Wacker Neuson 901S, 1101C, 1101CP, 901SP Operator's Manual

Operator’s Manual

Compact loaders

901S/901SP

1101C/1101CP

Machine models S03-01 (901s/901sp)

S03-02 (1101c/1101cp)

Edition 2.1

Article number 1000185550

Language en

Documentation

Documentation Order no.

Operator’s manual 1000185550 Spare parts catalog de/en/fr (901) 1000187499 Spare parts catalog de/en/fr (1101) 1000187759 Spare parts catalog de/it/es (901) 1000187501 Spare parts catalog de/it/es (1101) 1000187760

Legend

Original Operator’s Manual x

Translation of original Operator’s Manual

Edition 2.1 Date 12/2014 Document BA 901/1101 en

No part of this publication may be reproduced, translated or used in any form or by any means – graphic, electronic or mechanical including photocopying, recording, taping or information storage or retrieval systems – without prior permission in writing from the manufacturer.

No reproduction or translation of this publication, in whole or part, without the written consent of Wacker Neuson Linz GmbH. Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecution.

Wacker Neuson Linz GmbH keep abreast of the latest technical developments and constantly improve their products. For this reason, we may from time to time need to make changes to figures and descriptions in this documentation which do not reflect products that have already been delivered and that will not be implemented on these machines.

Technical data, dimensions and weights are only given as an indication. Responsibility for errors or omissions not accepted. Photographs and graphics are symbolic representations and may differ from the actual products. The cover features the machine with possible optional equipment.

Wacker Neuson Linz GmbH Flughafenstr. 7 A-4063 Hörsching

Table of contents

Introduction

Important information on this Operator’s Manual ..................................................... 1-1

Machine overview .................................................................................................... 1-2

Brief description ....................................................................................................... 1-3

Traveling drive ................................................................................................... 1-3

Operating hydraulics .......................................................................................... 1-3

Cooling system .................................................................................................. 1-3

Cabin (ROPS and FOPS) .................................................................................. 1-4

Fields of application, attachments ........................................................................... 1-5

Use: attachment ................................................................................................ 1-6

Regulations .............................................................................................................. 1-7

Declaration of conformity 901s .......................................................................... 1-8

Declaration of conformity 901sp ........................................................................ 1-9

Declaration of conformity 1101c ...................................................................... 1-10

Declaration of conformity 1101cp .................................................................... 1-11

Type labels and component numbers .................................................................... 1-12

Serial number .................................................................................................. 1-12

Signs and symbols ................................................................................................. 1-15

Warning and safety labels ............................................................................... 1-15

Operation and information labels ..................................................................... 1-19

Model 901: ....................................................................................................... 1-20

Options: ........................................................................................................... 1-21

Fire extinguisher .................................................................................................... 1-23

Duty to wear ear protectors ................................................................................... 1-23

Safety instructions

Identification of warnings and dangers .................................................................... 2-1

Warranty .................................................................................................................. 2-1

Designated use and exemption from liability ........................................................... 2-2

General conduct and safety instructions .................................................................. 2-3

Organizational measures ................................................................................... 2-3

Selection and qualification of personnel, basic responsibilities ......................... 2-4

Safety instructions regarding operation ................................................................... 2-5

Normal operation ............................................................................................... 2-5

Applications with lifting gear .............................................................................. 2-6

Trailers and attachments ................................................................................... 2-7

Transportation ................................................................................................... 2-7

Safety instructions for maintenance ......................................................................... 2-8

Warning of special hazards ................................................................................... 2-10

Electrical energy .............................................................................................. 2-10

Gas, dust, steam, smoke ................................................................................. 2-10

Hydraulic system ............................................................................................. 2-10

Noise ............................................................................................................... 2-11

Oil, grease and other chemical substances ..................................................... 2-11

Battery ............................................................................................................. 2-11

Tires (model 901) ............................................................................................ 2-11

Tracks (model 1101) ........................................................................................ 2-11

Operation

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Table of contents

Cabin overview (models 901/1101) ......................................................................... 3-2

Cabin (models 901/1101): legend ............................................................................ 3-3

Instrument panel overview ....................................................................................... 3-4

Instrument panel legend .......................................................................................... 3-6

Indicator lights and warning lights (overview) ......................................................... 3-7

Putting into operation ............................................................................................. 3-10

Safety instructions ........................................................................................... 3-10

Putting into operation for the first time ............................................................. 3-10

Running-in period ............................................................................................ 3-10

Check lists ....................................................................................................... 3-11

Start-up checklist ............................................................................................. 3-11

Operation checklist .......................................................................................... 3-12

Parking checklist .............................................................................................. 3-12

Performing machine travel ..................................................................................... 3-13

Preheating start switch (overview) ................................................................... 3-13

Accelerator actuation ....................................................................................... 3-13

Speed control (option) ..................................................................................... 3-14

Parking brake ................................................................................................... 3-14

Brake test ......................................................................................................... 3-14

