Vogt Ice P18XT Operators Manual

10TA

®

TUBE-ICE

MACHINE

(Includes model P18FXT)

Manual Part Number 12A4171M08

Revision 3

Service Manual

$5000

NOTICE

This manual is the property of the owner of this particular Tube-Ice®
machine.

Model #____________________ Serial #____________________.

It is to be left on the premises with this machine at all times. After start-up,
it should be stored in a safe place where it can be readily available when
needed for future reference in maintaining troubleshooting or servicing.

Failure to comply with this notice will result in unnecessary inconvenience
and possible additional expenses.

This manual is intended as an informational tool for the installation,
operation, maintenance, troubleshooting, and servicing of this equipment.
If an existing situation calls for additional information not found herein, we
suggest that you contact your distributor first. If further assistance or
information is needed, please feel free to contact the factory at 502-635­3000 or FAX at 502-635-3024.

IMPORTANT: To activate the machine warranty, the Product Registration
Form MUST be completed and returned to the factory promptly after the
official start-up. Product Registration Form is located in the Owners Packet
or can be found online at www.vogtice.com/registration.htm.

Please return to: VOGT ICE, LLC

Suite #19
1000 W. Ormsby Ave.
Louisville, KY 40210

VOGT ICE



, LLC, located in

Louisville, Kentucky since 1880.

Sales - [phone]

Service - [phone]

Parts - Your Local Distributor

Call your local distributor first for all of your parts and service needs.

Since 1880, Manufacturers of Quality

Tube-Ice® Machines

Vogt

Tube-Ice Machines

Installation, Service Manual and Parts Catalog #12A4171M08

10TA Model

10TA Service Manual

i

TABLE OF CONTENTS

TABLE OF CONTENTS

®

Vogt

TUBE-ICE® MACHINES

Model 10TA (Includes P18FXT)

Page No.

1. INTRODUCTION

A Brief History Of Our Company ................................................................................................................................. 1-1

Vogt Energy-Savings Tube-Ice® Machines .................................................................................................................. 1-1

Preview ..................................................................................................................................................................... 1-1

Important Safety Notice ................................................................................................................................................. 1-2

Special Precautions To Be Observed When Charging Refrigeration Systems ............................................................... 1-2

Safety Symbols and What They Mean ........................................................................................................................... 1-3

Assembly Drawing Model 10TA (P18FXT) Air-Cooled, FIGURES 1-1, 1-2, & 1-3 ................................................... 1-4, 1-5, 1-6

Assembly Drawing Model 10TA (P18FXT) Water Cooled, FIGURES 1-4, 1-5, & 1-6 ............................................... 1-7, 1-8, 1-9

2. RECEIPT OF YOUR TUBE-ICE MACHINE

Inspection ..................................................................................................................................................................... 2-1

Safety Valves ................................................................................................................................................................. 2-1

Machine Room .............................................................................................................................................................. 2-1

Storage (prior to installation and start-up) ..................................................................................................................... 2-2

Vogt Model Nomenclature, FIGURE 2-1 ...................................................................................................................... 2-2

3. INSTALLING YOUR TUBE-ICE MACHINE

Piping and Drain Connections, TABLE 3-1 ................................................................................................................. 3-1

Water Cooled Condenser Connections, FIGURE 3-1 .................................................................................................... 3-2

Cooling Tower ............................................................................................................................................................... 3-2

Space Diagram (Air-Cooled Machine), FIGURE 3-2A ................................................................................................. 3-3

Space Diagram (Water Cooled Machine), FIGURE 3-2B ............................................................................................. 3-4

Wiring and Electrical Connection FIGURE 3-3 ............................................................................................................ 3-5

Electrical Specifications, TABLE 3-2 ........................................................................................................................... 3-5

Phase Check, Voltage and Current unbalance ............................................................................................................... 3-6

Rotation Check .............................................................................................................................................................. 3-6

Air-Cooled Condenser Installation Instructions ............................................................................................................. 3-7,3-8

Pounds of R-22 to Add Vs. Liquid Line Length, TABLE 3-3 ....................................................................................... 3-8

Air-Cooled Condenser Data, TABLE 3-4 ...................................................................................................................... 3-9

Condenser Dimensions, FIGURE 3-4 ............................................................................................................................ 3-10

Condenser Field Piping (Cold Weather Valve Kit), FIGURE 3-5 ................................................................................. 3-11

Equivalent Feet Due To Friction, TABLE 3-5 ............................................................................................................... 3-12

Minimum Traps For Discharge Lines, FIGURE 3-6 ..................................................................................................... 3-12

Wiring For Bohn BNHS04A029 Condenser (3 phase motors), FIGURE 3-7 ................................................................ 3-13

Ice Bin Thermostat Sensor ............................................................................................................................................. 3-15

Typical Bin Sensor Mounting, FIGURE 3-9 ................................................................................................................. 3-15

Programming Electronic Bin Thermostat ...................................................................................................................... 3-16

Installation Review: A Checklist .................................................................................................................................. 3-17

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TABLE OF CONTENTS

Page No.

4. HOW YOUR TUBE-ICE MACHINE WORKS

Principle of Operation .................................................................................................................................................... 4-1

Freeze Period ................................................................................................................................................................. 4-2

Harvest Period ............................................................................................................................................................... 4-2

Piping Nomenclature ..................................................................................................................................................... 4-2

Water Cooled Piping Schematic, FIGURE 4-1 .............................................................................................................. 4-3

Air-Cooled Piping Schematic, FIGURE 4-2 .................................................................................................................. 4-4

5. START-UP AND OPERATION

Refrigeration System Review ........................................................................................................................................ 5-1

Refrigerant Charge......................................................................................................................................................... 5-1

Start-up Procedure ......................................................................................................................................................... 5-3

Control Panel Switch Layout, FIGURE 5-1 .................................................................................................................. 5-3

Shut-down Procedure ..................................................................................................................................................... 5-4

Operating Tips ............................................................................................................................................................... 5-4

Adding Refrigerant ........................................................................................................................................................ 5-5

10TA Service Manual

6. ELECTRICAL CONTROLS & THEIR FUNCTIONS

Control Panel (Cover On), FIGURE 6-1 ....................................................................................................................... 6-1

Control Panel (Cover Removed), FIGURE 6-2 ............................................................................................................. 6-2

Control Panel (Cover Removed), and Optional Power Monitor, FIGURE 6-2A ........................................................... 6-3

Control Panel Components (CE & Australian Approved), FIGURE 6-2B .................................................................... 6-4

Control Panel Components and Part Numbers, TABLE 6-1 .......................................................................................... 6-5

Control Panel Part Descriptions, TABLE 6-2 ................................................................................................................ 6-6

Electrical Schematic All Voltages, 50-60 Hz. Across Line Start, FIGURE 6-3 ............................................................ 6-7

3-Phase Power - Electrical Schematic All Voltages, 50-60 Hz, FIGURE 6-3A ............................................................ 6-8

Compressor Schematic Detail All Voltages, 50-60 Hz., FIGURE 6-4 .......................................................................... 6-9

7. MAINTENANCE

Ice-Making Section ........................................................................................................................................................ 7-1

Cleaning Procedure ........................................................................................................................................................ 7-1

Sanitizing Procedure ..................................................................................................................................................... 7-2

Water Distributors ......................................................................................................................................................... 7-3

Number of Water Distributors Per Tube Size, TABLE 7-1 ........................................................................................... 7-3

Average Hole Size In Tube-Ice, TABLE 7-2 ............................................................................................................... 7-3

Water Tank .................................................................................................................................................................... 7-3

Freezer Cover ................................................................................................................................................................ 7-3

Water Cooled Condensers ............................................................................................................................................. 7-4

Checking Operation ...................................................................................................................................................... 7-4

Draining ..................................................................................................................................................................... 7-4

Chemical Cleaning......................................................................................................................................................... 7-5

Mechanical Cleaning .................................................................................................................................................... 7-5

Lubrication .................................................................................................................................................................... 7-6

Lubrication, Compressor ............................................................................................................................................... 7-6

Compressor Recommended Lubricants, TABLE 7-3 .................................................................................................... 7-6

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TABLE OF CONTENTS

Page No.

7. MAINTENANCE (cont)

Cutter Gear Reducer Lubrication ................................................................................................................................... 7-7

Preventive Maintenance ................................................................................................................................................. 7-8

For The Manager ........................................................................................................................................................... 7-9

Preventive Maintenance Form ....................................................................................................................................... 7-10

8. TROUBLESHOOTING

List Of Symptoms .......................................................................................................................................................... 8-1

Machine Won’t Run ...................................................................................................................................................... 8-2, 8-3

Freeze-Up Due To Extended Freezing Period ............................................................................................................... 8-4

Freeze-Up Due To Ice Failing To Discharge ................................................................................................................. 8-5

Poor Ice Quality ............................................................................................................................................................. 8-6

Low Ice Capacity ........................................................................................................................................................... 8-7

Low Compressor Oil Level ............................................................................................................................................ 8-8

High Head Pressure (Water Cooled) .............................................................................................................................. 8-9

High Head Pressure (Air-Cooled) .................................................................................................................................. 8-10

9. SERVICE OPERATIONS

Adjustable Blowdown (For Clearer Ice) ........................................................................................................................ 9-1

Water pump / Blowdown Assembly, FIGURE 9-1 ........................................................................................................ 9-1

Automatic Blowdown (Harvest Cycle) .......................................................................................................................... 9-1

Float Valve (Make-Up Water) ....................................................................................................................................... 9-1

Float Switch ................................................................................................................................................................... 9-2

Hansen Float, FIGURE 9-2 ........................................................................................................................................... 9-2

Hand Expansion Valve .................................................................................................................................................. 9-3

Freezer Pressure Switch ................................................................................................................................................. 9-3

Freezer Pressure Switch (Allen-Bradley), FIGURE 9-3 ................................................................................................ 9-3

Capillary Bypass ............................................................................................................................................................ 9-4

High/Low Pressure Switch ............................................................................................................................................ 9-4

High/Low Pressure Switch, FIGURE 9-4 ...................................................................................................................... 9-4

Head Pressure ................................................................................................................................................................ 9-5

Water Cooled Units ....................................................................................................................................................... 9-5

Air-Cooled Units ........................................................................................................................................................... 9-5

Water Regulating Valve, FIGURE 9-5A ....................................................................................................................... 9-5

Condenser Fan Switch, FIGURE 9-5B .......................................................................................................................... 9-5

Condenser Cleaning ....................................................................................................................................................... 9-5

Air-Cooled Condenser ................................................................................................................................................... 9-5

Compressor Motor Protection, Electronic...................................................................................................................... 9-6

High Potential Testing .................................................................................................................................................. 9-7

Field Troubleshooting ................................................................................................................................................... 9-7

Electronic Module and Compressor Terminal Board Connections, FIGURE 9-6 ........................................................ 9-8

Oil Pressure Safety Control / Sentronic Oil Safety, FIGURE 9-7 .................................................................................. 9-9

Oil Pressure Sensor ........................................................................................................................................................ 9-9

