls operate correctly.
• The machine is set up correctly according to the instructions in the Operator's
Manual.
• The machines is clean.
• The machine's labels are legible.
• No safety devices or guards are missing or inoperative.
• Careful and prudent machine operation is the best way to avoid accidents!
• The Operator's Manual must always be at hand on the machine and must therefore be
stored in the tool kit.
Immediately replace an incomplete or illegible Operator's Manual.
• In addition to the Operator's Manual, observe and instruct the operator in all other
generally applicable legal and other mandatory regulations relevant to accident
prevention and environmental protection.
These compulsory regulations may also deal with handling hazardous substances,
issuing and/or wearing personal protective equipment, or traffic regulations
• With regard to specific operational features, e.g. those relevant to job organization, task
sequences or the persons entrusted with the task, supplement the Operator's Manual
by corresponding instructions, including those relevant to supervising and reporting
duties
• Persons entrusted with service/maintenance on the machine must have read and
understood the Operator's Manual and in particular, the chapter “Safety Instructions”,
before beginning service/maintenance. This applies especially to persons working only
occasionally on the machine, e.g., set-up or maintenance
• The user/owner must check – at least from time to time – whether the persons
entrusted with operation or maintenance of the machine are working in compliance with
the Operator's Manual and are aware of risks and safety factors
• The operator or service technician must wear personal protective equipment as
specified by local regulations.
• In the event of safety-relevant modifications or changes on the machine or of its
behavior, stop the machine immediately and report the malfunction to the competent
authority/person. Safety-relevant damage or malfunctions of the machine must be
rectified immediately
• Never make any modifications, additions or conversions to the machine and its superstructures, as well as to the attachments, which might affect safety without the approval
of Wacker Neuson! This also applies to the installation and the adjustment of safety
devices and valves, as well as to welding work on load-bearing elements
2-4 BA 1001/1501/2001 us – Edition 3.3 * * 12001b210_us.fm
• Spare parts must comply with the technical requirements specified by Wacker Neuson.
Original spare parts can be relied to do so.
• Replace hydraulic hoses within stipulated and appropriate intervals even if no safetyrelevant defects have been detected.
• Before servicing the machine, remove jewelry, such as rings, wristwatches, bracelets
etc., and tie back long hair and do not wear loose-fitting garments, such as unbuttoned
or unzipped jackets, ties or scarves.
Injury can result from being caught up in the machinery or from rings catching on
moving parts!
• Keep the machine clean. This reduces
• Fire hazard e.g. due to oil-soaked rags lying around
• Injury hazard e.g. due to dirt or debris on the footholds, and
• Accident hazard e.g. due to dirt pile-up on the travel pedals
• Observe all safety, warning and information signs and labels on the machine
• Adhere to prescribed intervals or those specified in the Operator's Manual for routine
checks/inspections and maintenance on or with the machine!
• For service, inspection, maintenance or repair tools and workshop equipment adapted
to the task on hand are absolutely indispensable
Selection and qualification of staff, basic responsibilities
• Any maintenance on or with the machine must be performed by reliable staff only. Do
not let unauthorized persons travel or operate the machine! Observe statutory minimum
age limits!
• Employ only trained or instructed staff on the machine, and clearly and unequivocally
define the individual responsibilities of the staff for operation, set-up, maintenance and
repair!
• Define the machine operator's responsibilities – also with regard to observing traffic
regulations. Give the operator the authority to refuse instructions by third parties that
are contrary to safety
• Do not allow persons to be trained or instructed or persons taking part in a general
training course to work on or with the machine without being permanently supervised
by an experienced person!
• Work on the electrical system and equipment, on the undercarriage and the steering
and brake systems may be performed only by skilled staff which has been specially
trained for such work.
Work on the hydraulic system of the machine must be performed only by staff with
special knowledge and experience in hydraulic equipment!
• Seal off the danger zone should it not be possible to keep a safe distance.
Stop operation if persons do not leave the danger zone in spite of warning!
• Keep out of the danger zone!
Danger zone:
The danger zone is the area in which persons are endangered due to the movements of
the:
• machine
• work equipment
• additional equipment or
• material
• This also includes the area affected by falling material, equipment or by debris which
are thrown out.
The danger zone must be extended by 0.5 m in the immediate vicinity of
• buildings
• scaffolds or
• other elements of construction
Safety Information
BA 1001/1501/2001 us – Edition 3.3 * 12001b210_us.fm 2-5
Safety Information
2.6 Safety instructions regarding operation
Normal operation
• Avoid any operational mode that might be prejudicial to safety!
• Before beginning machine operation, familiarize yourself with the surroundings and
circumstances of the work site. These are e.g. obstacles in the traveling area or the job
site, the soil bearing capacity and any necessary barriers separating the work site from
public roads
• Take the necessary precautions to make sure the machine is used only when in a safe
and reliable state!
Operate the machine only if all protective and safety-oriented devices, e.g. removable
safety-devices, soundproofing elements and mufflers etc., are in place and fully
functional!
• Check the machine at least once a day/per work shift for visible damage and defects.
Report any changes (incl. changes in the machine's operational behavior) to the
competent organization/person immediately! If necessary, stop the machine immediately and lock it!
• In the event of malfunctions, stop the machine immediately and lock it! Have any
defects rectified immediately!
• Start and operate the machine from the operator‘s seat only!
• Perform start-up and shut-down procedures in accordance with the Operator's Manual,
and observe the indicators!
• Before putting the machine into operation (start-up/moving), make sure no one is at risk
by putting the machine into operation!