Before starting the engine ................................................................................ 3-15

Starting the engine: general ............................................................................. 3-16

Starting ............................................................................................................ 3-17

Starting with the immobilizer (option) ............................................................... 3-18

Jump-starting the engine (supply battery) ....................................................... 3-19

Battery master switch ............................................................................................. 3-20

When the engine has started ... ....................................................................... 3-20

Starting at low temperatures ............................................................................ 3-21

Engine warm-up ............................................................................................... 3-21

Machine travel on public roads .............................................................................. 3-22

Preparing machine travel on public roads ....................................................... 3-22

Starting machine travel .......................................................................................... 3-25

Reversing ......................................................................................................... 3-25

Control levers ................................................................................................... 3-26

ISO controls ..................................................................................................... 3-27

H controls (option) ........................................................................................... 3-28

Hydrostatic service brake ................................................................................ 3-29

Parking brake ................................................................................................... 3-29

Machine travel on slopes ....................................................................................... 3-30

Specific safety instructions .............................................................................. 3-30

Machine operation on rough terrain ................................................................. 3-31

Machine travel on slopes ................................................................................. 3-31

Parking the machine .............................................................................................. 3-32

Parking the machine on slopes ........................................................................ 3-32

2nd speed .............................................................................................................. 3-33

Horn ....................................................................................................................... 3-33

Light system ........................................................................................................... 3-34

Lights (option) .................................................................................................. 3-34

Turn indicators (option) .................................................................................... 3-34

Hazard warning system (option) ...................................................................... 3-35

Working lights (option) ..................................................................................... 3-36

Rotating beacon (option) ................................................................................. 3-36

Washer system (option) ......................................................................................... 3-37

Washer system reservoir ................................................................................. 3-37

Ventilation (fully-glazed cabin option) .................................................................... 3-38

Cabin heating and ventilation .......................................................................... 3-38

Summer/winter operation ................................................................................. 3-38

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Table of contents

Air conditioning (option) ......................................................................................... 3-39

Recirculated air mode ...................................................................................... 3-39

Seat adjustment, safety bars and seat belt ............................................................ 3-40

Seat adjustment ............................................................................................... 3-40

Weight adjustment ........................................................................................... 3-40

Horizontal adjustment ...................................................................................... 3-41

Safety bars ...................................................................................................... 3-42

Seat belt .......................................................................................................... 3-43

Emergency exit ...................................................................................................... 3-44

Engine cover .......................................................................................................... 3-44

Maintenance flap ................................................................................................... 3-45

Cabin ..................................................................................................................... 3-46

Raising/lowering the cabin ............................................................................... 3-46

Cabin entry and exit ......................................................................................... 3-48

Cabin access and exit (fully-glazed cabin option) ........................................... 3-49

Front window (with cabin option) ..................................................................... 3-50

Towing and transporting the machine .................................................................... 3-51

Towing ............................................................................................................. 3-51

Loading and transporting the machine ............................................................ 3-52

Tying down the machine .................................................................................. 3-53

Crane-lifting the machine ................................................................................. 3-54

Crane-lifting bracket (option) ........................................................................... 3-54

Control levers (ISO controls) (overview) ................................................................ 3-55

Locking the operating hydraulics (option) ........................................................ 3-55

Control lever (ISO controls) ............................................................................. 3-55

Lowering the loader unit with the engine stopped ........................................... 3-56

Control lever (H controls) (overview) ..................................................................... 3-57

Locking the operating hydraulics (option) ........................................................ 3-57

Control lever (H controls) ................................................................................. 3-57

Lowering the loader unit with the engine stopped ........................................... 3-58

Parallel bucket lift ................................................................................................... 3-58

2-way parallel bucket lift (option) ........................................................................... 3-58

Attachment controls (option) .................................................................................. 3-59

Load stabilizer ........................................................................................................ 3-59

Auxiliary hydraulics pedal ...................................................................................... 3-59

Auxiliary hydraulics pedal cover ...................................................................... 3-60

Releasing the pressure on the quick couplers on the loader unit .......................... 3-60

Couplings ............................................................................................................... 3-60

Connections for auxiliary hydraulics ...................................................................... 3-61

3rd control circuit (option) ...................................................................................... 3-61

Re-equipping the loader unit .................................................................................. 3-62

Fitting attachments onto the quickhitch ........................................................... 3-62

Hydraulic quickhitch (option) .................................................................................. 3-63

Machine operation ................................................................................................. 3-64

General safety instructions .............................................................................. 3-64

Transporting with a full bucket ......................................................................... 3-65

Attachments ........................................................................................................... 3-69

Standard Bucket .............................................................................................. 3-69

Excavation bucket ........................................................................................... 3-70

Multipurpose bucket ........................................................................................ 3-70

Lightweight material bucket ............................................................................. 3-71

“4-in-1” bucket ................................................................................................. 3-71

“4-in-1” bucket with teeth ................................................................................. 3-72

Rotary broom ................................................................................................... 3-72

