Vulcan-Hart VBS15, VHP7, VB90, VHP8, VB200 User Manual 2

...
V SERIES FOOD HOLDING AND TRANSPORTATION CABINETS AND BANQUET CARTS
MODELS
INSTALLATION &
OPERATION MANUAL
VHP3 ML-126343 VHP7 ML-126344 VHP8 ML-126345 VHP15 ML-126346 VHP20 ML-126347 VBP5IML-138030 VBP7IML-126358 VBP13IML-126359 VBP15IML-126360 VBP77IML-126361
For additional information on Vulcan-Hart or to locate an authorized parts
and service provider in your area, visit our website at www.vulcanhart.com
VBS7 ML-138032 VBS15 ML-138033 VHDP5 ML-138035 VDW3 ML-138036 VB90 ML-126548 VB96 ML-126550 VB150 ML-126552 VB200 ML-138034
VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
WWW.VULCANHART.COM
3600 NORTH POINT BLVD.
BALTIMORE, MD 21222
(9-07)
V SERIES
IMPORTANT FOR YOUR SAFETY
THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL ELECTRICAL EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTER­ATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
IN THE EVENT OF A POWER FAILURE,
DO NOT ATTEMPT TO OPERATE THIS DEVICE.
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V SERIES
INSTALLATION, OPERATION AND CARE
V SERIES FOOD HOLDING AND TRANSPORTATION
CABINETS AND BANQUET CARTS
SAVE THESE INSTRUCTIONS FOR
FUTURE USE
Vulcan-Hart Holding and Transport Cabinets and Banquet Carts are produced with quality workmanship and material. Proper installation, usage, and maintenance of your cabinet will result in many years of satisfactory performance.
It is suggested that you thoroughly read this entire manual and carefully follow all of the instructions provided.
The VBP series Holding and Transport Cabinets provide an efficient means of transporting and holding bulk prepared foods at proper serving temperatures.
POWER
INDICATOR
LIGHT
170
160
180
150
140
120
40
100
80
60
20
190
70
80
60
50
20
0
200
90
100
210
NSF
®
105
220
°C °F
THERMOMETER
POWER/HEAT
FULL RANGE
THERMOSTAT
3
2
1
HEAT
INDICATOR
LIGHT
5
6
4
7
8
9 10
OFF
Fig. 1
Model VBP77I cabinets have individual controls (Fig. 1) for each of the two compartments. The operator is able to hold two different products at two different temperatures in separate sections of the same cabinet.
All VBP Model, cabinets accommodate either a third, half, or full size steam table pans of various depths. The cabinets will also accommodate the 1/1 or 2/1 gastronorm pan.
Model VHP Holding and Transport Cabinets provide an efficient means of transporting, holding, displaying, and serving a variety of prepared foods at proper serving temperatures.
All VHP Model, cabinets accommodate either a third, half, or full size steam table pans of various depths. The cabinets will also accommodate the 1/1 gastronorm pan.
Model VB Banquet Carts provide an efficient and sanitary method of holding and transporting pre-plated food products in a banquet facility. The carts are designed to accommodate covered or uncovered plates. The covered plates can be used with or without plate carriers. The uncovered plates require the use of plate carriers. Each cart is designed to hold 10 ½ (27 cm) plates. If larger or smaller plates are used the capacities increase or decrease to fit.
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V SERIES
INSTALLATION
Before installing, verify the electrical service agrees with the specifications on the rating plate located on the lower rear of the cart. If the electrical service does not agree with the rating plate, do not proceed with installation. Contact your dealer or local Vulcan-Hart service technician immediately.
Fig. 2
UNPACKING
The APPLIANCE was inspected before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the shipment. Immediately after unpacking, check for possible shipping damage. If the APPLIANCE is damaged, save packing material and contact the carrier within 15 days of delivery. Check the delivery documentation for damage reporting contacts and time limits.
4. On food holding and transport cabinets, remove cardboard element cover protector from cabinet bottom.
Remove adjustable tray slides from box.
