Vision PHOENIX TABLE, Phoenix 1212, Phoenix Series Operating Manual

PHOENIX ENGRA VING T ABLE

OPERATING MANU AL

T able Of Contents

Liability Statement ................................................................ 2

Safety ...........................................................................3

Table of

Contents

Chapter 1. Unpacking and Taking Inventory..................5

Chapter 2: Table Description ........................................ 7-9

Chapter 3: Setting Up The Table....................................11

Chapter 4: Table Adjustments ..................................13-16

Chapter 5: Table Maintenance .................................17-21

Chapter 6: Optional Accessories and Uses ...........23-31

Chapter 7: Troubleshooting ......................................33-36

This manual is designed to provide you with information about your Vision Computerized Engraving and Routing Systems table, beginning with unpacking the table and continuing through installation and lifetime table maintenance. This manual does not attempt to teach you how to engrave, how to use a computer, or how to use your engraving software. Some previous knowledge of engraving terms and the engraving process is assumed. For information on your individual computer system, see your computer’s user manual or contact your computer distributor. For information on the engraving software you use to drive your engraving system, see the manual for the individual software package supplied by the software developer .

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(A Division of W

(A Division of W(A Division of W All Rights ReserAll Rights Reser

All Rights Reser

All Rights ReserAll Rights Reser

This publication is protected by copyright, and all rights are reserved. No part of this manual may be reproduced or transmitted by any means or in any form, without prior written consent from Vision.

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Limits of Liability / Disclaimer of WLimits of Liability / Disclaimer of W

Limits of Liability / Disclaimer of W

Limits of Liability / Disclaimer of WLimits of Liability / Disclaimer of W

The information contained within this manual has been carefully checked and is believed to be accurate, however, Vision makes no representations or warranties for this manual, and assumes no responsibility for inaccuracies, errors, or omissions that may be contained within this manual. In no event shall Vision be liable for any loss of profit including (but not limited to) direct, indirect, special, incidental, consequential, or other damages resulting from any defect or omission in this manual, even if previously advised of the possibility of such damages.

In the interest of continued product development, Vision reserves the right to make improvements to this manual and the products it describes at any time, without notice or obligation.

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Vision Computerized Engraving and Routing Systems W

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Vision Computerized Engraving and Routing Systems warrants that for a period of one (1) year from the date of delivery to the user of the Vision table, that the table will be free from defects in material and workmanship under normal use and service. It is specifically understood that this warranty covers normal use only and shall be null and void in the event that the Vision table is altered or modified by the user without authorization, or is subject to abuse, neglect, or other misuse by the user. The spindle is covered by a ninety-day (90) warranty. Other equipment may be purchased which is not included in this warranty, and may have a separate manufacturer’s warranty, which applies. Other items considered “consumable”, are not covered and are excluded from any and all warranties. Specifically these items include spindle motor brushes, spindle belts, lubricant, and cutters furnished with the table.

In the event a defect is discovered during the warranty period, the user shall contact Vision Computerized Engraving and Routing Systems for instructions regarding resolution of the problem. Vision Computerized Engraving and Routing Systems shall at its option, replace the Vision table or correct the defect or problem by repair at Vision’s manufacturing facility or at one of its authorized field service offices. In the event of either replacement or repair, Vision Computerized Engraving and Routing Systems shall be liable only for the cost of repairs, including parts and labor. Any incidental costs, including the cost of shipment from the user’s location to the point of repair, and subsequent return, shall be at the expense of the user. Vision Computerized Engraving and Routing Systems shall have no further liability hereunder. Vision Computerized Engraving and Routing Systems shall have no obligation or liability to repair or replace, during the warranty period, those items that form a part of the Vision table and are considered expendable by design, including but not limited to, cutters, spindle motor brushes, and spindle belts.