• Before machine travel, and also after interrupting operation, check whether the service
brake, the parking brake (the drive must be switched off if the parking brake is applied!)
and the signalling and the light systems are functional!
• When traveling on public roads, ways and places, observe the local traffic regulations in
force and, if necessary, make sure beforehand that the machine is in a condition
perfectly compatible with these regulations!
• Always switch on the lights in conditions of poor visibility and after dark.
• Do not carry any other persons apart from the operator!
• When crossing underpasses, bridges and tunnels, or when passing under overhead
lines always make sure there is enough clearance!
• Always keep at a safe distance from the edges of building pits and slopes!
• When working in buildings or in enclosed areas, look out for:
• Height of the ceiling/clearances
• Width of entrances
• Maximum load of ceilings and floors
• Sufficient room ventilation – poisoning hazard! (exhaust)
2-6 BA 1001/1501/2001 us – Edition 3.3 * * 12001b210_us.fm
Safety Information
• Avoid any operation that might be a risk to machine stability!
• On sloping terrain always adapt your travel speed to the prevailing ground conditions!
Never change to lower gear on a slope but always before reaching it!
• Before leaving the seat always secure the machine against unintentional movement
and unauthorized use!
• Before starting work check whether
• all safety devices are properly installed and functional.
• dirt has been removed from all footholds.
• Before starting machine travel or operation:
• Make sure visibility is sufficient!
• Adjust your correct seat position, never adjust the seat when traveling or operating!
• Always fasten the seat belt if the rollbar is raised!
• Inspect the immediate area and ensure no one is in the danger zone.
• On the job site the operator is responsible for third parties!
• Caution when handling fuel – increased fire hazard!
• Make sure fuel does not come into contact with hot parts!
Stop the engine before refueling, do not smoke and avoid open flames or sparks.
• Never get on or off during travel or operation! Never jump off the machine!
• Should it be too dark for performing work safely, provide additional lighting on the job
site.
• Installed work lights must not be switched on for travel on public roads. They can be
switched on in work operation if users of public roads are not blinded.
• Adjust the travel speed to your abilities and the circumstances.
• Always adapt your travel speed to the road and ground conditions, and to the visibility
conditions. Ask someone to guide you in case of difficult passages or obstacles.
Always avoid tipping over the dumper by traveling appropriately and slowly as required.
This applies in particular to rough terrain, the edges of trenches, curves and emergency
braking. Use only the low speed range when traveling off-road (turtle indicator light on
the instrument panel).
• Proceed with extreme care when working on slopes. The dumper can be traveled on
firm ground in all positions on slopes up to 25 % steep. On slopes that are less steep if
you expect the wheels on one side to sink in. When traveling on slopes steeper than 25
%, travel the loaded dumper only with the skip facing uphill, i.e. travel downhill
reversing. When traveling downhill with an empty skip on slopes steeper than 25 %, the
skip must face downhill.
• Make sure the engine cover is closed and locked before starting the dumper.
• When traveling downhill with a full skip, travel slowly and reduce engine speed by
slowly reducing the pressure on the accelerator pedal. The dumper brakes hydraulically
at idling speed of the diesel engine. The center of gravity of the payload is shifted to the
front on slopes. Reverse downhill if you are not sure.
• Apply the parking brake when parking the machine. If possible, do not park the dumper
on slopes. If this cannot be avoided, use wheel chocks, etc. Lower the skip before
leaving the dumper. Apply the parking brake only in an emergency during machine
travel.
• Keep the base plate of the skip in a clean condition so that the material is easily
dumped out of the skip. Load only material that can be easily dumped out. Tilt out sticky
or frozen material only to the front and with the dumper in straight-ahead position on
level ground. As you raise the skip, watch whether the material is dumped out before
fully raising the skip. Failure to watch whether the material is dumped out correctly can
cause the dumper to tip over.
BA 1001/1501/2001 us – Edition 3.3 * 12001b210_us.fm 2-7
Safety Information
WARNUNG
WARNINGW
Operation with lowered rollbar
• Never travel too close to the edges of pits, precipices, etc., since the pressure of the
wheels on the ground can cause the edge to give way. If edges are secured sufficiently
and a barrier prevents the ground from giving way, you may travel closer to edges of
pits, precipices, etc.
• Never tilt out material into trenches in which there are persons. If the operator cannot
see into the trench, he must be instructed by a person who can see into the trench.
• Always make sure the brakes are in a perfect condition.
Crushing hazard during machine travel with lowered rollbar!
Can cause severe injuries or death.
• Depending on the situation, travelling over very short distances with a lowered
rollbar is allowed (in case of low clearance heights, for example), however only
if the following conditions are fulfilled:
• Obtain the approval of the competent national authority.
• Machine operation with a lowered rollbar is prohibited.
• Machine travel is only allowed on absolutely level ground.
• Avoid tipping movements of the machine under all circumstances.
• Operation in areas involving a risk of falling objects or fragments flying
around is prohibited.
• Do not fasten the seat belt in order to be able to leave the machine
immediately in an emergency.
• Wear protective equipment (protective clothing, safety glasses, for
example).
Trailer operation
In spite of being equipped with towing gear, the dumper is not a tractor and may not be
used as such in difficult terrain. If the dumper is used on construction sites for towing trailers, weight down the skip with 25 % of the payload. However, the towed equipment including the weight in the skip may not exceed the dumper's payload. Secure the towing pin of
the towing gear with a split pin!
2-8 BA 1001/1501/2001 us – Edition 3.3 * * 12001b210_us.fm
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