Remove the tray slide supports and install them in the cabinet.
a. Hook the openings in the flat flange of
the support over two vertical carriage bolts on the interior of the cabinet.
b. Make sure all flanges on the four
supports face the door opening.
Install tray slides in the cabinet.
Make sure the hook on the end of the tray slide is up.
LOCATION
For efficient cabinet operation, choose a location that will provide easy loading and unloading without interfering with the final assembly of food orders.
1 7 0
0 6 1
5
1
0
6
5
80
4
1
40 1
7
1
3
9
7
0
0
8
0
0
60
8
2
2
1
5 0
2
9 0
0
0
0
0
40
9
1
1
HOLDING AND
8
1 0 0
0
0
2 0
1
1 0
N
S
F
2
®
1 0 5
0
6 0
TRANSPORT
P O
W E
0
R/
H E
AT
2
°
C
2
20
°
F
SYSTEM
O FF
Carefully unpack and place in a work­accessible area as near the installation position as possible.
1. Open the door and carefully remove any packaging materials and the retaining straps that hold the wire plate racks (VB) or tray slides and tray slide upright side supports (VBP/VHP).
2. Remove all scratch protective film from the cabinet.
3. On banquet carts, lift the plate racks into position on the side brackets.
Leave adequate clearance
for ease of loading and unloading.
Fig. 3
The installation location must allow adequate clearances for servicing and proper operation.
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V SERIES
INSTALLATION CODES AND STANDARDS
The APPLIANCE must be installed in accordance with:
In the United States of America:
1. State and local codes.
2. National Electrical Code, ANSI/NFPA-70 (latest edition). Copies may be obtained from The National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
In Canada:
1. Local codes.
2. Canadian Electrical Code, CSA C22.1 (latest edition). Copies may be obtained from The Canadian Standard Association, 178 Rexdale Blvd., Etobicoke, Ontario, Canada M9W 1R3.
ELECTRICAL CONNECTIONS
Electrical and grounding connections must comply with the applicable portions ofthe National Electrical code and/or other local electrical codes.
The cord and plug supplied, is a suitable durable cord with molded plug and is provided with a proper strain relief.
Appliances equipped with a flexible electric supply cord provided with a three-prong grounding plug. It is imperative that this plug be connected into a properly grounded three-prong receptacle. If the receptacle is not the proper grounding type, contact an electrician. Do Not remove the grounding prong from this plug.
Refer to wiring diagrams in this manual.
All cabinets are equipped with an 8 ft. (2.4 m) cord and NEMA 5-15 plug as standard equipment.
The banquet cart series are factory wired for either 110/120 volt or 208/240 volt, single phase operation.
All 208/240 volt carts are equipped with an 8 ft. (2.4 m) cord and NEMA
6-15 plug.
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V SERIES
Electrical Connection
Electrical and grounding connections must comply with the applicable portions of the National Electrical Code and/or other Local Electrical Codes.
electrical power to the machine and follow Lockout/ Tagout procedures before cleaning.
Disconnect
MODEL VOLTAGE AMP PHASE HZ NEMA PLUG
VBP5I, VBP7I, VBP13I, 110/120 10 1 60 5-15 VBP15I, VBS7, VBS15, 208/240 5.4 6-15
VHDP5, VDW3
VBP77I 110/120 20 1 60 5-20
208/240 10.9 6-20
VHP3, VHP7, VHP8 110/120 5 1 60 5-15
208/240 2.7 6-15
VHP15, VHP20 110/120 10 1 60 5-15
208/240 5.4 6-15
VB90, VB96, 110/120 16.6 1 60 5-20
VB150, VB200 208/240 9.0 6-20
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OPERATION
V SERIES
The cabinet and its parts are hot, be very careful when operating, cleaning or servicing the cabinet.
CONTROLS
POWER
INDICATOR
LIGHT
170
160
180
150
140
120
40
100
80
60
20
190
70
80
60
50
20
0
200
90
100
210
NSF
®
105
220
°C °F
THERMOMETER
POWER/HEAT
FULL RANGE
THERMOSTAT
3
2
1
HEAT
INDICATOR
LIGHT
5
6
4
7
8
9 10
OFF
Fig. 4
HOLDING COMPARTMENTS
BEFORE FIRST USE
Disconnect electrical power to the machine and follow Lockout/ Tagout procedures before cleaning.