Multipurpose bucket ........................................................................................ 3-73

Agricultural grab .............................................................................................. 3-73

Pallet forks ....................................................................................................... 3-74

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Table of contents

Hammer operation ................................................................................................. 3-75

Installing a hydraulic hammer on the mount .................................................... 3-75

Malfunctions

Engine malfunctions ................................................................................................. 4-1

Maintenance

Introduction .............................................................................................................. 5-1

Fuel system .............................................................................................................. 5-2

Specific safety instructions ................................................................................ 5-2

Draining fuel ....................................................................................................... 5-2

Refueling ............................................................................................................ 5-2

Stationary fuel pumps ........................................................................................ 5-3

Diesel fuel specification ..................................................................................... 5-3

Bleeding the fuel system .................................................................................... 5-4

Fuel prefilter with water separator ..................................................................... 5-4

Engine lubrication system ........................................................................................ 5-5

Checking the oil level ......................................................................................... 5-5

Adding engine oil ............................................................................................... 5-6

Engine and hydraulics cooling system ..................................................................... 5-7

Specific safety instructions ................................................................................ 5-7

Checking the coolant level/adding coolant ........................................................ 5-8

Air filter ................................................................................................................... 5-10

Replacing the filter ........................................................................................... 5-11

V-belts .................................................................................................................... 5-12

Checking V-belt tension ................................................................................... 5-12

Retightening the V-belts .................................................................................. 5-13

Checking the V-belt of the air conditioning system (option) ............................. 5-14

Tightening the V-belt of the air conditioning system (option) ........................... 5-14

Hydraulic system .................................................................................................... 5-15

Specific safety instructions .............................................................................. 5-15

Checking the hydraulic oil level ....................................................................... 5-15

Adding hydraulic oil .......................................................................................... 5-17

Checking hydraulic pressure lines ................................................................... 5-18

Travel gear maintenance ....................................................................................... 5-19

Checking drive chain oil (model 901) ..................................................................... 5-20

Checking the oil level ....................................................................................... 5-20

Checking drive chain tension (model 901) ............................................................. 5-21

Checking track tension .................................................................................... 5-21

Tires (model 901) ................................................................................................... 5-22

Raising and jacking up the machine ................................................................ 5-22

Fitting the wheels ............................................................................................. 5-23

Airboss tires (option) ........................................................................................ 5-23

Tracks (model 1101) .............................................................................................. 5-24

Checking track tension .................................................................................... 5-24

Adjusting track tension ..................................................................................... 5-25

Replacing tracks .................................................................................................... 5-26

Traveling drive ....................................................................................................... 5-26

Checking the oil level and adding oil ............................................................... 5-26

Draining oil ....................................................................................................... 5-27

Electrical system .................................................................................................... 5-27

Specific safety instructions .............................................................................. 5-27

Servicing and maintenance at regular intervals ............................................... 5-28

Instructions concerning specific components .................................................. 5-28

Alternator ......................................................................................................... 5-28

Battery .................................................................................................................... 5-29

General maintenance ............................................................................................. 5-30

Cleaning ........................................................................................................... 5-30

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Table of contents

General instructions for all areas of the machine ............................................ 5-30

Inside the cabin ............................................................................................... 5-31

Under the cabin ............................................................................................... 5-31

Exterior of the machine .................................................................................... 5-31

Engine compartment ....................................................................................... 5-31

Rear window .................................................................................................... 5-32

Threaded fittings and attachments .................................................................. 5-32

Pivots and hinges ............................................................................................ 5-32

Maintenance of attachments ........................................................................... 5-32

Maintenance prop of loader unit ...................................................................... 5-33

Maintenance if the machine is out of service for a longer period of time ............... 5-34

Preparatory work before taking out of service ................................................. 5-34

Putting into operation again ............................................................................. 5-34

Fluids and lubricants .............................................................................................. 5-35

Maintenance plan (overview) ................................................................................. 5-37

Maintenance label .................................................................................................. 5-40

Explanation of symbols on the maintenance label ......................................... 5-40

Maintenance plan (model 901) ........................................................................ 5-41

Maintenance plan (model 1101) ...................................................................... 5-42

Technical data

Chassis .................................................................................................................... 6-1

Engine ...................................................................................................................... 6-1

Traveling drive ......................................................................................................... 6-2

Brakes ...................................................................................................................... 6-2

Operating hydraulics ................................................................................................ 6-3

Pilot control .............................................................................................................. 6-3

High Flow additional control circuit .......................................................................... 6-3

Electrical system ...................................................................................................... 6-4

Fuse box behind the seat on the left ................................................................. 6-4

Main fuse box with relays .................................................................................. 6-5

Relay box at rear left of cabin ............................................................................ 6-5

Tires (model 901) ..................................................................................................... 6-6

Tracks (model 1101) ................................................................................................ 6-6

Noise levels ............................................................................................................. 6-6

Vibration ................................................................................................................... 6-7

Coolant compound table ........................................................................................ 6-10