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The above and foregoing is the only warranty of any kind, either express or implied, including but not limited to any warranties of merchantability and fitness for a particular purpose, made by Vision Computerized Engraving and Routing Systems on the Vision table. Any warranties expressed by law are hereby expressly disclaimed. No oral or written information, advice, or other communications given by Vision Computerized Engraving and Routing Systems, its dealers, distributors, agents, or employees shall create a warranty or in any way increase the scope of this warranty. Neither Vision Computerized Engraving and Routing Systems nor anyone who has ever been involved in the creation, production, or delivery of the Vision table shall be liable for any direct, indirect, consequential, or incidental damages (including but not limited to damages for loss of business profits, business interruption, loss of business information, and the like) arising out of the use or inability to use this product.

Any software supplied by Vision Computerized Engraving and Routing Systems in conjunction with the purchase of the Vision Engraving table, for use therewith, shall be governed by its own separate software license and warranty agreement.

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Safety PrecautionsSafety Precautions

Safety Precautions

Safety PrecautionsSafety Precautions for The Phoenix Engraverfor The Phoenix Engraver

for The Phoenix Engraver

for The Phoenix Engraverfor The Phoenix Engraver

!Keep hands clear of the spindle belt during operation.

!Keep hands clear of the bottom of the spindle during operation.

!Always stop the machine before making any adjustments.

!Disconnect the table cable before servicing.

!Do not operate the system with covers removed.

!Wear safety glasses when cutting any materials that emit chips. Use of the optional vacuum

system will remove most chips

!Use extreme caution when inserting or removing cutters.

Safety

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Chapter 1:Chapter 1:

Chapter 1:

Chapter 1:Chapter 1: UU

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The engraving system has been shipped in more than one carton. Examine the condition of all containers for external damage. In the event of apparent external damage, notify your carrier upon receipt, and call your sales representative or Vision immediately.

Note: The shipping containers are considered reusable and should be stored for use in the event of service need or upgrade.

Step 1.

Open the foam packed shipping cartons. The following items should be included: a. The table

b. Control unit c. Control unit accessory kit (with power strip) d. Optional accessories you may have purchased

Check all the items in the cartons to assure they are of the correct type. Should any of the contents be missing, damaged, or of the incorrect type, please call your sales representative immediately.

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Chapter 1

Step 2.

Prepare a clean, level surface to put the engraving table and controller on. Carefully lift the table and controller out of the cartons and place each on the table.

Step 3.

After unpacking the table and control unit, SAVE THE CARTONS AND FOAM PACK and ANY OTHER BOXES. They can be reused in the event the system must be transported to another location or returned for service. Improper packaging for shipment can damage the table or controller and may void the warranty.

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Chapter 2:Chapter 2:

Chapter 2:

Chapter 2:Chapter 2: TT

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This chapter briefly describes the major components of the Phoenix table. Figure 2.1 shows a labeled drawing of the Phoenix Engraver. This chapter will help you identify the parts of your table discussed elsewhere in the manual.

*Optional equipment such as accessory vises, clamps, fixtures or vacuum systems may*Optional equipment such as accessory vises, clamps, fixtures or vacuum systems may

*Optional equipment such as accessory vises, clamps, fixtures or vacuum systems may

*Optional equipment such as accessory vises, clamps, fixtures or vacuum systems may*Optional equipment such as accessory vises, clamps, fixtures or vacuum systems may haha

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individual insindividual ins

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individual insindividual ins software used in your system, see the manuals from the manufacturers of these units.software used in your system, see the manuals from the manufacturers of these units.

software used in your system, see the manuals from the manufacturers of these units.

software used in your system, see the manuals from the manufacturers of these units.software used in your system, see the manuals from the manufacturers of these units.

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TABLE SPECIFICATIONS:

Z-Axis ClearanceZ-Axis Clearance

Z-Axis Clearance

Z-Axis ClearanceZ-Axis Clearance

(definition: the distance between the bottom of the spindle and the work surface)

Phoenix Table: 3-Inches (76 mm) Clearance Z-Z-

Axis StrAxis Str

Z-

Axis Str

Z-Z-

Axis StrAxis Str

(definition: the travel distance of the Z-axis mechanism or spindle)

Phoenix Table: 1 Inch (25.4 mm)

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Engraving Overall Table Shipping Area Dimensions Type Weight

(non-moving)

(definition: the smallest controlled motion the table is capable of)

.0005 inch on all tables (when connected by a Vision Controller)

PHOENIX 12”x12” 21”x22”x11” T-Slot 75lbs.

