Vulcan Hart 1GRD45 Service Manual

REPLACEMENT PARTS
GR SERIES GAS FRYER
MODEL ML NUMBER
1GRD35 ML-052080 1GRD45 ML-052081 1GRD65 ML-052082 1GRC35 ML-052083 1GRC45 ML-052084 1GRC65 ML-052085 GR25 ML-126988 GR35 ML-126989 GR45 ML-126990 GR65 ML-126991 GR85 ML-126992
CATALOG OF
1GRS35 ML-052077 1GRS45 ML-052078 1GRS65 ML-052079
For additional information on Vulcan-Hart Company or to locate an authorized
parts and service provider in your area, visit our website at www.vulcanhart.com
VULCAN-HART COMPANY, P.O. BOX 696, LOUISVILLE, KY 40201-0696, TEL. (502) 778-2791
FORM 30782 Rev. C (December 2002)
GR SERIES GAS FRYER REPLACEMENT PARTS
F-30782 Rev. C (December 2002)
- 2 -
© VULCAN-HART COMPANY
GR SERIES GAS FRYER REPLACEMENT PARTS
Table of Contents
Page Description
4 Control Panel (Tridelta) (Current Construction) 5 Control Panel (GRC Series) (Previous Construction) 7 Control Panel (GRS Series) 8 Control Panel (GRS Series W/Basketlift)
11 Control Panel (GRD Series) (Previous Construction) 13 Power Supply Box (Previous Construction) 15 Power Supply Box (Current Construction) 17 Body Unit 19 Body Unit - Left Side and Front (GR Series) 21 Body Unit - Right Side and Back (GR Series) 23 Basketlift Components 24 Burner Components and Tank 27 Burner Components and Gas Manifold (GR Series)
(Non-Filter-Ready Units)
29 Burner Components and Gas Manifold (GR Series)
(Filter-Ready Units) 31 Gas Inlet Manifold 33 Drain Components 35 Oil Return and Accessories
- 3 -
F-30782 Rev. C (December 2002)
GR SERIES GAS FRYER REPLACEMENT PARTS
5
PL-56741
D SERIES
1-2-3
6-7-8
4
9
C SERIES
10
CONTROL PANEL* (TRIDELTA)
(CURRENT CONSTRUCTION)
ILLUS. PART NO. NAME OF PART AM T. PL-56741
1 00-427757-00001 Control Assy. – Solid State ......................................................................................................... 1
2 00-426815-000G1 Plate Assy. – Mounting (GRD35 & GRD45) ................................................................................ 1
3 00-426815-000G2 Plate Assy. – Mounting (GRD65 & GRD85) ................................................................................ 1
4 00-427820-00001 Overlay – Control Panel ............................................................................................................. 1
5 00-427755-000G1 Rocker Switch Assy. .................................................................................................................1
6 00-427758-00001 Computer Cooking Assy. ............................................................................................................1
7 00-426815-000G1 Plate Assy. – Mounting (GRC35 & GRC45) ................................................................................ 1
8 00-426815-000G2 Plate Assy. – Mounting (GRC65 & GRC85) ................................................................................ 1
9 00-426732-00001 Overlay – Control Panel ............................................................................................................. 1
10 00-427755-000G1 Rocker Switch Assy. .................................................................................................................1
F-30782 Rev. C (December 2002)
00-426251-00002 Plug ............................................................................................................................................. 1
*Used on fryers built after June 2002.
- 4 -
1-2
GR SERIES GAS FRYER REPLACEMENT PARTS
3
4
PL-56475
5
CONTROL PANEL* (GRC SERIES)
(PREVIOUS CONSTRUCTION)
ILLUS. PART NO. NAME OF PART AM T. PL-56475
1 00-419385-000G1 Control Panel (GRC35 & GRC45) ............................................................................................... 1
2 00-419386-000G1 Control Panel (GRC65) ...............................................................................................................1
3 00-419557-00007 Board & Panel Assy. .................................................................................................................. 1
4 NS-046-89 Nut Assy. 6-32 Hex KEPS .......................................................................................................... 6
5 00-411496-000B8 Switch – Rocker ........................................................................................................................ 1
*Used on fryers built prior to June 2002.
- 5 -
F-30782 Rev. C (December 2002)
GR SERIES GAS FRYER REPLACEMENT PARTS
1-2
3-4
5-6
WITH KX THERMOSTAT
18-19
20-21
22
23-24
25
7-8
9-10
11
16
17
15
WITH ELECTRONIC IGNITION
28-29
30-31
32
12-13
14
33-34
35
26
27
WITH MELT CYCLE
PL-50655
F-30782 Rev. C (December 2002)
36
CONTROL PANEL
(GRS SERIES)
- 6 -
37
38
39
WITH ELECTRONIC IGNITION &
MELT CYCLE
GR SERIES GAS FRYER REPLACEMENT PARTS
CONTROL PANEL
(GRS SERIES)
ILLUS. PART NO. NAME OF PART AM T. PL-50655
1 00-418526-000G1 Display Panel Assy. (GRS35 & GRS45) (Complete).................................................................. 1
2 00-418527-000G1 Display Panel Assy. (GRS65) (Complete).................................................................................. 1
3 00-418456 Overlay – Control Panel (GRS35 & GRS45) ..............................................................................1
4 00-418461 Overlay – Control Panel (GRS65) ..............................................................................................1
5 00-408659-00006 Knob – Thermostat ..................................................................................................................... 1
6 00-419999-00002 Thermostat – Millivolt ..................................................................................................................1
7 00-418530-000G1 Display Panel Assy. (GRS35 & GRS45) (Complete).................................................................. 1
8 00-418531-000G1 Display Panel Assy. (GRS65) (Complete).................................................................................. 1
9 00-418457 Overlay – Control Panel (GRS35 & GRS45) ..............................................................................1
10 00-418463 Overlay – Control Panel (GRS65) .............................................................................................. 1
11 00-411496-000E8 Light – Indicator (Red) ................................................................................................................ 1
12 00-408659-00006 Knob – Thermostat .....................................................................................................................1
13 00-419999-00002 Thermostat – Millivolt .................................................................................................................. 1
14 00-411496-000E8 Light – Indicator (Red) ................................................................................................................ 1
15 00-411496-000E9 Light – Indicator (Amber) (Heat) ................................................................................................ 1
16 00-411496-00E10 Light – Indicator (Trouble) .......................................................................................................... 1
17 00-411496-000B1 Switch – Rocker ........................................................................................................................ 1
18 00-418524-000G1 Display Panel Assy. (GRS35 & GRS45) (Complete) .................................................................. 1
19 00-418525-000G1 Display Panel Assy. (GRS65) (Complete) .................................................................................. 1
20 00-418455 Overlay – Control Panel (GRS35 & GRS45) .............................................................................. 1
21 00-418460 Overlay – Control Panel (GRS65) .............................................................................................. 1
22 00-411496-000E8 Light – Indicator (Red) ................................................................................................................ 1
23 00-408659-00006 Knob – Thermostat .....................................................................................................................1
24 00-419999-00002 Thermostat – Millivolt .................................................................................................................. 1
25 00-411496-000B2 Switch – Rocker (DTDP) ............................................................................................................ 1
26 00-411496-000B1 Switch – Rocker ........................................................................................................................ 1
27 00-411496-000E9 Light – Indicator (Amber) (Heat) ................................................................................................ 1
28 00-418258-000G1 Display Panel – (GRS35 & GRS45) (Complete) ......................................................................... 1