Weights .................................................................................................................. 6-10

Weight of options (selection) ........................................................................... 6-10

Dimensions model 901 .......................................................................................... 6-11

Dimensions model 1101 ........................................................................................ 6-12

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Index

Abbreviations .........................................................................................1-1

Accelerator actuation ...........................................................................3-13

Air filter .................................................................................................5-10

Applications with lifting gear ..................................................................2-6

Attachments .........................................................................................3-69

Battery master switch ..........................................................................3-20

Brake test .............................................................................................3-14

Check lists ...........................................................................................3-11

Checking track tension ........................................................................5-24

Crane-lifting the machine .....................................................................3-54

Declaration of conformity 1101c ..........................................................1-10

Declaration of conformity 1101cp ........................................................1-11

Declaration of conformity 901s ..............................................................1-8

Declaration of conformity 901sp ............................................................1-9

Designated use and exemption from liability .........................................2-2

Fire extinguisher ..................................................................................1-23

Fluids and lubricants ............................................................................5-35

Important information

On this Operator’s Manual ..............................................................1-1

Indicator lights and warning lights ..........................................................3-7

Legal regulations ...................................................................................1-7

Light system .........................................................................................3-34

Loading and transporting .....................................................................3-52

Lowering the loader unit with the engine stopped ..................... 3-56, 3-58

Machine

Brief description .............................................................................. 1-3

Fields of application ........................................................................ 1-5

Overview ........................................................................................ 1-2

Machine travel on public roads ........................................................... 3-22

Maintenance

Adding coolant ................................................................................ 5-8

Adding engine oil ............................................................................ 5-6

Adding hydraulic oil ...................................................................... 5-17

Air filter ......................................................................................... 5-11

Bleeding the fuel system ................................................................ 5-4

Checking drive chain oil level ....................................................... 5-20

Checking drive chain tension ....................................................... 5-21

Checking the coolant level ............................................................. 5-8

Checking the engine oil level .................................................5-5, 5-20

Checking the hydraulic oil level .................................................... 5-15

Cleaning ....................................................................................... 5-30

Electrical system .......................................................................... 5-27

Engine and hydraulics cooling system ........................................... 5-7

Engine lubrication system .............................................................. 5-5

Fluids and lubricants .................................................................... 5-35

Fuel system .................................................................................... 5-2

General maintenance ................................................................... 5-30

Hydraulic pressure lines ...............................................................5-18

Hydraulic system .......................................................................... 5-15

Instructions concerning specific components ............................... 5-28

Maintenance plan ......................................................................... 5-37

Pivots and hinges ......................................................................... 5-32

Servicing and maintenance at regular intervals ........................... 5-28

Threaded fittings ........................................................................... 5-32

Noise levels ......................................................................................... 1-21

Operation .............................................................................................. 3-1

Before starting the engine ............................................................ 3-15

Cabin model 501s (overview) ......................................................... 3-2

Instrument panel overview ............................................................. 3-4

Parking the machine ..................................................................... 3-32

Seat belt ....................................................................................... 3-43

Starting machine travel ................................................................. 3-25

Starting the engine ....................................................................... 3-16

Performing machine travel .................................................................. 3-13

Preheating start switch ........................................................................ 3-13

Putting into operation ............................................................................ 3-2

Check lists .................................................................................... 3-11

Putting into operation for the first time .......................................... 3-10

Safety instructions ........................................................................ 3-10

Raising/lowering the cabin .................................................................. 3-46

Refueling ............................................................................................... 5-2

Rotating beacon .................................................................................. 3-36

Running-in period ................................................................................ 3-10

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Safety instructions .................................................................................2-1

Applications with lifting gear ............................................................2-6

General conduct ..............................................................................2-3

Identification ....................................................................................2-1

Maintenance ...................................................................................2-8

Operation ........................................................................................2-5

Special hazards ............................................................................2-10

Trailers and attachments ................................................................2-7

Transportation .................................................................................2-7

Seat adjustment ...................................................................................3-40

Horizontal adjustment ...................................................................3-41

Weight adjustment ........................................................................3-40

Seat belt ...............................................................................................3-43

Seat belt height adjustment .................................................................3-43

Serial number ......................................................................................1-12

Signs and symbols ...............................................................................1-15

Starting aid ...........................................................................................3-19

Technical data .......................................................................................6-1

Additional control circuit ..................................................................6-3

Brakes .............................................................................................6-3

Chassis ...........................................................................................6-1

Coolant compound table ...............................................................6-10

Dimensions ......................................................................... 6-11, 6-12

Electrical system .............................................................................6-4

Engine ..................................................................................... 6-1, 6-2

Noise levels .....................................................................................6-6

Operating hydraulics .......................................................................6-3

Pilot control .....................................................................................6-3

Traveling drive ................................................................................6-2

Vibration ..........................................................................................6-7

V-belts ..................................................................................................5-12

Ventilation

Ventilation, fresh air ......................................................................3-38

Warranty ................................................................................................2-1

