Vulcan VGLT20 Parts List

REPLACEMENT PARTS
GAS TILTING KETTLES
MODEL
CATALOG OF
VGLT-20 ML-52994 VGLT-30 ML-114955 VGLT-40 ML-52995 VGLT-60 ML-52996
For additional information on Vulcan-Hart Company or to locate an authorized
VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
WWW.VULCANHART.COM
P.O. BOX 696, LOUISVILLE, KY 40201-0696
TEL. (800) 814-2028
FORM 31223 Rev. A (September 2006)
GAS TILTING KETTLES REPLACEMENT PARTS
2
3
1
25
4
5
6-7
23
22
21
20
24
18-19
17
16 15
14
12
13
8
9
10
PL-55734
11
CONTROLS AND COMPONENTS
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GAS TILTING KETTLES REPLACEMENT PARTS
CONTROLS AND COMPONENTS
ILLUS. PART NO. NAME OF PART AMT. PL-55734
1 00-850589 Pilot Light – Green (24 V.) .................................................................................................1
2 00-881971 Interlock Switch .................................................................................................................1
3 00-844483 Thermostat ........................................................................................................................ 1
4 00-853021 L.W. Cut Off (PC Board) (Current Construction) .............................................................. 1
5 00-844482 L.W. Mounting Bracket ....................................................................................................... 1
6 00-851572 Probe (20 & 40 Gallon) ...................................................................................................... 1
7 00-851572 Probe (60 Gallon) .............................................................................................................. 1
8 00-836958 Flanged Foot ...................................................................................................................... 4
9 00-840511 Terminal Block ................................................................................................................... 2
10 00-843969 End Section ........................................................................................................................ 1
11 00-844493 Ground Lug ........................................................................................................................ 1
12 00-844492 Relief Valve (50 PSI) .......................................................................................................... 1
13 00-881961 Vent .................................................................................................................................... 1
14 00-854273 Sight Glass Assy. .............................................................................................................. 1
15 00-844488 Pressure Gauge Bracket .................................................................................................. 1
16 00-881979 Pressure Gauge ................................................................................................................ 1
17 00-844322 Pressure Switch ................................................................................................................1
18 00-844489 Mounting Bracket (20, 30, & 40 Gallon) ........................................................................... 1
19 00-844490 Mounting Bracket (60 Gallon) ........................................................................................... 1
20 00-844487 Dial ..................................................................................................................................... 1
21 00-844486 Pilot Light – Amber .............................................................................................................1
22 00-844485 Pilot Light – Red .................................................................................................................1
23 00-844321 Power Switch ..................................................................................................................... 1
24 00-844484 Poly Panel ........................................................................................................................... 1
25 00-844481 Label – Instruction .............................................................................................................1
00-850216 Cover (20 Gallon Kettle) .................................................................................................... 1
00-850217 Cover (30 & 40 Gallon Kettle) ........................................................................................... 1
00-844424 Cover (60 Gallon Kettle) .................................................................................................... 1
00-844319 L.W. Cut Off (Mechanical) (Previous Construction) ........................................................1
00-856601 Bottom Cover VGLT20 ...................................................................................................... 1
00-854293 Bottom Cover VGLT60 ...................................................................................................... 1
00-851018 Control Panel Cover (VGLT20, 30, 40) ............................................................................ 1
00-851020 Control Panel Cover (VGLT60) ........................................................................................ 1
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GAS TILTING KETTLES REPLACEMENT PARTS
13
12
11
1
2
3
4
5
6
7
8
10
9
PL-55735
TILTING MECHANISM
(FOR 20, 30, 40, & 60 GALLON UNITS)
(PREVIOUS CONSTRUCTION)
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GAS TILTING KETTLES REPLACEMENT PARTS
TILTING MECHANISM
(FOR 20, 30, 40, & 60 GALLON UNITS)
(PREVIOUS CONSTRUCTION)
ILLUS. PART NO. NAME OF PART AMT. PL-55735
1 00-881962 Handwheel ......................................................................................................................... 1
2 00-853253 Set Screw ........................................................................................................................... 1
3 00-854316 Tilt Shaft ............................................................................................................................. 1
4 00-844455 Bushing .............................................................................................................................. 1
5 00-855086 Worm & Segment Gear Kit ................................................................................................ 1
6 00-836952 Tension Pin ........................................................................................................................ 1
7 00-844455 Bushing .............................................................................................................................. 1
8 00-881963 Thrust Bearing ................................................................................................................... 2
9 00-844456 Jam Nut .............................................................................................................................. 2
10 00-853489 Set Screw ........................................................................................................................... 1
11 00-844457 Retaining Ring .................................................................................................................... 1
12 00-850166 Key ..................................................................................................................................... 1
13 00-855086 Worm & Segment Gear Kit ................................................................................................ 1
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GAS TILTING KETTLES REPLACEMENT PARTS
49
3-4
2
1
43
42
44
45
35
46
34
33
47
32
31
30
29 28
27
26
41
40
48
39
38
13
12
37
11
36
10
8
9
14-15
6
7
16
5
17
18
PL-55738
25
24
23
22
21
19
20
TILT CONSOLE AND PARTS
(CURRENT CONSTRUCTION)
STARTING WITH S/N AP1028722 (30 GALLON),
AP1028441 (40 GALLON), AP1028356 (60 GALLON)
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GAS TILTING KETTLES REPLACEMENT PARTS
TILT CONSOLE AND PARTS
(CURRENT CONSTRUCTION)
STARTING WITH S/N AP1028722 (30 GALLON),
AP1028441 (40 GALLON), AP1028356 (60 GALLON)
ILLUS. PART NO. NAME OF PART AMT. PL-55738
1 00-854304-00027 Key ..................................................................................................................................... 1
2 00-854304-00030 Sprocket ............................................................................................................................. 1
3 00-854304-00031 Chain .................................................................................................................................. 1
4 00-854304-00008 Link ..................................................................................................................................... 1
5 00-854304-00029 Shaft – Output .................................................................................................................... 1
6 00-854304-00028 Sprocket ............................................................................................................................. 1
7 00-854304-00027 Key ..................................................................................................................................... 1
8 00-854304-00026 Retaining Ring .................................................................................................................... 1
9 00-854304-00025 Set Screw 1/4-28 x 3/8 .......................................................................................................... 1
10 00-854304-00015 Self-Tapping Screw 10-32 x 11/4 Phil. Truss Hd. ................................................................ 2
11 00-854304-00014 Washer ............................................................................................................................... 2
12 00-854304-00024 Shaft Guide ........................................................................................................................2
13 00-854304-00023 Flexible Shaft Assy. ........................................................................................................... 1
14 00-840511 Terminal Block ................................................................................................................... 2
15 00-843969 End Section ........................................................................................................................ 1
16 00-852016 Earth ID Tag ....................................................................................................................... 1
17 00-854304-00016 Self-Tapping Screw 8-32 x 1/4 Slotted Rd. Hd. .................................................................. 3
18 00-854304-00017 Washer #8 External ........................................................................................................... 3
19 00-850073 Self-Tapping Screw 10-32 x 1/2 Slotted Truss Hd. ............................................................10
20 00-854304-00013 Side Panel .......................................................................................................................... 1
21 00-836958 Adjustable Foot .................................................................................................................. 2
22 00-854304-00012 Bearing ............................................................................................................................... 2
23 00-854304-00007 Cap Screw 3/8-16 x 11/4 Hex Hd. ....................................................................................... 4
24 00-854304-00005 Washer ............................................................................................................................. AR
25 00-854304-00011 Base Bracket Assy. ........................................................................................................... 1
26 00-854304-00010 Base Assy. ......................................................................................................................... 1
27 00-854304-00009 Screw Jack ........................................................................................................................ 1
28 00-854304-00005 Washer ............................................................................................................................. AR
29 00-854304-00007 Cap Screw 3/8-16 x 11/4 Hex Hd. ....................................................................................... 4
30 00-854304-00006 Cap Screw 3/8-16 x 21/8 Hex Hd. ........................................................................................ 1
31 00-854304-00005 Washer ............................................................................................................................. AR
32 00-854304-00004 Arm ..................................................................................................................................... 1
33 00-844457 Retaining Ring .................................................................................................................... 1
34 00-850166 Key ..................................................................................................................................... 1
35 00-851738 Trunnion Housing Assy. .................................................................................................... 1
36 00-854304-00018 Pin ...................................................................................................................................... 1
37 00-854304-00019 Set Screw 1/4-20 x 1/2 Soc. Hd. .......................................................................................... 1
38 00-854304-00020 Lockwasher 3/8 ................................................................................................................. AR
39 00-853310 Nut 3/8-16 Hex .................................................................................................................... 7
40 00-854304-00020 Lockwasher 3/8 ................................................................................................................. AR
41 00-854304-00021 Grease Fitting .................................................................................................................... 1
42 00-851360 Tilt Label ............................................................................................................................. 1
43 00-881962 Handwheel ......................................................................................................................... 1