DEFINITION OF TERMS (as labeled in Fig.2.1)

1. Table Base Plate. This is the large flat plate upon which everything else is mounted. All

mechanical alignments are referenced to this plate, so the space upon which you place the engraving table must be a reasonably level surface.

2. X-Axis Linear Rails. The steel V-rails, which allow the motion of the carriage in the Xaxis direction.

3. X-Axis Stepper Motor. Drives the carriage in the X-Axis.

4. T-Slot Table. Also referred to as the work surface, this aluminum bed supported by the

linear rails allows placement of the engraving material or special clamps and fixtures. The slots in this table are shaped with an upside-down T, with the bottom of the T being a singleline slot across the top of the table. The slots are used to hold various accessory holders, clamps, and jigs. (A selection of various T-slot accessories appears in chapter 7.).

5. Gantry Assembly. The gantry or “bridge” is a large, rectangular bar suspended across the width of the table in the X-axis. Supports the carriage assembly and travels along. the Yaxis.

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Chapter 2

(Figure 2.1) The Phoenix 1212 (non-moving T-slot table)

6. Carriage Assembly

5. Gantry Assembly

8. Y-Axis Stepper Motor (Dual)

7. Breakout Connector

9. Engraving Motor

13. Spindle Up/Down Knob

2. X-Axis Linear Rails

3. X-Axis Stepper Motor

8. Y-Axis Stepper Motor (Dual)

10. Quick Lock Vise

11. Stantions (risers)

4. T-Slot Table

1. Table Base Plate

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6. Carriage Assembly. The carriage assembly houses the engraving spindle, Z-Axis mechanism and engraving motor. The carriage moves along the gantry assembly on a V-Rail. The carriage assembly holds the engraving spindle; it raises and lowers the spindle during the engraving process using a lead screw and stepper motor.

7. Breakout Connector. This electrical access is used to connect the table to the system controller. The breakout connector is located on the left side of the table near the back.

8. Y-Axis Stepper Motors (2). Drives the carriage in the Y-Axis. Incorporates a dual drive mechanism.

9. X-Axis Stepper Motor. Drives the carriage in the X-Axis. Located under the protective sheet metal cover.

10. Engraving Motor. Drives the spindle for rotary engraving.

11. Quick-Lock Vise. A “cam” type locking device that allows quick change of parts for

engraving..

12. Stantions (Risers). Larger ones are pictured in Fig.2.1.and come standard with the Phoenix Engraver. For added clearance, shorter ones may replace these to get more distance between the T-Slot table and the spindle.

13. Spindle Up/Down Knob. Raises and lowers head when power is off the the stepper motor

(Figure 2.2) Current Phoenix Carriage Front view with metal covers removed

Spindle Up/Down Knob

Chapter 2

Proximity Switch

Z-Axis Stepper Motor

Down Pressure Spring Adjust

Spindle Block

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Chapter 3:Chapter 3:

Chapter 3:

Chapter 3:Chapter 3: SeSe

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Connection of Power, Cables, and Controllers

Additional boxes may have been shipped along with your table, depending on the system ordered. These will typically include a control unit and associated cables. The proper connection of these cables is essential. Check the appropriate user’s manuals for your controller before attempting to connect them it to the table. After connection of the cables as directed by your controller manual, power can be connected to the system. It is suggested that a surge protector be used. (Surge protectors--often called “power strips” can be purchased inexpensively at your local hardware store.) This will allow powering all of the elements of the system at once.

NOTE: Most of the newer Vision Serial Controller s include a surge protector.

(Figure 3.1) 25-pin Breakout Connector to the Vision Serial Controller

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p The T

p The Tp The T

Left side view of the Phoenix Engraver

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Chapter 3

Back view of the Vision Serial Controller

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+ 25 hidden pages

Vision PHOENIX TABLE, Phoenix 1212, Phoenix Series Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual