V-ZUG Toptronic GK45TEGZ, Toptronic GK45TE, Toptronic GK45TEBSZ, Toptronic GK45TEGC, Toptronic GK45TESC Installation Instructions Manual

Installation instructions

1039710-R02

Connection plate

Identification plate

Toptronic
GK45TE
Glass ceramic hob

The appliance should be installed by qualified personnel only. Each step must be carried out and checked in full in
the order specified.

1039710-R02

05/03/2019

Validity

These installation instructions apply to the following models:

Product family With normal mounting frame With DualDesign With oversize frame

31103 GK45TEBSC GK45TEBSZ -

31104 GK45TEGC GK45TEGZ -

31105 GK45TESC, GK45TESCO GK45TESZ, GK45TESZO GK45TESU, GK45TESUO

31106 GK45TEXSC, GK45TEXSCO GK45TEXSZ, GK45TEXSZO -

31107 GK45TEASC, GK45TEASCO GK45TEASZ, GK45TEASZO GK45TEASU

General notes

If installing into a combustible material, the guidelines and standards for low-voltage installations and fire protection
must be strictly observed.

Identification plate

The identification plate is located next to the connection plate.

▸ Affix the second identification plate (supplied) in an accessible position behind the front of the fitted cabinet beneath the appliance.

1

Installation instructions

1039710-R02

Toptronic
GK45TE
Glass ceramic hob

1039710-R02

05/03/2019

Installation accessories provided

Normal mounting frame:

Designation Remarks Art. no.

Mounting angle, right/left For GK45TESC, GK45TEBSC/.1C, GK45TEGC only H62484

Large mounting angle, back For GK45TEASC only H62221

Large mounting angle, front For GK45TEASC only H62408

Mounting angle, right/left For GK45TEASC only H62409

Wood screws for mounting angle Diverse

Flush installation:

Designation Art. no.

Cementing-in instructions J004133

Sealing strip set H63283

Spacer set H60330

Oversize mounting frame:

Designation Art. no.

Mounting angle, right/left H62484

Adjusting brace set for special installation cases H61548

Wood screws for mounting angle Diverse

Accessories

For all installation variants:

Designation Art. No.

Thermal shielding plate set for GK45TEBS…, GK45TEXS…, GK45TES…, GK45TEG… H62622

Thermal shielding plate set for GK45TEAS… H62617

Instant adhesive for installing the steel angles
Permabond F246 incl. activator, 50ml tube. From Silitech AG, 3008 Bern.

B11502

Normal mounting frame:

Designation Art. No.

Adjusting brace set for special installation H61548

Flush installation:

Designation Art. no.

Steel angle set, installation dimension 60 H63772

Steel angle set, installation dimension 70 H63773

Steel angle set, installation dimension 80 H63774

Cement set
Complete with cleaning agent, primer type 1105, cartridge with black silicone adhesive, with nozzle. Suitable for all ab­sorbent worktop materials (wood and natural stones such as marble or granite).

Special primer type 107
Suitable for non-absorbent worktop materials (not suitable for polyethylene, polypropylene or Teflon).

86.3928.85

45.2771.76

2

Installation instructions

1039710-R02

Installation pipe Distribution boxClamp

400V~ 2

PE/

400V 2N~

230 V~

400V~ 3

PE/

PE/

PE/

yellow/ green

black
brown

L2 grey

yellow/ green

L3 grey

L2 black

L1 brown

L1

N blue

L1 brown
L2 black

yellow/ green

N blue

L1 brown

yellow/ green

Toptronic

1039710-R02

05/03/2019

GK45TE
Glass ceramic hob

Electrical connection

Electrical connections must be carried out by qualified personnel in accordance with the guidelines and standards
for low-voltage installations and the specifications of the local electricity supply companies.
Refer to the identification plate for information on the required mains voltage, current type and fuse protection.

A plug-in appliance may only be connected to a socket outlet with earthing contact, installed according to specifications. An
all-pole mains isolating device with 3 mm contact opening should be provided in the house wiring system. Switches, plug and
socket devices, circuit breakers and fusible cut-outs which are accessible after installation and which have all-poles switching
are permissible as isolating devices. Effective earthing and separately installed neutral and earth conductors ensure safe and
fault-free operation. After installation, live parts and cables with basic insulation must not be accessible. Check old installa­tions.