POWER INDICATOR LIGHT
Lit when power is supplied to cabinet.
HEAT INDICATOR LIGHT
Lit when heat is supplied to cabinet.
FULL RANGE THERMOSTAT
Turn to desired temperature setting (1-10).
THERMOMETER
Indicates interior temperature.
Fig. 5
1. Clean appliance thoroughly.
a. Use mild soap and water solution to
clean appliance.
b. Wipe dry with a soft clean cloth.
c. Clean all accessories.
2. Operate appliance in highest temperature setting for a period of 30-45 minutes. (See Operating Instructions).
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V SERIES
PO
NSF
®
°F
20
60
80
100
120
140
150
160
170
180
190
200
210
220
0
20
40
50
60
70
80
90
100
105
°C
OPERATING APPLIANCE
1. Connect electric power supply.
Power indicator light is lit.
Fig. 6
2. Turn thermostat knob to desired setting.
Heating elements begin heating.
Fig. 8
4. Once desired temperature is reached, heating elements will cycle on and off.
Heat light(s) will cycle on and off with
the heating elements.
5. Temperature in heated appliance will fluctuate as the heating elements cycle on and off.
6. Monitor the food product to ensure proper temperatures.
Heat indicator light is lit.
5
4
3
2
1
6
7
8
9
10
AT
OFF
Fig. 7
3. Thermometer will indicate the interior temperature of the appliance.
Appliance Temperatures
The greater the thermostat setting number, the higher the appliance temperature. The lower the thermostat setting number, the lower the appliance temperature.
Thermostat Setting Approximate
Temperature
1 110°F (43°C)
2 120°F (49°C)
3 130°F (54°C)
4 140°F (60°C)
5 150°F (66°C)
6 160°F (71°C)
7 170°F (77°C)
8 180°F (82°C)
9 190°F (88°C)
10 200°F (93°C)
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V SERIES
Shutdown
Turn full range thermostat counterclockwise to OFF.
5
4
3
2
1
6
7
8
9 10
AT
OFF
Fig. 9
Unplug electrical power supply. Power indicator light will go off.
CLEANING
Disconnect electrical power to the machine and follow Lockout/ Tagout procedures before cleaning.
Clean appliance interior with mild soap and water whenever a food spill occurs. Never use harsh chemicals or abrasive pads to clean appliance.
Daily
1. Allow appliance to cool before cleaning.
2. Remove tray slides or plate racks and clean in a sink as you would any utensil.
3. Clean the interior of the appliance with mild soap and water.
Fig. 10
Extended Shutdown
Unplug electrical power supply. Power indicator light will go off.
4. Place tray slides or plate racks in the appliance.
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V SERIES
TROUBLESHOOTING
SYMPTOMS POSSIBLE CAUSES REMEDY
Temperature incorrect No main power source Check the power source or circuit breaker.
Power switch in off position Press power switch to the on position.
Door open Close door.
Door leaks Damaged door gasket Check door gasket for damage.
If adjustment is needed, contact your Authorized Vulcan-Hart Servicer.
Compartment does Defective heating coil Contact your authorized service provider. not heat properly
Defective thermostat or Contact your authorized service provider. thermostat requires adjustment
Indicator lights not lit
Power indicator light No power to appliance Check power source.
Heat indicator light No heat Check power source and thermostat
operation.
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WIRING DIAGRAMS
V SERIES
THERMOSTAT
BLACK
POWER CONNECTION 120V, 1PH, 60 Hz 208/240V, 1PH, 60 Hz
BLACK
WHITE WHITE
GREEN
RED
POWER
A
A
HEATING
ELEMENT
POWER
R
HEATING
ELEMENT
VB48, VB72, VB90, VB96, VB150, VBP5I, VBP7I, VBP13I, VBP15I, VHP15, VHP20
Wiring Diagram
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V SERIES
POWER
CONNECTION
120V, 1PH, 60 Hz
208/240V, 1PH, 60 Hz
BLACK
WHITE
GREEN
BLACK
THERMOSTAT
HEATING
ELEMENT
BLACK
POWER
R
POWER
R
POWER
A
POWER
A
THERMOSTAT
HEATING
ELEMENT
VBP77I Wiring Diagram
— 12 —
POWER
CONNECTION
120V, 1PH, 60 Hz
208/240V, 1PH, 60 Hz
POWER
THERMOSTAT
RED
BLACK
WHITE WHITE
GREEN
V SERIES
A
A
HEATING
ELEMENT
VHP3, VHP7, VHP8 Wiring Diagram
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V SERIES
VULCAN REPLACEMENT PARTS LIST
BOLT, RETAINING RACK (PACK OF 4) WP-305 851800-26 CAP, CHROME INSPECTION WP-174 851800-23 CLIP, ELEMENT WP-182 851800-14 CORD, POWER 12/3 120V. 15 AMP WP-015-1 851800-99 CORD, POWER 12/3 120V. 20 AMP WP-247 851800-148 CORD, POWER 12/3 208/240V. 15 AMP WP-015-2 851800-213 CORD, POWER 16/3 120V. WP-052 851800-6 ELEMENT, 120V – 1000W WP-105-1 851800-151 ELEMENT, 120V – 600W (1220/1826) WP-104-1 851800-11 ELEMENT, 208/240V – 600W (1220/1826) WP-104-2 851800-13 ELEMENT, 208/240V – 1000W (1826-40) WP-105-2 851800-152 GASKET, DOOR WP-302 851800-17 HANDLE, PUSH/PULL WP-117 851800-132 HANDLE, PUSH/PULL S.S. (2026 SERIES) WP-236 851800-223 HANDLE, PUSH/PULL S.S. (2-90 ONLY) WP-237 851800-375 HANDLE, PUSH/PULL S.S. (ALL EXCEPT 2-90) WP-149 851800-606 HANDLE, SIDE LIFT (1220-3, 7, 8/1826-7) WP-108 851800-134 HINGE, DOOR WP-111 851800-18 HOLDER, PROBE THERMOMETER WP-093 851800-29 HOLDER, PROBE THERMOSTAT WP-089 851800-32 KNOB, THERMOSTAT WP-242 851800-31 LATCH, DOOR WP-107 851800-8 LATCH, DOOR (MAGNETIC) WP-372 851800-626 LIGHT, INDICATOR DUAL 125V WP-106-1 851800-21 LIGHT, INDICATOR DUAL 240V WP-106-2 851800-22 PAN, HUMIDITY W/SPONGE WP-103 851800-135 PLATE, CARRIER, WIRE (COVERED) WP-126 851800-465 PLATE, CARRIER, WIRE (UNCOVERED) WP-127 851800-466 RACK, WIRE SHELF (2-150) WP-123-150 851800-408 RACK, WIRE SHELF (2-72) WP-123-72 851800-405 RACK, WIRE SHELF (2-90) WP-123-90 851800-406 RACK, WIRE SHELF (2-96) WP-123-96 SLIDES, TRAY METRIC (EACH) WP-291 851800-310 SPONGE, HUMIDITY WP-099 851800-20 STRAIN RELIEF, 12/3 POWER CORD WP-006-312 851800-229 STRAIN RELIEF, 16/3 POWER CORD WP-006-1 851800-7 THERMOMETER, DIAL WP-109 851800-28 THERMOSTAT WP-110 851800-30
851800-407
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NOTES
V SERIES
(9-07)
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PRINTED IN U.S.A.
V SERIES
SERVICE AND PARTS INFORMATION
To obtain service and parts information concerning this model, contact the Vulcan-Hart Service Agency in your area (refer to our website, www.vulcanhart.com for a complete listing of Authorized Service and Parts depots).
When calling for service, the following information must be available: model number, serial number, manufacture date (MD) and voltage.
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