Vulcan 36ESB User Manual

SERVICE MANUAL
SALAMANDER ELECTRIC
BROILERS
VULCAN 36ESB
WOLF
This Manual is prepared for the use of trained Vulcan Service Technicians and should not be used by those not properly qualifi ed.
This manual is not intended to be all encompassing. If you have not attended a Vulcan Service School for this product, you should read, in its entirety, the repair procedure you wish to perform to determine if you have the necessary tools, instruments and skills required to perform the procedure. Procedures for which you do not have the necessary tools, instruments and skills should be performed by a trained Vulcan Service Technician.
C36ESB
The reproduction, transfer, sale or other use of this Manual, without the express written consent of Vulcan, is prohibited.
This manual has been provided to you by ITW Food Equipment Group LLC (“ITW FEG”) without charge and remains the property of ITW FEG, and by accepting this manual you agree that you will return it to ITW FEG promptly upon its request for such return at any time in the future.
For additional information on Vulcan-Hart Company or to locate an authorized
parts and service provider in your area, visit our website at www.vulcanequipment.com
VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
www.vulcanequipment.com
BALTIMORE, MD 21222
F45545 (0115)
SALAMANDER ELECTRIC BROILER
TABLE OF CONTENTS
GENERAL .................................................................................................. 3
INTRODUCTION ....................................................................................... 3
INSTALLATION, OPERATION AND CLEANING ......................................................... 3
GRID POSITION AND HEAT CONTROL SETTING ...................................................... 3
MODELS ............................................................................................... 3
SPECIFICATIONS ...................................................................................... 3
TOOLS ................................................................................................. 4
REMOVAL AND REPLACEMENT OF PARTS ............................................................... 5
FRONT PANEL ......................................................................................... 5
LEFT SIDE PANEL ..................................................................................... 5
RIGHT SIDE PANEL .................................................................................... 6
INFINITE SWITCH / 3 HEAT SWITCH ................................................................... 6
RACK SPRINGS ....................................................................................... 7
HEATING ELEMENTS .................................................................................. 7
SERVICE PROCEDURES AND ADJUSTMENTS ............................................................ 9
INFINITE SWITCH TEST (208V/240V) .................................................................. 9
3 HEAT SWITCH TEST (480V) ......................................................................... 9
RACK SPRING TENSION ADJUSTMENT ............................................................... 9
HEATING ELEMENTS TEST .......................................................................... 10
ELECTRICAL OPERATION ................................................................................ 11
COMPONENT FUNCTION ............................................................................ 11
SEQUENCE OF OPERATION ......................................................................... 11
208/240V - WIRING DIAGRAM ........................................................................ 12
480V - WIRING DIAGRAM ............................................................................. 13
TROUBLESHOOTING ..................................................................................... 14
TROUBLESHOOTING ................................................................................. 14
© HOBART SERVICE 2015
F45545 (0115) Page 2 of 14
SALAMANDER ELECTRIC BROILER - GENERAL
GENERAL
INTRODUCTION
This manual is for the Vulcan and Wolf Electric Salamander Broilers. Procedures in this manual will apply to all models unless specified. Pictures and illustrations will be of model 36ESB unless otherwise noted.
All of the information, illustrations and specifications contained in this manual are based on the latest product information available at the time of printing.
INSTALLATION, OPERATION AND
CLEANING
For detailed installation, operation and cleaning instructions, refer to Installation & Operation Manual sent with each unit. The manual is also available online at www.vulcanequipment.com.
NOTE: Using accessory options, Salamander broilers can be mounted to the wall, over a range or placed onto an appropriate table top by using 4" legs.
SPECIFICATIONS
GRID POSITION AND HEAT
CONTROL SETTING
For detailed information refer to OPERATING THE BROILER and GRID ADJUSTMENT in the Installation & Operation Manual.
MODELS
Vulcan
36ESB-208
36ESB-240
36ESB-480
Wolf
C36ESB-208
C36ESB-240
C36ESB-480
Model Total KW
36ESB-208
C36ESB-208
36ESB-240
C36ESB-240
36ESB-480
C36ESB-480
NOTES:
3 PHASE MACHINE INFORMATION
NOMINAL AMPS PER LINE WIRE
208V 240V 480V
X Y Z X Y Z X Y Z
4.5 11.0 18.9 11.0 19.2
4.5 9.4 16.4 9.4 25.6
4.5 4.9 8.4 4.9 102.4
1. Values in the table are nominal. Tolerance is +5/-10%.
2. Voltage values are @ 60Hz.
3. Resistance values (ohms) are @ 77° F.
4. 2.25KW per element assembly (left or right).
OHMS per
Element
Page 3 of 14 F45545 (0115)
Model Total KW
36ESB-208
C36ESB-208
36ESB-240
C36ESB-240
1. Values in the table are nominal. Tolerance is +5/-10%.
SALAMANDER ELECTRIC BROILER - GENERAL
1 PHASE MACHINE INFORMATION
NOMINAL AMPS PER LINE WIRE
OHMS per Element
208V 240V
4.5 21.6 19.2
4.5 18.8 25.6
NOTES:
2. Voltage values are @ 60Hz.
3. Resistance values (ohms) are @ 77° F.
4. 2.25KW per element assembly (left or right).
TOOLS
Standard
Standard set of hand tools
VOM with ability to measure micro amp current. VOM with minimum of NFPA-70E CAT III 600V, UL/CSA/TUV listed. Sensitivity of at least 20,000 ohms per volt. Meter leads must also be rated at CAT III 600V.
Clamp on type amp meter for measuring heating element current draw.
Temperature tester (thermocouple type)
F45545 (0115) Page 4 of 14
SALAMANDER ELECTRIC BROILER - REMOVAL AND REPLACEMENT OF PARTS
REMOVAL AND REPLACEMENT OF PARTS
FRONT PANEL
Disconnect the
electrical power to the machine and follow lockout / tagout procedures.
1. Remove screws that secure front panel to broiler.
2. Remove INFINITE SWITCH / 3 HEAT SWITCH from front panel.
3. Reverse procedure to install.
Fig. 1
LEFT SIDE PANEL
Disconnect the
electrical power to the machine and follow lockout / tagout procedures.
1. Remove crumb tray.
2. Remove
3. Position the rack assembly to access panel screws in the broiler opening area.
FRONT PANEL.
Fig. 2
4. Remove screws securing left side panel. Slide panel toward the front of broiler until panel clears front mounting area then remove the panel.
Fig. 3
5. Reverse procedure to install.
Page 5 of 14 F45545 (0115)
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