▸ If the hobs are used at an altitude of over 2,000 meters above sea level, a reduced performance must be expected.

The appliance is equipped with a connection cable which must be connected to an on-site junction box.

Error message U400

Faulty connection:
A pole conductor has been connected to the connection terminal for neutral conductors.

Quickly disconnect the appliance from the mains!

General information about installation

The distance from the appliance cut-out to flammable walls (left, right and rear) must be ≥50mm. Parts such as side
walls and reinforcing strips which protrude into the installation space under the cooking zone must be made of non­combustible materials.
It is recommended that a distance of 20mm be maintained between the underside of the appliance tray and any part
of the cabinet beneath that is made of combustible material. If a drawer is installed directly underneath – and if the
tray can be reached from below without the aid of tools – protection against accidental contact must be ensured. The
thermal shielding plate set (see Accessories) is recommended for this purpose.

Note for for flush installation

▪ These appliances are typically installed in stone worktops.

▪ The worktop must be flat and at least 20mm thick.

▪ The appliance is embedded in the cut-out made in the stone worktop by the producer (see accompanying cementing-in instructions).

Only use cementing-in material (black silicone) that is good, not old and achieves the necessary final strength and elasticity within a
24-hour curing time.

▪ A cement set and special primer are available for fitting in non-absorbent worktop materials (See Accessories).

3

Installation instructions

1039710-R02

GK45TEGC, GK45TEBSC,

GK45TESC, GK45TESCO GK45TEXSC, GK45TEXSCO GK45TEASC, GK45TEASCO

A

680±1

490±1

≥50

560±

1

584

514

704

514

490±1

≥50

A

60

0/550

600/550

≥50

≥50

H

H

≥61,5

Ra

Ra

Ri

Ri

Y

Y

X

X

X

X

A

750±1

490±1

≥50

774

514

600/550

≥50

H

≥61,5

Ra

Ri

Y

Y

X

X

≥20*

550

B

H

H

≥20 *

Drawer/cabinet

Drawer/cabinet

Y – Y X – X

Cable length 1.7 m Cable length 1.7 mCable length 1.7 m

Set of fixing brackets for
special installation cases

L

K

Centering mark,

rear, middle of cut-out

Centering

marks, front

K

M

Centering mark,
middle of cut-out

Toptronic
GK45TE
Glass ceramic hob

Overlying installation with normal mounting frame

The layout of the hob to be fitted may differ from the hob illustrated!

1039710-R02

05/03/2019

* The required clearance must be observed!

Type A Depends on producer B H Corner radius Ra/Ri

GK45TEBSC, GK45TEGC,
GK45TESC, GK45TESCO,
GK45TEXSC, GK45TEXSCO,
GK45TEASC, GK45TEASCO

A Worktop depth (in combination with directly built-under oven; does not apply to small appliances)

B Required clearance for service replacement

H Dimension from the top of the work surface to the underside of the hob (ventilation opening)

Ri Corner radii of appliance Ra Outer corner radii of cut-out

Installation with wood covers

1. Create the mounting cut-out accurately.

2. Centre installation rails K and L and fix in the mounting cut-out using the wood screws M as per the drawing.

3. Installation with bevel: Before installation of the hob, all stops N must be dismantled.

4. Potentially connect to the electrical mains connection before inserting the appliance.

5. Lower the appliance symmetrically into the mounting cut-out until it reaches the spring clips on the work surface. The connection
cable must not touch the hot areas of the tray located underneath the cooking zones.

≥20mm ≥66.5mm 46.5mm 10/8mm

4

Installation instructions

1039710-R02

490±1

≥50

≥50

A

680±1

60

0/

55

0

=

=

=

=

Ra

571

50

1

Y

Y

Ri

H

490±1

56

0±1

≥

50

≥

5

0

A

600/550

Ra

501

Ri

H

691

Y

Y

490±1

≥50

≥50

7

50±1

60

0/550

A

Ra

501

761

Y

Y

Ri

≥20 *

B

Y – Y

Drawer/cabinet

Cable length 1.7 mCable length 1.7 mCable length 1.7 m

GK45TEBSZ, GK45TEGZ,

GK45TESZ, GK45TESZO GK45TEXSZ, GK45TEXSZO GK45TEASZ, GK45TEASZO

Toptronic
GK45TE
Glass ceramic hob

1039710-R02

05/03/2019

Installation with stone covers

With stone covers, the installation rails K and L can be stuck into place (for adhesive see Accessories [}2]).

