Vulcan E30TB Installation Manual

Page 1
INSTALLATION AND OPERATION MANUAL
FOR ELECTRIC TILTING BRAISING PANS
MODELS E30TB & E40TB
FORM 30879 (8-94)
VULCAN-HART COMPANY, P.O. BOX 696, LOUISVILLE, KY 40201-0696, TEL. (502) 778-2791
Page 2
TABLE OF CONTENTS
GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation Codes and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Leveling and Anchoring Tilting Braising Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Daily Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Service and Parts Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
– 2 –
Page 3
Installation, Operation and Care of
ELECTRIC TILTING BRAISING PANS
MODELS E30TB & E40TB
KEEP THESE INSTRUCTIONS FOR FUTURE USE
GENERAL
Vulcan-Hart Electric Tilting Braising Pans are installed on a tubular base and are available in two sizes. Model E30TB has a 30-gallon capacity, and Model E40TB has a 40-gallon capacity. Both models are available for 208, 240 or 480 volt, single- or three-phase, 60 Hz electrical supply.
The tilting braising pan is a versatile piece of equipment. It allows you to stew, simmer, pan fry, braise, grill or saute, and all with a very uniform heat pattern.
Standard features include a tilting switch, solid state temperature control, removable strainer, receiving pan support, and a lid with full width, drop-type handle that can be opened from any position. Optional accessories include stainless steel pan support, and steam pan insert.
Vulcan-Hart Company suggests that you thoroughly read this entire manual and carefully follow all of the instructions provided.
Your Vulcan-Hart Electric Tilting Braising Pan is produced with quality workmanship and material. Proper installation, usage and maintenance of your tilting braising pan will result in many years of satisfactory performance.
INSTALLATION
UNPACKING
Immediately after unpacking, check for possible shipping damage. If the tilting braising pan is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery.
Before installing, verify that the electrical service agrees with the specifications on the rating plate located on the left side panel as you face the front of the braising pan. If the supply and equipment requirements do not agree, contact your dealer or Vulcan-Hart immediately.
LOCATION
The installation location must allow adequate clearances for servicing and proper operation. A minimum front clearance of 36" is required.
– 3 –
Page 4
INSTALLATION CODES AND STANDARDS
Your Vulcan Electric Tilting Braising Pan must be installed in accordance with:
1. State and local codes, or in the absence of local codes, with:
2. National Electrical Code ANSI/NFPA-70 (latest edition).
3. ANSI NFPA Standard #96, "Vapor Removal from Cooking Equipment," (latest edition), available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
LEVELING AND ANCHORING TILTING BRAISING PAN
1. Place tilting braising pan in the installation position.
2. Place a carpenter's level on top of the braising pan and turn the adjustable feet to level braising pan side-to-side and front-to-back.
3. Mark hole locations on the floor through the anchoring holes provided in the rear flanged adjustable feet.
4. Remove tilting braising pan from installation position and drill holes in locations marked on the floor. (See INSTALLATION DIAGRAM in this manual.) Insert proper anchoring devices (not supplied).
5. Place tilting braising pan back in the installation position.
6. Place carpenter's level on top of braising pan and re-level side-to-side and front-to-back.
7. Bolt and anchor tilting braising pan securely to the floor.
8. Seal bolts and flanged feet with silastic or equivalent compound.
ELECTRICAL CONNECTIONS
WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE
APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL CODES.
WARNING: DISCONNECT THE ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE DISCONNECT SWITCH TO INDICATE THAT YOU ARE WORKING ON THE CIRCUIT.
The wiring compartment is located behind the control panel. Remove the wiring compartment cover and make electrical connections per the wiring diagram located inside the control housing cover panel. The braising pan must be grounded in accordance with requirements of the National Electrical Code or applicable local code.
Replace wiring compartment cover.
– 4 –
Page 5
ELECTRICAL DATA CHART
MODEL PH 208V 240V 380V 415V 480V
KW AMP KW AMP KW AMP KW AMP KW AMP
E30TB 3 12.0 38.3 12.0 34.0 12.0 21.0 12.0 19.0 12.0 18.0
1 12.0 62.7 12.0 55.0
E40TB 3 15.0 41.7 15.0 36.1 15.0 22.8 15.0 20.8 15.0 18.0
1 15.0 72.2 15.0 62.5
The above information is compiled in accordance with the National Electrical Code, latest edition.
