VOLTCRAFT 1489898 Operation Manual

Operating Instructions
Multi-function charger “V-charge 50”
Item No. 1489898 Page 2 - 44
Table of contents
Page
1. Introduction .......................................................................................................................................................... 4
2. Explanation of symbols ........................................................................................................................................ 4
3. Intended use ........................................................................................................................................................ 5
4. Scope of delivery ................................................................................................................................................. 5
5. Safety notes ......................................................................................................................................................... 6
6. Rechargeable battery notes ................................................................................................................................. 9
7. Usable rechargeable battery types .................................................................................................................... 12
8. Operating elements ...........................................................................................................................................13
9. Commissioning .................................................................................................................................................. 14
10. Menu structure ...................................................................................................................................................18
11. Lithium batteries (LiPo, LiIon, LiFe) ...................................................................................................................19
12. NiMH and NiCd rechargeable batteries .............................................................................................................24
d) Recharge rechargeable battery again („RE-PEAK“) .................................................................................... 26
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13. Lead batteries (PB) ............................................................................................................................................29
14. Saving/loading rechargeable battery data .........................................................................................................32
15. Voltage display for Lithium rechargeable batteries ............................................................................................37
16. System settings .................................................................................................................................................38
17. Warning messages on the display ..................................................................................................................... 41
18. Information on the charger .................................................................................................................................42
19. Maintenance and cleaning .................................................................................................................................43
20. Disposal ............................................................................................................................................................. 43
21. Technical data ....................................................................................................................................................44
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1. Introduction
Dear customer,
Thank you for purchasing this product.
This product complies with the statutory national and European requirements.
To maintain this status and to ensure safe operation, you as the user must observe these operating instructions!
These operating instructions are part of this product. They contain important notes on commissioning and
handling. Also consider this if you pass on the product to any third party. Therefore, retain these operating instructions for reference!
If there are any technical questions, please contact:
International: www.conrad.com/contact
United Kingdom: www.conrad-electronic.co.uk/contact
2. Explanation of symbols
The lightning symbol is used if there is a danger to your health, e.g. from electric shock.
The exclamation mark in a triangle indicates important notes in these operating instructions that must be
observed strictly.
The „arrow“ symbol indicates that special advice and notes on operation are provided.
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3. Intended use
The charger is used to charge and discharge rechargeable batteries of the type NiMH/NiCd (1 - 15 cells), LiPo/LiIon/LiFe (1 - 6 cells) and lead acid batteries (1 - 10 cells, 2 V - 20 V).
The charge current can be set between 0.1 A and 7.0 A (depending on the cell number/ rechargeable battery voltage). The maximum charging power is 50 W.
The discharge current can be set between 0.1 A and 2.0 A (depending on the cell number/ rechargeable battery voltage). The maximum discharging power is 5 W.
The charger is operated by four operating buttons and a two-line lit LC display.
The charger also offers a connection for an external temperature sensor (not enclosed, available as an accessory) for rechargeable battery monitoring. A balancer is integrated for multi-cell rechargeable lithium batteries; for this, the charger provides different connection sockets for 2 - 6-cell rechargeable batteries with XH-balancer plug.
The charger has an integrated mains unit to permit operation on mains voltage (100 - 240 V/AC, 50/60 Hz). The charger may, however, also be alternatively operated on a stabilised direct voltage of 11 - 18 V/DC (e.g. via an external vehicle lead battery or a suitable mains adapter).
The safety notes and all other information in these operating instructions always have to be observed!
Read the operating instructions carefully and attentively, and keep them for later reference. Only pass the product on to any third parties together with the operating instructions.
Use other than that described above can lead to damage to the product and may involve additional risks such as, for
example, short circuits, re, electrical shock etc. The entire product must not be modied or converted, and the casing
must not be opened!
All company names and product names are trademarks of their respective owners. All rights reserved.
4. Scope of delivery
• Multi-function charger „V-Charge 50“
• Mains cable
• 5-in-1 charging cable
• Aluminium case
• Operating instructions
Up-to-date operating instructions
Download the latest operating instructions via the link www.conrad.com/downloads or scan the QR code. Follow the instructions on the website.