Working

Freeing the machine .....................................................................3-68

Loading loose material ..................................................................3-65

Recommendations ........................................................................3-68

Removing material/digging in hard soil .........................................3-67

Removing material/digging in soft soil ..........................................3-66

Index

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Index

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1 Introduction

1.1 Important information on this Operator’s Manual

Please store the Operator’s Manual in the storage box at the rear of the seat. This Operator’s Manual contains important information on how to work safely, correctly

and economically with the machine. Therefore, it aims not only at new operators, but it also serves as a reference for experienced ones. It helps to avoid hazardous situations and reduce repair costs and downtimes. Furthermore, the reliability and the service life of the machine will be increased by following the instructions in the Operator’s Manual. This is why the Operator’s Manual must always be kept at hand in the machine.

Your own safety, as well as the safety of others, depends to a great extent on how the machine is moved and operated. Therefore, carefully read and understand this Operator’s Manual prior to the first drive. This Operator’s Manual will help to familiarize yourself more easily with the machine, thereby enabling you to use it more safely and efficiently.

Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be prepared for possible hazardous situations, as it will be too late for it during operation. As a rule, keep the following in mind:

Careful and prudent working is the best way to avoid accidents!

Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and servicing of the machine. This is why regular maintenance and servicing is absolutely necessary. Extensive maintenance and repair work must always be performed by a technician with appropriate training. Insist on using original spare parts when performing maintenance and repair work. This ensures operational safety and readiness of your machine, and maintains its value.

• Special equipment and superstructures are not described in this Operator’s Manual.

• We reserve the right to improve the technical standard of our machines without adapting the Operator’s Manual.

• Modifying Neuson products and fitting them with additional equipment and attachments not included in our delivery program requires Neuson’s written authorization, otherwise warranty and product liability for possible damage caused by these modifications shall not be applicable.

• Subject to modifications and printing errors.

Your Neuson dealer will be happy to answer any further questions regarding the machine or the Operator’s Manual.

Abbreviations/symbols

• Identifies a list

• Subdivision within lists or an activity. Follow the steps in the recommended order

☞ Identifies an activity ➥ Description of the effects or results of an activity

n. s. = not shown “Opt” = option Stated whenever controls or other components of the machine are installed as an option.

Introduction

This symbol shows the travel direction – for better orientation in figures and graphics.

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Introduction

Fig. 1: Machine outside views

1 Front working lights 2 Rear working light (option) 3 Outside rearview mirror (option) 4 Front lights (option) 5 Handholds 6 Standard bucket 7 Loader unit 8 Engine cover 9 Standard tires (model 901) 10 Track drive (model 1101) 11 Numberplate bracket (option)

12 Exhaust pipe 13 Extra weight (option) 14 Crane-lifting bracket (option) 15 Type label 16 Maintenance flap

1.2 Machine overview

1-2 BA 901/1101 en – Edition 2.1 * 91101b110.fm

1.3 Brief description

Notice!

Introduction

The model 901 and 1101 compact loaders are self-propelled work machines. Get informed on and follow the legal regulations of your country. This machine is a versatile and powerful helper for moving earth, gravel and debris on construction sites and elsewhere. A wide range of attachments accounts for the numerous applications of the machine. See chapter 1.4 Fields of application, attachments for further applications.

The main components of the machine are:

• ROPS tested cabin

• FOPS 1 tested cabin

• FOPS 2 tested cabin (option)

• Models 901s and 1101c: water-cooled turbocharged Deutz diesel engine

• Model 901sp is available as an option with features differing from model 901s as follows:

• Powerflow hydraulic system with increased oil flow

• Model 1101cp is available as an option with features differing from model 1101c as follows:

• Powerflow hydraulic system with increased oil flow

• Sturdy steel sheet chassis, rubber-mounted engine

• Axial piston motor with reduction gear

• Hydraulic parking brake

Traveling drive

Operating hydraulics

Cooling system

The machine can be equipped with the “Telematic” option (for transmitting oper- ating data, location, etc. via satellite).

The diesel engine permanently drives two axial-piston variable displacement pumps whose oil flow is sent to the axial piston motors on the left and right.

The diesel engine also drives the joint gear pump for the operating hydraulics. The oil flow of this pump depends on the diesel engine speed only.

The indicator lights on the instrument panel of the machine ensure constant monitoring of the engine and hydraulic oil temperature, as well as of the coolant temperature and level.

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Introduction

Caution!

Cabin (ROPS and FOPS)

Modifying or performing improper repair work on the cabin is dangerous. Do not modify the cabin. Repair work may only be performed by a Wacker Neuson service center. If the cabin has been damaged, check it before resuming work and have it repaired if necessary. Please contact your Neuson dealer for support. Failure to follow this precautionary measure can lead to serious or fatal injury. The cabin has been specially designed for your protection in case of an accident. Fasten your seatbelt, otherwise you can be thrown around or even outside the cabin and crushed. Therefore always fasten your seat belt as you perform machine travel and operation. Tighten the seat belt before starting machine operation.

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1.4 Fields of application, attachments

Caution!

The attachments will decide in the first place how the loader is used.

In order to avoid damage to the machine, only the attachments listed below have been certified for installation on the machine.

☞ Please contact your Neuson dealer if you wish to use other attachments.

Using tools of other manufacturers, or tools which have been released for other loader types, can reduce the machine’s output and stability considerably, and can also cause damage to the machine and injuries to the operator or the personnel.

The buckets listed below have been released by Neuson and are certified for transport on public roads. However, the national provisions of the country shall apply in which the machine is used.

Attachments which have been subsequently released for your machine may possibly not be certified for transport on public roads. This requires a separate certification from the competent authority.

Always compare the weight of the attachment and its maximum payload with the indications in the lift capacity table. Never exceed the maximum payload.

Introduction

BA 901/1101 en – Edition 2.1 * 91101b110.fm 1-5

Introduction

Use: attachment Possible attachments

Description of attachment

Standard bucket

Excavation bucket

Multipurpose bucket

Lightweight material bucket

“4-in-1” bucket

“4-in-1” bucket with teeth

Weight Capacity Loader

219 kg

230 kg

234 kg

246 kg

357 kg

382 kg

475 kg

0.46 m

0.49 m

0.46 m

0.49 m

0.73 m

1 m

0.54 m

901

1101

901

1101

901

1101

901

1101

901

1101

901

1101

Remarks

Loosening, picking up, transporting and loading loose or solid material (material density  p = 2 t/m³)

Good excavation and tearout features

Bucket for picking up large-volume material

For picking up and transporting low-density material such as refuse or sawdust

Multipurpose bucket used for a wide range of applications as a bucket, grader or grab, or for filling in material.

Multipurpose bucket used for a wide range of applications as a bucket, grader or grab, or for filling in material. Excavation work performed more easily with teeth.

Rotary broom

Multipurpose bucket

Agricultural grab

Pallet forks

Hydraulic hammer kit NE 36

Hydraulic hammer NE 36

389 kg

383 kg

292 kg

179 kg

193 kg

350 kg

For cleaning streets, yards and sidewalks

1101

901

1101

For heavy industrial applications in foundries, recycling plants, metal and paper recycling

901

For agricultural and industrial applications

1101

901

For transporting material on pallets

1101

-- 901/1101 Hydraulic hammer console

-- 901/1101 Hydraulic hammer

1-6 BA 901/1101 en – Edition 2.1 * 91101b110.fm

1.5 Regulations

Introduction

Requirements to be met by the operator

Earth moving machines may be driven and serviced only by persons who meet the following requirements:

• 18 years or older

• Physically and mentally suited for this work

• Persons have been instructed in driving and servicing the earth moving machine and have proven their qualifications to the contractor

• Persons are expected to perform work reliably.

They have been appointed by the contractor for driving and servicing the earth moving machine.

Get informed on and follow the legal regulations of your country.

BA 901/1101 en – Edition 2.1 * 91101b110.fm 1-7

Introduction

EC Declaration of Conformity

According to Machine Directive 2006/42/EC, appendix II A

Manufacturer

Wacker Neuson Linz GmbH Haidfeldstr. 37 4060 Linz-Leonding

Product

Machine designation: Compact loader Machine model: 901s Serial no.: ______________ Output (kW): 50 kW Measured sound power level: 101.3 dB (A) Guaranteed sound power level: 101 dB (A)

Conformity assessment procedure

Notified body according to Directive 2006/42/EC, appendix XI: Fachausschüsse Bau und Tiefbau Prüf- und Zertifizierungsstelle im BG-PRÜFZERT Landsberger Str. 309 D-80687 Munich Distinguishing EU number 0036

Notified body according to Directive 2000/14/EC, appendix VI: TÜV SÜD Industrie Service GmbH Westendstr. 199 D-80686 Munich

Directives and standards

We hereby declare that this product corresponds to the relevant regulations and requirements of the following Directives and

standards:

2006/42/EC (old 98/37 EC), 2004/108/EC (old 89/336/EEC), 2002/44/EC, 2005/88/EC, 2000/14/EC; DIN EN ISO 12100-1 and 2, DIN EN 474-1 and 3, DIN EN 14121, DIN EN 3471, DIN EN 13510, EN ISO 3744, EN ISO 3746, DIN EN ISO 3449

Josef Erlinger, Managing director

Thomas Köck, Responsible for documentation

Leonding, Place, date

Declaration of conformity 901s

1-8 BA 901/1101 en – Edition 2.1 * 91101b110.fm

Declaration of conformity 901sp

EC Declaration of Conformity

According to Machine Directive 2006/42/EC, appendix II A

Manufacturer

Wacker Neuson Linz GmbH Haidfeldstr. 37 4060 Linz-Leonding

Product

Machine designation: Compact loader Machine model: 901sp Serial no.: ______________ Output (kW): 63 kW Measured sound power level: 100.5 dB (A) Guaranteed sound power level: 101 dB (A)

Conformity assessment procedure

Notified body according to Directive 2000/14/EC, appendix VI: TÜV SÜD Industrie Service GmbH Westendstr. 199 D-80686 Munich

Directives and standards

We hereby declare that this product corresponds to the relevant regulations and requirements of the following Directives and standards:

Josef Erlinger, Managing director

Thomas Köck, Responsible for documentation

Leonding, Place, date

Introduction

BA 901/1101 en – Edition 2.1 * 91101b110.fm 1-9

Introduction

EC Declaration of Conformity

According to Machine Directive 2006/42/EC, appendix II A

Manufacturer

Wacker Neuson Linz GmbH Haidfeldstr. 37 4060 Linz-Leonding

Product

Machine designation: Compact loader Machine model: 1101c Serial no.: ______________ Output (kW): 63 kW Measured sound power level: 103.9 dB (A) Guaranteed sound power level: 104 dB (A)

Conformity assessment procedure

Notified body according to Directive 2000/14/EC, appendix VI: TÜV SÜD Industrie Service GmbH Westendstr. 199 D-80686 Munich

Directives and standards

We hereby declare that this product corresponds to the relevant regulations and requirements of the following Directives and standards:

Josef Erlinger, Managing director

Thomas Köck, Responsible for documentation

Leonding, Place, date

Declaration of conformity 1101c

1-10 BA 901/1101 en – Edition 2.1 * 91101b110.fm

Declaration of conformity 1101cp

EC Declaration of Conformity

According to Machine Directive 2006/42/EC, appendix II A

Manufacturer

Wacker Neuson Linz GmbH Haidfeldstr. 37 4060 Linz-Leonding

Product

Machine designation: Compact loader Machine model: 1101cp Serial no.: ______________ Output (kW): 63 kW Measured sound power level: 103.9 dB (A) Guaranteed sound power level: 104 dB (A)

Conformity assessment procedure

Notified body according to Directive 2000/14/EC, appendix VI: TÜV SÜD Industrie Service GmbH Westendstr. 199 D-80686 Munich

Directives and standards

We hereby declare that this product corresponds to the relevant regulations and requirements of the following Directives and standards:

Josef Erlinger, Managing director

Thomas Köck, Responsible for documentation

Leonding, Place, date

Introduction

BA 901/1101 en – Edition 2.1 * 91101b110.fm 1-11

Introduction

Notice!

Fig. 1: Type label: location

Fig. 2: Type label (symbolic representation)

1.6 Type labels and component numbers

Type, quantity and position of the labels depend on options, country and machine.

Serial number

The serial number is stamped on the machine chassis. It is located at the front left on the chassis and on the type label.

The type label is located at the rear right or left on the chassis.

Type label information

Machine model 1101cp Model year: 2007 Chassis no.: AD 000000

Machines with two asterisks before and after the serial number are equipped with hinged maintenance flaps.

Output: 63 kW Dead weight: 4400 kg Max. payload: 1150 kg

AD 000000**

Other information – see chapter 6 Technical data on page 6-1

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7/8-digit serial number (up to 2012)

Notice!

123

AD 51001 D

Fig. 3:

12345 6

WNC E 1301 A PAL 00400

A S D

Fig. 4:

Fig. 5: Diesel engine number

Introduction

Position

1 Machine version 2 Serial number 3 Equipment feature (optional)

Wacker Neuson track dumpers still have 7/8-digit serial numbers, even after 2012.

17-digit serial number (from 2012)

For easier machine identification, Wacker Neuson introduced a 17-digit serial number for compact equipment in 2012 (for example for excavators). This serial number includes

additional data, for example the manufacturer code and the production site.

Position

1 Manufacturer code 2 Machine model

A S D E

3 Internal model designation 4 Check letter 5 Production site

Unit Compact loaders Dumper Excavator

Description

6 Serial number

Wacker Neuson components (for example Easy Lock, tilt bucket, rollbar) have numeric serial numbers only.

Engine number

The type label (arrow) is located on the cylinder-head cover (engine).

BA 901/1101 en – Edition 2.1 * 91101b110.fm 1-13

Introduction

Fig. 6: CE mark

ce.ai

Meaning

The CE mark means that the machine meets the requirements of the Machine Directive and that the conformity procedure has been performed. The machine meets all the health and safety requirements of the Machine Directive.

Location

On the type label

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1.7 Signs and symbols

Fig. 7: Danger label

Fig. 8: Operator’s manual

Fig. 9: Swiveling range

Fig. 10: Loader unit prop

Warning and safety labels

The following states signs and symbols which are not unequivocally comprehensible. They do not contain explanatory text and are not explained in the following chapters.

Meaning

General indication of danger

Location

On the boom on the left and right.

Meaning

Carefully read the Operator’s Manual and familiarize yourself with the machine before putting it into operation

Location

Inside the cabin (seat console)

Introduction

Meaning

Stay clear of the machine’s slewing range during operation.