Oil Pressure Module ...................................................................................................................................................... 9-10

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TABLE OF CONTENTS

9. SERVICE OPERATIONS (cont.)

Coresense Protection ..................................................................................................................................................... 9-10

Oil Separator, FIGURE 9-8 ........................................................................................................................................... 9-11

Compressor Crankcase Heater ...................................................................................................................................... 9-11

Control Circuit Protection .............................................................................................................................................. 9-11

Thawing Timer, FIGURE 9-9A ..................................................................................................................................... 9-12

Thawing Timer .............................................................................................................................................................. 9-12

Pump Down ................................................................................................................................................................... 9-13

Removal Of Refrigerant From Machine ........................................................................................................................ 9-13

Refrigerant Leaks........................................................................................................................................................... 9-14

Non-Condensable Gases ................................................................................................................................................ 9-14

Compressor Motor Burnout ........................................................................................................................................... 9-14

Solenoid Valves ............................................................................................................................................................. 9-15

Thawing Gas Solenoid Valve ( “D” Valve), FIGURE 9-10A ........................................................................................ 9-15

Liquid Feed Solenoid Valve ( “A1” & “A2” Valve), FIGURE 9-10B .......................................................................... 9-15

Capacity Control Valve (Compressor Unloader) ........................................................................................................... 9-16

Copeland Compressor Unloader Valve, FIGURE 9-11 ................................................................................................. 9-16

Loaded Operation (Freeze Period) ................................................................................................................................. 9-16

Unloaded Operation (During Thaw Only) ..................................................................................................................... 9-16

Circulating Water Pump Motor, FIGURE 9-12 ............................................................................................................. 9-17

Cutter Gear Reducer, FIGURE 9-13 .............................................................................................................................. 9-17

Component Removal and Replacement Operations ....................................................................................................... 9-18

Cutter Gear Reducer ...................................................................................................................................................... 9-18

Water Tank Removal ..................................................................................................................................................... 9-19

Cutter & Bearing Removal/Installation ......................................................................................................................... 9-19

Cutter Assembly, FIGURE 9-14 .................................................................................................................................... 9-20

Cutter Parts (Cylinder Ice), FIGURE 9-15 .................................................................................................................... 9-20

Cutter Drive Parts, FIGURE 9-16 .................................................................................................................................. 9-21

Crushed Ice Production, FIGURE 9-17 ......................................................................................................................... 9-22

Defrost Pressure Switch - DPS (R404A Machines only) ............................................................................................... 9-23

Pressure Relief Valve ................................................................................................................................................... 9-23

Technical Service Bulletin (Water quality) ................................................................................................................... 9-24

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Page No.

10. OPTIONS AND ACCESSORIES

Power Monitor, FIGURE 10-1 ..................................................................................................................................... 10-1

Power Monitor, Parameters, TABLE 10-1 ................................................................................................................... 10-2

PLC, Programmable Logic Controller .......................................................................................................................... 10-4

11. TABLES AND CHARTS

P18FXT Ratings (60 Hz.), TABLE 11-1 ....................................................................................................................... 11-1

P18FXT Ratings (50 Hz.), TABLE 11-2 ....................................................................................................................... 11-2

P18FXT Capacity Ratings, TABLE 11-3 ...................................................................................................................... 11-3

Condenser Water Usage, TABLE 11-4 .......................................................................................................................... 11-4

Make-up Water Usage (gpm), TABLE 11-5 .................................................................................................................. 11-4

10TA Service Manual

11. TABLES AND CHARTS (cont.)

Normal Operating Vitals, TABLE 11-6 ......................................................................................................................... 11-4

Recommended Spare Parts List ..................................................................................................................................... 11-5

Temperature - Pressure Chart for Common Refrigerants, TABLE 11-7 ........................................................................ 11-6

Conversion Factors: English to Metric, TABLE 11-8 ................................................................................................... 11-7

Constants, TABLE 11-9 ................................................................................................................................................ 11-7

12. INDEX

TABLE OF CONTENTS

Page No.

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TABLE OF CONTENTS

BLANK

10TA Service Manual

10TA Service Manual

INTRODUCTION

1. Introduction

VOGT ICE®, LLC

A Brief History Of Our Company. Henry Vogt Machine Co. was founded as a small machine

shop in Louisville, Kentucky in 1880. In 1938, Vogt built the first Tube-Ice® machine and
revolutionized the ice-making industry. Our first “sized-ice” machine quickly replaced the old can­ice plants, which required much hard labor and large amounts of floor space for freezing, cutting,
and crushing ice by hand.

Today, VOGT ICE, LLC carries on the tradition as one of the world’s leading producers of ice­making equipment.

Vogt Energy-Saving Tube-Ice Machines Are Cost Effective. Today, Vogt Tube-Ice® machines
enjoy a well-earned reputation as the most energy efficient, dependable ice-making equipment in the
world.

Using as little as one-half to one-third the energy required by competitors’ icemakers, Tube-Ice®
machines produce the same amount of ice--in restaurants, sports arenas, packing plants, and
wholesale operations around the globe--at great savings.

In addition, Tube-Ice® machines are renowned for their long life, giving many customers more than
35 years of dependable service. Ask someone who owns one.

Preview All the skill in engineering and fabrication that we have learned in over a century of
experience is reflected in the 10TA model Tube-Ice® machines. Since Vogt introduced Tube-Ice®
machines in 1938, the process of making Tube-Ice® ice has been widely recognized as the most
economical means of production. The machine’s economic and reliable operations have been
proven over and over again in a network of varied types of installations throughout the world.

Furnished with your machine is the “Certificate of Test”--the report of operating data that is a record
of the unit’s satisfactory operation on our factory test floor. It is evidence of our desire to deliver to
you “the finest ice-making unit ever made.”

This manual is designed to assist you in the installation, start-up, and maintenance of your unit.
Your Tube-Ice® machine will give you a lifetime of service when you install it, maintain it, and
service it properly.

Please read your manual carefully before attempting installation, operation, or servicing of this
professionally designed piece of equipment.

If you have additional questions, please call your distributor. Also, feel free to phone the factory
direct at [phone] or 1-800-853-8648.

1-1

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1-2

INTRODUCTION

Important Safety Notice. This information is intended for use by individuals possessing adequate
backgrounds of electrical, refrigeration and mechanical experience. Any attempt to repair major
equipment may result in personal injury and property damage. The manufacturer or seller cannot be
responsible for the interpretation of this information, nor can it assume any liability in connection
with its use.

Special Precautions To Be Observed When Charging Refrigeration Systems. Only technically
qualified persons, experienced and knowledgeable in the handling of refrigerant and operation of
refrigeration systems, should perform the operations described in this manual. All local, federal, and
EPA regulations must be strictly adhered to when handling refrigerants.

If a refrigeration system is being charged from refrigerant cylinders, disconnect each cylinder when
empty or when the system is fully charged. A gage should be installed in the charging line to
indicate refrigerant cylinder pressure. The cylinder may be considered empty of liquid R-22/R404A
refrigerant when the gauge pressure is 25 pounds or less, and there is no frost on the cylinder. Close
the refrigerant charging valve and cylinder valve before disconnecting the cylinder. Loosen the
union in the refrigerant charging line--carefully to avoid unnecessary and illegal release of
refrigerant into the atmosphere.

Immediately close system charging valve at commencement of defrost or thawing cycle if
refrigerant cylinder is connected. Never leave a refrigerant cylinder connected to system
except during charging operation. Failure to observe either of these precautions can result in
transferring refrigerant from the system to the refrigerant cylinder, over-filling it, and
possibly causing the cylinder to rupture because of pressure from expansion of the liquid
refrigerant.

Always store cylinders containing refrigerant in a cool place. They should never be exposed to
temperatures higher than 125°F and should be stored in a manner to prevent abnormal mechanical
shocks.

Also, transferring refrigerant from a refrigeration system into a cylinder can be very dangerous and
is not recommended.

It is not recommended that refrigerant be transferred from a refrigeration system directly into
a cylinder. If such a transfer is made, the refrigerant cylinder must be an approved, CLEAN
cylinder--free of any contaminants or foreign materials--and must be connected to an
approved recovery mechanism with a safety shutoff sensor to assure contents do not exceed net
weight specified by cylinder manufacturer or any applicable code requirements.

10TA Service Manual

! CAUTION !

! CAUTION !

! CAUTION !

! CAUTION !

4/14/14

10TA Service Manual

Safety Symbols & What They Mean. Prior to installation or operation of the Tube-Ice® machine,
please read this manual. Are you familiar with the installation, start-up, and operation of a Tube­Ice® machine? Before you operate, adjust or service this machine, you should read this manual,
understand the operation of this machine, and be aware of possible dangers.

These Safety Symbols will alert you

when special care is needed.

Please heed.

! DANGER !

Indicates an immediate hazard and that special precautions

are necessary to avoid severe personal injury or death.

! DANGER !

! WARNING !

Indicates a strong possibility of a hazard and that an

unsafe practice could result in severe personal injury.

! WARNING !

! CAUTION !

Means hazards or unsafe practices could result

in personal injury or product or property damage.

! CAUTION !

INTRODUCTION

1-3

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1-4

INTRODUCTION

THAWING GAS
STOP VALVE
(90)

CONTROL PANEL
(1)

FAN CONTROL
SWITCH
(41A)

COMPRESSOR
(3)

LIQUID OUTLET
STOP VALVE
(KING VALVE)
(58)

WATER TANK
(7)

FIGURE 1-1

Assembly (Air-Cooled)

Front View

10TA Service Manual

HEAT
EXCHANGER
(13)

LOW PRESSURE
GAGE
(1PG)

HIGH PRESSURE
GAGE
(2PG)

OIL PRESSURE
SWITCH
(94)

HIGH-LOW
PRESSURE SWITCH
(4PS)

HIGH PRESSURE
TEST CONNECTION

LOW PRESSURE
TEST CONNECTION

CIRCULATING
WATER PUMP
(6)

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10TA Service Manual

SAFETY RELIEF
VALVE
(51)

CHECK VALVE
(101)

CONDENSER
SERVICE
CONNECTION
(32)

LIQUID RETURN
STOP VALVE
(91)

OIL RETURN
STOP VALVE
(70)

1" FPT WATER

TANK DRAIN

FIGURE 1-2

Assembly (Air-Cooled)

Right Side View

INTRODUCTION

FREEZER
(2)

FREEZER
PRESSURE
STOP VALVE
(69)

SUCTION
ACCUMULATOR
(88)

FLOAT SWITCH
(22)

LIQUID FEED
SOLENOID VALVE
("A1" VALVE)
(20)

HAND

EXPANSION

VALVE
(17)

FREEZER

REFRIGERANT
CHARGING VALVE
(28)

LIQUID FEED

SOLENOID VALVE

("A2" VALVE)

(21)

FILTER DRIER

(46)

1-5

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1-6

INTRODUCTION

SAFETY RELIEF
VALVE (50)

RECEIVER (15R)

RECEIVER
SIGHT GLASS
(30)

THAWING GAS
SOLENOID VALVE
("D" VALVE)
(18)

RECEIVER DRAIN
VALVE (44)

GEAR REDUCER
(5R)

MAKE-UP
WATER FLOAT
VALVE
(12)

FIGURE 1-3

Assembly (Air-Cooled)

Left Side View

10TA Service Manual

COLD WEATHER
SOLENOID VALVE
("X" VALVE)
(53)

OIL
SEPARATOR
(14)

CUTTER MOTOR
(5M)

1/2" MPT
MAKE-UP WATER
CONNECTION

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10TA Service Manual

CONDENSER
(15)

THAWING GAS
STOP VALVE
(90)

CONTROL PANEL
(1)

COMPRESSOR
(3)

LIQUID OUTLET
STOP VALVE
(KING VALVE)
(58)

WATER TANK
(7)

L

FIGURE 1-4

Assembly (Water Cooled)

Front View

1-7

INTRODUCTION

HEAT
EXCHANGER
(13)

LOW PRESSURE
GAGE
(1PG)

HIGH PRESSURE
GAGE
(2PG)

OIL PRESSURE
SWITCH (94)

HIGH-LOW

H

PRESSURE SWITCH
(4PS)

HIGH PRESSURE
TEST CONNECTION

LOW PRESSURE
TEST CONNECTION

CIRCULATING
WATER PUMP
(6)

4/14/14

1-8

INTRODUCTION

SAFETY RELIEF
VALVE
(51)

LIQUID RETURN
STOP VALVE
(91)

OIL RETURN
STOP VALVE
(70)

1" FPT WATER

TANK DRAIN

FIGURE 1-5

Assembly (Water Cooled)

Right Side View

10TA Service Manual

FREEZER
(2)

FREEZER
PRESSURE
STOP VALVE
(69)

SUCTION
ACCUMULATOR
(88)

FLOAT SWITCH
(22)

LIQUID FEED
SOLENOID VALVE
("A1" VALVE)
(20)

HAND
EXPANSION
VALVE (17)

FREEZER
REFRIGERANT
CHARGING VALVE
(28)

LIQUID FEED
SOLENOID VALVE
("A2" VALVE)
(21)

FILTER DRIER
(46)

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10TA Service Manual

CONDENSER
WATER
REGULATING
VALVE
(41)

SAFETY RELIEF

VALVE
(50)

RECEIVER
(15R)

RECEIVER

SIGHT GLASS

(30)

THAWING GAS

SOLENOID VALVE

("D" VALVE)
(18)

RECEIVER DRAIN
VALVE
(44)

GEAR REDUCER
(5R)

MAKE-UP
WATER FLOAT
VALVE
(12)

FIGURE 1-6

Assembly (Water Cooled)

Left Side View

INTRODUCTION

OIL
SEPARATOR
(14)

CUTTER MOTOR
(5M)

1/2" MPT

MAKE-UP WATER

CONNECTION

1-9

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INTRODUCTION

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10TA Service Manual

RECEIPT OF YOUR TUBE-ICE MACHINE

2. Receipt Of Your Tube-Ice Machine

! WARNING !

Only service personnel experienced in refrigeration and qualified
to work with high voltage electrical equipment should be allowed

to install or work on this Tube-Ice® machine.

! WARNING !

Inspection As soon as you receive your machine, inspect it for any damage. If damage is

suspected, note it on the shipper’s papers (i.e., the trucker’s Bill of Lading). Immediately make a
separate written request for inspection by the freight line’s agent. Any repair work or alteration to
the machine without the permission of Vogt Ice, LLC can void the machine’s warranty.

The machine was shipped with a full charge of refrigerant stored in the receiver. Visually check all
lines for mechanical damage. If a leak is suspected, check all joints with a Halogen Leak Detector.
All leaks should be reported to the Vogt Ice, LLC to obtain authorization for repair.

! CAUTION !

The approximate weight of the machine is 4900 pounds. Always use

equipment with adequate load carrying capacity.

! CAUTION !

The machine frame has lifting lugs at each corner in the top for eyebolts and hooks to be used for
lifting purposes if desired. Lifting lugs should be used whenever possible.

! CAUTION !

The Tube-Ice® machine is top heavy.

Secure to avoid tipping.

! CAUTION !

If a forklift is used, make sure its capacity is sufficient. The forks must be wide enough apart to
prevent tipping sideways and must extend beyond the extremities of the frame base structure. The
machine needs to be bound in place to prevent tipping.

Safety Valves Two safety pressure relief valves are an integral part of the packaged Tube-Ice®
machine. One is located in the low-side of the system on the freezer, and one is in the high side of
the system on the receiver. Vent each of the pressure relief valves to the atmosphere in such a
manner as to comply with local and national codes.

Machine Room The machine must be located inside a suitable building and must not be subjected
to ambient temperatures below 50°F (10°C) or above 110°F (43.3°C). Heat from other sources
(sunlight, furnaces, condenser, etc.) and unusual air current may affect the operation of the machine
and should be avoided. The electrical components of the Tube-Ice® machine are rated NEMA 1.
Therefore, the machine should not be located in a hazardous area or sprayed with water. The
machine should be installed on a drainable condensate drip pan or in an area where water will not
stand but will readily drain away from the machine. See Space Diagram for clearances and utility
connections, FIGURES 3-2A and 3-2B.

2-1

4/14/14

2-2

"8" - 2"

Product Variation Codes

(

RECEIPT OF YOUR TUBE-ICE MACHINE

Storage (prior to installation or start-up). The machine must not be stored or installed in an area
that may reach temperatures 115°F (46.1°C) or above.

This equipment contains HCFC-22 or HFC-404a refrigerant under pressure.

Do not store in an area exposed to temperatures above 115°°°°F (46°°°°C)

or in direct sun at temperatures above 105°°°°F (40°°°°C).

The machine nameplate is located on the front of the control panel. The model number and machine
description are located in the top left hand corner. The following figure can be used to verify that
the correct model has been received.

Nominal Capacity
"02K" - 2000 lbs/day ("K" = 1000's lbs/day, "T" = tons/day)
"03K" - 3000 lbs/day
"04K" - 4000lbs/day (Consult Specifications for Actual Capacity)
"03T" - 3 tons/day
"05T" - 5 tons/day
"10T" - 10 tons/day
"25T" - 25 tons/day
"50T" - 50 tons/day
"80T" - 80 tons/day

Basic Configuration

"P" - Package
"L" - Low-side
"H" - High-side

Tube Size (in 1/4's of an inch)
"4" - 1"
"5" - 1 1/4"
"6" - 1 1/2"

An alphanumeric designator assigned to specific variations.)
"000 or Blank" – Standard Product
If unsure of the product code shown on your machine please consult the factory.

Model Variation

A number assigned to indicate major
variations within any one family series.

Refrigerant

"F" - R-22
"A" - Ammonia
"H" - R-404a

Electrical Codes

"26" - 208/230-3-60
"46" - 460-3-60
"56" - 575-3-60
"25" - 200-3-50
"45" - 400-3-50
"21" - 230-1-60

Vogt Model Nomenclature

! CAUTION !

! CAUTION !

XXXX – XXXX – XXXX – XXX

Type of Ice

"B" - Cylinder
"K" - Crushed
"D" - Dual Ice (Cru & Cyl)
"L" - 1 1/2" Long Cylinder
"X"- 2” Long Cylinder

Condenser Type

"AC" - Air Cooled
"WC" - Water Cooled
"HP" - High Pressure Water Cooled
"SW" - Sea Water
"NC" - No Condenser

Figure 2-1

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10TA Service Manual

Condenser

INSTALLING YOUR TUBE-ICE® MACHINE

3-1

3. Installing Your Tube-Ice

! WARNING !

Only service personnel experienced and certified in refrigeration and qualified to work

with high voltage electrical equipment should be allowed to install or work

on this Tube-Ice® machine.

! WARNING !

Important Notice.

®

Machine

To activate the machine warranty, the Product Registration Form MUST be
completed and returned to the factory promptly after the official start-up.
Product Registration Form is located in the Owners Packet or can be found
online at www.vogtice.com/registration.htm.

Piping and Drain Connections

Figure 3-2A (Air Cooled) and 3-2B (Water Cooled) show locations and sizes for all connections.

External shut-off valves must be provided in the water inlet lines.

The minimum inlet water pressure for satisfactory operation of the machine is 30 psig.

The maximum allowable pressure is 100 psig.

Make-up
Water In

1/2” MPT 1” FPT 2” FPT 2 1/2” FPT

∗∗∗∗ The condenser water outlet and water tank drain connections must be extended to an open drain

or sump, arranged for visible discharge. Do not trap the water tank drain line, as this will
interfere with the operation of the automatic blowdown system.

These lines must NOT be connected into a pressure tight common header

due to the possibility that warm condenser water may back up into the water tank.

The condenser water outlet MUST be piped separately to the drain.

Note: Due to variations in water quality by geographic location, water filtering or treatment may be
required to reduce maintenance and inhibit hardness buildup on machine components (tubes, valves).

! CAUTION !

! CAUTION !

Water Tank

Drain*

TABLE 3-1

Water Supply and Drain Sizes

! CAUTION !

! CAUTION !

Condenser

Water In

Water Out*

4/14/14

3-2

INSTALLING YOUR TUBE-ICE® MACHINE

Water-Cooled Connections

Note: Water regulator valve is not installed on condenser when shipped from the factory.
Installed water regulator valve on condenser water inlet connection (bottom connection on
condenser). Connect the condenser water out line to the top connection on the condenser.

2 1/2” Condenser
Water Outlet

2” Condenser
Water Inlet

Cooling Tower

For water cooled machines only. When selecting a cooling tower, careful attention must be given

to operating wet bulb conditions. It is advisable to check with your local cooling tower distributor
for their recommendations based on actual operating conditions in your area. An average wet-bulb
of 78°F is typical in the U.S. but many localities have design wet-bulbs as low as 72°F or as high as
82°F.

The cooling tower water pump must be capable of delivering the required volume of water through
the condenser. Due to cooling tower location and pressure drop through water lines and water
regulating valves, the pump must be sized for each installation. Refer to TABLE 11-4 for condenser
water requirements. The water piping for the cooling tower and the installation of the pump must be
in accordance with the manufacturer’s instructions.

Proper water treatment for the prevention of mineral and foreign matter accumulation in the
condenser or cooling tower is recommended. A water analysis should be obtained to determine the
proper chemicals to use.

FIGURE 3-1

Water Cooled Condenser Connections

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10TA Service Manual

ROTA-LOCK TEFLON SEAL

FIELD ATTACHMENT AIR

COOLED CONDENSER TUBING

ROTA-LOCK TEFLON SEAL

10'-4"

LIQUID

FIELD

CONNECTIONS

6"

1'-0 1/2"

7'-9 7/8"

INSTALLATION AND ACCESS

12" MINIMUM CLEARANCE FOR

40" MINIMUM CLEARANCE

FOR COMPRESSOR ACCESS

PART# 12A2600T01

ROTALOCK FIELD CONNECTOR

PART# 12A2396A0501

1 1/4"-12 THREADS (F) X 1 1/8" IDS

5'

TOP VIEW

DRAIN LOCATED

ON RIGHT SIDE

1" WATER TANK

4'

PART# 12A2600T03

ROTALOCK FIELD CONNECTOR

PART# 12A2396A0601

1 3/4"-12 THREADS (F) X 1 3/8" IDS

FIGURE 3-2A

Connections and Space Diagram (Air Cooled Machine)

INSTALLING YOUR TUBE-ICE® MACHINE

LINE

RETURN

LINE

7'-9 1/2"

DISCHARGE

FRONT

1'-5 7/16"

CONNECTION

1/2" MPT MAKE-UP WATER

1'-3 3/16"

LEFT SIDE

2'-4 3/4"

PROVIDE

SUFFICIENT

SPACE

ICE DISCHARGE

40" MINIMUM CLEARANCE

FOR WATER TANK ACCESS

1'-1 1/2"

REAR

10 1/16"

6 5/16"

11 5/8"

3-3

4/14/14

3-4

INSTALLING YOUR TUBE-ICE® MACHINE

INSTALLATION AND ACCESS

12" MINIMUM CLEARANCE FOR

5'

40" MINIMUM CLEARANCE

FOR CONDENSER CLEANING

11 7/8"

4'

Connections and Space Diagram (Water Cooled Machine)

10TA Service Manual

10'-4"

1'-5 3/8"

CONNECTION

1/2" MPT MAKE-UP WATER

40" MINIMUM CLEARANCE FOR

COMPRESSOR ACCESS

1'-3 1/8"

2'-4 3/4"

7"

PROVIDE

SUFFICIENT

SPACE

DRAIN LOCATED

ON RIGHT SIDE

WATER INLET

2" CONDENSER

WATER OUTLET

2 1/2" CONDENSER

11 1/4"

1" WATER TANK

ICE DISCHARGE

40" MINIMUM CLEARANCE

FOR WATER TANK ACCESS

1'-1 1/2"

REAR LEFT SIDE FRONT

10"

6 3/8"

11 5/8"

FIGURE 3-2B

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10TA Service Manual

Power for Condenser control circuit (11 & 22)

INSTALLING YOUR TUBE-ICE® MACHINE

Wiring and Electrical Connection

! WARNING !

Only service personnel experienced in refrigeration and qualified to work with high voltage

electrical equipment should be allowed to install or work on the Tube-Ice® machine.

! WARNING !

Refer to TABLE 3-2 below to properly size wiring connections. A fused disconnect must be
provided near the Tube-Ice® machine. Connect 3 phase power to terminals L1, L2, L3 for operation
of the Tube-Ice® machine and its controls. Rotation checking of cutter motor and water pump is
required (see following section). Also, if one leg of the 3 phase power is higher or lower (“Wild”),
then it should be connected to terminal #L2. Connect the “Ground” wire to the “Ground” lug
provided.

AIR COOLED CONDENSER CONNTECTIONS

AUX CONNECTIONS
Cutter Motor, Pump Motor &
Compressor Interlocks

Standard Voltages

208/230, 3ph, 60 Hz 112.3 138.6 245 140.3 166.6 275

460, 3ph, 60 Hz 56.2 69.3 125 70.2 83.3 140

220, 3ph, 50 Hz 134.1 165.4 295 162.1 193.4 320

400, 3ph, 50 Hz 67.3 82.9 150 81.3 96.9 160

F.L.A. Min. Ampacity Max. Fuse F.L.A. Min. Ampacity Max. Fuse

FIGURE 3-3

Control Panel Power Connections

Water Cooled Air Cooled

MAIN MACHINE POWER
Incoming power to be connected to
Power Distribution Block (PDB)

AIR COOLED CONDENSER
CONNTECTIONS
Power for Fan Motors (B7, B8 & B9)

3-5

4/14/14

TABLE 3-2

Electrical Specifications

3-6

INSTALLING YOUR TUBE-ICE® MACHINE

Phase Check

DO NOT attempt to start machine without priming pump

and insuring proper rotation of both cutter and pump.

Refer to FIGURE 3-1 & 3-2 (space diagram) for connection locations.

Cutter and pump motor rotation are factory synchronized but must be checked at installation. For
ice production, the cutter disc, as viewed at the ice discharge opening should turn from left to right
(crushed rotation should be from right to left). The pump rotation should match the marking on the
pump housing. The pump will need to be primed by starting the machine in the clean mode and
allowing it to run for several minutes. To change direction of rotation for both, cutter and pump,
disconnect power and reverse L1 and L3 (incoming power wires) at the compressor motor contactor.

Voltage Unbalance

Voltage unbalance can cause motors to overheat and fail.

The maximum voltage unbalance between any two legs should be no greater than 2%.

Example: Supply Voltage = 230-3-60

Voltage Readings: AB = 220 Volts
BC = 225 Volts Average = (220 + 225 + 227)/3 = 224 Volts
AC = 227 Volts

(AB) 224-220 = 4 Volts (Highest Deviation)
(BC) 225-224 = 1 Volts % Voltage Unbalance = 100 x (4/224) = 1.78% “Acceptable”
(AC) 227-224 = 3 Volts

Important: If the supply voltage phase unbalance is more the 2%, contact your local electric

utility company.

Current Unbalance

Voltage unbalance will cause a current unbalance, but a current unbalance
does not necessarily mean that a voltage unbalance exists. A loose terminal connection or a buildup
of dirt or carbon on one set of contacts would cause a higher resistance on that leg than on the other
two legs. Current follows the path of least resistance, therefore if terminal connection L1 is loose or
dirty, L2 and/or L3 will have higher current. Higher current causes more heat to be generated in the
motor windings.

The maximum acceptable current unbalance is 10%.

Example:

Current Readings: L1 = 96 Amps
L2 = 91 Amps Average = (96 + 91 + 98)/3 = 95Amps
L3 = 98 Amps

(L1) 96-95 = 1 Amps
(L2) 95-91 = 4 Amps (Highest Deviation) % Current Unbalance = 100 x (4/95) = 4.2% “Acceptable”
(L3) 98-95 = 3 Amps

4/14/14

10TA Service Manual

! CAUTION !

! CAUTION !

10TA Service Manual

Air-Cooled Condenser Installation Instructions

1. Use only Vogt approved condensers. Any exceptions to this policy must be obtained in writing

from Vogt prior to installation and operation of the ice machine.

2. Outdoor condensers must be installed with vertical air flow. Indoor condensers used for heat

recovery may be installed with either horizontal or vertical air flow.
NOTE: Condenser must be ordered for horizontal air flow.

3. The condenser must be mounted above the ice machine.

4.

Horizontal runs in the liquid return line should slope 1/4” per foot with liquid refrigerant
draining freely in the direction of normal operating flow (back to the ice machine) with no traps
in the liquid line.

5.

Horizontal runs in the discharge line should slope 1/4” per foot in the normal direction of flow
(away from the ice machine).

6.

Traps must be installed in discharge lines at the base of all vertical risers. There should be no
intentional traps in liquid lines. Trap volume should be kept to a minimum. Long vertical rises
should have traps every 20 feet. Typical details are shown in FIGURE 3-6.

7. Flooding head pressure controls such as Alco Headmaster are not to be used since they cause

excessive subcooling of the returned liquid refrigerant and interfere with reliable ice harvest.

8. The discharge and liquid lines must be insulated with 1/2” thick Armaflex insulation or equal.

9. Use only ACR grade copper pipe, Type L. Recommended line sizes are shown in TABLE 3-3.

10. For field attachment instructions, see FIGURE 3-4.

11.

Distance between ice machine and condenser must not exceed 150 equivalent feet. Refer to
Condenser Equivalent Line Size worksheet (see TABLE 3-5 ).

12.

Condensers must be provided with a cold weather valve kit per FIGURE 3-5. These valves
allow one-half of the condenser to be disabled in cold weather. Running the ice machine with
one-half of the condenser in cold weather makes it easier to maintain minimum necessary
condensing pressure particularly in windy conditions.

13. Condensers with multiple fans must be provided with a thermostat to turn off unneeded fans in

cold weather. Turning off unneeded fans reduces on-off cycling of the fan(s) and allows for a
steadier condensing pressure and more consistent warm gas for ice harvesting.

4/14/14

INSTALLING YOUR TUBE-ICE® MACHINE

! WARNING !

These installation guidelines must be followed to obtain

reliable operation from air cooled ice machines.

IF THESE GUIDELINES ARE NOT FOLLOWED THE

COMPRESSOR WARRANTY WILL NOT BE HONORED.

! WARNING !

3-7

3-8

INSTALLING YOUR TUBE-ICE® MACHINE

14. When extreme cold conditions are expected or encountered (temperatures below 0°F and wind

greater than 15 MPH), it may be necessary to install a protective enclosure around the condenser.
Apparatuses such as louvers may also be used for varying conditions. Contact the factory for
suggestions.

15. After installation, the field installed lines are to be evacuated to a vacuum of 500 microns or less

and held for at least one hour. After the vacuum pump is removed, vacuum should hold at 500
microns or less for at least 5 minutes.

16. The machine is shipped with a full operating charge of refrigerant sufficient to fill the condenser

and connecting lines. If the condenser piping is longer than 50 feet (one way), additional R-22
or R-404A may need to be added to retain enough refrigerant in the receiver for thawing
purposes (see table. Refer to the operating level mark on the receiver and charge accordingly.
Each 1” of liquid level in the receiver equals approximately 5.5 pounds of R-22 or R-404a.

Liquid Line Size 75 ft. 100 ft. 125 ft. 150 ft.

1/2” none None None 2
5/8” none 2 4 6
7/8” none 4 8 12

1-1/8” none 6 12 18

Pounds of R-22 /R404A to Add vs. Liquid Line Length

17. All piping must be done in accordance with applicable local and national codes. Such codes may

include “The Safety Code For Mechanical Refrigeration” (ANSI B9.1) and “The Code For
Refrigerant Piping” (ANSI B31.5).

18. The following installation guidelines are strongly suggested. While they do not affect the

machine warranty, they may be required for safe operation and to comply with all applicable
electrical and mechanical codes:

a. Local electrical code must be checked for wiring method.
b. The installer must provide a disconnect switch(s) adjacent to the condenser.
c. Electrical connections between the condenser and the Tube-Ice® machine require
minimum 10 ga. wire for 200/230V motors / 14 ga. wire for 400/460V motors. For control
wiring, a minimum of 14 ga. wire should be used.
d. All electrical fittings and components exposed to the weather must be suitable for
outdoor installation.

The design total heat rejection for each Tube-Ice® machine, the recommended air-cooled condenser,
and condenser physical and electrical data are shown on the next page. Specified energy efficiency
ratings of the ice machines are based on use of the recommended condenser and approved piping
practices.

Recommended condensers provide the indicated total heat rejection at 90°F ambient, 100°F
condensing. Vogt Ice, LLC is not responsible for head pressure problems if other than the

recommended condensers are used. For continuous operation at ambient temperature above 105°F,
consult the factory about using a larger condenser.

10TA Service Manual

TABLE 3-3

4/14/14