Vulcan 36RB User Manual

SERVICE MANUAL
SALAMANDER BROILERS RADIANT AND INFRARED
VULCAN 36RB
36IRB
WOLF C36RB
C36IRB
This Manual is prepared for the use of trained Vulcan Service Technicians and should not be used by those not properly qualifi ed.
This manual is not intended to be all encompassing. If you have not attended a Vulcan Service School for this product, you should read, in its entirety, the repair procedure you wish to perform to determine if you have the necessary tools, instruments and skills required to perform the procedure. Procedures for which you do not have the necessary tools, instruments and skills should be performed by a trained Vulcan Service Technician.
The reproduction, transfer, sale or other use of this Manual, without the express written consent of Vulcan, is prohibited.
This manual has been provided to you by ITW Food Equipment Group LLC (“ITW FEG”) without charge and remains the property of ITW FEG, and by accepting this manual you agree that you will return it to ITW FEG promptly upon its request for such return at any time in the future.
For additional information on Vulcan-Hart Company or to locate an authorized
parts and service provider in your area, visit our website at www.vulcanequipment.com
VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
www.vulcanequipment.com
BALTIMORE, MD 21222
F45530 (0814)
SALAMANDER BROILERS RADIANT AND INFRARED
TABLE OF CONTENTS
GENERAL .................................................................................................. 3
INTRODUCTION ....................................................................................... 3
INSTALLATION, OPERATION AND CLEANING ......................................................... 3
RACK POSITION AND GAS SETTING .................................................................. 3
MODELS ............................................................................................... 3
SPECIFICATIONS ...................................................................................... 3
LUBRICATION ......................................................................................... 3
TOOLS ................................................................................................. 3
REMOVAL AND REPLACEMENT OF PARTS ............................................................... 4
MANIFOLD COVER .................................................................................... 4
TOP PANEL ASSEMBLY ............................................................................... 4
LEFT SIDE PANEL ..................................................................................... 4
RIGHT SIDE PANEL .................................................................................... 5
CONTROL VALVES (36RB/C36RB) ..................................................................... 6
PILOT (36RB/C36RB) .................................................................................. 6
RADIANT BURNER (36RB/C36RB) ..................................................................... 7
CONTROL VALVES (36IRB/C36IRB) ................................................................... 8
PILOT (36IRB/C36IRB) ................................................................................. 9
INFRARED BURNER (36IRB/C36IRB) ................................................................. 10
GAS PRESSURE REGULATOR ....................................................................... 12
RACK SPRINGS ...................................................................................... 12
SERVICE PROCEDURES AND ADJUSTMENTS ........................................................... 13
PILOT FLAME HEIGHT ............................................................................... 13
RADIANT BURNER AIR SHUTTER ADJUSTMENT (36RB/C36RB) ..................................... 13
INFRARED BURNER (36IRB/C36IRB) ................................................................. 13
ADJUSTMENT .................................................................................... 13
FLAME APPEARANCE ............................................................................ 13
REGULATOR ADJUSTMENT .......................................................................... 13
GAS ORIFICE CHECK ................................................................................ 14
CONTROL VALVES ................................................................................... 15
RACK SPRING TENSION ADJUSTMENT .............................................................. 15
TROUBLESHOOTING ..................................................................................... 16
GENERAL (ALL MODELS) ............................................................................ 16
RADIANT BURNER (36RB/C36RB) .................................................................... 16
INFRARED BURNER (36IRB/C36IRB) ................................................................. 16
© HOBART SERVICE 2014
F45530 (0814)
Page 2 of 17
SALAMANDER BROILERS RADIANT AND INFRARED - GENERAL
GENERAL
INTRODUCTION
This manual is for the Vulcan and Wolf Gas Salamander Broilers. Procedures in this manual will apply to all models unless specified. Pictures and illustrations will be of model 36IRB unless otherwise noted.
All of the information, illustrations and specifications contained in this manual are based on the latest product information available at the time of printing.
INSTALLATION, OPERATION AND
CLEANING
For detailed installation, operation and cleaning instructions, refer to Installation & Operation Manual sent with each unit. The manual is also available online at www.vulcanequipment.com.
NOTE: Using accessory options, Salamander broilers can be mounted to the wall, over a range or placed onto an appropriate table top by using 4" legs.
RACK POSITION AND GAS
SETTING
NOTE: Infrared burner models must use the full gas
setting (knob fully counterclockwise) to achieve the best burner performance and highest broiler temperatures. Lower broiler temperatures can be achieved by using a lower gas setting (knob in the range just past off but less than fully counterclockwise). When using a lower gas setting, the flame should remain lit and be steady across the entire burner surface.
For detailed information refer to RACK POSITION AND GAS SETTING in the Manual.
Installation & Operation
SPECIFICATIONS
Gas Pressures
Manifold/Operating Pressure
Natural - 5" W.C.
Propane - 10" W.C.
Inlet Supply Pressure
Natural - Recommended 7" - 9" W.C. ; Minimum 7" W.C.
Propane - Recommended 11" - 12" W.C. ; Minimum 11" W.C.
Maximum 14" W.C. (0.5 PSI) (Natural or Propane).
LUBRICATION
Anderson and Forrester (or comparable) valve grease for burner valve stems. Apply light coat to valve stems. Valve grease must be insoluble in propane and natural gas.
TOOLS
Standard
Standard set of hand tools.
Manometer.
Special
3/4" pipe tee, two short pipe nipples and a reducer (as required) to install hose barb to the tee. Assemble the parts and retain for future gas equipment use. The tool is used for measuring gas manifold pressure after the regulator when a pressure tap is not available in the gas manifold.
MODELS
Vulcan
36RB - N (natural)
36RB - P (propane)
Wolf
C36RB - N (natural)
C36RB - P (propane)
Page 3 of 17 F45530 (0814)
SALAMANDER BROILERS RADIANT AND INFRARED - REMOVAL AND REPLACEMENT OF PARTS
REMOVAL AND REPLACEMENT OF PARTS
MANIFOLD COVER
Shut off the gas before servicing the
unit.
1. Loosen set screw and remove knobs from control valves.
2. Remove screws that secure manifold cover and remove the cover.
3. Reverse procedure to install.
Fig. 1
TOP PANEL ASSEMBLY
Shut off the gas before servicing the
unit.
NOTE: When viewed from the top, there are (5) flue bracket mounting screws that secure the bracket and the insulation pan (underneath) to the top panel only. When removing the top panel assembly, these screws can remain installed.
1. Remove PANEL.
2. Remove the remaining screws securing Top Panel Assembly to each side of the flue and back panel.
3. Lift the Top Panel Assembly off broiler.
4. Reverse procedure to install.
LEFT SIDE PANEL and RIGHT SIDE
Fig. 2
LEFT SIDE PANEL
Shut off the gas before servicing the
unit.
1. Remove crumb tray.
2. Remove
3. Position the rack assembly to access panel screws in the broiler opening area.
MANIFOLD COVER.
F45530 (0814) Page 4 of 17
Fig. 3
SALAMANDER BROILERS RADIANT AND INFRARED - REMOVAL AND REPLACEMENT OF PARTS
4. Remove screws securing left side panel. Slide panel toward the front of broiler until panel clears front mounting area then remove the panel.
Fig. 4
5. Reverse procedure to install.
RIGHT SIDE PANEL
Shut off the gas before servicing the
unit.
4. Pull knob off the handle on rack positioning bracket then remove plate stop.
5. Position the rack assembly to access panel screws in the broiler opening area. Remove screws from this area and the front of panel.
Fig. 6
6. Remove screws securing right side panel to broiler. Slide panel toward the front of broiler until panel clears front mounting area then remove the panel.
1. Remove crumb tray.
2. Remove
3. Remove screws securing plate stop to broiler.
MANIFOLD COVER.
Fig. 5
Fig. 7
7. Reverse procedure to install.
Page 5 of 17 F45530 (0814)
SALAMANDER BROILERS RADIANT AND INFRARED - REMOVAL AND REPLACEMENT OF PARTS
CONTROL VALVES (36RB/C36RB)
Shut off the gas before servicing the
unit.
All gas joints disturbed during
servicing must be checked for leaks. Check with a soap and water solution (bubbles). Do not use an open flame.
1. Remove
2. Left Valve:
A. Disconnect compression fitting from top of
B. Remove screws securing manifold to
C. Note orientation of elbow on valve then
D. Remove valve from manifold.
MANIFOLD COVER.
valve.
broiler.
remove the elbow. Retain for use on replacement valve.
Fig. 8
Fig. 9
PILOT (36RB/C36RB)
Shut off the gas before servicing the
unit.
All gas joints disturbed during
servicing must be checked for leaks. Check with a soap and water solution (bubbles). Do not use an open flame.
1. Remove
2. Disconnect compression nut from straight pilot valve fitting.
from the straight pilot valve fitting, support the fitting to prevent damage to pilot flexible tubing.
3. Remove screws securing pilot and bracket to the broiler.
MANIFOLD COVER.
When disconnecting compression nut
3. Right Valve:
A. Remove
B. Disconnect compression fittings from right
side manifold.
C. Remove screws securing right front
manifold and right side manifold to broiler.
D. Note orientation of control valve then
remove it from the each of the manifolds.
NOTE: When installing, ensure control valve is perpendicular to the right front manifold.
sealant that is suitable for use with propane gases.
4. Reverse procedure to install.
5. Check for proper operation.
F45530 (0814) Page 6 of 17
RIGHT SIDE PANEL.
4. Remove pilot through broiler cooking area.
Clean pipe threads and apply thread
Fig. 10
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