44 00-853253 Set Screw ........................................................................................................................... 1
45 00-854304-00002 Front Bearing ..................................................................................................................... 1
46 00-854304-00022 Washer ............................................................................................................................... 2
47 NS-015-16 Nut 5/16-18 Hex ................................................................................................................... 2
48 00-854304-00003 Tilt Shaft ............................................................................................................................. 1
49 00-854304-00001 Console Cover ................................................................................................................... 1
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GAS TILTING KETTLES REPLACEMENT PARTS
COMPONENT BOX
19
18
17
16
o
3/4" / PIPE
1
2
3 THRU 7
8
15
o
3/4" / PIPE
1/2" / PIPE
o
UNION
14
GAS COMPONENTS
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7
ORIFICE ACCESS
12
10 11
913
PL-55736
GAS TILTING KETTLES REPLACEMENT PARTS
GAS COMPONENTS
ILLUS. PART NO. NAME OF PART AMT. PL-55736
1 00-850199 Terminal Block ................................................................................................................... 1
2 00-850200 Transformer ....................................................................................................................... 1
3 00-850207 Orifice #23 (20 Gallon) (Natural Gas) ..............................................................................1
4 00-850208 Orifice #17 (30 & 40 Gallon) (Natural Gas) ...................................................................... 1
5 00-850209 Orifice #12 (60 Gallon) (Natural Gas) ..............................................................................1
6 00-850211 Orifice #32 (30 & 40 Gallon) (LP Gas) ............................................................................. 1
7 00-850212 Orifice #28 (60 Gallon) (LP Gas) ...................................................................................... 1
8 00-850202 Motor (120 V.) .................................................................................................................... 1
9 00-850206 Gasket ............................................................................................................................... 1
10 00-853546-00002 Orifice Tee #55 (Natural Gas) .......................................................................................... 1
11 00-853546 Orifice Tee #58 (LP Gas) ................................................................................................. 1
12 00-851008 Complete Burner Assy. ..................................................................................................... 1
13 00-850412 Ignitor (Sensor) .................................................................................................................. 1
14 00-850412 Ignitor ................................................................................................................................. 1
15 00-850201 Gas Regulator ...................................................................................................................1
16 00-850198 Direct Spark Ignitor Module ............................................................................................... 1
17 00-850177 Fuse (3 Amp.) (250 V.) ...................................................................................................... 1
18 00-851642 Sensor Cable ..................................................................................................................... 1
19 00-850197 Ignition Cable ..................................................................................................................... 1
00-855519 Blower Wheel (VGLT60) ................................................................................................... 1
00-850442 Burner Box (VGLT60) ...................................................................................................... 1
00-852957 Burner Box (VGLT20) ....................................................................................................... 1
00-851837 Burner Box (VGLT30, VGLT40) ....................................................................................... 1
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GAS TILTING KETTLES REPLACEMENT PARTS
1-2
17-18
4-5-6
3
7-8
13
9-10
11-12
14-15
16
PL-55737
SPRING ASSIST HINGE ASSEMBLY
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GAS TILTING KETTLES REPLACEMENT PARTS
SPRING ASSIST HINGE ASSEMBLY
ILLUS. PART NO. NAME OF PART AMT. PL-55737
1 00-836993 End Stop Plate (20, 30, & 40 Gallon) ................................................................................ 1
2 00-836993 End Stop Plate (60 Gallon) ................................................................................................ 1
3 00-836983 Rotary Disc ........................................................................................................................ 1
4 00-850213 Handle Assy. (20 Gallon) ................................................................................................... 1
5 00-850214 Handle Assy. (30 & 40 Gallon) .......................................................................................... 1
6 00-850215 Handle Assy. (60 Gallon) ................................................................................................... 1
7 00-844367-00035 Spring (20, 30, & 40 Gallon) ..............................................................................................1
8 00-836990 Spring (60 Gallon) ..............................................................................................................1
9 00-844367-00034 Cores (20, 30, & 40 Gallon) .............................................................................................. 2
10 00-836989 Cores (60 Gallon) ..............................................................................................................2
11 00-836979 Stationary Disc (20, 30, & 40 Gallon) ............................................................................... 1
12 00-836988 Stationary Disc (60 Gallon) ............................................................................................... 1
13 00-836964 Knob ................................................................................................................................... 1
14 00-836978 End Lock Plate (20, 30, & 40 Gallon) ................................................................................ 1
15 00-844367-00040 End Lock Plate (60 Gallon) ............................................................................................... 1
16 00-836986 Lock Pin .............................................................................................................................1
17 00-844367-00036 Cap Screws (20, 30, & 40 Gallon) .................................................................................... 4
18 SC-041-10 Cap Screws (60 Gallon) .................................................................................................... 4
