Vision PREMIUM DSP 10kVA, PREMIUM DSP 30kVA, PREMIUM DSP 15kVA, PREMIUM DSP 20kVA, PREMIUM DSP 40kVA Operating And Installation Manual
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Operating and Installation
manual for
PREMIUM DSP
10-300kVA
Uninterruptible Power Systems
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Important Notice
Thank you for purchasing VISION UPS.
This document provides instructions about safety, installation and handling of the UPS. It is necessary to
read the manual completely before working on this equipment.
Read the manual completely before working on this equipment!
Keep this manual near UPS for easy consultation!
Symbols
This symbol points out the instructions which are especially important.
This symbol points out the risk of electric shock if the following instruction is not obeyed.
This symbol points out the instructions, which may be resulted with the injury of the operator or
damage of the equipment if not obeyed.
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Index
1 Safety ...................................................................................................................................................... 5
2 Installation ............................................................................................................................................. 6
2nd1 Transportation ................................................................................................................................................................... 6
2nd2 Unpacking........................................................................................................................................................................... 6
2nd3 Storage ................................................................................................................................................................................. 6
2nd4 Placement ........................................................................................................................................................................... 6
2nd4.1 Environmental Requisites ....................................................................................................................................... 6
2nd4.2 Electrical Requisites .................................................................................................................................................. 7
2nd5 Connections ....................................................................................................................................................................... 8
2nd5.1 Power Connections .................................................................................................................................................. 9
2nd5.1.1 Protective Earth (Ground) Connections ............................................................................................................... 12
2nd5.1.2 Input Connection ....................................................................................................................................................... 13
2nd5.1.3 Separated by-pass mains input connection (optional) ........................................................................................ 13
2nd5.1.4 External Battery Connection .................................................................................................................................... 13
2nd5.1.5 Output Connection .................................................................................................................................................... 14
2nd5.2 Communication Interface Connections.............................................................................................................. 14
3 Modes of Operation .............................................................................................................................. 15
3rd1 Bypass Mode .................................................................................................................................................................... 16
3rd2 Normal Mode .................................................................................................................................................................. 17
3rd3 Battery Mode .................................................................................................................................................................... 17
4 Control and Monitoring ........................................................................................................................ 18
4th1 Front Panel ....................................................................................................................................................................... 18
4th1.1 Keypad ...................................................................................................................................................................... 18
4th1.2 Mimic Panel ............................................................................................................................................................. 19
4th1.3 Liquid Crystal Display (LCD) and User Menu .................................................................................................. 20
4th1.4 Buzzer ....................................................................................................................................................................... 23
5 Operating Procedures .......................................................................................................................... 24
5th1 Commissioning ................................................................................................................................................................ 24
5th2 Decommissioning ........................................................................................................................................................... 24
5th3 Switching into manual by-pass during operation ...................................................................................................... 25
5th4 Returning from manual bypass to UPS ....................................................................................................................... 25
5th5 Connection to a generator ............................................................................................................................................. 25
6 Operating Procedures for Parallel Systems .......................................................................................... 26
6th1 Introduction ..................................................................................................................................................................... 26
6th2 Procedure for Commissioning and Start Up ( First Installation ) .......................................................................... 26
6th3 Procedure for Transferring to Static Bypass .............................................................................................................. 29
6th4 Procedure for Transferring to ( Maintenance ) Manual Bypass .............................................................................. 29
6th5 Procedure for Switching OFF ...................................................................................................................................... 29
7 Features and operating limits .............................................................................................................. 30
7th1 Mains limits for normal operation ............................................................................................................................... 30
7th2 By-pass mains limits for bypass operation.................................................................................................................. 30
7th3 Battery test ........................................................................................................................................................................ 30
7th4 Overload behavior .......................................................................................................................................................... 31
7th5 Electronic short circuit protection ............................................................................................................................... 31
8 Communication ................................................................................................................................... 32
8th1 RS232 Communication .................................................................................................................................................. 32
8th2 RS422 Communication .................................................................................................................................................. 32
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8th3 Digital Inputs (UPS OFF and GEN ON) .................................................................................................................. 33
8th4 Free Contact Communication ...................................................................................................................................... 33
9 Maintenance ......................................................................................................................................... 35
9th1 Battery fuses ..................................................................................................................................................................... 35
9th2 Batteries ............................................................................................................................................................................ 35
9th3 Fans ................................................................................................................................................................................... 35
9th4 Capacitors ......................................................................................................................................................................... 35
10 Troubleshooting ................................................................................................................................... 36
11 Technical Specifications ...................................................................................................................... 39
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1 Safety
Information related to the safety of the UPS, loads and the user is summarized below.