29 00-418529-000G9 Display Panel – (GRS65) (Complete) ......................................................................................... 1
30 00-418454 Overlay – Control Panel (GRS35 & GRS45) .............................................................................. 1
31 00-418462 Overlay – Control Panel (GRS65) .............................................................................................. 1
32 00-411496-000E8 Light – Indicator (Red) ................................................................................................................ 1
33 00-408659-00006 Knob – Thermostat .....................................................................................................................1
34 00-419999-00002 Thermostat – Millivolt .................................................................................................................. 1
35 00-411496-000E8 Light – Indicator (Red) ................................................................................................................ 1
36 00-411496-000B1 Switch – Rocker ........................................................................................................................ 1
37 00-411496-00E10 Light – Indicator (Trouble) .......................................................................................................... 1
38 00-411496-000E9 Light – Indicator (Amber) (Heat) ................................................................................................ 1
39 00-411496-000B2 Switch – Rocker (DTDP) ............................................................................................................ 1
00-416535-00004 Relay SPDT 24 V. Coil (Electronic Ignition) (Located on Rear of Panel) ................................... 1
NS-009-07 Mach. Nut 6-32 Hex (Use With Relay) ....................................................................................... 2
WL-003-09 Lockwasher #6 (Use With Relay) ............................................................................................. 2
00-414247-00007 Timer – Melt Cycle (Solid State) (Located on Rear of Panel) ....................................................1
NS-046-52 Nut Assy. 1/4-20 KEPS (Use With Timer) .................................................................................... 1
- 7 -
F-30782 Rev. C (December 2002)
GR SERIES GAS FRYER REPLACEMENT PARTS
10
11-12-13
1THRU 4
5-6
7
14-15
WITH KX THERMOSTAT
34 THRU 37
38-39
40
8-9
41-42
43
26
27 28 29
16 THRU 19
20-21
22
23-24
25
30
31
33
32
WITH ELECTRONIC IGNITION
51 THRU 54
55-56
57
58-59
60
61
44
45 46 47
48
50
49
WITH MELT CYCLE
62
65
63 64
66 67
68
69
WITH ELECTRONIC IGNITION &
MELT CYCLE
PL-56474
CONTROL PANEL
(GRS SERIES W/BASKETLIFT)
ILLUS. PART NO. NAME OF PART AM T. PL-56474
1 00-418532-000G1 Display Panel Assy. (GRS35 & GRS45) (1 Basketlift) (Complete) ............................................ 1
2 00-418532-000G2 Display Panel Assy. (GRS35 & GRS45) (2 Basketlift) (Complete) ............................................ 1
3 00-418533-000G1 Display Panel (GRS65) (1 Basketlift) (Complete) ......................................................................1
4 00-418533-000G2 Display Panel (GRS65) (2 Basketlift) (Complete) ......................................................................1
5 00-418458 Overlay – Control Panel (GRS35 & GRS45) ..............................................................................1
6 00-418464 Overlay – Control Panel (GRS65) ..............................................................................................1
7 00-411496-000E8 Light – Indicator (Red) ................................................................................................................1
8 00-408659-00006 Knob – Thermostat ..................................................................................................................... 1
9 00-419999-00002 Thermostat – Millivolt ..................................................................................................................1
10 00-411496-000B1 Switch – Rocker ........................................................................................................................ 1
11 00-415269-00001 Knob – Basketlift Timer ............................................................................................................ AR
F-30782 Rev. C (December 2002)
- 8 -
GR SERIES GAS FRYER REPLACEMENT PARTS
CONTROL PANEL
(GRS SERIES W/BASKETLIFT) (Cont.)
ILLUS. PART NO. NAME OF PART AM T. PL-56474
12 00-415254-00002 Timer – Basketlift (Solid State) (15 Min.).................................................................................. AR
13 00-415254-00003 Timer – Basketlift (7 Min.)........................................................................................................... 1
14 00-415255-00001 Overlay – Basketlift (15 Min.) ....................................................................................................1
15 00-415255-00003 Overlay – Basketlift (7 Min.) ......................................................................................................1
16 00-419377-000G1 Display Panel Assy. (GRS35 & GRS45) (1 Basketlift) (Complete) ............................................ 1
17 00-419377-000G2 Display Panel Assy. (GRS35 & GRS45) (2 Basketlift) (Complete) ............................................ 1
18 00-419378-000G1 Display Panel Assy. (GRS65) (1 Basketlift) (Complete) ............................................................ 1
19 00-419378-000G2 Display Panel Assy. (GRS65) (1 Basketlift) (Complete) ............................................................ 1
20 00-418457 Overlay – Control Panel (GRS35 & GRS45) ..............................................................................1
21 00-418463 Overlay – Control Panel (GRS65) ..............................................................................................1
22 00-411496-000E8 Light – Indicator (Red) ................................................................................................................ 1
23 00-408659-00006 Knob – Thermostat ..................................................................................................................... 1
24 00-419999-00002 Thermostat – Millivolt ..................................................................................................................1
25 00-411496-000E8 Light – Indicator (Red) ................................................................................................................ 1
26 00-411496-000B1 Switch – Rocker ........................................................................................................................ 1
27 00-415269-00001 Knob – Basketlift Timer ............................................................................................................ AR
28 00-415254-00002 Timer – Basketlift (Solid State) (15 Min.).................................................................................. AR
29 00-415254-00003 Timer – Basketlift (7 Min.)........................................................................................................... 1
30 00-411496-00E10 Light – Indicator (Trouble) ..........................................................................................................1
31 00-415255-00001 Overlay – Basketlift (15 Min.) ....................................................................................................1
32 00-415255-00003 Overlay – Basketlift (7 Min.) ......................................................................................................1
33 00-411496-000E9 Light – Indicator (Amber) (Heat) ................................................................................................ 1
34 00-418550-000G1 Display Panel Assy. (GRS35 & GRS45) (1 Basketlift) (Complete) ............................................ 1
35 00-418550-000G2 Display Panel Assy. (GRS35 & GRS45) (2 Basketlift) (Complete) ............................................ 1
36 00-418560-000G1 Display Panel (GRS65) (1 Basketlift) (Complete) ......................................................................1
37 00-418560-000G2 Display Panel (GRS65) (2 Basketlift) (Complete) ......................................................................1
38 00-418455 Overlay – Control Panel (GRS35 & GRS45) ..............................................................................1
39 00-418460 Overlay – Control Panel (GRS65) ..............................................................................................1
40 00-411496-000E8 Light – Indicator (Red) ................................................................................................................ 1
41 00-408659-00006 Knob – Thermostat ..................................................................................................................... 1
42 00-419999-00002 Thermostat – Millivolt ..................................................................................................................1
43 00-411496-000B2 Switch – Rocker (DTDP) ............................................................................................................1
44 00-411496-000B1 Switch – Rocker ........................................................................................................................ 1
45 00-415269-00001 Knob – Basketlift Timer .............................................................................................................. 1
46 00-415254-00002 Timer – Basketlift (Solid State) (15 Min.).................................................................................... 1
47 00-415254-00003 Timer – Basketlift (7 Min.)........................................................................................................... 1
48 00-415255-00001 Overlay – Basketlift (15 Min.) ....................................................................................................1
49 00-415255-00003 Overlay – Basketlift (7 Min.) ......................................................................................................1
50 00-411496-000E9 Light – Indicator (Amber) (Heat) ................................................................................................ 1
51 00-418545-000G1 Display Panel Assy. (GRS35 & GRS45) (1 Basketlift) (Complete) ............................................ 1
52 00-418545-000G2 Display Panel Assy. (GRS35 & GRS45) (2 Basketlift) (Complete) ............................................ 1
53 00-418546-000G1 Display Panel (GRS65) (1 Basketlift) (Complete) ......................................................................1