1. Clean/prime the bonding surfaces on the stone and installation rails well and leave to dry thoroughly.

2. Apply the adhesive to the stone and smooth with a scraper. Apply a thin layer of activator to the bonding surface of the installation
rails.

3. Centre the installation rails and press down on them firmly. Observe the recommended setting time of the adhesive used.

4. Installation with bevel: Before installation of the hob, all stops N must be dismantled.

5. Potentially connect to the electrical mains connection before inserting the appliance.

6. Lower the appliance symmetrically into the mounting cut-out until it reaches the spring clips on the work surface. The connection
cable must not touch the hot areas of the tray located underneath the cooking zones.

Overlying installation

The layout of the hob to be fitted may differ from the hob illustrated!

≥20mm ≥67.5mm 46mm 5/1.5mm

5

* The required clearance must be observed!

GK45TEXSZ and GK45TEXSZO are to be installed with adjusting braces and not installation strips.

Type A Depends on producer B H Corner radius Ra/Ri

GK45TEASZ, GK45TEASZO,
GK45TEGZ, GK45TEBSZ,
GK45TESZ, GK45TESZO,
GK45TEXSZ, GK45TESXZO

A Worktop depth (in combination with directly built-under oven; does not apply to small appliances)

B Required clearance for ventilation and service replacement over the entire cut-out area.

H Dimension from the top of the work surface to the underside of the hob (ventilation opening)

Ri Corner radii of appliance Ra Outer corner radii of cut-out

Installation instructions

1039710-R02

507±

1

5

7

7±1

≥41.5

≥41.5

A

600/

550

571

50

1

Y

Y

X

X

Ri

Z

H

501

691

Y

Y

A

5

07±1

≥41.5

≥41.

5

6

0

0

/550

Z

697

±1

X

X

Ri

H

501

761

Y

Y

507±1

≥41.5

≥41.5

767±1

600/550

825/900

A

Z

X

X

Ri

H

Cable length 1.7 mCable length 1.7 mCable length 1.7 m

B

≥20*

600/550/275

H

X – X

H

≥20 *

Y – Y

B

Drawer/cabinet

Side panel

C

D

Ra

R0–5

8.5

0

-1

8.5

0

-0.5

8.5

8.5

+1

0

+1

0

Detail Z

Steel angle mounted

with adhesive or screws

GK45TEBSZ, GK45TEGZ,

GK45TESZ, GK45TESZO GK45TEASZ, GK45TEASZOGK45TEXSZ, GK45TEXSZO

Toptronic
GK45TE
Glass ceramic hob

Installation

1. Create the mounting cut-out accurately.

2. Carefully place the appliance in the mounting cut-out and push against the work surface until flat.

Flush installation

The layout of the hob to be fitted may differ from the hob illustrated!

1039710-R02

05/03/2019

* The required clearance must be observed!

Type A Depends on producer B C/D H Corner radius Ra/Ri

GK45TEBSZ, GK45TEGZ,
GK45TESZ, GK45TESZO

GK45TEXSZ, GK45TESXZO 680/490

GK45TEASZ, GK45TEASZO 750/490

A Worktop depth (in combination with directly built-under oven; does not apply to small appliances)

B Required clearance for ventilation and service replacement over the entire cut-out area.

H Dimension from the top of the work surface to the underside of the hob (ventilation opening)

Ri Corner radii of appliance Ra Outer corner radii of cut-out

≥20mm ≥90mm 560/490 50mm 5/1.5mm

6

Installation instructions

1039710-R02

600

545

X

X

560–585

600/550

490–53

0

=

=

A

Ri

Ra

GK45TESU, GK45TESUO

750–775

490–530

600/550

=

=

B

A

790

Y

Y

545

Ri

Ra

X – X

≥20 *

550

B

H

Drawer/cabinet

H

≥20 *

Drawer/cabinet

Y – Y

GK45TEASU

Cable length 1.7 m Cable length 1.7 m

L

K

Centering mark,

rear, middle of cut-out

Centering

marks, front

K

M

Centering mark,
middle of cut-out

Set of fixing brackets for
special installation cases

Toptronic
GK45TE
Glass ceramic hob

1039710-R02

05/03/2019

Installation

1. Create an accurate installation cut-out.

– The mounting surface can be reamed out or created by installing wood/stone supports or using the steel angle set (see Accessor-

ies).

Access to the appliance from below via the entire cut-out area must be guaranteed. For servicing purposes, the induction gen­erator can be removed from below with the mounting plate. It must be possible to unscrew the contact-proof covers from be­low.

2. Prepare the cut-out and appliance in accordance with the specifications in the enclosed cementing-in instructions.

3. Carefully cement the appliance in and leave the silicone sealant to dry for at least 24 hours.

4. Connect to the electrical mains connection before inserting the appliance, if necessary.

Installation with oversize mounting frame

The layout of the hob to be fitted may differ from the hob illustrated!

* The required clearance must be observed!

Type A Depends on producer B H Corner radius Ra/Ri

GK45TESU, GK45TESUO,
GK45TEASU

A Worktop depth (in combination with directly built-under oven; does not apply to small appliances)

B Required clearance for ventilation and service replacement over the entire cut-out area.

H Dimension from the top of the work surface to the underside of the hob (ventilation opening)

Ri Corner radii of appliance Ra Outer corner radii of cut-out

Installation with wood covers

1. Create the mounting cut-out accurately.

2. Centre installation rails K and L and fix in the mounting cut-out using the wood screws M as per the drawing.

3. Installation with bevel: Before installation of the hob, all stops N must be dismantled.

4. Potentially connect to the electrical mains connection before inserting the appliance.

≥20mm ≥54mm 45mm 10/8mm

7

Installation instructions

1039710-R02

560–585

490–530

=

=

(30)

6 adjusting braces

Aim for
≤R10

750–775

490–530

=

=

(30)

6 adjusting braces

Aim for
≤R10

≤25

≤32

E D

40

30

(≤ screw length)

(≤ screw length)

Warning, glass breakage:
Do not overtighten screws

Reinforcing slats:

≥25 × 25 mm

Plate for chrome-nickel steel cover

Toptronic
GK45TE
Glass ceramic hob

5. Lower the appliance symmetrically into the mounting cut-out until it reaches the spring clips on the work surface. The connection
cable must not touch the hot areas of the tray located underneath the cooking zones.

1039710-R02

05/03/2019

Installation with stone covers

With stone covers, the installation rails K and L can be stuck into place (for adhesive see Accessories [}2]).

1. Clean/prime the bonding surfaces on the stone and installation rails well and leave to dry thoroughly.

2. Apply the adhesive to the stone and smooth with a scraper. Apply a thin layer of activator to the bonding surface of the installation
rails.

3. Centre the installation rails and press down on them firmly. Observe the recommended setting time of the adhesive used.

4. Installation with bevel: Before installation of the hob, all stops N must be dismantled.

5. Potentially connect to the electrical mains connection before inserting the appliance.

6. Lower the appliance symmetrically into the mounting cut-out until it reaches the spring clips on the work surface. The connection
cable must not touch the hot areas of the tray located underneath the cooking zones.

The appliances with oversize frames can also be used as a replacement for solid plate hobs and for installation in complete chrome­nickel steel covers. In the latter case, the solid plate hob part is cut out of the chrome-nickel steel cover and replaced by an appliance
(depth of the work surface ≥30mm). In contrast to normal installation without a fastening system, the appliance is fixed from below us­ing adjusting braces.

Variable areas of the special cut-out dimensions

GK45TESU, GK45TESUO GK45TEASU

Reinforcement of the cut-outs with
a complete chrome-nickel steel cover

Arrangement of the adjusting braces

The installation instructions with regard to electrical and safety-related issues remain fully valid for this installation.

1. Make a precise, right-angled cut-out in the work surface (if not already present). Aim to keep the cut-out dimensions to a minimum.

2. Securely clamp the appliance in the cut-out using the enclosed adjusting braces D and screws E. If necessary, install reinforcing
slats and use these to make the cover flat.

8