INSTALLATION DIAGRAM
INCHES/
MM
MODEL CAPACITY A B C
E30TB 30 gallons 36.0 30.0 68.0
114 liters 914 762 1727
E40TB 40 gallons 48.0 42.0 68.0
152 liters 1219 1067 1727
– 5 –
Page 6
OPERATION
WARNING: THE TILTING BRAISING PAN AND ITS PARTS ARE HOT. USE CARE WHEN
OPERATING, CLEANING AND SERVICING THE TILTING BRAISING PAN.
BEFORE FIRST USE
Using a non-corrosive, grease-dissolving commercial cleaner, clean the protective metal oils from all surface parts and the interior of the tilting braising pan. Follow the cleaner manufacturer's directions. Rinse thoroughly and drain the pan. Wipe dry with a soft clean cloth.
CONTROLS (Fig. 1)
Red Temperature Light — Will light when heating elements are supplying heat to the tilting
braising pan.
Thermostat — Turns tilting braising pan ON and maintains set temperature by
controlling power supply. Temperature settings range from 1 to 10. (See COOKING GUIDELINES in this manual for temperature ranges for settings 1-10.)
Tilt Switch — Push UP to raise tilting braising pan; push DOWN to lower tilting
braising pan.
Red Temperature Light Tilt SwitchThermostat
OFF
TEMP UP
Fig. 1
1
2
3
4
10
9
8
7
65
DOWN
PL-51534
START-UP PROCEDURE
1. Ensure that the braising pan is in the DOWN position.
2. Turn THERMOSTAT dial to HIGH (#10). The red TEMPERATURE LIGHT will come on.
– 6 –
Page 7
3. When braising pan has reached set temperature, the red TEMPERATURE LIGHT will go off and the heating elements will shut off. The heating elements will cycle on and off thereafter to maintain set temperature. The red TEMPERATURE LIGHT will be on when the heating elements are on and off when the heating elements are off.
4. Preheat braising pan and allow it to cycle to equalize heat across the entire surface.
5. Water should boil faster with the lid down.
6. Turn THERMOSTAT to OFF when braising pan is not in use.
DAILY SHUTDOWN PROCEDURE
To turn tilting braising pan off, turn THERMOSTAT dial to OFF.
TILTING THE BRAISING PAN
1. DO NOT try to tilt braising pan with lid down.
2. Make sure the receiving pan is in place.
3. To tilt braising pan, push and hold TILT SWITCH in the UP mode until desired pan position has been reached. The braising pan will empty when raised to the top tilt position.
When the braising pan is raised 5° or more, the heating elements will be turned off automatically. The braising pan will not operate once the pan has been tilted.
4. Food is poured through the removable strainer (Fig. 2) into a food receiving pan positioned under the lip of the pouring spout (Fig. 2).
5. To lower braising pan, push and hold TILT SWITCH in the DOWN mode.
Removable Strainer
Pouring Spout
Receiving Pan Support
Fig. 2
– 7 –
PL-51537
Page 8
CLEANING
WARNING: DISCONNECT ELECTRICAL POWER SUPPLY BEFORE CLEANING.
After each use, allow the tilting braising pan to cool and clean it. Keep exposed cleanable areas of the tilting braising pan clean at all times. Do not get water in electrical box or any electrical component.
1. Thoroughly wash pan, pouring spout (see Fig. 2) , lid and exterior surfaces with detergent and warm water. If necessary, soak pan to remove food that is stuck to pan surface. Rinse thoroughly and wipe dry with a soft clean cloth.
2. Clean removable strainer and receiving pan support (Fig. 2) with detergent and warm water. Rinse thoroughly and wipe dry with a soft clean cloth.
COOKING GUIDELINES
The guidelines given below are suggested quantities, temperature settings, and
estimated
numbers of orders per load and per hour. When two temperatures are given, the first is to start the product, and the second to finish the product.
The following temperatures should be used:
Temperature Thermostat
(°F) Setting
Simmering 200 Max. 1 – 4 Sauteeing 225 – 275 5 – 6 Searing 300 – 350 7 – 8 Frying 325 – 375 8 – 9 Grilling 350 – 450 9 – 10
BATCHES E30TB E40TB
PORTION TEMP. PER PER LOAD PER LOAD
ITEM SIZE (°F) HOUR QTY. PORTIONS QTY. PORTIONS
BREAKFAST FOODS
Bacon 3 Slices 350 12 2 lb. 10 3 lb. 15 Eggs –Boiled-Hard 1 egg 225 5 50 eggs 50 75 eggs 75 –Boiled-Soft 1 egg 225 8 50 eggs 50 75 eggs 75 –Fried 1 egg 400 4 30 eggs 30 45 eggs 45 –Poached 1 egg 225 5 36 eggs 36 60 eggs 60 –Scrambled 1 French Toast 3 slices 450 7 35 slices 12 50 slices 17 Regular Oatmeal Pancakes 2 each 400 10 30 ea. 15 50 ea. 25
1
/2 eggs 300–200 1 18 gal. 720 28 gal. 1100
1
/2 cup 250 2 20 lb (100 cups) 500 40 lb (200 cups) 1000
– 8 –
Page 9
BATCHES E30TB E40TB
PORTION TEMP. PER PER LOAD PER LOAD
ITEM SIZE (°F) HOUR QTY. PORTIONS QTY. PORTIONS
FISH
Clams 1 pt. 400 10 10 qts. 20 15 qts. 30 Fish Cakes 2–3 oz. 400 5 70 – 3 oz. 35 110 – 3 oz. 55 Haddock Fillet 4 oz. 400 4 60 – 4 oz. 60 90 – 4 oz. 90 Halibut Steak 5 oz. 450 3 60 – 4 oz. 60 90 – 4 oz. 90 Lobster 1 – 1# 350 4 20 – 1 lb. 20 30 – 1 lb. 30 Swordfish 5 oz. 450 3 50 – 5 oz. 50 75 – 5 oz. 75
SAUCES, GRAVIES, SOUPS
Brown Gravy 1 oz. 350 – 200 2 18 gal. 2300 35 gal. 4500 Cream Sauce 2 oz. 250 – 175 1 18 gal. 1150 35 gal. 2250 Cream Soup 6 oz. 200 1 18 gal. 375 35 gal. 725 French Onion Soup 6 oz. 225 1 18 gal. 350 35 gal. 700 Meat Sauce 4 oz. 350 – 200 1 18 gal. 575 35 gal. 1100
VEGETABLES
CANNED 3 oz. 400 6 30 lb. 125 45 lb. 200 FRESH
Beans, Wax, Green 3 oz. 400 3 25 lb. 125 50 lb. 250 Beets 3 oz. 400 1 30 lb. 125 60 lb. 300 Broccoli 3 oz. 400 3 25 lb. 125 40 lb. 200 Cabbage 3 oz. 400 5 20 lb. 80 30 lb. 125 Carrots 3 oz. 400 2 35 lb. 150 70 lb. 300 Cauliflower 3 oz. 250 5 15 lb. 75 25 lb. 125 Corn 1 Ear 400 8 50 ears 50 75 ears 75 Potatoes 3 oz. 400 2 40 lb. 200 60 lb. 300 Spinach 4 oz. 250 10 6 lb. 25 9 lb. 35 Turnips 4 oz. 400 2 20 lb. 100 30 lb. 150
FROZEN
Beans, French Green 3 oz. 400 6 15 lb. 60 22
1
/2 lb. 90 Lima Beans 3 oz. 250 4 15 lb. 60 221/2 lb. 90 Broccoli 3 oz. 400 8 12 lb. 50 18 lb. 75 Sliced Carrots 3 oz. 250 6 15 lb. 60 22
1
/2 lb. 90 Small Whole Carrots 3 oz. 250 3 15 lb. 50 221/2 lb. 90 Corn 3 oz. 250 18 15 lb. 50 22
1
/2 lb. 90 Small Whole Onions 3 oz. 250 7 15 lb. 50 221/2 lb. 90 Peas 3 oz. 400 10 15 lb. 75 221/2 lb. 110 Spinach 3 oz. 400 3 15 lb. 75 22
1
/2 lb. 110
DESSERTS, PUDDINGS, SWEET SAUCES
Butterscotch Sauce 1 oz. 200 1 18 gal. 2300 35 gal. 4500 Cherry Cobbler 3 oz. 200 1 18 gal. 750 35 gal. 1500 Chocolate Sauce 1 oz. 200 1 18 gal. 2300 35 gal. 4500 Cornstarch Pudding 4 oz. 200 1 18 gal. 575 35 gal. 1100 Fruit Gelatin 3 oz. 250 2 18 gal. 750 35 gal. 1500
– 9 –
Page 10
BATCHES E30TB E40TB
PORTION TEMP. PER PER LOAD PER LOAD
ITEM SIZE (
°F) HOUR QTY. PORTIONS QTY. PORTIONS
MEAT – POULTRY
Bacon 3 Slices 350 12 2 lb. 10 3 lb. 15
BEEF
Amer. Chop Suey 6 oz. 400 – 225 2 18 gal. 350 35 gal. 700 Beef Stew 8 oz. 300 18 gal. 280 35 gal. 560 Corned Beef Hash 5 oz. 400 5 16 lb. 50 25 lb. 75 Cheeseburger 3 oz. 300 12 7 lb. 35 10 lb. 50 Hamburger 3 oz. 300 15 7 lb. 35 10 lb. 50 Meatballs 1 oz. 400 – 225 3 12
1
/2 lb. 65 18 lb. 100 Pot Roast 2 oz. 350 – 200 120 lb. 500 180 lb. 750 Salisbury Steak 5 oz. 400 3 16 lb. 50 24 lb. 75 Sirloin Steak 6 oz. 400 5 15 lb. 40 22
1
/2 lb. 60
Swiss Steak 4 oz. 300 – 200 1 25 lb. 110 40 lb. 160
CHICKEN
Pan Fried 2 –
1
/4's 350 3 50 pieces 25 80 pieces 40
Whole 2 oz. 350 – 200 16-5 lb. 200 24-5 lb. 265
FRANKFURTERS
Grilled 2 oz. 300 8 22 lb. 176 33 lb. 264 Boiled 2 oz. 250 12 16 lb. 128 25 lb. 200
PORK
Ham Steak 3 oz. 400 8 10 lb. 50 15 lb. 75 Pork Chops 5 oz. 350 4 15 lb. 50 25 lb. 75 Sausage Links 3 links 350 7 30 lb. 120 45 lb. 180
TURKEY
Off Carcass 2 oz. 400 – 200 3 26-30 lb. 200 4 26-30 lb. 275 On Carcass 2 oz. 400 – 200 4 16-20 lb. 175 6 16-20 lb. 265
MISCELLANEOUS
Grilled Cheese Sandwich 1 sand. 400 8 35 sand. 35 50 sand. 50 Macaroni & Cheese 8 oz. 200 2 18 gal. 300 35 gal. 525 Rice 4 oz. 350 – 225 1 20 lb. raw 320 40 lb. raw 650 Spaghetti 4 oz. 350 – 225 2 8 lb. raw 200 12 lb. raw 300
– 10 –
Page 11
MAINTENANCE
WARNING: THE TILTING BRAISING PAN AND ITS PARTS ARE HOT. USE CARE WHEN
OPERATING, CLEANING AND SERVICING THE TILTING BRAISING PAN.
WARNING: DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE DISCONNECT SWITCH TO INDICATE THAT YOU ARE WORKING ON THE CIRCUIT BEFORE PERFORMING ANY MAINTENANCE.
ADJUSTMENTS
All tilting braising pans are adjusted at the factory.
At least twice a year, have a Vulcan-Hart authorized service person clean and adjust the tilting braising pan for maximum performance.
SERVICE AND PARTS INFORMATION
To obtain service and parts information concerning the tilting braising pan, contact the Vulcan-Hart Service Depot in your area (refer to listing supplied with the braising pan), or Vulcan-Hart Company Service Department at the address or phone number shown on the front cover of this manual.
– 11 –
Page 12
TROUBLESHOOTING
PROBLEM
Heating elements do not come on.
POSSIBLE CAUSES
1. Thermostat is not turned ON.
2. Blown fuse in main electrical panel.
3. Pan is not in lowest position.
4. Problem with the heating elements. Contact your Vulcan-Hart authorized servicer.
FORM 30879 (8-94) PRINTED IN U.S.A.
– 12 –
Loading...