00-844459 Hinge Assy. (20, 30, & 40 Gallon) (Incls. Items 1, 3, 4, 5, 7, 9, 11, 13, 14, 16, & 17) ..... 1
00-844461 Hinge Assy. (60 Gallon) (Incls. Items 2, 6, 8, 10, 12, 15, & 18) .......................................1
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GAS TILTING KETTLES REPLACEMENT PARTS
19 18 17
1-2
3-4
7 6 5
10
9 8
13 12 11
16 15 14
PL-55741
DRAW OFF VALVE ASSEMBLY
ILLUS. PART NO. NAME OF PART AMT. PL-55741
1 00-836939 Wing Nut 10-24 (11/2 In. & 2 In. Draw Off Valve Assy.) ..................................................... 1
2 00-836940 Acorn Nut – 7/16-14 (3 In. Draw Off Valve Assy.) ............................................................... 1
3 00-836967 Handle (SST) (11/2 In. & 2 In. Draw Off Valve Assy.) ........................................................ 1
4 00-836942 Handle (SST) (3 In. Draw Off Valve Assy.) ....................................................................... 1
5 00-836946 Bonnet (11/2 In. Draw Off Valve Assy.) ............................................................................... 1
6 00-836947 Bonnet (2 In. Draw Off Valve Assy.) .................................................................................. 1
7 00-836948 Bonnet (3 In. Draw Off Valve Assy.) .................................................................................. 1
8 00-836943 Gland Nut (11/2 In. Draw Off Valve Assy.) ......................................................................... 1
9 00-836944 Gland Nut (2 In. Draw Off Valve Assy.) ............................................................................. 1
10 00-836945 Gland Nut (3 In. Draw Off Valve Assy.) ............................................................................. 1
11 00-836966 O-Ring (11/2 In. Draw Off Valve Assy.) .............................................................................. 1
12 00-836953 O-Ring (2 In. Draw Off Valve Assy.) ................................................................................. 1
13 00-836954 O-Ring (3 In. Draw Off Valve Assy.) ................................................................................. 1
14 00-850218 Stem Assy. (11/2 In. Draw Off Valve Assy.) ........................................................................ 1
15 00-836950 Stem Assy. (2 In. Draw Off Valve Assy.) ...........................................................................1
16 00-836951 Stem Assy. (3 In. Draw Off Valve Assy.) ...........................................................................1
17 00-836955 Valve Body (11/2 In. Draw Off Valve Assy.) ........................................................................1
18 00-836956 Valve Body (2 In. Draw Off Valve Assy.) ...........................................................................1
19 00-836957 Valve Body (3 In. Draw Off Valve Assy.) .........................................................................1
00-851291 Draw Off Valve Complete (1 1/2” ) ................................................................................... 1
00-851293 Draw Off Valve Complete (2”) .......................................................................................... 1
00-851294 Draw Off Valve Complete (3”) .......................................................................................... 1
00-851561 Perforated Strainer (1 1/2” Draw Off Valve) ..................................................................... 1
00-850593 Perforated Strainer (2” Draw Off Valve) ........................................................................... 1
00-840554 Perforated Strainer (3” Draw Off Valve) ........................................................................... 1
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GAS TILTING KETTLES REPLACEMENT PARTS
RECOMMENDED SPARE PARTS
PART NO. NAME OF PART AMT.
00-851572 Probe (20, 30, 40 Gallon) .................................................................................................. 1
00-854294-00002 Probe (60 Gallon) .............................................................................................................. 1
00-844319 Low Water Cut Off (Mechanical) ...................................................................................... 1
00-853021 Low Water Cut Off (PC Board) .........................................................................................1
00-844483 Thermostat ........................................................................................................................ 1
00-844487 Thermostat Knob ............................................................................................................... 1
00-844321 Power Switch ..................................................................................................................... 2
00-850198 Ignition Module ................................................................................................................... 1
00-881991 Fuse (3-amp 25V) ............................................................................................................. 2
00-881992 Fuse Holder ....................................................................................................................... 2
00-844322 Pressure Switch ................................................................................................................ 1
00-850207 Burner Orifice (Nat. Gas) (20 Gallon) (#23) ....................................................................2
00-850210 Burner Orifice (L.P. Gas) (20 Gallon) (#36) ..................................................................... 2
00-850208 Burner Orifice (Nat. Gas) (30/40 Gallon) (#17) ...............................................................2
00-850211 Burner Orifice (LP. Gas) (30/40 Gallon) (#32) ................................................................. 2
00-850209 Burner Orifice (Nat. Gas) (60 Gallon) (#12) ....................................................................2
00-850212 Burner Orifice (L.P. Gas) (60 Gallon) (#28) ..................................................................... 2
00-844492 Pressure Relief Valve (50 lb.) ........................................................................................... 1
00-881979 Pressure Gauge ................................................................................................................ 1
00-854273 Sight Glass Assy. .............................................................................................................. 1
00-881962 Air Vent ............................................................................................................................... 1
00-850200 Transformer ....................................................................................................................... 1
00-844327 Purge Relay ....................................................................................................................... 1
00-844485 Red Cooking Light ............................................................................................................. 1
00-844486 Amber Low Water Light ..................................................................................................... 1
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