But the equipment should not be installed before reading the manual completely.
The equipment may only be installed and commissioned by authorized technical persons.
When the UPS is brought from a cold place to a warmer place, humidity of the air may
condensate in it. In this case, wait for two hours before beginning with the installation.
Even with no connections have been done, hazardous voltages may exist on connection terminals
and inside the UPS. Do not touch these parts.
Connect the PE ground connector before connecting any other cable.
Do not put the battery fuses into the fuse holder before operating the equipment and seeing the
“NORMAL” message on the LCD.
The connections shall be made with cables of appropriate cross-section in order to prevent the
risk of fire. All cables shall be of insulated type and shall not be laid out on the walking path of
the persons.
Do not expose UPS to rain or liquids in general. Do not introduce any solid objects.
The equipment shall be operated in an environment, which is specified in “placement” section of
this manual.
Affix a label bearing the following expression, on the distribution panels feeding the UPS :
“Isolate the Uninterruptible Power Supply before working on this circuit”
Do not plug the communication cables in or out during stormy weather.
The equipment shall only be maintained and fixed by authorized technical persons.
In case of an extraordinary situation (damaged cabin or connections, penetration of foreign
materials into the cabin etc.) deenergize the UPS immediately and consult to the technical service.
Replaced batteries must be disposed of at authorized waste disposal centers.
Keep this manual near for easy consultation.
The equipment shall be packed properly during transportation.
The equipment is compliant with the European Community directives. Hence it is marked:
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2 Installation
2nd1 Transportation
The UPS must remain in a vertical position throughout the transportation.
Make sure that the floor can support the weight of the system.
2nd2 Unpacking
Equipment and batteries whose packages are damaged during transportation shall be inspected by
a qualified technical person before starting with the installation.
The procedure is as following:
Remove the bands and the protective packaging from the UPS.
Use suitable equipment to remove the UPS from the pallet.
Mount the cabinet parts supplied with the UPS after positioning and connecting the UPS.
The equipment shall be packed properly during transportation. Therefore it is recommended to
keep the original package for feature need.
Check if the following are provided with the equipment
Key of the cabin door
Battery fuses (three pieces)
Test report
2nd3 Storage
Recommended storage temperature, humidity and altitude values are listed on the “Technical
specifications” section.
If the batteries will be stored for longer than 2 months, they shall be charged periodically. Charge period
depends on the storage temperature. The relationship is as shown below:
Every 9 months if the temperature is below 20 C,
Every 6 months if the temperature is between 20 C and 30 C,
Every 3 months if the temperature is between 30 C and 40 C,
Every 2 months if the temperature is over 40 C
2nd4 Placement
2nd4.1 Environmental Requisites
This product meets the safety requirements for devices to be operated in restricted access locations
according to EN 60950-1 safety standard, which states that the owner should guarantee the following:
Access to the equipment can only be gained by service persons or by users who have been
instructed about the reasons for the restrictions applied to the location and about any precautions
that shall be taken and,
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Access is through the use of a tool or lock and key, or other means of security and is controlled
by the authority responsible for the location.
Recommended operating temperature, humidity and altitude values are listed on the “Technical
specifications” section. Air conditioning may be required to provide these values.
Other requisites are:
The equipment and the batteries shall not be exposed to direct sunlight or placed near to a heat
source.
Do not expose UPS to rain or liquids in general. Do not introduce any solid objects.
Avoid dusty environments or areas where dust of conductive or corrosive materials is present.
Air outlets of the UPS are on sides, front and back except 80kva ups. At 80kva the FANs are on
the tope side of the ups therefore there are no air inlets, outlets at the rear panel at 80kva. Leave
at least 75 cm at the front and both sides and 50 cm at the back for maintenance and ventilation.
At 80kva you do not have to leave any space at the rear part.
2nd4.2 Electrical Requisites
The installation must comply with national installation regulations.
The electrical distribution panels for the mains and separated by-pass mains inputs must have a protection
and disconnection system. Disconnection devices used in these panels shall disconnect all line conductors
and the neutral conductor simultaneously. The following table shows the recommended size of the mains
and separate by-pass mains input protection devices (thermal, magnetic and differential) and the cable
cross-sections for the linear loads.
UPS
Input
thermal
protection
Bypass
mains input
thermal
protection
Input cable
cross-
section
Bypass
mains input
cable
cross-
section
Battery
cable cross-
section
Neutral
Cable
Cross
section
Leakage
current
protection*
10 kVA (1Ph output)
25 A
50 A
6 mm2
6 mm2
6 mm2
10 mm2
30 mA
10 kVA (3Ph output)
25 A
25 A
6 mm2
6 mm2
6 mm2
10 mm2
30 mA
15 kVA (1Ph output)
25 A
80 A
6 mm2
6 mm2
6 mm2
10 mm2
30 mA
15 kVA (3Ph output)
25 A
25 A
6 mm2
6 mm2
6 mm2
10 mm2
30 mA
20 kVA (1Ph output)
40 A
100 A
10 mm2
25 mm2
10 mm2
25 mm2
30 mA
20 kVA (3Ph output)
40 A
40 A
10 mm2
10 mm2
10 mm2
16 mm2
30 mA
30 kVA (1Ph output)
63 A
160 A
16 mm2
35 mm2
16 mm2
35 mm2
30 mA
30 kVA (3Ph output)
63 A
63 A
16 mm2
16 mm2
16 mm2
25 mm2
30 mA
40 kVA (3Ph output)
80 A
80 A
16 mm2
16 mm2
16 mm2
25 mm2
30 mA
60 kVA (3Ph output)
100 A
100 A
25 mm2
25 mm2
25 mm2
35 mm2
30 mA
80 kVA (3Ph output)
125 A
125 A
35 mm2
35 mm2
35 mm2
50 mm2
30 mA
100 kVA (3Ph output)
160 A
160 A
35 mm2
35 mm2
35 mm2
50 mm2
30 mA
120 kVA (3Ph output)
200 A
200 A
50 mm2
50 mm2
50 mm2
70 mm2
30 mA
160 kVA (3Ph output)
250 A
250 A
70 mm2
70 mm2
70 mm2
95 mm2
30 mA
200 kVA (3Ph output)
315 A
315 A
95 mm2
95 mm2
95 mm2
120 mm2
30 mA
250 kVA (3Ph output)
400 A
400 A
120 mm2
120 mm2
120 mm2
150 mm2
30 mA
300 kVA (3Ph output)
500 A
500 A
150 mm2
150 mm2
150 mm2
185 mm2
30 mA
Input magnetic protection devices shall have D characteristic.
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*Load leakage currents are added to those generated by the UPS. If loads with high leakage currents are
present, adjust this value accordingly. It is recommended to adjust the protective device after measuring
the total leakage current with the UPS installed and operational with the intended load.
During transitory phases (power failure, return and voltage fluctuations) short leakage current peaks may
occur. Make sure that the protection is not activated in such cases.
If the loads have a nonlinear characteristic, the current on the mains input, separate by-pass
mains input and output neutral conductors may have a value that is 1.5-2 times the phase value
during operation. In this case, size the neutral cables and the input/output protection adequately.
According to EN 62040-1-2, the user shall place a warning label on the input distribution panel
and the other primary power isolators, in order to prevent the risk of electric shock caused by a
fault voltage on the UPS. The label shall carry the following wording:
Isolate uninterruptible power supply before working on this circuit
2nd5 Connections
Connections shall be done by authorized technical staff only.
When the UPS is brought from a cold place to a warmer place,
humidity of the air may condensate in it. In this case, wait for
two hours before beginning with the installation.
Layout of the connection terminals and boards are shown below:
A1: Communication interface board
A2: Parallel connection board (optional)
F1: Input circuit breaker
F2: Output circuit breaker
F3: Manual by-pass circuit breaker
F4: By-pass circuit breaker (optional)
F5: Battery circuit breaker
F6: Inrush fuse
X1: Battery terminals
X2: Input mains terminals
X3: Separate by-pass mains terminals (optional)
X4: Output terminals
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2nd5.1 Power Connections
Devices with internal batteries may have dangerous voltages on the battery terminals
The power screw terminals are located on the lower front side of the UPS. Terminal details for 3ph
output ups’s and for 1phase output ups’s are shown separately in the below figures. Refer to the names of
each terminal to identify it during connection:
10-15-20-30kVA (3ph-3ph) UPS Terminal Connections
BATTERY (-)
BATTERY NEUTRAL
BATTERY (+)
PE
INPUT L1
INPUT L2
INPUT L3
INPUT NEUTRAL
OUTPUT L1
OUTPUT L2
OUTPUT L3
OUTPUT NEUTRAL
SPLITT-BYPASS NEUTRAL
SPLITT BYPASS L3
SPLITT BYPASS L2
SPLITT BYPASS L1
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10-15-20-30kVA (3ph-1ph) UPS Terminal Connections
40-60kVA UPS Terminal Connections
80-100kVA UPS Terminal Connections
PE
BATTERY (-)
BATTERY NEUTRAL
BATTERY (+)
INPUT L1
INPUT L2
INPUT L3
INPUT NEUTRAL
SPLITT BYPASS NEUTRAL
SPLITT BYPASS L3
SPLITT BYPASS L2
SPLITT BYPASS L1
OUTPUT NEUTRAL
OUTPUT L3
OUTPUT L2
OUTPUT L1
PE
BATTERY (-)
BATTERY NEUTRAL
BATTERY (+)
INPUT L1
INPUT NEUTRAL
OUTPUT L1
OUTPUT NEUTRAL
SPLITT BYPASS NEUTRAL
SPLITT BYPASS L1
INPUT L2
INPUT L3
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120-160-200 UPS Terminal Connections
PE
BATTERY (-)
BATTERY NEUTRAL
BATTERY (+)
INPUT L1
INPUT NEUTRAL
INPUT L2
INPUT L3
OUTPUT NEUTRAL
OUTPUT L3
SPLITT BYPASS NEUTRAL
SPLITT BYPASS L3
OUTPUT L2
OUTPUT L1
SPLITT BYPASS L2
SPLITT BYPASS L1
OUTPUT NEUTRAL
OUTPUT L3
OUTPUT L2
OUTPUT L1
SPLITT BYPASS NEUTRAL
SPLITT BYPASS L3
PE
BATTERY (-)
BATTERY NEUTRAL
BATTERY (+)
INPUT L1
INPUT NEUTRAL
INPUT L2
INPUT L3
SPLITT BYPASS L2
SPLITT BYPASS L1
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250-300kVA UPS Terminal Connections
Cables shall be passed through the hole under the connection terminals.
Make sure that all circuit breakers are “OFF”/”0” before starting with the installation.
Connections shall be done with the order below.
2nd5.1.1 Protective Earth (Ground) Connections
The device shall be earthed for a safe and reliable operation. Connect the PE ground connectors
before connecting any other cable
Input protective earth connection terminal (PE) of the UPS shall be connected to ground with a low
impedance connection.
PE terminals of the loads shall be connected to output protective earth terminal of the UPS.
If there is an external battery cabin present, it shall be grounded via battery protective earth terminal of
the UPS.
INPUT & OUTPUT
NEUTRAL
PE
BATTERY (-)
BATTERY N
BATTERY (+)
INPUT L1
INPUT L3
OUTPUT L3
OUTPUT L2
OUTPUT L1
INPUT L2
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2nd5.1.2 Input Connection
Bring the circuit breaker on the distribution panel to “OFF” or “0” position before making the
connections
Connect the phases to input (X2) L1, L2 and L3 terminals.
A definite phase sequence is needed for the UPS to operate. If you encounter “IN SEQ FLR” alarm at
start up, decommission the UPS, make the protection devices on the input distribution panels “0”/”OFF”
and interchange any two phase cable.
Connect neutral to N terminal of X2.
2nd5.1.3 Separated by-pass mains input connection (optional)
Bring the circuit breaker on the distribution panel to “OFF” or “0” position before making the
connections
Connect the phases to bypass (X3) L1, L2 and L3 terminals.
Make sure that the phases have the same sequence with the input supply.
Connect neutral to N terminal of X3.
2nd5.1.4 External Battery Connection
Do not put the battery fuses into the fuse holder (F5) before operating the equipment and seeing
the “NORMAL” message on the LCD.
Devices with internal batteries may have dangerous voltages on the battery terminals
To connect external batteries, do the following:
Switch the circuit breaker of the external batteries to “OFF” or “0” position.
Connect the (-) pole of the external batteries to the battery (-) terminal,
Connect the (+) pole of the external batteries to the battery (+) terminal,
Connect the midpoint of the external batteries to the battery N terminal.
Danger of explosion and fire if the batteries of the wrong type are used.
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