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5. Safety notes
Please read the operating instructions completely before commissioning the device. They contain important information for correct operation.
The guarantee/warranty will expire if damage is incurred resulting from non-compliance with the operating instructions! We do not assume any liability for consequential damage!
We do not assume any liability for property damage or personal injury caused by improper use or non-compliance with the safety instructions! In such cases the warranty/guarantee is voided.
a) General information
The unauthorized conversion and/or modication of the product is inadmissible for safety and approval reasons. Never dismantle the product!
• Maintenance, adjustments and repair work may only be carried out by a specialist/a specialised workshop. The device contains no parts that require servicing or adjusting by you.
• The product is not a toy and must be kept out of the reach of children! The product must only be set up, used or stored in places that are not accessible to children. The same applies for rechargeable batteries. Pay particular attention when children are present! Children may change the settings or short-circuit the
rechargeable battery/batteries, which may lead to re or explosion. Danger to life!
• In schools, training centres, hobby and self-help workshops, the use of the product must be supervised by responsible trained personnel.
• In commercial institutions, the accident prevention regulations of the Employer’s Liability Insurance Association for Electrical Systems and Operating Materials are to be observed.
• Do not leave packaging material lying around carelessly. It might become a dangerous toy for children!
• Handle the product with care; impacts, shock or fall even from low heights will damage it.
• If you are not sure about the correct operation or if questions arise which are not covered by the operating instructions, please do not hesitate to contact us or another specialist.
b) Mains cable/mains voltage
• Product setup corresponds to protection class I. Only a proper protective-contact mains socket must be used for connection of the charger via the mains cable.
• The mains socket to which the plug-in mains unit is connected must be easily accessible.
• Do not pull the mains plug from the mains socket by pulling the cable.
• If the mains unit or charger are damaged, do not touch it. Danger to life from electric shock!
First switch off the mains voltage for the mains socket to which the mains cable is connected (switch off the corresponding circuit breaker or take out the fuse, then switch off the fault interrupter protection switch (FI circuit breaker) so that the mains socket is separated from the mains voltage on all poles).
Only then unplug the mains unit from the mains socket.
If the charger is damaged, stop operating it. Take it to a specialised workshop or dispose of it in an environmentally friendly way.
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If the mains cable is damaged, dispose of the damaged mains cable in an environmentally compatible
way. Do not use it anymore. Replace it with a new mains cable of the same specications.
c) Location for installation
• The charger is intended for dry indoor use only. It must not become damp or wet.
If the charger is operated via the mains cable, there is danger to life from electric shock in case of moisture/wetness on the charger/mains cable!
• Avoid direct sun irradiation, strong heat or cold. Keep the charger away from dust and dirt. The same applies to any rechargeable battery that may be connected.
Choose a solid, at, clean and sufciently large surface for the charger. Never place the charger on a
ammable surface (e.g. carpet, tablecloth). Always use a suitable, non-ammable, heatproof surface.
Keep the charger away from ammable or easily inammable materials (e.g. curtains).
Never cover the ventilation slots; danger of overheating and re. Never push any objects into the ventilation slots of the charger; There is a danger to life from electric shock!
• Do not place the charger on any valuable furniture surfaces without using a suitable protection. Otherwise, scratches, pressure points or discolourations are possible. The same applies to the rechargeable battery.
• Do not use the charger inside a vehicle.
• The charger must only be set up, used or stored in places that are not accessible to children. Children may change the settings or short-circuit the rechargeable battery/battery pack, which can lead to an explosion. Danger to life!
Avoid installation in direct proximity of strong magnetic or electromagnetic elds, transmitter aerials or HF generators. This can affect the control electronics.
• Ensure that the cables are not crushed or damaged by sharp edges. Never place any objects on the cables.
Do not place any containers lled with liquid, vases or plants, on or next to the charger/mains cable.
When these liquids get into the charger (or the plug connections of the mains cable), the charger will be
destroyed and there is a most severe danger of potentially fatal electric shock or re.
If the charger is operated via the mains cable, rst switch off the mains voltage for the mains socket to
which the mains cable is connected (switch off the corresponding circuit breaker or take out the fuse, then switch off the fault interrupter protection switch (FI circuit breaker) so that the mains socket is separated from the mains voltage on all poles). Only then unplug the mains plug of the mains cable from the mains socket.
If the charger is operated via the DC input (11 - 18 V/DC), disconnect the charger from the voltage/ power supply.
Then disconnect the connected rechargeable battery from the charger. Do not use the charger again ­bring it to a specialist workshop.
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d) Operation
• The charger may be operated either via the mains voltage (100 - 240 V/AC, 50/60 Hz) or via a stabilised direct voltage of 11 - 18 V/DC (e.g. via an external vehicle lead battery or a suitable mains adapter).
Use only one of the two connection types, but never both at once. This may damage the charger.
• Do not wear any metal or conductive materials, such as jewellery (necklaces, bracelets, rings, etc.) while you are working with the charger or batteries. A short-circuit at the rechargeable battery or charging cable poses a danger of burns and explosion.
• Never leave the product unattended while operating. Despite a considerable number of protective circuits, it is impossible to exclude the possibility of malfunctions or problems during the charging process.
Ensure that there is sufcient ventilation during operation. Never cover up the charger. Leave enough
of a distance (at least 20 cm) between charger and other objects. Overheating causes a danger of re!
• The charger must only be used to charge (or discharge) rechargeable batteries of types NiMH, NiCd, LiIon/LiPo/LiFe and lead batteries. Never charge any other rechargeable battery types or non-
rechargeable batteries. There is great danger of re or explosion!
Always connect the charging cable to the charger rst. Only then must the rechargeable battery be connected to the charging cable.
When disconnecting, proceed in reverse order - rst disconnect the rechargeable battery from the
charging cable, then the charging cable from the charger.
If the order is chosen incorrectly, there may be a short-circuit of the charger plugs; there is a danger of
re and explosion!
• Only operate the product in moderate climate, never in tropical climate. For more information on acceptable environmental conditions, see the chapter „Technical Data“.
• Never operate the device immediately after it was taken from a cold room to a warm room. The resulting condensation may lead to malfunctions or damage!
Let the product reach room temperature before taking it into operation again. This may take several hours!
Avoid operation in direct proximity of strong magnetic or electromagnetic elds, transmitter aerials or HF generators. This can affect the control electronics.
• If you have reason to believe that the device can no longer be operated safely, disconnect it immediately and make sure it is not operated unintentionally.
Disconnect the charger from the voltage/current supply. Do not use the product any more after this, but take it to a specialised workshop or dispose of it in an environmentally compatible manner.
It can be assumed that operation without danger is no longer possible if the device has any visible
damage, the device no longer works, after extended storage under unsuitable conditions or after difcult
transport conditions.
• Keep the entire product at a dry, cool, clean site that is not accessible to children.
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6. Rechargeable battery notes
Although use of rechargeable batteries in everyday life is a matter of course today, there are many dangers and problems. In particular, with LiPo/LiIon/LiFe rechargeable batteries with their high energy content (in comparison with conventional NiCd or NiMH rechargeable batteries), various regulations must be observed in order to avoid the
danger of explosion and re.
For this reason, always ensure that you have read and understood the following information and safety information when handling rechargeable batteries.
If the manufacturer of the rechargeable battery has provided any other information, read it carefully and
observe it!
a) General information
• Rechargeable batteries are no toys. Always keep batteries/rechargeable batteries out of the reach of children.
• Do not leave batteries/rechargeable batteries lying around openly; there is a risk of them being swallowed by children or pets. If swallowed, consult a doctor immediately!
Rechargeable batteries must not be short-circuited, taken apart or thrown into re. There is a risk of re and explosion!
• Leaking or damaged batteries/rechargeable batteries can cause chemical burns to skin when touched without the use of adequate protective gloves.
Never recharge normal (non-rechargeable) batteries. There is a risk of re and explosion!
Non-rechargeable batteries are meant to be used once only and must be disposed of properly when empty.
Only charge rechargeable batteries intended for this purpose. Use a suitable battery charger.
• Rechargeable batteries must not get damp or wet.
Place the charger and battery on a non-ammable, heat-resistant surface (e.g. stone tiles). Maintain
enough distance from ammable objects. Leave enough distance between the charger and the
rechargeable battery - never place the rechargeable battery on the charger.
• As both the charger and the rechargeable battery heat up during the charge/discharge procedure, it is
necessary to ensure sufcient ventilation. Never cover the charger or the rechargeable battery!
• Never use battery packs made up of different cells.
• Never leave the charging/discharging rechargeable batteries unattended.
• Never recharge a battery directly in the model. Always remove the rechargeable battery from the model for recharging.
• Always observe correct polarity (plus/+ and minus/-) when connecting the rechargeable battery to your model or charger. Connecting the battery incorrectly will not only damage the model but also the
rechargeable battery. There is a risk of re and explosion!
This charger has a mechanism that protects against connecting the poles incorrectly. Nonetheless, it is possible that an incorrectly connected battery may lead to damage in certain situations.
• If the product is not to be used for an extended period of time (e.g. storage), disconnect any connected rechargeable battery from the charger and disconnect the charger from the voltage/current supply.
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The charger has no mains switch. If you operate the charger via the mains cable, pull the mains plug from the socket when you no longer need the charger.
• Do not charge/discharge any battery that is still hot (e.g. caused by high discharging current from the model). Allow the rechargeable battery to cool down to room temperature before attempting to charge or discharge it.
Never damage the exterior cover of a battery. There is a risk of re and explosion!
Never charge/discharge damaged, leaking or deformed batteries. This can result in a re or explosion! Dispose of any unusable rechargeable batteries in an environmentally compatible fashion. Do not continue to use them.
• Remove the rechargeable battery from the charger when it is fully charged.
• Recharge the rechargeable batteries about every 3 months. Otherwise, so-called deep discharge may result, rendering the rechargeable batteries useless.
Keep rechargeable batteries in a suitable location. Use a smoke detector in the room. The risk of re (or the occurrence of toxic smoke) cannot be excluded. Special rechargeable batteries for the model construction area are subject to great stress (e.g. high charging and discharging currents, vibrations, etc.).
b) Additional information on Lithium batteries
Modern batteries with lithium technology do not only have a clearly higher capacity than NiMH or NiCd rechargeable battery packs but they also have a considerably lower weight. This makes this type of rechargeable battery very interesting for application in model construction; so-called LiPo batteries (lithium­polymer) are often used here.
Rechargeable lithium batteries require special care when charging/discharging, as well as during operation and handling.
For this reason, we would like to provide you with some information in the sections below about the dangers and how you can avoid them, thus helping such batteries to maintain their performance for an extended period of time to come.
Additionally observe chapter 6. a).
• The outer shell of many rechargeable lithium batteries is only made of a thick foil and therefore very sensitive.
Never destroy or damage the battery, never let the battery fall and do not pierce the battery with any objects! Avoid any mechanical strain on the battery; never pull the connection cables of the battery!
There is a risk of re and explosion!
These guidelines must also be observed when the battery is inserted into the model or when it is removed from the model.
• Ensure that the battery does not overheat during usage, recharging, discharging, transport or storage. Do not place the battery next to sources of heat (e.g. speed controller, motor), keep the battery away
from direct sunlight. There is a risk of re and explosion if the battery overheats!
The battery must never heat up to more than +60 °C (observe any additional information from the manufacturer!).
• If the battery is damaged (e.g. after the crash of an aircraft or helicopter model) or the exterior cover
is soaked/has expanded, do not use the battery. Do not charge it anymore. There is a risk of re and
explosion!
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Handle the battery with care, use suitable protective gloves. Dispose of the rechargeable battery environmentally compatibly.
Never keep such rechargeable batteries in an apartment or a house/garage anymore. Damaged or
bloated lithium rechargeable batteries may catch re suddenly.
• Only use a suitable charger to charge lithium batteries or use the correct charging procedure. Due to a
risk of re and explosion, conventional chargers for NiCd, NiMH and lead batteries must not be used!
Always choose the right charging procedure depending on rechargeable battery.
• When charging a lithium battery with more than one cell, always use a so-called balancer (one is already integrated into the supplied charger).
• Charge LiPo batteries with a max. charging current of 1C (if not indicated otherwise by the battery manufacturer!). This means that the charging current may not exceed the capacity value imprinted on the battery (e.g. battery capacity 1000 mAh, max. charging current 1000 mA = 1 A).
With LiFe and LiIon batteries, you must observe the instructions of the battery manufacturer.
• The discharging current must not exceed the value printed on the battery.
For example, if a value of „20C“ is printed on a LiPo battery, the max. discharging current is 20 times the battery‘s capacity (e.g. battery capacity 1000 mAh, max. discharging current 20C = 20 x 1000 mA = 20 A).
Otherwise, the battery will overheat, causing deformation/bloating of the battery or explosion and re!
The printed value (e.g „20C“) does not generally refer to the constant current, but to the maximum current that the battery is capable of producing in the short-term. The constant current therefore should not be higher than one half of the given value.
• Observe that the individual cells of a lithium rechargeable battery must not be deep-discharged. A deep discharge of a lithium rechargeable battery will lead to permanent damage/destruction of the rechargeable battery.
If the model does not provide protection against total discharge or possess a visual display indicating a low battery, remember to switch off the model in time.
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7. Usable rechargeable battery types
Rechargeable battery type LiPo LiIon LiFe NiCd NiMH Pb
Rated voltage (V/cell) 3.7 3.6 3.3 1.2 1.2 2.0
Max. charging voltage (V/cell) 4.2 4.1 3.6 1.5 1.5 2.46
Voltage for storage (V/cell) 3.8 3.7 3.3 - - -
Charging current for quick charge <= 1C <= 1C <= 4C 1C - 2C 1C - 2C <= 0.4C
Min. voltage after discharge (V/cell) 3.0 - 3.3 2.9 - 3.2 2.6 - 2.9 0.1 - 1.1 0.1 - 1.1 1.8
The voltages in the above table apply to a single cell.
The max. charging and discharging currents are indicated with the capacity value „C“.
A charging current of 1C corresponds to the capacity value imprinted on the battery (e.g. indicated battery
If the maximum permissible charging current for the rechargeable battery is exceeded or a wrong cell
Further notes on the max. charging current and the cell number/voltage can be taken from the data sheets
Important!
capacity 1000 mAh, max. charging current 1000 mA = 1 A).
Also observe the correct voltage setting for multi-cell battery packs. For example, the individual cells in a
two-cell battery pack may be switched in parallel or in series.
number/voltage setting is chosen, there is a danger of destroying the rechargeable battery. There also is a
danger of re and explosion from the rechargeable battery!
or the labels of the rechargeable batteries; these data take precedence over the information in the above table.
• Never charge battery packs made up of different cells (or cells from different manufacturers).
• Never charge non-rechargeable batteries.
• Never charge rechargeable batteries not listed in the above table.
• Never charge rechargeable batteries with integrated electronics.
• Never charge rechargeable batteries that are still connected to other devices (e.g. a speed controller).
• Never charge any damaged or bloated rechargeable batteries.
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8. Operating elements
1
2
3
4
5
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1 Illuminated display
2 Button „BATT. TYPE/STOP“ for returning from a menu or stopping the charging process
3 Button „DEC“ for entering values (decreasing value), menu selection (backwards) and displaying various data
while charging/discharging
4 Button „INC“ for entering values (increasing value), menu selection (forward) and displaying the voltage values of
the individual cells when charging lithium batteries with a balancer connection
5 Button „START/ENTER“ for starting/continuing the charging process or conrming an adjustment/operating
function
6 Round sockets (4 mm) for rechargeable battery connection (red = plus/+, black = minus/-)
7 Balancer connections (only one at a time can be used!)
8 Low-voltage device socket for connecting the charger to the mains voltage
9 Direct voltage input Ø 5,5 mm x 2,5 mm (11 - 18 V/DC, stabilised), e.g. to connect to an external vehicle lead
battery
Either operate the charger via the mains voltage connection (8) or the direct voltage input (9). Never use
both inputs at the same time. This may damage the charger.
10 Socket for external temperature sensor (not enclosed, can be ordered separately)
910
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7
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9. Commissioning
a) Connection to a voltage/current supply
Attention! Always connect the charger to the voltage/current supply rst; only then must a rechargeable
battery be connected to the charger.
The charger offers two different options for operation:
• Operation via the mains voltage (100 - 240 V/AC, 50/60 Hz)
• Operation via stabilised direct voltage (11 - 18 V/DC, e.g. via an external vehicle lead battery or a mains adapter)
Never use both operating modes at the same time. This may damage the charger. Loss of guarantee/
warranty!
The charger has a maximum charging output of 50 W. If the charger is to be operated via the direct voltage input, the power supply strength must be chosen depending on how high the actually used charging output is (depending on the rechargeable battery type, cell number and the charging current set).
When fully using the maximum charging power of 50 W, the conversion loss leads to an approx. 20% - 30%
higher power intake.
If the charger is not to be operated at a 12 V vehicle lead battery, but via a xed voltage mains unit, it must
When using the direct current input, observe the correct polarity when connecting (plus/+ and minus/-).
The charger will switch on automatically after connecting to the voltage/ current supply. The display will light up; the start message will appear (see picture on the right) and the charger will emit a brief signal sound.
The charger then is in its main menu.
be able to supply a correspondingly high current (we suggest at least 6,5 A).
VOLTCRAFT V-CHARGE 50
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b) Connection of a rechargeable battery to the charger
1.
Please observe the following points before connecting or charging/recharging the battery:
• If you have not done so already, please read chapters 5, 6 and 7 completely and ensure that you have understood the information there.
• Do you know all of the information you need to know about your rechargeable battery? Unknown or unlabelled batteries, the necessary values of which you do not know, must not be connected/charged/ discharged!
• Have you selected the correct charging/discharging program for the type of battery you are using?
Incorrect settings will damage the charger and the battery; there is a danger of re and explosion!
• Did you set the correct charging or discharging current?
• Have you selected the correct voltage (e.g. for multiple-cell LiPo batteries)? A two-cell LiPo battery may be switched in parallel (3.7 V) or series (7.4 V).
Are all connector cables and plugs undamaged, do the plugs stay rmly in the sockets? Worn plugs and damaged cables should be replaced.
• Connect only one rechargeable battery or a single battery pack to the charger output, but never several at once.
• When connecting a rechargeable battery to the charger, always connect the charging cable to the charger
rst. Only then must the charging cable be connected to the rechargeable battery. When disconnecting, proceed in reverse order (rst disconnect the rechargeable battery from the charging cable, then the
charging cable from the charger).
Failure to do so presents the danger of a short circuit. This can result in a re or explosion of the
rechargeable batteries!
• If you wish to charge battery packs that you have manufactured yourself, the cells must be identical in their construction (same type, same capacity, same manufacturer).
The cells must also be charged to the same level (lithium batteries can be balanced out using the balancer. This is, however, not possible with other battery packs such as NiMH or NiCd).
• Before connecting a rechargeable battery/battery pack to the charger, disconnect it completely, e.g. from
a ight or speed controller.
5-in-1 charging cable: Only connect one battery to charge. DO NOT charge multiple batteries as it will
cause short-circuit and risk of explosion on battery.
Important when charging/discharging a lithium battery pack with balancer connection:
Multi-cell lithium battery packs usually always have a balancer connection. This permits the charger to monitor the voltage of every single cell separately at all times.
The charger adjusts the voltage of all cells to each other if there are deviations. The balancer prevents that one or
several cells are over-charged or other cells not sufciently fully charged by this. The balancer therefore protects both from over-charging (which may cause re or explosion) and from deep discharge of a single cell, and thus ensures
best performance of the battery pack in your model.
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