54 00-418546-000G2 Display Panel (GRS65) (2 Basketlift) (Complete) ......................................................................1
55 00-418454 Overlay – Control Panel (GRS35 & GRS45) ..............................................................................1
56 00-418462 Overlay – Control Panel (GRS65) ..............................................................................................1
57 00-411496-000E8 Light – Indicator (Red) ................................................................................................................ 1
58 00-408659-00006 Knob – Thermostat ..................................................................................................................... 1
59 00-419999-00002 Thermostat – Millivolt ..................................................................................................................1
60 00-411496-000E8 Light – Indicator (Red) ................................................................................................................ 1
61 00-411496-000B1 Switch – Rocker ........................................................................................................................ 1
62 00-415269-00001 Knob – Basketlift Timer .............................................................................................................. 1
63 00-415254-00002 Timer – Basketlift (Solid State) (15 Min.).................................................................................... 1
64 00-415254-00003 Timer – Basketlift (7 Min.)........................................................................................................... 1
65 00-411496-00E10 Light – Indicator (Trouble) ..........................................................................................................1
66 00-415255-00001 Overlay – Basketlift (15 Min.) ....................................................................................................1
67 00-415255-00003 Overlay – Basketlift (7 Min.) ......................................................................................................1
68 00-411496-000E9 Light – Indicator (Amber) (Heat) ................................................................................................ 1
69 00-411496-000B2 Switch – Rocker (DTDP) ............................................................................................................1
00-416535-00004 Relay SPDT 24 V. Coil (Electronic Ignition) (Located on Rear of Panel) ................................... 1
NS-009-07 Mach. Nut 6-32 Hex (Use With Relay) ....................................................................................... 2
WL-003-09 Lockwasher #6 (Use With Relay) ............................................................................................. 2
00-414247-00007 Timer – Melt Cycle (Solid State) (Located on Rear of Panel) ....................................................1
NS-046-52 Nut Assy.
1
/4-20 KEPS (Use With Timer) .................................................................................... 1
- 9 -
F-30782 Rev. C (December 2002)
GR SERIES GAS FRYER REPLACEMENT PARTS
1-2
3-4
5
6-7
8
9
10
11
20
12-13
21
14-15
22
16
17-18
19
23
WITH ELECTRONIC IGNITION WITHOUT ELECTRONIC IGNITION
24 THRU 27
28-29
30
31-32
42 THRU 45
46-47
48-49
34
PL-56473
33
35
38
36 37
39
40
41
WITHOUT ELECTRONIC IGNITION,
WITH BASKETLIFT
CONTROL PANEL* (GRD SERIES)
(PREVIOUS CONSTRUCTION)
50
51
54
52 53
55 56
57
58
WITH ELECTRONIC IGNITION,
WITH BASKETLIFT
F-30782 Rev. C (December 2002)
- 10 -
GR SERIES GAS FRYER REPLACEMENT PARTS
CONTROL PANEL* (GRD SERIES)
(PREVIOUS CONSTRUCTION)
ILLUS. PART NO. NAME OF PART AM T. PL-56473
1 00-418395-000G1 Display Panel Assy. (GRD35 & GRD45) (Complete).................................................................. 1
2 00-418398-000G1 Display Panel Assy. (GRD65) (Complete).................................................................................. 1
3 00-418386-00001 Overlay – Control Panel (GRD35 & GRD45) .............................................................................. 1
4 00-418389-00001 Overlay – Control Panel (GRD65) .............................................................................................. 1
5 00-411496-000E8 Light – Indicator (Red) ................................................................................................................1
6 00-414254-00001 Knob – Potentiometer ................................................................................................................. 1
7 00-415638-000G1 Potentiometer .............................................................................................................................. 1
8 00-411496-000E8 Light – Indicator (Red) ................................................................................................................1
9 00-411496-000B1 Switch – Rocker ........................................................................................................................ 1
10 00-411496-000E9 Light – Indicator (Amber) (Heat) ................................................................................................ 1
11 00-411496-000B7 Switch – Rocker ........................................................................................................................ 1
12 00-418396-000G1 Display Panel (GRD35 & GRD45) (Complete) ............................................................................ 1
13 00-418397-000G1 Display Panel (GRD65) (Complete) ............................................................................................ 1
14 00-418387-00001 Overlay – Control Panel (GRD35 & GRD45) .............................................................................. 1
15 00-418388-00001 Overlay – Control Panel (GRD65) .............................................................................................. 1
16 00-411496-000E8 Light – Indicator (Red) ................................................................................................................ 1
17 00-414254-00001 Knob – Potentiometer ................................................................................................................. 1
18 00-415638-000G1 Potentiometer .............................................................................................................................. 1
19 00-411496-000E8 Light – Indicator (Red) ................................................................................................................ 1
20 00-411496-000B1 Switch – Rocker ........................................................................................................................ 1
21 00-411496-00E10 Light – Indicator (Trouble) .......................................................................................................... 1
22 00-411496-000E9 Light – Indicator (Amber) (Heat) ................................................................................................ 1
23 00-411496-000B7 Switch – Rocker ........................................................................................................................ 1
24 00-418405-000G1 Display Panel Assy. (GRD35 & GRD45) (1 Basketlift) (Complete) ............................................ 1
25 00-418405-000G2 Display Panel Assy. (GRD35 & GRD45) (2 Basketlift) (Complete) ............................................ 1
26 00-418406-000G1 Display Panel (GRD65) (1 Basketlift) (Complete) ...................................................................... 1
27 00-418406-000G2 Display Panel (GRD65) (2 Basketlift) (Complete) ...................................................................... 1
28 00-418386-00001 Overlay – Control Panel (GRD35 & GRD45) .............................................................................. 1
29 00-418389-00001 Overlay – Control Panel (GRD65) .............................................................................................. 1
30 00-411496-000E8 Light – Indicator (Red) ................................................................................................................ 1
31 00-414254-00001 Knob – Potentiometer ................................................................................................................. 1
32 00-415638-000G1 Potentiometer .............................................................................................................................. 1
33 00-411496-000E8 Light – Indicator (Red) ................................................................................................................ 1
34 00-411496-000B1 Switch – Rocker ........................................................................................................................ 1
35 00-415254-00002 Timer – Basketlift (Solid State) (15 Min.) .................................................................................. AR
36 00-415254-00003 Timer – Basketlift (7 Min.) ........................................................................................................... 1
37 00-415269-00001 Knob – Basketlift Timer .............................................................................................................. 1
38 00-415255-00001 Overlay – Basketlift (15 Min.) ..................................................................................................AR
39 00-415255-00003 Overlay – Control Panel (7 Min.) ................................................................................................1
40 00-411496-000E9 Light – Indicator (Amber) (Heat) ................................................................................................ 1
41 00-411496-000B7 Switch – Rocker ........................................................................................................................ 1
42 00-418407-000G1 Display Panel Assy. (GRD35 & GRD45) (1 Basketlift) (Complete) ............................................ 1
43 00-418407-000G2 Display Panel Assy. (GRD65) (2 Basketlift) (Complete) ............................................................ 1
44 00-418408-000G1 Display Panel (GRD65) (1 Basketlift) (Complete) ...................................................................... 1
45 00-418408-00G10 Display Panel (GRD65) (2 Basketlift) (Complete) ...................................................................... 1
46 00-418387-00001 Overlay – Control Panel (GRD35 & GRD45) .............................................................................. 1
47 00-418388-00001 Overlay – Control Panel (GRD65) .............................................................................................. 1
48 00-414254-00001 Knob – Potentiometer ................................................................................................................. 1
49 00-415638-000G1 Potentiometer .............................................................................................................................. 1
50 00-411496-000B1 Switch – Rocker ........................................................................................................................ 1
51 00-415254-00002 Timer – Basketlift (Solid State) (15 Min.) .................................................................................... 1
52 00-415254-00003 Timer – Basketlift (7 Min.) ........................................................................................................... 1
53 00-415269-00001 Knob – Basketlift Timer .............................................................................................................. 1
54 00-411496-00E10 Light – Indicator (Trouble) .......................................................................................................... 1
55 00-415255-00001 Overlay – Basketlift (15 Min.) ..................................................................................................AR
56 00-415255-00003 Overlay – Control Panel (7 Min.) ................................................................................................1
57 00-411496-000E8 Light – Indicator (Red) ................................................................................................................ 1
58 00-411496-000B7 Switch – Rocker ........................................................................................................................ 1
*Used on fryers built prior to June 2002
- 11 -
F-30782 Rev. C (December 2002)
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