Location

Upper edge of radiator

Meaning

The danger zone may be accessed only if the prop is installed.

Location

1 x cabin prop 1 x loader unit prop

BA 901/1101 en – Edition 2.1 * 91101b110.fm 1-15

Introduction

Fig. 11: Loader unit working range

Fig. 12: Caution: high-pressure fluid

Fig. 13: Pressure accumulator

Fig. 14: Crushing hazard

Meaning

Stay clear of the working range of the loader unit.

Location

2 x on the loader unit on the left and right.

Meaning

Caution: high-pressure fluids can escape

Location

1 x on the radiator on the right

Meaning

Receptacle (pressure accumulator, radiator ...) under pressure (gas, oil)

Location

1 x on the radiator on the right 1 x in pump area on the right (accumulator)

Meaning

Always stay clear of the area with crushing hazard while parts in this area can move.

Location

2 x on the loader unit cylinder on the left and right 2 x on the quickhitch system 2 x inside the cabin

1-16 BA 901/1101 en – Edition 2.1 * 91101b110.fm

Meaning

Fig. 15: V-belts

Fig. 16: Engine cover

Fig. 17: Hot surface

Fig. 18: Seat belt – slopes

Touch machine parts only after they have come to a full standstill.

Location

1 x radiator

Meaning

Touch machine parts only after they have come to a full standstill.

Location

1 x radiator

Introduction

Meaning

Keep a safe distance from hot surfaces.

Location

1 x radiator 1 x chassis

Meaning

Avoids slopes on which the machine can tip over.

Location

1 x inside the cabin

BA 901/1101 en – Edition 2.1 * 91101b110.fm 1-17

Introduction

Fig. 19: No passengers

Fig. 20: Disconnecting the battery

Fig. 21: Guard

Fig. 22: Seat belt

Meaning

Do not use the loader unit for raising persons.

Location

1 x on the loader unit on the left and right

Meaning

Disconnect the battery master switch before performing repair, maintenance and cleaning work.

Location

1 x cabin (seat console)

Meaning

Never open the guards if the engine is still running.

Location

1 x on the engine cover

Meaning

Always keep arms, feet and legs inside the cabin. Always fasten the seat belt during operation.

Location

Inside the cabin (seat console)

1-18 BA 901/1101 en – Edition 2.1 * 91101b110.fm

Introduction

Fig. 23: Reservoir under pressure

Fig. 24: Road travel lock

Fig. 25: Eye hook label

Fig. 26: Label for points used for tying down the machine

Fig. 27: ROPS/FOPS

Meaning

Warns of a hot reservoir or container under pressure

Location

On the hydraulic oil reservoir, on the radiator

Meaning

Lock the bucket and the loader unit before performing machine travel on roads.

Location

Cabin (seat console)

Operation and information labels

Meaning

Raise the machine or machine parts only by means of these eyelets!

– see chapter Crane-lifting the machine on page 3-54

Location

At front and rear of cabin

Meaning

Indicates the tie-down points for tying down the machine. The tie-down points are used for tying down the machine during loading and transportation

– see chapter Tying down the machine on page 3-53.

Location

On the chassis at the front and rear.

Meaning

Cabin complies with ROPS/FOPS level 2

Location

Inside the cabin

BA 901/1101 en – Edition 2.1 * 91101b110.fm 1-19

Introduction

Fig. 28: Operator’s Manual

Fig. 29: Describes the throttle lever function

Fig. 30: Quickhitch lock

Fig. 31: Emergency exit

Fig. 32: Joystick assignment (option)

Fig. 33: Design-specific speed

9705059

Meaning

Always read the Operator’s Manual before starting the machine

Location

Cabin roof lining

Meaning

Describes the throttle lever function.

– see chapter If the engine stalls or if it is stopped, only start the engine again after 6 sec-

onds. on page 3-13

Location

Below the throttle lever

Meaning

Describes the quickhitch lock

Location

On quickhitch

Model 901:

Meaning

Describes how to remove the window from the machine.

Location

Inside the cabin on the rear window

Meaning

Describes the ISO control functions

Location

Inside the cabin

Meaning

States design-specific speed.

Location

On either side of the machine

1-20 BA 901/1101 en – Edition 2.1 * 91101b110.fm

+ 150 hidden pages

Wacker Neuson 901S, 1101C, 1101CP, 901SP Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of contents

1 Introduction

1.1 Important information on this Operator’s Manual

1.2 Machine overview

1.3 Brief description

Traveling drive

Operating hydraulics

Cooling system

Cabin (ROPS and FOPS)

1.4 Fields of application, attachments

Use: attachment Possible attachments

1.5 Regulations

Declaration of conformity 901s

Declaration of conformity 901sp

Declaration of conformity 1101c

Declaration of conformity 1101cp

1.6 Type labels and component numbers

Serial number

1.7 Signs and symbols

Warning and safety labels

Operation and information labels

Model 901: