Vulcan-Hart C24EO5 User Manual

C24EO SERIES STEAMER
MODEL ML
C24EO3 ML-136006
INSTALLATION &
OPERATION MANUAL
C24EO5 ML-136007
For additional information on Vulcan-Hart or to locate an authorized parts
VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
WWW.VULCANEQUIPMENT.COM
3600 NORTH POINT BLVD.
BALTIMORE, MD 21222
FORM F-37496 ( 05-10 )
C24EO SERIES STEAMER
IMPORTANT FOR YOUR SAFETY
THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL THIS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
© VULCAN-HART, 2010
IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO OPERATE THIS DEVICE.
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C24EO SERIES STEAMER
TABLE OF CONTENTS
INSTALLATION, OPERATION AND CARE OF MODEL C24EO SERIES STEAMERS ..............5
GENERAL ...................................................................................................................................5
INSTALLATION ...........................................................................................................................5
UNPACKING ............................................................................................................................... 5
INSTALLATION CODES AND STANDARDS ...........................................................................5
LOCATION .................................................................................................................................. 5
LEVELING FEET ........................................................................................................................ 6
LEVELING ...................................................................................................................................6
ANCHORING STEAMER ...........................................................................................................6
STACKING STAND .................................................................................................................... 6
ELECTRICAL CONNECTIONS .................................................................................................7
ELECTRICAL DATA ................................................................................................................... 8
SERVICE CONNECTIONS........................................................................................................8
Water Connections .............................................................................................................. 8
Water Treatment ..................................................................................................................8
Water Requirements ........................................................................................................... 8
Drain Connection ................................................................................................................. 8
VENT HOOD ..............................................................................................................................9
INSTALLATION STARTUP PROCEDURE ...............................................................................9
Calibration Procedure ....................................................................................................... 10
OPERATION ................................................................................................................................. 12
CONTROLS ............................................................................................................................ 12
OPERATING THE STEAMER ................................................................................................ 12
LOW WATER ......................................................................................................................... 12
SHUTDOWN ........................................................................................................................... 13
EXTENDED SHUTDOWN ...................................................................................................... 13
CLEANING ..................................................................................................................................... 14
COOKING COMPARTMENT DRAIN ...................................................................................... 14
COMPARTMENT .....................................................................................................................14
DOOR GASKET ...................................................................................................................... 14
LEAVE COMPARTMENT DOOR OPEN ............................................................................... 14
STAINLESS STEEL EQUIPMENT CARE AND CLEANING .................................................. 15
MAINTENANCE ............................................................................................................................. 17
REMOVAL OF LIME SCALE DEPOSITS .............................................................................. 17
DOOR GASKET ...................................................................................................................... 17
COOKING HINTS .......................................................................................................................... 18
ACCEPTABLE PAN SIZES..................................................................................................... 18
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C24EO SERIES STEAMER
COOKING GUIDELINES ......................................................................................................... 18
Preparation ........................................................................................................................ 18
Frozen Food Items............................................................................................................ 18
PRODUCTS TO BE COOKED IN SOLID PANS .................................................................. 19
PRODUCTS TO BE COOKED IN PERFORATED PANS ................................................... 20
TROUBLESHOOTING .................................................................................................................. 22
SERVICE AND PARTS INFORMATION ...................................................................................... 23
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C24EO SERIES STEAMER
INSTALLATION, OPERATION AND CARE OF
MODEL C24EO SERIES STEAMERS
PLEASE KEEP THIS MANUAL FOR FUTURE USE
GENERAL
Vulcan convection steamers are produced with quality workmanship and material. Proper installation, usage and maintenance will result in many years of satisfactory performance. It is suggested that you thoroughly read this entire manual and carefully follow all of the instructions provided.
The C24EO3 Steamer is rated at 8.0 kW and the C24EO5 Steamer is rated at 12.0 kW.
Model C24EO3 can accommodate three 2 deep (6.4 cm) steam pans. Model C24EO5 can accommodate five 2 steam pans. The C24EO3 and C24EO5 electric convection steamers are designed for cooking vegetables, eggs, and other foods, in commercial kitchens. The steamer has a 0 to 60 minute timer. The steamers are designed for installation on countertops or on optional stands.
1
/2" deep (6.4 cm)
1
/2"
INSTALLATION
UNPACKING
This steamer was inspected before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the shipment. Immediately after unpacking, check for possible shipping damage. If the steamer is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery.
INSTALLATION CODES
AND STANDARDS
The steamer must be installed in accordance with:
In the United States of America:
1. State and local codes.
2. National Electrical Code, ANSI/NFPA-70 (latest edition). Copies may be obtained from The National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
Before installing, verify that the electrical supply agrees with the specifications on the data plate located on the front of the steamer in the lower right hand corner. If the supply and equipment requirements do not agree, do not proceed with the installation. Contact your dealer or Vulcan­Hart immediately.
The C24EO3 is shipped pre-wired for 208 V, 50 to 60 Hz, 3-phase. 240 V and single phase operation require changes to the heater connection 240 V, 50 to 60 Hz, 3-phase / 240 V, 50 to 60 Hz, 1-phase and 208 V, 50 to 60 Hz, 1-phase.
The C24EO5 is voltage specific. It is available at 208 V, 50 to 60 Hz, 3-phase / 240 V, 50 to 60 Hz, 3-phase or 480 V, 50 to 60 Hz, 3-phase. It can be field converted to single phase.
3. Vapor Removal from Cooking Equipment, (NFPA-96, latest edition) available from NFPA.
In Canada:
1. Local codes.
2. Canadian Electric Code, CSA C22.2 (latest edition). Copies may be obtained from The Canadian Standard Association, 5060 Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5N6.
LOCATION
The installation location must allow adequate clearances for servicing and proper operation. Minimum clearance for proper air circulation is 2" (5.1 cm) on the sides and 6" (15.2 cm) on the back.
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C24EO SERIES STEAMER
LEVELING FEET
This steamer is shipped with four 2" leveling feet. Optional 4" leveling feet are available. The 2" feet can be removed and the optional 4" feet can be threaded into holes on the bottom of the unit.
LEVELING
Position and level the unit using leveling feet. Front of unit should be the rear as indicated in Figure 1. Unit should be level side to side.
Level the steamer front to back and side to side by turning the adjustable feet.
1
/16" to 1/8" higher than
ANCHORING STEAMER
1. Place steamer in the desired location on the countertop and mark four corners. Remove the steamer and drill indicated in Figure 2.
2. Apply a bead of RTV or other NSF approved sealant around the bottom edge of the steamer. If anchoring the steamer, this bottom seal is necessary to meet NSF requirements.
3. Set steamer on countertop and bolt down securely with
3
/8" by 16" bolts (not supplied).
Screw length should be tabletop thickness
1
plus
/2" for proper thread engagement.
1
/2" holes as
Figure 1: Leveling Steamer
Figure 2: Anchoring Steamer
OPTIONAL ACCESSORIES
Optional accessories such as stands and stacking kit will include directions for assembly.
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ELECTRICAL CONNECTIONS
: Electrical and grounding connections must comply with the applicable portions of the
National Electrical Code and/or other local electrical codes.
When making electrical connections, use copper wire suitable for at least 200°F (90°C). The steamer must be grounded. The wiring diagram is located on the inside of the right panel.
Steamers are wired for 3-phase and can be converted to 1-phase by relocating the jumper wires on the terminal block as shown on the wiring diagram.
C24EO SERIES STEAMER
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C24EO SERIES STEAMER
ELECTRICAL DATA
Model Volts KW Amp @ Amp @
1 PH 3 PH
C24EO3 208 8 38.5 22.2
240 8 33.3 19.2
C24EO5 208 12 57.7 33.3
240 12 50.0 28.9
480 12 N/A 14.4
SERVICE CONNECTIONS
Water Connections
No water supply connections are required, as the steamer is filled manually.
Water Treatment
equipment life. Water conditions vary from one location to another. Ask your municipal water supplier for details about your local water supply prior to installation. Presence of sediment, silica, excess chlorides or other dissolved solids may lead to a recommendation for alternate form(s) of water treatment. Test the water with the test strip included with the steamer. Other factors affecting steam generation are iron content, amount of chloridation and dissolved gases.
Drain Connection
The C24EO can be configured to drain through either the rear panel or through the bottom base plate.
The unit is configured to be drained through the rear panel from the factory. The unit is supplied with a 12" length of
5
/8" ID hose. If this length is insufficient, remove the hose and install a new hose ordered to the desired length. The factory
5
/8" ID silicone hose part
number is 557475. Hose is sold by the foot.
A local water treatment specialist should be consulted before installation of steam generating equipment.
Hardness* No more than 3 grains
Silica less than 13 ppm
Total Chlorine less than 4.0 ppm
PH range 6.5 to 8
Undissolved Solids less than 5 microns
*17.1 ppm = 1 grain of hardness
If the water supply fails to meet these standards, it will be necessary to install a water conditioner. The use of strainers or filters will not remove minerals from the water.
Water Requirements
Proper water quality can improve the taste of the food prepared in the steamer, reduce liming in the steam generator and extend
See Figure 3.
Figure 3: Rear Panel Drain Connection
(Viewed with right side panel removed)
To field configure the drain through the bottom base plate, the 4" leg kit (part number 843889) is required. Also required are a
1
/2" NPT close pipe nipple (11/8" long) and a 1/2" NPT 90° elbow, which are available through local home improvement or plumbing supply houses.
1. Remove right side panel.
2. Remove hose barb from drain.
3. Remove knockout from base plate.
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